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Predator 2000 Inventer

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© All Rights Reserved
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0% found this document useful (0 votes)
409 views24 pages

Predator 2000 Inventer

Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
REV 16i

Using a generator indoors CAN


KILL YOU IN MINUTES.
Generator exhaust contains
carbon monoxide. This is a poison
you cannot see or smell.

Only use OUTSIDE


NEVER use inside
and far away from Visit our website at: [Link]
a home or garage,
windows, doors, Email our technical support at:
EVEN IF doors and
and vents. productsupport@[Link]
windows are open.
Email our Engine support at: predator@[Link]

When unpacking, make sure that the product is intact


and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2015 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product.
any shape or form without the express written consent of Harbor Freight Tools. Failure to do so can result in serious injury.
Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.

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Table of Contents
Specifications.............................................. 2 Maintenances���������������������������������������������� 13
Safety��������������������������������������������������������� 3 Troubleshooting.......................................... 18
Setup........................................................... 7 Parts List and Diagram............................... 20
Operationr���������������������������������������������������� 8 Warranties.................................................. 22

Specifications

120VAC, 60Hz, 13.3A, 1 Phase


12VDC, 8A (nominal)
Output
1600W Running
Generator 2000W Peak
2x NEMA #5-20 (3-prong, 120VAC)
Receptacles
1x 12VDC Two Prong Outlet
Displacement 79.7cc
Compression Ratio 8.7:1
Horizontal Single Cylinder
Engine Type
4-stroke, OHV
Cooling System Forced air cooled
87+ octane, stabilizer-treated
Type
Fuel unleaded gasoline
Capacity 1 Gallon
Type SAE 10W-40
Engine Oil
Capacity 13 fl. oz.
Run Time @ 50% Load
6 hr.
with full tank
Sound Level at 23 feet, 50% load 66 dB
Bore x Stroke 48.6mm x 43mm
Type A5RTC (Torch) or equivalent
Spark Plug
Gap 0.023" - 0.027"
Intake 0.004" - 0.006"
Valve Clearance
Exhaust 0.004" - 0.006"
Engine Speed 4600 RPM

The emissions control system for this Engine is warranted for standards set by the
U.S. Environmental Protection Agency and by the California Air Resources Board (also known as CARB).
For warranty information, refer to the last pages of this manual.

Page 2 For technical questions, please call 1-888-866-5797. ITEM 62523

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WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.

Safety
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,


could result in minor or moderate injury.

Addresses practices not related to personal injury.

Symbol Definitions

Setup
Symbol Property or Statement Symbol Property or Statement
WARNING marking concerning
RPM Revolutions Per Minute
Risk of Hearing Loss.
Wear hearing protection.
HP Horsepower
WARNING marking concerning
Risk of Respiratory Injury.
AWG American Wire Gauge Operate engine OUTSIDE and far away
WARNING marking concerning from windows, doors, and vents.
Risk of Eye Injury. Wear ANSI-approved WARNING marking concerning
safety goggles with side shields. Risk of Fire while handling fuel.
Do not smoke while handling fuel.
Read the manual before
WARNING marking concerning
set-up and/or use.
Risk of Fire. Do not refuel while

Operation
operating. Keep flammable
objects away from engine.

IMPORTANT SAFETY INSTRUCTIONS


WARNING! Read all instructions.
Failure to follow all instructions listed below may result in fire, serious injury and/or DEATH.
The warnings and precautions discussed in this manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS


Maintenance

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 3

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Setup Precautions
1. Gasoline fuel and fumes are flammable, and 6. Connections for standby power to a building
potentially explosive. Use proper fuel storage electrical system must be made by a qualified
and handling procedures. Do not store fuel electrician. The connection must isolate the
or other flammable materials nearby. Generator power from utility power, and must
2. Have multiple ABC class fire extinguishers nearby. comply with all applicable laws and electrical codes.
Safety

3. Operation of this equipment may create sparks that 7. Wear ANSI-approved safety goggles, heavy-duty
can start fires around dry vegetation. work gloves, and dust mask/respirator during set up.
A spark arrestor may be required. The operator 8. Use only lubricants and fuel recommended
should contact local fire agencies for laws or in the Specifications chart of this manual.
regulations relating to fire prevention requirements. 9. Improper connections to a building electrical system
4. Set up and use only on a flat, level, can allow electrical current from the Generator
well‑ventilated surface. to backfeed into the utility lines. Such backfeed
5. All connections and conduits from the Generator may electrocute utility company workers or others
to the load must only be installed by trained and who contact the lines during a power outage,
licensed electricians, and in compliance with all and the Generator may explode, burn, or cause
relevant local, state, and federal electrical codes and fires when utility power is restored. Consult
standards, and other regulations where applicable. the utility company and a qualified electrician if
intending to use the Generator for back up power.
10. Do not operate the Generator before grounding.
Setup

The Generator must be earth-grounded


in accordance with all relevant electrical
codes and standards before operation.

Operating Precautions
1. CARBON MONOXIDE HAZARD 4. If you start to feel sick, dizzy, or weak while
Using a generator indoors CAN KILL using a generator, get to fresh air right away.
YOU IN MINUTES. The carbon monoxide from generators can
Generator exhaust contains quickly lead to full incapacitation and death.
carbon monoxide. This is a poison 5. Keep children away from the equipment,
you cannot see or smell. especially while it is operating.
6. Keep all spectators at least six feet
from the engine during operation.
Operation

7. Fire Hazard! Do not fill gas tank while engine is


running. Do not operate if gasoline has been spilled.
Clean spilled gasoline before starting engine.
OFF OUTpUT
RUN ESC
OVERLOAD
OIL THROTTLE OFF OUTpUT
LOW RUN ESC
START OVERLOAD
OUTLETS OIL THROTTLE
LOW
pARALLEL
START
OUTLETS
pARALLEL

RESET
120V
AC RESET
RESET
120V
AC RESET

12V
DC

12V
DC

Do not operate near pilot light or open flame.


