2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.

- IS-4-DC-843-117-S469-1A
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/20/2017

-

BASE PLATE DESIGN OF BP1:

REACTION SUMMARY:

BP-1

Horizontal Vertical Horizontal Moment

Node L/C FX FY FZ MX MY MZ
(kN) (kN) (kN) (kN-m) (kN-m) (kN-m)
Max FX 284 214 -123.918 523.345 0.253 0 0 0
Min FX 284 204 1.532 591.493 -0.22 0 0 0
Max FY 275 212 -118.749 -463.691 -0.289 0 0 0
Min FY 95 209 -0.368 475.108 104.393 0 0 0
Max FZ 94 210 -0.383 524.122 -104.04 0 0 0
Min FZ 33 201 -49.378 26.123 -46.487 0 0 0

L/C Node Pax B D Area scomp s cc,all Check

(kN) mm mm mm 2
N/mm 2
N/mm2
Max 204 284 591.49 450 550 247500.00 2.39 7.5 O.K.
Comp

No. of Area of
L/C Node Pax Bolt Dia s ten s ten,all Check
bolts bolts
(kN) mm mm2 N/mm2 N/mm2
Max Ten 212 275 463.69 36 6 4885.8049 94.91 120 O.K.
 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-2
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/22/2017

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THICKNESS OF BASE PLATE

Base Plate Size= 450 mm x 550 mm
fy= 250 N/mm2
Maximum bearing pressure from concrete= 2.39 N/mm2

The critical section for cantilever moment will lie at the edge of the flange of the column.

Cantilever panel 122 mm x 80 mm

l=
80 mm
Max Bending Moment(M)=wl^2/2= 7647.5863 N-mm/mm width

fabc/fabt=0.75fy= 187.5 N/mm2

[Ref Cl. 11.4.1 c of IS 800:2007]
tb=sqrt(6M/fabc)= 15.6 mm
(tb=Base Plate Thickness required)
Provide 25 mm thickness of base plate

DESIGN OF STIFFENER PLATE:

Maximum Upward Pressure(P)= 2.39 N/mm2

Outstand Length(L)= 138 mm

Contributory Width(W)= 98 mm
15
Maximum Moment from base(M1)= (P*W*L^2)/2
= 2230122 N-mm

Maximum Distance of bolt from stiffener(d)= 45 mm

Max Force in Anchor Bolt(PT)= 77.28 KN
Maximum Moment from bolt (M2) = 3477683 N-mm
 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-2
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/22/2017

-

Maximum Moment(Md)= 3477683 N-mm

Thickness of Stiffener Plate(ts)= 8 mm

Required Depth of Stiffener Plate(d)= 126 mm

Provide depth of stiffener plate = 150 mm

Check for Tension Capacity of Bolts:

fatb=Permissible Tensile Stress of the bolt= 0.6 Tnb/Asb

[Ref. Cl. [Link] of IS 800:2007]

Tnb=0.9 fubAn [Ref. Cl. 10.3.5 of IS 800:2007]

fub= 400 N/mm2

An= 3908.64 mm2
(considering 0.8*Area of bolt for tensile area)
As= 4885.805 mm2
Tnb= 1407112 N
fatb= 173 N/mm2

Check for Shear Capacity of Bolts:

The permissible stress in bolt in shear, fasb = 0.6Vnsb/Asb

[Ref. Cl. [Link] of IS 800:2007]
fu=Ultimate Tensile strength of bolt= 400 N/mm2
Vnsb= 235068 N
[Ref. Cl. 10.3.3 of IS 800:2007]

fasb= 138.56406 N/mm2 (for single bolt)

fsb= 16.66 N/mm 2
fsb<fasb, O.K

R=sqrt(FX^
Node L/C FX FZ 2 + FZ^2)
(kN) (kN) (kN)
Max FX 284 214 -123.92 0.25 123.92
Min FX 284 204 1.53 -0.22 1.55
Max FZ 94 210 -0.38 -104.04 104.04
Min FZ 33 201 -49.38 -46.49 67.82
2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-2
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/22/2017

-
 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-2
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/22/2017

-

Combined check of tension & shear

(fsb/fasb)^2 = 0.014
(ftb/fatb)^2 = 0.302
(fsb/fasb)^2+ (ftb/fatb)^2 = 0.316 < 1.4 O.K

Calculation of embedment length of bolt

Tension per bolt = 77.28 KN

Diameter of bolt = 36 mm
A_net for tension = 793.94 mm2
Bond stress of concrete = 0.9 MPa
Embedment length required = 759 mm

Provide an embedment length of 600 mm

2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-2
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/22/2017

-
 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-1A
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/20/2017

-

THICKNESS OF BASE PLATE

Base Plate Size= 450 mm x 500 mm
fy= 250 N/mm2
Maximum bearing pressure from concrete= 2.39 N/mm2

The critical section for cantilever moment will lie at the edge of the flange of the column.

