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Enhancing Concrete Strength with Diaper Waste

This document summarizes a study on improving the strength of concrete by using a self-curing technique with polyethylene glycol and super absorbent polymers from disposable diapers. The study investigated the influence of polyethylene glycol and diaper polymers on the workability and compressive strength of concrete. Concrete cubes containing 1% polyethylene glycol as a control mix and 1% polyethylene glycol plus varying ratios of 1-10% diaper polymer were tested. It was found that workability increased with the addition of diaper polymer while strength decreased. The goal was to develop an eco-friendly self-curing concrete and reduce waste from disposable diapers.

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0% found this document useful (0 votes)
12 views8 pages

Enhancing Concrete Strength with Diaper Waste

This document summarizes a study on improving the strength of concrete by using a self-curing technique with polyethylene glycol and super absorbent polymers from disposable diapers. The study investigated the influence of polyethylene glycol and diaper polymers on the workability and compressive strength of concrete. Concrete cubes containing 1% polyethylene glycol as a control mix and 1% polyethylene glycol plus varying ratios of 1-10% diaper polymer were tested. It was found that workability increased with the addition of diaper polymer while strength decreased. The goal was to develop an eco-friendly self-curing concrete and reduce waste from disposable diapers.

Uploaded by

SHARAN PATIL
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

IOP Conference Series: Materials Science and Engineering

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FIC-SISTEEM-2020 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 955 (2020) 012031 doi:10.1088/1757-899X/955/1/012031

Experimental study on improving the strength of


concrete by using self-curing technic with Poly
ethylene glycol and super absorbent polymer
Podeti Anil 1, V. Bhikshma2
1
Research scholar, Department of Civil Engineering, University College of
Engineering, Osmania University, Hyderabad, India.
2
Profesoor, Department of Civil Engineering, University College of
Engineering, Osmania University, Hyderabad, India.

Corresponding author’s email address: anilpodeti@[Link]

Abstract. Increase in infrastructural projects demands the need for workable


concrete in the 21st century. With the technological advancement there is a
need for looking into an alternate solution to the current day problems in the
construction sector. Shortage of water is also a concern in some of the places
which demands for the utilization of a better substitute to water in concrete.
Internal curing agents like Polyethylene Glycol (PEG400), ceramic and Super
Absorbent Polymer are used extensively which would be beneficial for
engineering and construction applications. Day by day increasing of waste
from disposable diapers will give increase the waste generation and requires
large space dumping. To overcome this diapers which are primarily worn by
infants, and by children who are not yet potty trained or who experience
bedwetting are used in the present study as a self-curing agent along with
PEG 400. In this present study, influence of PEG and diaper polymer on the
workability and compressive strength of the concrete was investigated. M40
grade of concrete has been adopted for the entire study. Compressive strength
at 3, 7, 28 and 90 days was calculated for 150mm X 150mm X150mm cubes
with the 1%PEG as a control mix and 1% PEG + varying ratios of 1% to 10%
of diaper polymer with 5% interval. It was observed that workability
increased with the addition of diaper polymer and the strength decreased.

Key words: Self-curing Concrete, Diapers, PEG400, compressive strength.


1. Introduction
Day by day construction activities are increasing with the use of different grades of concrete
with natural and artificial ingredients. The huge development in construction industry have
contributed immensely for new construction chemicals, which effect the property such as
strength and durability of concrete. Performance of concrete can be increased when durability
is higher. During construction in spite of supervision proper care is not taken in curing and
other operations and also, curing leads to usage of large amount of water. Instead of water
curing, there are other methods available including polymer curing, membrane curing etc.
Curing is the process of avoid moisture loss from concrete during the hydration process.
Strength of concrete to the required level can only be attained by using a proper curing
technique. Proper curing of concrete structures is important to meet performance and
durability requirements. In conventional curing this is achieved by external curing applied
after mixing, placing and finishing. Self-curing or internal curing is a technique that can be
used to provide additional moisture in concrete for more effective hydration of cement and
reduced self-desiccation. Curing cannot be properly supervised due to difficulty or some
inaccessibility in construction sites. In recent studies many alternatives available (such as coal
bottom ash (CBA), fly ash, used engine oil and etc.) which are taken from waste products and
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution
of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
Published under licence by IOP Publishing Ltd 1
FIC-SISTEEM-2020 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 955 (2020) 012031 doi:10.1088/1757-899X/955/1/012031

are utilized to replace commercially available materials. The impact of waste from disposable
diapers on the environment has been over-looked. Disposable diapers produce 1.5% of solid
waste, the percentage of waste is increasing year by year. Disposable diapers occupying 5 to
40 % land fill space [8] and they contain cancer causing agents like dioxin and dyes which
can be danger if released in to environment [7]. Once the initial free water has been
consumed, the water absorbed by the self-curing agent will be gradually released to maximize
the heat of hydration and also improve the quality of concrete compare to conventional
curing. To avoid concrete not achieved the maximum strength, improper curing or dry-air
curing should be seriously concern because designed strength is not achieved by this method.
Expected result will probably solve two problems which are while use the disposable diapers
polymer to reduce amount at dumping area and also producing the eco-friendly concrete for
construction which are used self-curing method.