8. Do not touch engine during use.
NEVER use inside a home or garage, Let engine cool down after use.
EVEN IF doors and windows are open.
9. Never store fuel or other flammable
materials near the engine.
10. If the plugged in product operates abnormally
or unusually slow, immediately stop using the
generator as a power source.  Read and adhere
to the instruction manual of the product to be
OFF OUTpUT
RUN ESC
OVERLOAD
OIL THROTTLE
LOW
START
OUTLETS
pARALLEL

RESET
120V
AC RESET

12V
DC

powered to make sure that it can be safely and


Only use OUTSIDE and far away from windows, efficiently powered by a portable generator.
Maintenance

doors, and vents. 11. Before connecting an appliance or power cord


2. Never use a generator indoors, including in to the generator: Make sure that it is in good
garages, basements, crawl spaces and sheds. working order. Faulty appliances or power cords
Opening doors and windows or using fans will NOT can create a potential for electrical shock.
prevent carbon monoxide build up in the home. 12. Do not exceed the running wattage of the generator.
3. When using generators, keep them outdoors Make sure that the total electrical rating of the
and far away from open doors, windows, all of the tools or appliances plugged into the
and vents to avoid toxic levels of carbon generator at the same time does not exceed that
monoxide from building up indoors. of the generator. Check that the startup surge
will not be beyond the limit of the generator.

Page 4 For technical questions, please call 1-888-866-5797. ITEM 62523

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Operating Precautions (cont.)
13. Avoid substantially overloading which will trip 30. Dress properly. Do not wear loose clothing or
the circuit breaker. Slightly overloading the jewelry. Keep hair, clothing and gloves away
generator may not trip the circuit breaker, from moving parts. Loose clothes, jewelry or
but will lead to premature generator failure. long hair can be caught in moving parts.

Safety
14. Do not attempt to connect or disconnect 31. Parts, especially exhaust system components,
load connections while standing in water, get very hot during use. Stay clear of hot parts.
or on wet or soggy ground. 32. Do not cover the generator during operation.
15. Do not touch electrically energized parts of 33. Keep the generator and surrounding
the generator and interconnecting cables or area clean at all times.
conductors with any part of the body, or with
34. Do not smoke, or allow sparks, flames,
any non-insulated conductive object.
or other sources of ignition around the
16. Connect the generator only to a load that is equipment, especially when refuelling.
compatible with the electrical characteristics
35. Use the equipment, accessories, etc.,
and running wattage of the generator.
in accordance with these instructions and in
17. Insulate all connections and disconnected wires. the manner intended for the particular type of
18. Guard against electric shock. equipment, taking into account the working
Prevent body contact with grounded surfaces such conditions and the work to be performed.
as pipes, radiators, ranges, and refrigerators. Use of the equipment for operations different from

Setup
19. Only use a suitable means of transport and those intended could result in a hazardous situation.
lifting devices with sufficient weight bearing 36. Do not operate the equipment with known
capacity when transporting the generator. leaks in the engine’s fuel system.
20. Secure the generator on transport vehicles to 37. WARNING: This product contains or, when
prevent it from rolling, slipping, and tilting. used, produces a chemical known to the State
21. Industrial applications must follow of California to cause cancer and birth defects
OSHA requirements. or other reproductive harm. (California Health
& Safety Code § 25249.5, et seq.)
22. Do not leave the generator unattended when it is
running. Turn off the generator (and remove safety 38. WARNING: This product contains di (2-ethylhexyl)
keys, if available) before leaving the work area. phthalate (DEHP), a chemical known to the State
of California to cause cancer and birth defects
23. The generator can produce high noise levels.
or other reproductive harm. (California Health
Prolonged exposure to noise levels
& Safety Code § 25249.5, et seq.)
above 85 dBA is hazardous to hearing.

Operation
Wear ear protection when operating the generator 39. WARNING: The brass components of this product
or when working nearby while it is operating. contain lead, a chemical known to the State
of California to cause cancer and birth defects
24. Keep access doors on enclosures locked.
or other reproductive harm. (California Health
25. Wear ANSI-approved safety glasses & Safety Code § 25249.5, et seq.)
and hearing protection during use.
40. When spills of fuel or oil occur, they must be
26. People with pacemakers should consult their cleaned up immediately. Dispose of fluids and
physician(s) before use. Electromagnetic fields in cleaning materials as per any local, state, or
close proximity to a heart pacemaker could cause federal codes and regulations. Store oil rags in
pacemaker interference or pacemaker failure. a bottom-ventilated, covered, metal container.
Caution is necessary when near the
41. Keep hands and feet away from moving parts.
engine’s magneto or recoil starter.
Do not reach over or across
27. Use only accessories that are recommended equipment while operating.
by Harbor Freight Tools for your model.
42. Before use, check for misalignment or binding of
Accessories that may be suitable for one
moving parts, breakage of parts, and any other
Maintenance

piece of equipment may become hazardous


condition that may affect the equipment’s operation.
when used on another piece of equipment.
If damaged, have the equipment serviced
28. Do not operate in explosive atmospheres, before using. Many accidents are caused
such as in the presence of flammable by poorly maintained equipment.
liquids, gases, or dust. Gasoline-powered
43. Use the correct equipment for the application.
engines may ignite the dust or fumes.
Do not modify the equipment and do not use the
29. Stay alert, watch what you are doing and equipment for a purpose for which it is not intended.
use common sense when operating this
generator. Do not use while tired or under the
influence of drugs, alcohol or medication.

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 5

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Parallel Kit Precautions

TO PREVENT SERIOUS INJURY, DEATH, AND GENERATOR AND/OR


EQUIPMENT DAMAGE FROM ELECTRIC SHOCK AND FIRE:
1. Follow Parallel Kit instructions provided with 5. Do not remove or connect a Parallel Kit
Safety

Kit for connection and use of a Parallel Kit. while the Generator is running.
2. Connect only an approved Predator Parallel Kit 6. Do not use a Parallel Kit that is
(sold separately) to the Parallel Kit Terminals. attached to only one Generator.
3. Only connect two identical Inverter Generators 7. Do not use any other outlet on a Generator
together using a Parallel Kit. that has a Parallel Kit attached.
4. Connect Parallel Kit only to terminals marked
“Parallel Outlets” on the front of the Generator.