(Three edges fixed & one edge free) of Moody's Chart:

Panel 1
a= 125 mm
b= 145 mm
a/b= 0.86
Coefficient= 1.2115
Maximum Bending Moment(M)= 60874.28 N-mm/mm width

Cantilever panel 160 mm x 115 mm

l= 115 mm
Max Bending Moment(M)=wl^2/2= 15803.02 N-mm/mm width
Maximum Bending Moment(Mmax)= 60874.28 N-mm/mm width

fabc/fabt=0.75fy= 187.5 N/mm2

[Ref Cl. 11.4.1 c of IS 800:2007]
tb=sqrt(6M/fabc)= 44.1 mm
(tb=Base Plate Thickness required)
Provide 16 mm thickness of base plate

DESIGN OF STIFFENER PLATE:

Maximum Upward Pressure(P)= 2.39 N/mm2

Outstand Length(L)= 350 mm

Contributory Width(W)= 50 mm
15
Maximum Moment from base(M1)= (P*W*L^2)/2
= 7318979 N-mm

Maximum Distance of bolt from stiffener(d)= 50 mm

Max Force in Anchor Bolt(PT)= 24.63 KN
Maximum Moment from bolt (M2) = 1231375 N-mm
 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-1A
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/20/2017

-

Maximum Moment(Md)= 7318979 N-mm

Thickness of Stiffener Plate(ts)= 10 mm

Required height of stiffener Plate(d)= 163 mm

Provide height of stiffener plate = 200 mm

Check for Tension Capacity of Bolts:

fatb=Permissible Tensile Stress of the bolt= 0.6 Tnb/Asb

[Ref. Cl. [Link] of IS 800:2007]

Tnb=0.9 fubAn [Ref. Cl. 10.3.5 of IS 800:2007]

fub= 400 N/mm2

An= 804.25 mm2
(considering 0.8*Area of bolt for tensile area)
As= 1005.31 mm2
Tnb= 289529.2 N
fatb= 173 N/mm2

Check for Shear Capacity of Bolts:

The permissible stress in bolt in shear, fasb = 0.6Vnsb/Asb

[Ref. Cl. [Link] of IS 800:2007]
fu=Ultimate Tensile strength of bolt= 400 N/mm2
Vnsb= 72552 N
[Ref. Cl. 10.3.3 of IS 800:2007]

fasb= 42.766687 N/mm2 (for single bolt)

fsb= 15.88 N/mm 2
fsb<fasb, O.K

R=sqrt(FX^
Node L/C FX FZ 2 + FZ^2)
(kN) (kN) (kN)
Max FX 106 303 19.95 -0.24 19.96
Min FX 4 306 -19.93 0.29 19.93
Max FZ 1 305 -0.02 12.61 12.61
Min FZ 2 304 -0.04 -12.61 12.61
2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-1A
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/20/2017

-
 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-1A
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/20/2017

-

Combined check of tension & shear

(fsb/fasb)^2 = 0.1378775
(ftb/fatb)^2 = 0.0013522
(fsb/fasb)^2+ (ftb/fatb)^2 = 0.1392297 < 1.4 O.K

Calculation of embedment length of bolt

Tension per bolt = 24.6275 KN

Diameter of bolt = 20 mm
A_net for tension = 245.04 mm2
Bond stress of concrete = 0.9 MPa
Embedment length required = 436 mm

Provide an embedment length of 500 mm

 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-1A
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. - C Date - 12/20/2017

THICKNESS OF BASE PLATE

Base Plate Size= 350 mm x 350 mm
fy= 250 N/mm2
Maximum bearing pressure from concrete= 0.31 N/mm2

The critical section for cantilever moment will lie at the edge of the flange of the column.

(Three edges fixed & one edge free ) of Moody's Chart:

Panel 1
a= 75 mm
b= 150 mm
a/b= 0.50
Coefficient= 0.0852
Maximum Bending Moment(M)= 597.2746 N-mm/mm width

Cantilever panel 350 mm x 100 mm

l= 100 mm
Max Bending Moment(M)=wl^2/2= 1557.8367 N-mm/mm width
Maximum Bending Moment(Mmax)= 1557.837 N-mm/mm width

fabc/fabt=0.75fy= 187.5 N/mm2

[Ref Cl. 11.4.1 c of IS 800:2007]
tb=sqrt(6M/fabc)= 7.1 mm
(tb=Base Plate Thickness required)
Provide 12 mm thickness of base plate

Provide 4 Nos. 12 mm dia bolt as there is no tension at base level

 2 x 660 MW, SURATGARH THERMAL POWER STATION Doc. No.- IS-4-DC-843-117-S469-1A
STAGE-V, UNIT- 7 & 8

Design Of Cable Rack and Trestles Rev. No. C Date - 12/20/2017

-

BASE PLATE DESIGN OF BP1:

REACTION SUMMARY:

BP-1

Horizontal Vertical Horizontal Moment

Node L/C FX FY FZ MX MY MZ
(kN) (kN) (kN) (kN-m) (kN-m) (kN-m)
Max FX 106 303 19.954 121.753 -0.243 0 0 0
Min FX 4 306 -19.928 107.853 0.289 0 0 0
Max FY 3 303 19.948 121.95 0.25 0 0 0
Min FY 3 306 -19.889 -98.51 -0.321 0 0 0
Max FZ 1 305 -0.016 27.162 12.611 0 0 0
Min FZ 2 304 -0.042 11.141 -12.611 0 0 0

