Solution to Pollution

Monitor Industrial Pollution for a Safe Environment

Energy Conservation | Environment | Process Efficiency [Link]

 Online Monitoring of Gas and Dust Emissions
Traditionally, the only available technique to continuously monitor stack gas
emission, was extractive. The 1990s saw an upgradation in design and
construction to direct on stack mounted analysers and in situ analysers for
continuous emission monitoring gained demand.
Forbes Marshall offers the latest techniques in in situ gas analysers, meeting all
Solution to requirements of Industry.
Non contact in situ cross duct type : Non contact opacity/dust density
Pollution monitors keeping in mind Indian industry's need to measure stack emitted dust
density in milligram/m³.
Dual beam single pass : The latest technology for the highest achievable
accuracy in opacity monitors.
No sampling system problems : Our range eliminates the need for sampling
systems and thereby avoids all associated problems.
Reliable continuous monitoring of flue gases : The hostile nature of flue
gas from fossil-fuel fired combustion processes makes flow measurement
difficult. Reliable, continuous flue gas flow measurement, possible only with
non-contact techniques, is required to compute total pollutant release. Our
analysers are equipped with IR flow monitors that utilise an infra-red correlation
technique which requires no contact with the flue gases.

With the rapid growth of Industry,

there is an alarming increase in
environmental pollution. Recognising
environmental issues as one of the
primary causes of disease, health
issues and long term livelihood impact
for all living beings, Central Pollution
Control Board has come up with
stringent norms to ensure that the air
and water pollution levels are
maintained well within the limits
prescribed by Ministry of Environment,
Forest and Climate Change/Central Monitoring of Pollutants in Industrial ETP, CETP, STP and River
Pollution Control Board. Industrial effluents can cause major damage to the environment around. It is
important to monitor and control processes that handle industrial effluents.
Forbes Marshall offers analytical solutions for industrial ETP and STP
applications that include on-line analysers for parameters such as pH, BOD,
COD and TSS.
With new products and solutions getting added on regularly, there is much
more than this that we can offer in terms of monitoring and controlling pollution
in the industries, leading to reduced waste water pollution.
You cannot manage what you do not measure, hence monitoring is a must

At Forbes Marshall, we realise our social and ecological responsibility and have come up with instrumentation solutions
for monitoring of flue gases and waste water / effluent in line with CPCB requirements.

FMGCEM40XX World class, rugged, reliable accurate, the in situ gas

In situ Multi Gas Analyzer analyser works 365 days a year
(For CO, SO2 and NOx monitoring) IR based multi gas analyzer for CO, SO2, NOx, HCL,
CH4 measurement
No sampling / conditioning of gases, fast response
Works on gas diffusion technique, no filter choking
Built-in CO2, H2O, temperature and pressure
measurement for online normalisation
CO measurement at APH inlet or economiser outlet for
boiler combustion efficiency monitoring
Suitable for above dew point to 500ºC gas
temperatures
Online calibration using audit gases
Negligible maintenance, power consumption only 400W

EnergyTech 301 EnergyTech 301 dust monitor uses the well proven tribo
Dust Monitor electric sensor technology to directly measure
particulate concentration by sensing the frictional
charge created when particles collide with the
conductor, i.e metal probe.
Accurate DC Tribo frictional electrification method
Automatic zero and span checking
Direct O/P available in mg/m³ or kg/hr
Suitable for upto 5 meters stack diameter
RS 485 modbus output
In situ probe 1" single port entry
Easy installation, negligible maintenance