Service Precautions
1. Before service, maintenance, or cleaning: 6. Maintain labels and nameplates on the equipment.
Setup

a. Unplug all devices from the generator. These carry important information.
If unreadable or missing, contact
b. Turn the Combination Switch Harbor Freight Tools for a replacement.
to its “OFF” position.
7. Have the equipment serviced by a qualified repair
c. Allow the engine to completely cool. person using only identical replacement parts.
d. Then, remove the spark plug cap This will ensure that the safety of the equipment
from the spark plug. is maintained. Do not attempt any service or
maintenance procedures not explained in this
2. Keep all safety guards in place and in
manual or any procedures that you are uncertain
proper working order. Safety guards include
about your ability to perform safely or correctly.
muffler, air cleaner, mechanical guards,
and heat shields, among other guards. 8. Store equipment out of the reach of children.
3. Keep all electrical equipment clean and dry. 9. Follow scheduled engine and
equipment maintenance.
Operation

Replace any wiring where the insulation is


cracked, cut, abraded, or otherwise degraded.
Replace terminals that are worn, discolored, or Refueling:
corroded. Keep terminals clean and tight. 1. Do not refill the fuel tank while the
4. Do not alter or adjust any part of the engine is running or hot.
equipment or its engine that is sealed by the 2. Do not smoke, or allow sparks, flames,
manufacturer or distributor. Only a qualified or other sources of ignition around the
service technician may adjust parts that may equipment, especially when refuelling.
increase or decrease governed engine speed.
3. Do not fill fuel tank to the top.
5. Wear ANSI-approved safety goggles, Leave a little room for the fuel to expand as needed.
heavy‑duty work gloves, and
dust mask/respirator during service. 4. Refuel in a well-ventilated area only.
5. Wipe up any spilled fuel and allow excess
to evaporate before starting engine.
To prevent FIRE, do not start the engine
Maintenance

while the smell of fuel hangs in the air.

SAVE THESE INSTRUCTIONS.

Page 6 For technical questions, please call 1-888-866-5797. ITEM 62523

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Set Up

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.

Safety
TO PREVENT SERIOUS INJURY AND FIRE: Operate only with proper spark arrestor installed.
Operation of this equipment may create sparks that can start fires around dry vegetation.
A spark arrestor may be required.
The operator should contact local fire agencies for laws or regulations relating to fire
prevention requirements.

At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel‑air ratio
will need to be adjusted by a qualified mechanic to allow efficient high-altitude use and
to prevent damage to the engine and any other devices used with this product.

Grounding
1. The Generator must be properly grounded 2. To ground the Generator, connect a #6 AWG
in accordance with all relevant electrical grounding wire (not included) from the Grounding

Setup
codes and standards before operation. Terminal on the Control Panel to a grounding rod
Have the unit grounded by a qualified electrician (not included). The grounding rod must be an
if you are not qualified to do so. earth-driven copper or brass rod (electrode)
which can adequately ground the Generator.
3. Refer to local regulations for
ground source information.

Components and Controls


Output Exhaust
Overload
Low Oil Spark Plug
Combination Access Cover
Switch

Operation
Parallel Kit
pUT
Terminals
OFF OUT
RUN RLOA
D
ESCTLE
OVE OT
IL THR

RT LOW
O
Economy Air Filter
STA TLE
TS
L OU (ESC) and Oil Fill
ALLE
pAR Access Panel
Switch

Ground
ET
Terminal
RES
120V RES
ET
AC

Overload Fuel Cap


V Reset Button with Vent
D C 12
Maintenance

120VAC
Receptacles
12VDC Breaker
Reset Button
12VDC OFF
UT
OUTp
RUN LOAD ESCTLE
OVER OT
OIL THR
T LOW
STAR ETS

Receptacle
OUTL
LLEL
pARA

T
RESE

WARNING! Follow Parallel Kit instructions


120V RESE
T
AC

for connection and use of a Parallel Kit DC


12V

(Parallel Kit and instructions sold separately).

Starter
Handle
ITEM 62523 For technical questions, please call 1-888-866-5797. Page 7

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Operation

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.

Pre-Start Checks
Safety

Inspect Engine and Generator looking for damaged, loose, and missing parts before set up and starting.
If any problems are found, do not use equipment until fixed properly.
Checking and Filling Engine Oil
NOTICE: Your Warranty is VOID if the Engine’s
crankcase is not properly filled with oil before
each use. Before each use, check the oil level.
Engine will not start with low or no engine oil.

1. Make sure the Engine is stopped and is level.

2. Close vent on Gas Cap.

3. On the right side of the Generator, remove


Setup

the three Screws at the top and remove the


Access Panel, as shown to the right.

4. Clean the top of the Dipstick and the area around it.
Remove the Dipstick, turning it counterclockwise.

5. Check the oil level. The oil level should be


up to the edge of the hole as shown.

6. As needed, add the appropriate type of


oil until the oil level is at the proper level.
SAE 10W‑30 oil is recommended for general use.

7. Thread the Dipstick back in clockwise


and replace the Access Panel.
Operation

Full level
NOTICE: Do not run the engine with too little oil.
Engine will shut off if engine oil level is too low.

Checking and Filling Fuel


WARNING! TO PREVENT SERIOUS Note: Do not use gasoline that has been stored in a
INJURY FROM FIRE: metal fuel container or a dirty fuel container. It can
Fill the fuel tank in a well-ventilated area cause particles to enter the carburetor, affecting
away from ignition sources. If the Engine Engine performance and/or causing damage.
is hot from use, shut the Engine off and 4. If needed, fill the Fuel Tank to about 1 inch under
wait for it to cool before adding fuel. Do not smoke. the fill neck of the Fuel Tank with 87 octane or
1. Clean the Fuel Cap and the area around it. higher unleaded gasoline that has been treated
with a fuel stabilizer additive. Follow fuel stabilizer
2. Unscrew and remove the Fuel Cap.
Maintenance

manufacturer’s recommendations for use.


3. Remove the Strainer and remove any dirt
5. Then replace the Fuel Cap.
and debris. Then replace the Strainer.
6. Wipe up any spilled fuel and allow excess
Note: Do not use gasoline containing more than
to evaporate before starting engine.
10% ethanol (E10). Do not use E85 ethanol. Add fuel
To prevent FIRE, do not start the engine
stabilizer to the gasoline or the Warranty is VOID.
while the smell of fuel hangs in the air.

Note: Fill Fuel Tank completely before first use.


Fuel Tank needs to be completely full to properly prime Carburetor.

Page 8 For technical questions, please call 1-888-866-5797. ITEM 62523

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Starting the Engine
Before Starting the Engine
a. Inspect the generator and engine.
b. Disconnect all electrical loads from the generator.
c. Fill the engine with the proper amount and type of

Safety
both stabilizer‑treated unleaded gasoline and oil.