L/C Node Pax B D Area scomp s cc,all Check

(kN) mm mm mm 2
N/mm 2
N/mm2
Max 303 3 121.95 350 350 122500.00 1.00 7.5 O.K.
Comp

No. of Area of
L/C Node Pax Bolt Dia s ten s ten,all Check
bolts bolts
(kN) mm mm2 N/mm2 N/mm2
Max Ten 306 3 98.51 20 4 1005.3096 97.99 120 O.K.
 Horizontal Vertical Horizontal Moment
FX FY FZ MX MY MZ
Node L/C
(kN) (kN) (kN) (kN m)
-
(kN m)
-
(kN-m)
1:DEAD
156 0.013 5.392 0 0 0 0
LOAD ** DL
2:LIVE
0 2.58 0 0 0 0
LOAD ** LL

3:CABLE
TRAY LOAD -0.029 19.19 0.004 0 0 0
** CTL

4:WIND
LOAD (+X) -10.213 -48.794 0 0 0 0
** WLX

5:WIND
LOAD (-X) ** 10.213 48.794 0 0 0 0
WL(-X)
6:WIND
LOAD (+Z)** 0 0 -12.607 0 0 0
WLZ
7:WIND
LOAD (-Z) ** 0 0 12.607 0 0 0
WL(-Z)
1:DEAD
157 -0.013 5.392 0 0 0 0
LOAD ** DL
2:LIVE
0 2.58 0 0 0 0
LOAD ** LL

3:CABLE
TRAY LOAD -0.029 3.169 -0.004 0 0 0
** CTL

4:WIND
LOAD (+X) -10.213 48.794 0 0 0 0
** WLX
5:WIND
LOAD (-X) ** 10.213 -48.794 0 0 0 0
WL(-X)
6:WIND
LOAD (+Z)** 0 0 -12.607 0 0 0
WLZ
7:WIND
LOAD (-Z) ** 0 0 12.607 0 0 0
WL(-Z)
1:DEAD
158 0.019 4.672 -0.016 0 0 0
LOAD ** DL
2:LIVE
0.001 1.466 -0.006 0 0 0
LOAD ** LL

3:CABLE
TRAY LOAD 0.018 12.63 -0.032 0 0 0
** CTL

4:WIND
LOAD (+X) -19.909 -103.182 -0.305 0 0 0
** WLX
5:WIND
LOAD (-X) ** 19.909 103.182 0.305 0 0 0
WL(-X)

6:WIND
LOAD (+Z)** 0.029 43.295 -10.335 0 0 0
WLZ
7:WIND
LOAD (-Z) ** -0.029 -43.295 10.335 0 0 0
WL(-Z)
 1:DEAD
159 -0.019 4.672 -0.016 0 0 0
LOAD ** DL
2:LIVE
-0.001 1.466 -0.006 0 0 0
LOAD ** LL

3:CABLE
TRAY LOAD 0.005 2.05 -0.009 0 0 0
** CTL

4:WIND
LOAD (+X) -19.909 103.182 0.305 0 0 0
** WLX
5:WIND
LOAD (-X) ** 19.909 -103.182 -0.305 0 0 0
WL(-X)
6:WIND
LOAD (+Z)** -0.029 43.295 -10.335 0 0 0
WLZ

7:WIND
LOAD (-Z) ** 0.029 -43.295 10.335 0 0 0
WL(-Z)
1:DEAD
160 0.019 4.672 0.016 0 0 0
LOAD ** DL
2:LIVE
0.001 1.466 0.006 0 0 0
LOAD ** LL

3:CABLE
TRAY LOAD 0.024 12.433 0.039 0 0 0
** CTL

4:WIND
LOAD (+X) -19.909 -103.182 0.305 0 0 0
** WLX
5:WIND
LOAD (-X) ** 19.909 103.182 -0.305 0 0 0
WL(-X)
6:WIND
LOAD (+Z)** -0.029 -43.295 -10.335 0 0 0
WLZ
7:WIND
LOAD (-Z) ** 0.029 43.295 10.335 0 0 0
WL(-Z)
1:DEAD
161 -0.019 4.672 0.016 0 0 0
LOAD ** DL
2:LIVE
-0.001 1.466 0.006 0 0 0
LOAD ** LL

3:CABLE
TRAY LOAD 0.01 2.247 0.002 0 0 0
** CTL

4:WIND
LOAD (+X) -19.909 103.182 -0.305 0 0 0
** WLX
5:WIND
LOAD (-X) ** 19.909 -103.182 0.305 0 0 0
WL(-X)
6:WIND
LOAD (+Z)** 0.029 -43.295 -10.335 0 0 0
WLZ
7:WIND
LOAD (-Z) ** -0.029 43.295 10.335 0 0 0
WL(-Z)