1.1. Methods of self-curing

Currently, there are two major methods available for internal curing of concrete. The first
method uses saturated porous lightweight aggregate (LWA) in order to supply an internal
source of water, which can replace the water consumed by chemical shrinkage during cement
hydration. The second method uses poly-ethylene glycol (PEG) which reduces the
evaporation of water from the surface of concrete and also helps in water retention.

1.2. Mechanism of Internal Curing

Continuous evaporation of moisture takes place from an exposed surface due to the difference
in chemical potentials (free energy) between the vapor and liquid phases. The polymers added
in the mix mainly form hydrogen bonds with water molecules and reduce the chemical
potential of the molecules which in turn reduces the vapor pressure, thus reducing the rate of
evaporation from the surface.

1.3. Curing

Curing is the maintenance of a satisfactory moisture content and temperature in concrete for a
period of time. The need for adequate curing of concrete cannot be overemphasized. Curing
has a strong influence on the properties of hardened concrete; proper curing will increase
durability, strength, water tightness, abrasion resistance, volume stability, and resistance to
freezing and thawing and deicers. When Portland cement is mixed with water, a chemical
reaction called hydration takes place. The extent to which this reaction is completed
influences the strength and durability of the concrete. Freshly mixed concrete normally
contains more water than is required for hydration of the cement; however, excessive loss of
water by evaporation can delay or prevent adequate hydration. With proper curing, concrete
becomes stronger, more impermeable, and more resistant to stress, abrasion, and freezing and
thawing.
The function of Internal curing agent is to serve as internal storage for curing water. For this
reason, internal curing agents are usually very porous materials with weak mechanical
properties. The effects of internal curing on the mechanical properties and durability of
concrete are to minimize these effects remain the subject of research interest [9]. The main
application of internal curing agent will help to improve concrete strength with high risk of
early age cracking.

1.4 Polymer as an inner Curing Agent

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FIC-SISTEEM-2020 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 955 (2020) 012031 doi:10.1088/1757-899X/955/1/012031

Several methods have been proposed to mitigate autogenously shrinkage and the internal
stress that might be induced. Expansive Additives (EXA) based on calcium sulfoaluminate or
free lime[1,2], drying Shrinkage- Reducing Admixtures (SRA)[2,3] super- absorbent polymer
particles inclusions[4], as well as high belite or low heat Portland cement[1,2] have been
successfully and extensively used in mitigating shrinkage. According to [5] result Self-
Consolidating Lightweight Concrete at [6] and 28 days ages when incorporating with SAP
show that reducing the compressive strength. The coarser SAP resulted, however, in slightly
lower reduction than the fine SAP. With the advantages it brings in extreme weather
conditions as well as its reduction in water usage on sites, this makes Internal curing a topic
which will garner more attention as water usage shoots upwards in the construction industry
[10]. Super Absorbent Polymer (SAP) have behavior like super-swelling behavior, chemistry,
and designing the variety of final applications. SAP have same features that can give a big
impact to internal-curing concrete. Therefore, this project is to introduce the self-curing
concrete containing significant material like waste from diapers polymer as additional
material since a few researches give positive result, and there is very limited research.

1.5 Potential Materials for Internal Curing (IC)

The following materials can provide internal water reservoirs:

 Lightweight Aggregate (natural and synthetic, expanded shale)


 Super-absorbent Polymers (SAP) (60-300 nm size)
 SRA (Shrinkage Reducing Admixture) (propylene glycol type i.e. polyethylene-
glycol)

1.6 Polymer in Concrete


As per Assmann et al. [11], polymer used is a gel polymerized type of SAP. It was a
development product supplied by BASF Construction Chemicals, Germany. Gel polymerized
SAP is typically crushed from larger pieces and has an irregular shape. The median diameter
of the dry particles ranges between 60 and 125 μm. The fluid absorption capacity was 24 g/g.
It should be noted that the SAP was “salt insensitive” which means that it was developed for
the special use in high alkaline environment such as cementitious suspensions. The concrete
was chosen such that should maintain 60 to 70 MPA after 28 days. There may be some results
drawn from the experimental investigation on concretes with two water-to-cement ratios. Two
mixes were compared which had the same water content whereby one contained entrained
water by SAP. The strength for both mixture was almost the same after 28 days. Mixture with
SAP showed a significantly less autogenously shrinkage. SAP modified concrete had
approximately 50% less tensile creep. Also the tensile creep of SAP modified concrete had
different strengths and different paste volumes. While in [12] research the study on pre-
soaked SAP effect, show the properties of self- consolidating lightweight concrete. From
result, the mixture contained of commercially ASTM type II cement will improve workability
by use silica fume and a polycarboxylate-based on super plasticizer.