Manual Start

1. Open vent on Gas Cap.


T
OFF OUTpU
RUN LO AD
ESC
OVER OTT
LE
OIL THR
T LOW
STAR TLE
TS
EL OU
ALL
pAR

Setup
RESET
120V RESET
AC

12V
DC

2
2. Move the Economy (ESC) Switch
to the OFF position.

Operation
OFF
T
OFF OUTpU
RUN LO AD
ESC
OVER OTT
LE
THR

3 RUN
OIL
T LOW
STAR TLE
TS
EL OU
ALL
pAR

RESET
120V RESET
AC

3. Turn the Combination Switch T


STAR
12V

to the START position.


DC

4. Grip the Starter Handle of the Engine loosely and


pull it slowly several times to allow the gasoline to
flow into the Engine’s carburetor. Then pull the Starter 4
Maintenance

Handle gently until resistance is felt.


Allow Cable to retract fully and then pull it
quickly. Repeat until the Engine starts.

Note: Do not let the Starter Handle snap back against the housing.
Hold it as it recoils so it doesn't hit the housing.
Note: If engine does not start, check engine oil level.
Engine will not start with low or no engine oil.

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 9

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5
PUT
5. Allow the Engine to run for OUT
OAD
several seconds. OV ERL
OIL
Wait for the OUTPUT light to light up. LOW
Safety

T
OFF OUTpU
RUN LO AD
ESC
OVER OTT
LE
OIL THR
T LOW
STAR TLE
TS
EL OU
ALL
pAR

RESET
120V RESET
AC

12V
DC

OFF
6 RUN

6. Then, move the Combination Switch


slowly to its RUN position. STAR
T

Move
Note: Moving the Combination Switch
Setup

Slowly
too fast could stall the Engine.
T
OFF OUTpU
RUN LO AD
ESC
OVER OTT
LE
OIL THR
T LOW
STAR TLE
TS
EL OU
ALL
pAR

IMPORTANT: Allow the Engine RESET


AC
120V RESET

to run at no load for five minutes DC
12V

with no load after each start‑up so


that the Engine can stabilize.

Break-in Period:
a. Breaking-in the Engine will help to ensure proper equipment and Engine operation.
b. The break‑in period will last about 25 hours of use.
DO NOT exceed 75% of the Generator’s running wattage during this period.
Operation

• Change the engine oil after this period.


Under normal operating conditions subsequent maintenance follows
the schedule explained in the MAINTENANCE section.

Nominal 12VDC Output


pUT
OFF OUT
RUN RLO
A D
ESCTLE
1. Do not use any 120VAC outlet OVE ROT
OIL TH
while using the 12VDC outlet. LOW
RT
STA TLE
TS
L OU
2. Move the Economy (ESC) Switch ALLE
pAR
to the OFF position.
Maintenance

3. Only use the 12VDC receptacle to


charge a 12 volt lead-acid type battery
using an appropriate charge controller. ET
RES
(Battery and controller not included.) 0V ET
OFF
T

AReset
OUTpU

C 12
RUN AD

RES
LO ESC
OVER OTT
LE
OIL THR
T LOW
STAR

The 12VDC output is not regulated.


TS
TLE
EL OU
ALL
pAR

Button RESET
AC
120V RESET

4. Do not connect any device to the 12VDC DC


12V

terminal that draws more than 8 amps.


12VDC
5. If this 12VDC circuit protection is tripped,
V Receptacle
reduce the load, and press D C 12
the Reset Button next to the outlet.

Page 10 For technical questions, please call 1-888-866-5797. ITEM 62523

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Connecting 120VAC Loads to the Generator
Calculate Power Draw:

Power draw can be calculated by multiplying volts and amps. The resulting number is wattage.
• Never exceed the running wattage for the Generator or any outlet amperage rating.

Safety
• Refer to appliance/tool owner’s manuals to determine the wattage of electrical load devices.
• Long power cords and extension cords draw additional power. Keep cord length at a minimum.

Wattage Estimates

Wattages listed below are estimates for that type of equipment only.


Check nameplate wattages on all loads before connecting to Generator.

This Unit Can Power Any Running Start-up


One of the Following Items: Watts Watts
1/4 HP Air Compressor 600 900
1/6 HP Motor 500 800
3/8" Drill 400 600
Mini Refrigerator 400 700
Table/Box Fan 200 Figure A: Plug Load In

Setup
15 Amp Battery Charger 380
String Trimmer 350 Plug the power cord of the 120 volt appliance/tool
Hedge Trimmer 500 into the 120VAC Outlet on the Generator. Plug in
Radio 50 appliances from largest to smallest load.
Ten 75 Watt Light Bulbs 750 Note: Do not allow the Generator to completely run
out of fuel with devices attached. A Generator’s
output may sharply spike as it runs out of fuel,
causing damage to attached devices.

Overload Light
Note: The OVERLOAD light may turn on for a few seconds as a large device starts up.
This is normal for loads approaching the capacity of this Generator.

1. The total combined load through the

Operation
outlet on the Generator must not exceed
the running power of the unit.
PUT UT
OUT OFF OUT
p
RUN
D
LOA D
2. If the OVERLOAD light turns on and the Generator OIL
OVE
R
OVE
RLO
A
ESCTLE
T
LOW HRO
stops producing power, it has been overloaded. LOW
OIL T

RT
STA TLE
TS
L OU
3. Disconnect all electrical devices, and pAR
ALLE

compare device requirements to Generator rating. OFF


RUN
OUTpU
T

Overload
LOAD

Move anything that may be limiting


ESC
OVER OTT
LE
OIL THR
T LOW
STAR TS
OUTLE
ALLEL
pAR

Generator ventilation away. RESE


T

AC
120V RESE
T
Reset
RES
ET Button
4. Press and hold Overload Reset button
12V

0V
DC

12 ET
AC RES
above the Dual 120VAC Receptacle
until OVERLOAD light turns off.

5. Reconnect devices while being careful


Maintenance

to not overload Generator. DC


12 V

Economy (ESC) Switch


1. Turn the Economy (ESC) Switch ON to limit noise 2. Turn the Economy (ESC) Switch OFF
and fuel consumption for lighter generator loads. to operate engine at full speed:
a. when starting,
b. when a heavy load is applied, or
c. when using the 12VDC output.

