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OEE Calculation Example for Workshops

The document discusses various metrics for measuring manufacturing productivity over different time periods, from total time to efficient time. It provides examples to calculate raw operating time, net operating time, and overall equipment effectiveness (OEE) for a manufacturing workshop operating over one month, accounting for scheduled downtime, losses from changeovers, breakdowns, and other issues, as well as actual vs nominal production speeds. Based on the specific values and settings provided, the OEE for the month is calculated as 38% and the actual annual production capacity is estimated at 54,508 pieces.

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31 views6 pages

OEE Calculation Example for Workshops

The document discusses various metrics for measuring manufacturing productivity over different time periods, from total time to efficient time. It provides examples to calculate raw operating time, net operating time, and overall equipment effectiveness (OEE) for a manufacturing workshop operating over one month, accounting for scheduled downtime, losses from changeovers, breakdowns, and other issues, as well as actual vs nominal production speeds. Based on the specific values and settings provided, the OEE for the month is calculated as 38% and the actual annual production capacity is estimated at 54,508 pieces.

Uploaded by

yimin liu
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

TOTAL TIME (TT):

You might select: 1 min


1h
8 h (1 shift)
24 h
1 week
1 month
1 year

SCHEDULED TIME / OPENING TIME (ST):


How long are you going to open your workshops ?
8 h/day
16 h/day
24 h/day
5 days/week
7 days/week
47 weeks/year
52 weeks/year

RAW OPERATING TIME (RoT):


How long do we actually work ?
RoT = ST - Losses
Losses might be: Changeovers
Planned stops
Breakdown
Unplanned stops

NET OPERATING TIME (NoT):


Assuming we could have worked at the
nominal (ideal) speed, how long would
have we been working ?
NoT = RoT * (Actual speed) / (Nominal speed)
Actual speed might be reduced by micro-
stops

EFFICIENT TIME (ET):

Assuming we would have only produced


products within specifications, how long
would have we been working ?
OEE:
ET/ST
Assuming a nominal capacity of 200000 pieces/year, what is your actual capacity ?

TT 672 Ce graphique n’est pas disponible dans votre version d’Excel.


ST -192
La modification de cette forme ou l’enregistrement de ce classeur dans un
RoT -182 autre format de fichier endommagera le graphique de façon irréparable.
NoT -88
ET -27
ACTUAL -183
Select your Total Time according to the information delivered TOTAL TIME
below. 1 month
For simplicity, consider one month as 4 weeks 672 h/month

You are working in the mechanical sector. Your capacity is SCHEDULE TIME
such that you decide to work 3-shift / 5 days per week 480 h/month

Changeovers are 8h long and you have one changeover per Losses
week. Changeovers 32
You face several breakdown on one machine, whose time loss Breakdowns 28
reaches 28h for one month. Planned breaks 50
You use to have 2 breaks of 10 min and one time slot for lunch
of 30 min in each shift.
Shortage 72
You also got a shortage on one raw material during the month
that postponed one production by 3 days.
RoT 298

The nominal speed according to standards is 25 pieces/hour. Nominal


You checked on the machine that, in average, your speed is speed 25
17,6 pieces per hour

Actual speed 17.6

NoT 210

According to your quality control laboratory, the % of products


in specifications during the month was 87,3% ET 183
OEE 38%
ieces/year, what is your actual capacity ? Annual Actual Capacity 54508

Ce graphique n’est pas disponible dans votre version d’Excel.

La modification de cette forme ou l’enregistrement de ce classeur dans un


autre format de fichier endommagera le graphique de façon irréparable.
h/month
h/month
h/month

h/month

h/month

h/month
200,000 142,857

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