FMDCEM21xx Unique dual beam transmissometer

Dual Beam Opacity / Dust Density Monitor
Automatic lens contamination correction
Automatic zero and span check
Dynamic misalignment check
Built-in fail safe shutter
Suitable for above dew point to 850ºC gas temperatures
Local / remote control unit
Data in % opacity, mg/m³ and mg/Nm³
Online keypad correction for temperature, pressure,
H2O and CO2 / O2
Low maintenance, high availability
High intensity red LED (637 nm)
Green LED (570 nm) for USEPA compliance (USEPA
compliance requires light at < 600 nm, dust
measurement in mg/Nm³ requires light > 600 nm)
VCEM 5100 Provides non-contact measurement of flue gas velocity
In situ Non-contact Gas Flow Monitor using a time-delay correlation of the flue gas infrared
energy sensed by two detectors spaced apart at a
known distance
IR detectors, no transmitter
Non contact measurement
Suitable for above dew point to 1100ºC gas
temperatures
No moving parts high reliability, low maintenance
Continuous real time measurement
Measures gas velocity in m/sec
Measures gas flow in m³/sec
Integral auto low and high span value check

Aqua SMARTPro® Series : 2 wire transmitter 2 wire, 24V DC loop powered type transmitter
(for pH / TDS)
Built-in non volatile memory to ensure that calibration
and other information is not erased if power supply fails
Calibration and sensor offset adjustment from the
keypad, additional magnetic key for programming
Three galvanic isolated open collector output for
over-range, under-range and error detection in
non- ex version
Intrinsically safe approval for field mount transmitter
Other parameters : conductivity, DO, ORP

FMSC-T4 : Suspended Solids Analyser 180 degree IR absorption type method

(For TSS monitoring)
Built-in wiping system keeps lens clean
“Easy-to-clean” scratch-proof sapphire glass for optical
windows
SS316L sensor with sapphire glass as measuring head
10m cable length
IP68 protection
Other parameters : turbidity

Multi-parameter Transmitter Up to 2 analog sensor measurements that currently

include options for pH, ORP, DO, conductivity
Mains powered, dual channel transmitter
Freely programmable four current outputs and can be
assigned as per user requirement.
Current Outputs can be configured as linear, PID or as
mathematical function.
Fully programmable calculated measurements between
the channels to derive outputs like, comparator,
calculated pH, etc.
Up to six 5 Amp relays to be supported, freely
programmable between the channels or can be set as
Alarm, Error or wash timers.
Suitable for field or panel, pipe and wall mount
capability.
Monitoring of Industrial Effluents

UV Absorption / Fluoresence Method: COD/BOD/TSS: UV-VIS absorption dual

On Line Multiparameter Analyser beam spectrophotometry at 190~750nm
(For monitoring of COD, BOD, pH and TSS)
pH : potentiometric with combination pH sensor
Auto zero calibration for COD/BOD/TSS with OFFSET
correction
Automatic cleaning function, user programmable
Reagent and chemical free analysis
Accuracy: COD/BOD/SS: ± 5% - 10% of F.S.
pH: ±0.1 pH
Display type: touch screen, alpha numeric display
240 x 128 pixels LCD with backlit
Response time: within10 Sec
Analog output: 0/ 4-20 mA DC, isolated
Power supply: 110- 230V AC,50Hz, 30 VA
Digital output: RS 232/ RS 485
Other parameters: nitrate, ammonia, oil in water,
phenol

Colorimetric Online Analyser Calorimetric IR LED absorption

(For chromium VI monitoring)
Programmable interval, continuous or discrete

Measurement time : about 15 min each cycle

Inbuilt auto dilution facility to measure higher ranges

of parameters

Auto calibration

Other parameters: cynaide free phosphate,

sulphate, aluminium, copper, iron, magnesium,
nickel, zinc

Ion Selective On line Analyser Programmable selective measurement

(For ammonia monitoring)
Auto wash cycle

Auto calibration

Continuous / batch type measurement

Other parameters: ammonical nitrogen fluoride

Optiflux 4000 : Electromagnetic Flowmeter No pressure drop across the flowmeter
(For efficient flow monitoring)
Perfectly suitable for any kind of conductive liquids

Various options of liner and electrode material to suit

different applications

No moving parts, maintenance free

With continuous development in our product range, we

can offer much more in terms of monitoring and
controlling pollution in Industry.

Optimass : Mass Flowmeter KROHNE straight tube mass flow meters are most
suitable for measuring the flow and density of difficult
viscous applications such as black liquor, green liquor
etc.