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 11

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Stopping the Engine

OFF
RUN
Safety

T
STAR

To stop the Engine in an emergency,


turn the Combination Switch off.
EMERGENCY OFF
T

SHUT OFF
OUTpU
RUN LO AD
ESC
OVER OTT
LE
OIL THR
T LOW
STAR TLE
TS
EL OU
ALL
pAR

RESET
120V RESET
AC

12V
DC
Setup

Under normal conditions, use the following procedure to shut off the Generator:

1
1. Turn all electrical load devices off and
unplug them from the Generator.
Unplug Loads

OFF
T
OFF OUTpU
RUN LO AD
ESC LE
OVER OTT
OIL THR

2 RUN
T LOW
STAR TLE
TS
EL OU
ALL
Operation

pAR

RESET
120V RESET
AC

T
STAR
12V

2. Turn the Combination Switch off.


DC

3. Close vent on Gas Cap.


Maintenance

T
OFF OUTpU
RUN LO AD
ESC
OVER OTT
LE
OIL THR
T LOW
STAR TLE
TS
EL OU
ALL
pAR

RESET
120V RESET
AC

12V
DC

Page 12 For technical questions, please call 1-888-866-5797. ITEM 62523

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Maintenance

WARNING
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING:

Safety
Turn the Combination Switch of the equipment to its “OFF” position, wait for the engine to cool, and
disconnect the spark plug cap before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE:
Do not use damaged equipment. If abnormal noise, vibration, or
excess smoking occurs, have the problem corrected before further use.
Follow all service instructions in this manual. The engine may fail critically if not serviced properly.
Many maintenance procedures, including any not detailed in this manual, will need to be performed
by a qualified technician for safety. If you have any doubts about your ability to safely service the
equipment or engine, have a qualified technician service the equipment instead.

Cleaning, Maintenance, and Lubrication Schedule


Note: This maintenance schedule is intended solely as a general guide. If performance decreases or if
equipment operates unusually, check systems immediately. The maintenance needs of each piece of equipment

Setup
will differ depending on factors such as duty cycle, temperature, air quality, fuel quality, and other factors.
Note: The following procedures are in addition to the regular checks and maintenance
explained as part of the regular operation of the engine and equipment.

Monthly Yearly or
Before Every 3 mo. or Every 6 mo. or Every
Procedure or every 8 every 300
Each Use 50 hr. of use 100 hr. of use 2 Years
hr. of use hr. of use
Brush off outside of engine
Check engine oil level
Check air filter
Change engine oil
Clean/replace air cleaner *

Operation
Check and clean spark plug
1. Check/adjust idle speed
2. Check/adjust valve clearance
3. Clean fuel tank, strainer
and carburetor
** **
4. Clean carbon build-up from
combustion chamber
Replace fuel line if necessary **
*Service more frequently when used in dusty areas.
**These items should be serviced by a qualified technician. Maintenance

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 13

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Checking and Filling Fuel Note: Do not use gasoline that has been stored in a
metal fuel container or a dirty fuel container. It can
WARNING! TO PREVENT SERIOUS
cause particles to enter the carburetor, affecting
INJURY FROM FIRE:
engine performance and/or causing damage.
Fill the fuel tank in a well-ventilated area
away from ignition sources. If the engine is 4. If needed, fill the Fuel Tank to about 1 inch under
hot from use, shut the engine off and wait the fill neck of the Fuel Tank with 87 octane or
for it to cool before adding fuel. Do not smoke. higher unleaded gasoline that has been treated
Safety

with a fuel stabilizer additive. Follow fuel stabilizer


1. Clean the Fuel Cap and the area around it.
manufacturer’s recommendations for use.
2. Unscrew and remove the Fuel Cap.
5. Then replace the Fuel Cap.
3. Remove the Strainer and remove any dirt
6. Wipe up any spilled fuel and allow excess
and debris. Then replace the Strainer.
to evaporate before starting engine.
Note: Do not use gasoline containing more than To prevent FIRE, do not start the engine
10% ethanol (E10). Do not use E85 ethanol. Add fuel while the smell of fuel hangs in the air.
stabilizer to the gasoline or the Warranty is VOID.

Engine Oil Change


CAUTION! Oil is very hot during operation and can cause burns. Wait for engine to cool before changing oil.
Setup

1. Make sure the engine is stopped and is level. NOTICE: Do not run the engine with too little oil.
Engine will not start with low or no engine oil.

2. Close vent on Gas Cap.

3. Remove the Access Panel on the


right side of the Generator.

4. Clean the top of the Oil Fill Plug and the


area around it. Remove the Oil Fill Plug,
turning it counterclockwise.
Operation

5. Place the Generator on stands with the oil


fill centered over an oil drain pan. Tilt the
Generator over the oil drain pan and wait for
oil to drain completely. Recycle used oil.

6. Set the Generator back down on a level surface.


Add the appropriate type of oil until
the oil level is at the proper level.
SAE 10W‑30 oil is recommended for general use.

Full level
7. Check the oil level. The oil level should be
up to the edge of the hole as shown.
Maintenance

8. Thread the Oil Fill Plug back in clockwise


and replace the Access Panel.

Page 14 For technical questions, please call 1-888-866-5797. ITEM 62523

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Air Filter Element Maintenance
1. Remove the Access Panel on the 2. Remove the Air Filter Cover and the
right side of the Generator. air filter elements and check for dirt.
Clean as described below.

Safety
Air Filter
Cover
3. Cleaning:
• For “paper” filter elements:
To prevent injury from dust and debris,
wear ANSI-approved safety goggles,
NIOSH‑approved dust mask/respirator, and
heavy-duty work gloves. In a well‑ventilated

Setup
area away from bystanders, use pressurized
air to blow dust out of the air filter.
• For foam filter elements:
Wash the element in warm water and
mild detergent several times. Rinse.
Squeeze out excess water and allow it to dry
completely. Soak the filter in lightweight oil
briefly, then squeeze out the excess oil.
4. Install the cleaned filter.
5. Secure the Air Filter Cover and replace the
Access Panel before use.