1.7 Advantages of Internal Curing

Internal curing (IC) is a method to provide the water to hydrate all the cement, accomplishing
what the mixing water alone cannot do.
 Provides water to keep the relative humidity (RH) high, keeping self-desiccation from
occurring.
 Eliminates largely autogenously shrinkage.
 Maintains the strengths of mortar/concrete at the early age (12 to 72 hrs.) above the
level where internally & externally induced strains can cause cracking.
 Can make up for some of the deficiencies of external curing, both human related
(critical period when curing is required in the first 12 to 72 hours) and hydration.
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FIC-SISTEEM-2020 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 955 (2020) 012031 doi:10.1088/1757-899X/955/1/012031

2. METHODOLOGY
i. Normal methodology followed for coarse aggregates and fine aggregate
ii. For fineness of cement 50-micron sieve is used. For mixing the proportions
conventional strategies are followed.
iii. While we use the diapers with blended proportions initially there can be a risk of
excessive absorption of water. Better to use earlier than casting of concrete.
iv. PEG400 added to the concrete mix uniformly.
v. Normal techniques are followed in compressive and tensile power assessments.

Table 1Mix Proportioning as per 10292-2009

Type Mix Target Cement PEG Self-Curing Coarse fine


no. Grade (kg/m3) (%) Agent aggregate aggregates
of w/c (%) (Disposable (kg/m3) (kg/m3)
concrete Diapers
(kg/m3) Polymer)
(%)
Control 1 40 398 1 0 1254 670
Mix 2 40 390 1 1 1254 670
Polymer 3 40 382 1 5 1254 670
4 40 362 1 10 1254 670

2.1 sample preparation


Self-curing implemented by using room temperature. The optimum self-curing agent using
disposable diapers was determined by using four mixes for each type of curing with one mix
as a control. All the sample prepared for testing concrete fulfilled the standard requirement
which is 10292-2009. This standard is method for determination of compressive strength of
concrete cubes. The dosage was referring [Table 1] by weight of the cement.

2.2 Clean Concrete take a look at / Workability


Fresh concrete properties were determined by conduct a slump test. Slump test in this study
was conducted according to 10292-2009.

2.3 Test Procedures

2.3.1 Concrete Mixing


Concrete is a composite material contain of water, aggregate, and cement. Often, an additive
is included in the mixture to achieve the desired physical properties of the finished material.
In this study, super plasticizer is used to increase workability as there is a reduction to 30% in
water-cement ratio. As these ingredients mixed together, a fluid mass is formed and it is
easily molded into shape and avoid segregation.

2.3.2 Slump Test


One of method to determine workability of concrete is a slump test. Slump test conduct to
indicate water content that has been used in the mix and also shown the stiffness of the
concrete. Function of stiffness in the concrete mix should be matched to the requirements for
the finished product quality.

2.3.3 Compressive Strength Test


This research, sample size 150 x 150 x 150mm was tested by Destructive test on hardened
concrete using compressive test machine to get the strength. Testing followed American

4
FIC-SISTEEM-2020 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 955 (2020) 012031 doi:10.1088/1757-899X/955/1/012031

Society for Testing Materials ASTM C39/C39M standard. Three samples per day (3, 7, 28
and 90days) has been tested. Testing start from day 3 because from that, we can see the
changes of strength due to hydration more accurately. Compressive strength unit in MPa will
show the weather have an effect in term of strength while add a self-curing agent into a
concrete mix.

3. Results and Discussion

Experimental investigation was carries out to study the workability and strength
characteristics of control mix+1%PEG and mix with 1% PEG+ varying percentages of diaper
polymer.

3.1 Workability
Addition of Diaper Polymer in concrete mixture can have a considerable effect on concrete
workability since it will absorb some amount of water content. From Figure 1, it can be seen
that there is an increase in workability of concrete with diapers polymer as self-curing agent.
Figure 1 shows the variation of slump value for 1% PEG and 1% PEG with varying
percentages of diaper polymer. All concrete mixes have slump value in the range of 10mm-
40mm which indicates that the degree of workability is low. It is observed that the increase in
percentage of diaper polymer marginally enhanced the slump value for a constant water
cement ratio. Concrete mix with 10% diaper polymer resulted in maximum slump value due
to the presence of additional water in the form of liquid gel, which eases the flowable
characteristics of the mix. The slump value for control mix with 1% PEG and mix with 1%
PEG + 1% diaper polymer are almost same as the contribution from liquid gel present in
diaper to the overall concrete mix is very less.