Low pressure drops, self-draining, vertical mounting,

self-cleaning, no viscosity limitations are some of the
user friendly features which help the customer meter
such difficult applications. KROHNE mass flow meters
are also available with a variety of communication
options like MODBUS RS485 for fast and reliable data
transfer between the flow meter and CPCB servers.
Short installation lengths and zero maintenance further
enhance the usefulness of KROHNE straight tube mass
flow meters. Optical buttons with large backlit display
help to easily view parameters even in low light
surroundings.
Online Connectivity with enviroSENSE
ETP, flow and CEMS data anywhere, anytime

With stringent pollution board norms, industries have to provide their ETP, flow and CEMSs data online to the respective
pollution board severs. Therefore it is very vital for the user to monitor and control the effluents and emission parameters
very strictly.

Forbes Marshall's enviroSENSE software helps transfer the required data to the concerned pollution board servers and
send the same data to the designated users, to take immediate corrective action to adhere to the relevant norms.

enviroSENSE will help industries from all sectors maintain ISO standards such as 14000, 14001 and 50001. These
standards related to environmental management, help organisations minimise the negative effect of the processes on the
environment. ISO 14001 talks about the environmental management system (EMS), it maps out a framework that an
organisation can follow to reduce wastage, improve resource efficiency, drive down cost and to meet environmental
norms. Implementing and maintaining these standards also lead to an improved corporate image among regulators,
customers and the public vailability, productivity and efficiency.

Complete control over process

Parameters under control
Higher efficiency
Trends/patterns available on PC and mobile
Online software with reports

pH
COD TSS
Ammonia
Cr
BOD As
ETP

CPCB / SPCB
Server

Flow / Camera
enviroSENSE
Monitor
User
Complete control
over process

Gas Analyser (Gas)

Online/Automatic CO, NOx, SO2
Data entry

(Dust)
CEMS PM
Dust Monitor Dust Monitor
TRX1 TRX2

Downstream Sensor
Mobile
Flow measurement Velocity
(Flow)
Upstream Sensor

Manager
Helps achieve
statutory norms
Compliance to CPCB and SPCB regulations
As per the directions given by MOEF and CPCB, Industry needs to send online real time data transmission of Continuous
Emission Monitoring units (CEMs) as well as waste water quality analyser data to the central server, which is installed at CPCB,
Delhi, and to the State Pollution Control Board.
Forbes Marshall has installed a server at CPCB Delhi to take care of online data transmission from Forbes Marshall equipment
to the PCB server and the enviroSENSE is the perfect solution. To ensure regular maintenance and operation of the online
system, with tamper-proof mechanism, Forbes Marshall offers facilities for online remote calibration for stack gas analysers.
In addition to above we, can install the local viewing software at the central PC, which is useful to view logged data, view trends
and graphical and generate reports on site.

Benefits

Critical alerts on mobile Trending of different parameters Real time update-hourly/

(setting alarms) daily/weekly/monthly

Reports generation,
customizable by time span, Export data to MS EXCEL
parameters-wise analysis or to print Email alerts

Scaling up of the system -

addition of future parameters
(stack, ETP, water use monitoring,
electricity monitoring,
User-specific alerts Remote access compressed air monitoring)

Opp 106th Milestone B-85, Phase II, Chakan Indl Area A-34/35, MIDC H Block
Bombay Poona Road Sawardari, Chakan, Tal. Khed Pimpri, Pune - 411 018. INDIA.
Kasarwadi, Pune - 411 034. INDIA Dist. Pune - 410 501. INDIA Tel : 91(0)20-27442020, 39851199
Tel : 91(0)20-27145595, 39858555 Tel : 91(0)2135-393400 Fax : 91(0)20-27442040
Forbes Marshall Fax : 91(0)20-27147413
Krohne Marshall CIN No.: U28996PN1985PTC037806
Forbes Marshall Arca Email : power@[Link], ccmidc@[Link] [Link]
Codel International
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