Operation
Maintenance

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 15

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Spark Plug Maintenance
1. Remove Access Panel from right side of Generator. 4. Using a spark plug wrench through the port in the
top of the Generator, remove the spark plug.
Safety

5. Inspect the spark plug:


If the electrode is oily, clean it using a clean, dry rag.
If the electrode has deposits on it, polish it using
2. Disconnect spark plug cap from end of plug. emery paper. If the white insulator is cracked or
Clean out debris from around spark plug. chipped, the spark plug needs to be replaced.
Setup

Spark Plug NOTICE: Use only A5RTC type spark plug or equivalent.


Access Cover Using an incorrect spark plug may damage the engine.
6. When installing a new spark plug,
adjust the plug’s gap to the specification on the
Spark Specifications chart. Do not pry against the
Plug electrode, the spark plug can be damaged.
Cap
7. Apply anti-sieze material to Spark Plug threads.
Install the new spark plug or
the cleaned spark plug into the engine.
• Gasket-style:
Finger-tighten until the gasket
contacts the cylinder head,
Operation

then tighten about 1/2-2/3 turn more.


3. Remove Spark Plug Access Cover
from top of Generator. • Non-gasket-style:
Finger-tighten until the plug
contacts the cylinder head,
then tighten about 1/16 turn more.
NOTICE: Tighten the spark plug properly.
If loose, the spark plug will cause the
engine to overheat.
If overtightened, the threads in the
engine block will be damaged.
8. Apply dielectric spark plug boot protector
(not included) to the end of the spark plug
and reattach the cap securely.
9. Replace Spark Plug Access Cover
Maintenance

and Access Panel.

Page 16 For technical questions, please call 1-888-866-5797. ITEM 62523

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Storage
When the equipment is to remain idle for longer than c. Replace spark plug, but leave
20 days, prepare the engine for storage as follows: spark plug cap disconnected.
1. CLEANING: d. Pull Starter Handle to distribute oil in cylinder.
Wait for engine to cool, then clean engine with Stop after one or two revolutions when you

Safety
dry cloth. NOTICE: Do not clean using water. feel the piston start the compression stroke
The water will gradually enter the (when you start to feel resistance).
engine and cause damage. 4. STORAGE AREA:
2. FUEL: Cover and store in a dry, level, well-ventilated
To protect the fuel tank during storage, fill the area out of reach of children. Storage area should
tank with gasoline that has been treated with also be away from ignition sources, such as
a fuel stabilizer additive. Follow fuel stabilizer water heaters, clothes dryers, and furnaces.
manufacturer’s recommendations for use Refer NOTICE: During extended storage periods the
to Checking and Filling Fuel on page 14. Engine must be started every 3 months and allowed
to run for 15 – 20 minutes or the Warranty is VOID.
WARNING! TO PREVENT SERIOUS
INJURY FROM FIRE: 5. AFTER STORAGE:
Drain the fuel tank in a well-ventilated area Before starting the engine after storage, keep in
away from ignition sources. If the engine mind that untreated gasoline will deteriorate quickly.
is hot from use, shut the engine off and Drain the fuel tank and change to fresh fuel if

Setup
wait for it to cool before draining fuel. Do not smoke. untreated gasoline has been sitting for a month,
if treated gasoline has been sitting beyond the
3. LUBRICATION:
fuel stabilizer’s recommended time period,
a. Change engine oil. or if the engine does not start.
b. Clean out area around spark plug.
Remove spark plug and pour one tablespoon of
engine oil into cylinder through spark plug hole.

Operation
Maintenance

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 17

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Troubleshooting
Problem Possible Causes Probable Solutions
Engine will not start FUEL RELATED: FUEL RELATED:
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline and open fuel valve.
Safety

Do not use gasoline with more than


10% ethanol (E15, E20, E85, etc.).
2. Choke not in START position, cold engine. 2. Move Choke to START position.
3. Gasoline with more than 10% ethanol used. 3. Clean out ethanol rich gasoline from fuel system.
(E15, E20, E85, etc.) Replace components damaged by ethanol. Use fresh
87+ octane stabilizer-treated unleaded gasoline only.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
4. Low quality or deteriorated, old gasoline. 4. Use fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Carburetor not primed. 5. Pull on Starter Handle to prime.
6. Dirty fuel passageways. 6. Clean out passageways using fuel additive.
Heavy deposits may require further cleaning.
7. Carburetor needle stuck. 7. Gently tap side of carburetor float
Setup

Fuel can be smelled in the air. chamber with screwdriver handle.


8. Too much fuel in chamber. This can be 8. Turn Choke to RUN position. Remove spark plug
caused by the carburetor needle sticking. and pull the start handle several times to
air out the chamber. Reinstall spark plug
and set Choke to START position.
9. Clogged Fuel Filter. 9. Replace Fuel Filter.
IGNITION (SPARK) RELATED: IGNITION (SPARK) RELATED:
1. Spark plug cap not connected securely. 1. Connect spark plug cap properly.
2. Spark plug electrode wet or dirty. 2. Clean spark plug.
3. Incorrect spark plug gap. 3. Correct spark plug gap.
4. Spark plug cap broken. 4. Replace spark plug cap.
5. Incorrect spark timing or 5. Have qualified technician diagnose/
faulty ignition system. repair ignition system.
Operation

COMPRESSION RELATED: COMPRESSION RELATED:


1. Cylinder not lubricated. 1. Pour tablespoon of oil into spark plug hole. Crank
Problem after long storage periods. engine a few times and try to start again.
2. Loose or broken spark plug. 2. Tighten spark plug.
(Hissing noise will occur If that does not work, replace spark plug.
when trying to start.) If problem persists, may have head
gasket problem, see #3.
3. Loose cylinder head or damaged 3. Tighten head.
head gasket. (Hissing noise will If that does not remedy problem, replace head gasket.
occur when trying to start.)
4. Engine valves or tappets 4. Have qualified technician adjust/
mis‑adjusted or stuck. repair valves and tappets.
ENGINE OIL RELATED: ENGINE OIL RELATED:
1. Low engine oil. 1. Fill engine oil to proper level.  Check engine
oil before EVERY use.
2. Engine mounted on slope, 2. Operate engine on level surface. Check engine oil level.
Maintenance

triggering low oil shutdown.

Follow all safety precautions whenever diagnosing or servicing the generator or engine.