50 1% PEG+Diaper Polymer
SLUMP VALUE IN MM

45

40

35

30

25
0 1% 5% 10%
% OF DIAPER POLYMER
Figure 1 Percentage of polymer v/s slump value

3.2 Compressive Strength Result

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FIC-SISTEEM-2020 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 955 (2020) 012031 doi:10.1088/1757-899X/955/1/012031

70 0% 1% 5% 10%

Compressove Strength in MPa


60
50
40
30
20
10
0
3 7 28 90
Age in days
Figure 2 Percentage of polymer v/s strength

From Figure 2, the compressive strength of concrete decreases with increase in diaper
polymer percentage. This is because the water in the form of gel present in diaper will
increase the water content in the mix which decreases the strength properties of the mix.
Reduction of compressive strength due to addition of Diapers Polymer can differ which
depends on the dosage of diapers and w/c ratio used in the mixture. Higher dosage of diaper
and water will reduce the compressive strength compare to control mix without Diapers
Polymer. Higher dosage of diapers will also increase the voids in the mix which is also one of
the main reasons attributing to strength reduction. The result shows a 30% reduction in
compressive strength with 1% of SAP added at age of 3 days, 20% reduction at age of 7 days,
15% reduction at age of 28 days (Figure 2). At early ages of 3 days, 7 days the hydration
process of concrete will not be completely done and henceforth the corresponding strengths at
3 days, 7 days are less. Similar strength values are observed for 1% and 5% of diapers and
there is a significant reduction in strength for 10% diaper.

When the hydration process occurs, the polymer can transfer the water to all part of the
concrete and to the hydration point it results the early age cracking can be preventing and
promotes maximization of cement hydration, potentially contributing to increase the strength
and the fluid transport coefficients can be reduced. Compared to the conventional curing, the
water can penetrate only a few millimeters from outside into inside the concrete. But in the
internal curing, the water in the polymers already inside the concrete and it make the water be
more easily to penetrate into the concrete and transfer it uniformly. Once concrete sets,
chemical shrinkage continues in the cement paste as hydration progresses and creates
partially-filled pores within the microstructure of the concrete. These unfilled pores in the
cement paste create capillary stress, which causes shrinkage. Internal curing provides readily
available additional water throughout the concrete, so more of the pores remain water-filled,
minimizing stress and strain development. The goal of internal curing is to provide additional
water in the proper amount with a proper spatial distribution so that the entire three-
dimensional microstructure of hydrating cementitious paste remains saturated and
autogenously stress free.

4. Conclusion

From the investigation it can be concluded that the internal curing help to improve the
hydration process and workability. Higher percentages of diapers polymer even though acts as
a self-curing agent has a limitation due to its strength reduction which might reduce the life
time of the strength considering the serviceability. Concrete with 1% of the diapers polymers
has the optimum result in terms of workability and strength and the same can be adopted in
practice.

5. References
6
FIC-SISTEEM-2020 IOP Publishing
IOP Conf. Series: Materials Science and Engineering 955 (2020) 012031 doi:10.1088/1757-899X/955/1/012031

[1] Hori A, Morioka M, Sakai E, Daimon M. JCI (Japan Concrete Institute), Hiroshima, June
13-14, 1998 1999 Jan 28 (p. 187). Taylor & Francis.
[2] Ito H, Maruyama I, Tanimura M, Sato R. Journal of Advanced Concrete Technology.
2004;2(2):155-74.
[3] Tazawa E, Miyazawa S. Magazine of Concrete Research. 1997 Mar;49(178):15-22.
[4] Jensen OM, Hansen PF. Cement and Concrete Research. 2002 Jun 1;32(6):973-8.
[5] Allsopp M, Stringer R, Thornton J, Costner P.. Greenpeace International; 1994.
[6] Fauzi M.. Ph.D. Thesis, Kyushu University, Japan; 1995.
[7] Municipal solid waste in the United States; Facts and Figures for 2010. US EPA Office of
Solid Waste; 2010.
[8] Rathje WL, Murphy C. Rubbish: the archaeology of garbage. University of Arizona Press;
2001.
[9] Zhutovsky S, Kovler K. Cement and concrete research. 2012 Jan 1;42(1):20-6.
[10] Colón J, Mestre-Montserrat M, Puig-Ventosa I, Sánchez A.. Waste management. 2013
May 1;33(5):1097-103.
[11] Assmann A, Reinhardt HW.. Cement and Concrete Research. 2014 Apr 1;58:179-85.
[12] Bentz DP, Lura P, Roberts JW.. Concrete international. 2005 Feb 1;27(2):35-40.

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