Page 18 For technical questions, please call 1-888-866-5797. ITEM 62523

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Problem Possible Causes Probable Solutions
Engine misfires 1. Spark plug cap loose. 1. Check cap and wire connections.
2. Incorrect spark plug gap or 2. Re-gap or replace spark plug.
damaged spark plug.
3. Defective spark plug cap. 3. Replace spark plug cap.
4. Old or low quality gasoline. 4. Use only fresh 87+ octane stabilizer-treated

Safety
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
5. Incorrect compression. 5. Diagnose and repair compression. (Use Engine will
not start: COMPRESSION RELATED section.)
Engine stops suddenly 1. Fuel tank empty or full of impure or low 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
quality gasoline. unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Low oil shutdown. 2. Fill engine oil to proper level. Check engine
oil before EVERY use.
3. Defective fuel tank cap creating vacuum, 3. Test/replace fuel tank cap.
preventing proper fuel flow.
4. Faulty magneto. 4. Have qualified technician service magneto.
5. Disconnected or improperly 5. Secure spark plug cap.
connected spark plug cap.

Setup
Engine stops when 1. Dirty air filter 1. Clean element.
under heavy load 2. Engine running cold. 2. Allow engine to warm up prior to operating equipment.
Engine knocks 1. Old or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine overloaded. 2. Do not exceed equipment’s load rating.
3. Incorrect spark timing, deposit buildup, 3. Have qualified technician diagnose and service engine.
worn engine, or other mechanical problems.
Engine backfires 1. Impure or low quality gasoline. 1. Fill fuel tank with fresh 87+ octane stabilizer-treated
unleaded gasoline.
Do not use gasoline with more than
10% ethanol (E15, E20, E85, etc.).
2. Engine too cold. 2. Use cold weather fuel and oil additives

Operation
to prevent backfiring.
3. Intake valve stuck or overheated engine. 3. Have qualified technician diagnose and service engine.
4. Incorrect timing. 4. Check engine timing.
Attached device 1. Device not plugged in properly. 1. Turn off and unplug the device,
doesn’t have power then plug it back in again and turn on.
2. Circuit Breaker tripped. 2. Turn off and unplug device, reset Circuit
Breaker, plug in device and turn on.
3. Product needs service. 3. Have product repaired.
Attached device 1. Device not plugged in properly. 1. Turn off and unplug the device,
doesn’t have power then plug it back in again and turn on.
2. Circuit Breaker tripped. 2. Turn off and unplug device, reset Circuit
Breaker, plug in device and turn on.
3. Product needs service. 3. Have product repaired.
Attached device 1. Problem with device. 1. Immediately unplug device.
begins to operate Have device repaired by a qualified
Maintenance

abnormally technician, or replace device.


2. Rated load capacity exceeded. 2. Lower the number of items plugged into the
generator to stay within the rated capacity,
or use a more powerful generator.

Follow all safety precautions whenever diagnosing or servicing the generator or engine.

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 19

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PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LISTS AND ASSEMBLY
DIAGRAMS IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
Safety

EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List and Diagram

Parts List
Part Description Qty Part Description Qty Part Description Qty
1 Engine 1 35 Washer and Screw 1 69 Seat, Panel 1
2 Screw, Cross Groove Pan 5 36 Sleeve, Cable Handle Outer 1 70 Cross Screw 4
3 Cap 1 37 Core, Cable Handle 1 71 Bolt 1
Setup

4 Muffler Cover 1 38 Handle, Recoil Start Cable 1 72 Control Box, Capstan 1


5 Tube, Fuel 1 39 Cross Screw 1 73 Cross Screw 1
6 Bolt 1 40 Plate, Bottom 1 74 Knob 1
7 Tank, Fuel 1 41 Bolt 4 75 Handle, Choke 1
8 Fuel Filter 1 42 Seat, Frame 2 76 Cover Plate 1
9 Cover, Fuel Tank 1 43 Seat, Frame 2 77 Block, Choke Cable Stopper 1
10 Clamp, Oil Seal 1 44 Nut 4 78 Ball, Steel 1
11 Fuel Gauge 1 45 Nut 8 79 Spring, Stopper Adjusting 1
12 Bush 2 46 Seat, Frame 4 80 Switch, Stop Engine 1
13 Element, Strainer 1 47 Bolt 8 81 Bracket, Fuel Cock 1
14 Cover, Muffler Side 1 48 Bracket, Cushion Rubber 1 82 Cross Coiled Screw 2
15 Washer and Screw 6 49 Bracket, Cushion Rubber 1 83 Cock Asm., Fuel 1
16 Jaw Nut 6 50 Support, Invertor 1 84 Nut 1
17 Cushion, Joint Rubber 1 51 Invertor 1 85 Tube, Fuel 1
18 Clip, Spring 5 52 Rectifier Bridge 1 86 Tube, Fuel 1
Operation

19 Cover, Right 1 53 Cross Screw 1 87 Collar 2


20 Shell, Right 1 54 Sleeve, Fuel Tank 1 88 Collar 1
21 Shell, Left 1 55 Sleeve, Fuel Tank 1 89 Collar 1
22 Cover, Left 1 56 Bolt 3 90 Knob, Limited Position 1
23 Decoration Cover, Right 1 57 Indicator, Overload 1 91 Bolt 5
24 Washer and Screw 9 58 Indicator, Output 2 92 Shroud, Motor 1
25 Semi-Round Bolt 6 59 Switch, Idle 1 93 Stator 1
26 Square Nut 6 60 Parallel Socket 2 94 Rotor 1
27 Sleeve, Fuel Tank Rubber 4 61 Grounding Terminal 1 95 Impeller 1
28 Rubber Cushion 2 62 Reset Button 1 96 Bolt 2
29 Sleeve, Oil Fill 1 63 120 Volt Duplex Receptacle 1 97 Pin 2
30 Jacket, Rubber 1 64 Circuit Breaker 20A 1 Pole 1 98 Bolt 2
31 Opening, Oil Level View 1 65 Socket Subassembly, DC 1 99 Nut 1
32 Jacket, Rubber 1 66 Panel, Control, Asm. 1 100 Motor Asm. 1
33 Decoration Cover, Left 1 67 Band 2 101 Screw 4
34 Guide, Starting Rope 1 68 Nut 4 102 Washer and Screw 4
Maintenance

Record Product’s Serial Number Here:


Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
Page 20 For technical questions, please call 1-888-866-5797. ITEM 62523

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Safety Setup Operation Maintenance
Assembly Diagram

Page 21
15
15 15
15
15
15
18 14
11 16
9
16
18
8 10 16 18
12 16 17
4
18 18

For technical questions, please call 1-888-866-5797.


12 2 16 91
7 16
2 91
3
2
13 91
1 2
22 91
24 2 97
24 100 92
24 21 91
98
36 24 5
34 99
38 31
32 97 95
37 93
35 39 30 6 98
29 20
33
27 28
25 94
28 96
27 24
25 19 96 95
26 24
25
26
27
26
26
89 86 26 24
88 26 27 25 24
87
85 87
82 24
81 84 25
77 79 83 55 25
76 82 54

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56
75 80 47
74 78 56 51 23
90 73 68
67 68 52
72 53 47
47 17
67 50
102 47
47 49
102 47 46 44
70 68
71 46 45 48
66 44
68 45
58 46 47
69
101 62 44
57 58 102 45
65 46 47

ITEM 62523
40
101 102
101 59 64 44
45 43 45
60 63 61 45
45 43
101 41
42 45
41
42
41
41
Warranties

Limited 90 Day Warranty (Retail)


Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
Safety

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY
AND FITNESS, EXCEPT FOR THE EMISSIONS CONTROL SYSTEM WARRANTY BELOW.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid.
Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from
Setup

causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

Emissions Control System Warranty


The California Air Resources Board and Harbor Freight Tools (HFT) are pleased to explain the emissions control
system warranty on your 2016 Small Off-Road Engine, in addition to the Retail Warranty above. In California, new
equipment that uses small off-road engines must be designed, built, and equipped to meet the State’s stringent anti-smog
standards. HFT must warrant that the emissions control system on your engine will be free from defects in material and
workmanship for two (2) years, provided there has been no abuse, neglect, or improper maintenance of your engine.
Your emissions control system may include parts such as the carburetor or fuel-injection system, the ignition
system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, vapor hoses, clamps, connectors, and
other emissions-related assemblies.
Operation

Where a warrantable condition exists, HFT will repair or replace, at our option, your engine if at no cost to you,
including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE


This emissions control system is warranted for two years. If any emission-related part on your engine is defective,
the part will be repaired or replaced by HFT.

OWNER’S WARRANTY RESPONSIBILITIES


As the engine owner, you are responsible for the performance of the required maintenance listed in your
Owner’s Manual.
As the engine owner, you should however be aware that HFT may deny you warranty coverage if your engine or
a part has failed due to abuse (including failure to follow the fuel use instructions contained in this manual), neglect,
improper maintenance, or unapproved modifications.
Maintenance

You are responsible for contacting HFT as soon as the problem exists in order to obtain warranty repair or replacement,
by doing either of the following: (a) contact HFT product support at 1-888-866-5797 or productsupport@[Link];
or (b) bring the to your nearest Harbor Freight Tools retail store. The nearest Harbor Freight Tools retail store can
be found on the internet at [Link] The warranty repairs or replacement should be completed
in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage,
you should contact HFT product support at 1-888-866-5797 or productsupport@[Link].

Page 22 For technical questions, please call 1-888-866-5797. ITEM 62523

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GENERAL EMISSIONS WARRANTY COVERAGE
a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser. The warranty
period is two years.
b) HFT warrants to the initial owner and each subsequent owner that the engine is:
1. Designed, built, and equipped so as to conform with all applicable regulations adopted by the Air Resources
Board; and

Safety
2. Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two
years.
c) The warranty on emissions-related parts is as follows:
1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions
provided, is warranted for the warranty period stated above. If any such part fails during the period of warranty
coverage, it will be repaired or replaced HFT. Any such part repaired or replaced under the warranty will be
warranted for the remaining warranty period.
2. Any warranted part that is scheduled only for regular inspection in the written instructions is warranted for
the warranty period stated above. A statement in the written instructions to the effect of “repair or replace as
necessary” does not reduce the period of warranty coverage. Any such part repaired or replaced under warranty
will be warranted for the remaining warranty period.
3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions will
be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails

Setup
prior to the first scheduled replacement, the part will be repaired or replaced by HFT. Any such part repaired or
replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement
point for the part.
4. Repair or replacement of any warranted part under the warranty will be performed at no charge to the owner
at a retail store or by HFT paying for shipping the product for repair.
5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all retail stores or by
contacting HFT product support at 1-888-866-5797 or productsupport@[Link].
6. The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in
fact defective, provided that such diagnostic work is performed at a retail store.
7. HFT is liable for damages to other engine components proximately caused by a failure under warranty of any
warranted part.
8. Throughout the emissions warranty period stated above, HFT will maintain a supply of warranted parts sufficient
to meet the expected demand for such parts.

Operation
9. Any replacement part may be used in the performance of any warranty maintenance or repairs and will be
provided without charge to the owner. Such use will not reduce the warranty obligations of HFT.
10. Add-on or modified parts that are not approved by HFT may not be used. The use of any non‑exempted add-
on or modified parts will be grounds for disallowing a warranty claim. HFT is not liable to warrant failures of
warranted parts caused by the use of a non-exempted add-on or modified part.
d) Emission Warranty Parts List.
1. Fuel Metering System 4. Catalyst System (if so equipped)
a. Carburetor and its internal parts (and/or pressure a. Exhaust pipe stud/exhaust manifold.
regulator or fuel injection system). b. Thermal reactor.
b. Fuel tank. c. Catalytic converter (if so equipped).
c. Cold start enrichment system. 5. Particulate Controls
d. Air/fuel ratio feedback and control system. a. Traps, filters, precipitators, and any other device
2. Air Induction System used to capture particulate emissions.
Maintenance

a. Controlled hot air intake system. 6. Miscellaneous Items Used in Above Systems
b. Intake manifold. a. Vacuum, temperature and time sensitive valves
c. Air filter. and switches.
3. Ignition System b. Hoses, belts, connectors, and assemblies.
a. Spark plugs. 7. Evaporative Emission Control System
b. Magneto ignition system. a. Fuel tank.
c. Spark advance/retard system. b. Fuel caps, valves, canisters, filters, vapor hoses,
clamps, connectors, belts, and assemblies.
HFT provides with each product written instructions for the maintenance and use of the product by the owner.

ITEM 62523 For technical questions, please call 1-888-866-5797. Page 23

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3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797

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