WELDING PROCESS (MMA, MIG/MAG, TIG, SAW) 1. A woding process where the woling plant contol the travel sped andthe ae gap, butundor constant supersion ing siting gas mitre of 80% argon“ 20% carbon did is termes 2 Armruai NAG process 2. A somiautomatle MAG process oA mechanized MIG process @amecrarizes WAC process 2. Which welding process uses a non consumable electrode a. SAW be MMA, TG MiG 2. allof the above 3. Which welding process f considered the most versaile? a. saw pric ¢, MIGMAG Guna [Link] welding using the MMA process varying the arc length wil ive the most variaton of a. amperage 3s poteriy @votace one ofthe above 5. When measuring th wodg parameters wth he WIA welding process ote purpose 3 ecprovre wating procedire, te Weldng rspecor shoud mess the vag @ae cose 0 he welding sre. posse ®.anyher along the wing cate €.lvay fem tre vleter on he wala pant dee neartethe wang imine possbie 6.1 ere welding process, which ofthe following isthe correct term used for the amount of weld metal deposited per minute? filing rato deposition rato °c weld ceposition d. weld duty cycle 7. Which ype of power source characteris is normaly used formanual welding? a. constent weting 2. lat characterstes @eonsient curent &: a motor generator 8 Intaton of 16 ery using High Frequency HF) spark may rte alowed fr some aepleaonboause eases tungsten incon Osan camage icteric equim © tis an esta seal hoard 4. Rtlen eases sonst porosty 9. MIGAMAG weling has a tendency to give lack of sidewall fusion when a. spray tansferconglons are used 9, 100% CO? shiling gas is used pulsed curentis used (Bite wansterconions are used10. For SAW, what s the effect of raising arc voltage but Keeping with all other parameters the same? 1¢ weld bead width wil increase ®. the depth of penetration wil increase «. the weld bead width wll decrease [Link] depth of penetration will decrease 11, When GMAW welding in dip transfer mode (short-crcuiting mode) spatter can be reduced by using inductance ®. using 100% Coz «6. using Ar + 30% He 4. increasing the stic-out length 12, The spray transfor mode of GMAW is characterized by. ving deep penetration », being suitable for postional welding «giving excessive spatter [Link] the above 13, When TIG welding in a trench, a welder could be in danger of asphyxiation because the shiolding gas is. a. tox b less dense than air heavier than air (@)carcinogenic 14 For dip transfer (or short circuiting) mode of metal transfer, inductance has the offect of «2. reducing spatter b. reduces the rate of droplet transfer increasing penetration depth roth a &b 15. The main reason why the use of sm-auomatic ip vanser MIGIMAG welding is prohibited for some hihintegiy application because a itmay podies alot of pat 2 the wold metal oughres sana poor itis very oten gies lack of sidewall fstn dtecs wie feeding problems mean there are usual fr to many sopstart regions 16. Which ofthe folowing statements is tue DC - vei the polarity used for TIG welding most materials DC + veis the polarity used for TIG welding most materials ©, DC + or va is sultable for TIG welding of aluminum 4. AC TIG welding is usually spectfied for stainless and NI based aloys 17, Consumable guide welding i a, a narrow gap TIG welding process (Ba variant of eect sig welding weld wih apre-paced fuse rset for controled root penetration 4 narow gap SAW process 18. In the SAW process, the use of excessive high voltages would result in? ‘a, insufficient fux meting excessive flux meting slag removal dfculies 1. excessive spatter18. Which of the following weiding process uses a resistive heating system to achieve ‘weld metal deposition? a. MMA resistance spot wolding @letectro-siag 1. frction weiing 20. Which of the folowing steel types would give rise to the formation of porosity when autogenously welded with an arc welding process. a. fuly killed stoo! b semikiled steel rimming sto! balanced steel 21, Movement ofthe arc by magnetic forces in an arc welding process is tamed: ‘a. arc deviation bare misalignment jae blow stray arc 22, Which ofthe folowing processes joins metals plastically friction welding ® resistance welding ©. are welding 4. plasma welding @.allof the above 23, What type of power source characteristic is required for a manual process? 2. constant voltage ». flat characteristic drooping characteristic none of the above 24, If arc blow exists when welding with MMA welding process, this can be best reduced or ‘eliminated by: a change from AC to DC current ‘a change from DC to AC current ®.a change from DC +ve to DC-ve 4. change from DC -ve to DC +va 25, The inclusion ofan inductanca inte welding ict when Using MIGIMAG welding process i @eonvol vs rate of spatter nthe ap transfer moce B. lena the welder to won poston wih the spray transfor mode €.italows for thicker Mer wires tobe used (2.6 - 36mm dameie) 4 lowe corto over dope sie in he spay transfer mode 26. Ina semi-automatic welding process, which ofthe following shielding gasigas mixtures would ‘normaly give the deepest penetration on steel? 100% argon 100% CO2 '. 75% argon + 25% COZ [Link] the above would give the same depth in penetration 27, Ina MMA weiding process, which ofthe following statements are false? ‘8, an aro gap, which remaiis almost constant even if as usual the welder varies the position ofthe electrode ».a voltage, which remains almost constant even if as usual the welder varies the arc gap .a current which remains almost constant avan fas usuel the welder varios te are gap @aav °.all ofthe above28. When considering the MIGIMAG welding process which ofthe following meta ransfer modes ‘would be the best suited tothe welding of thick plates over 25mm, flat welding position 2. clip transfer b, pulse transfer Gorey transfer globular transfor 29. Which ofthe following current types would you expect to be used forthe welding of ‘aluminum with the TIG welding process? a. DCve DG +ve JAC allot the above 20,thich of he olonng statement is ase? ‘@intne mia welang process elacrada DC + produces a deep narow wel oo, which is tat teezng 6. BG elecrode posites used forthe MAG waking process fil late ¢ Inthe MAG wuing process he we fed Spoad Temas cont aun he wang operation [Link] te above 31, When considering hydrogen, which ofthe following welding process would preduce the lowest levels in the completed weld (under controlled conditions) a. MMA, b SAW @ns < FCAW 52. Fora given votage and cent stings on & MMA welding pan, when the are length is shertenes, rich of the folowing wil be most eected athe caret ilincease Be current l decrease Give vote wil decease 6. the voage wil ncrease 38. Which ofthe folowing best describes a semiautomatic welding process? 2: the weldrisesponsible ‘or tre mantarng the are gap and tave ped tre welders responsi rave pees nyt ar gap i kept constant bythe welding plant «. both Wave speed andar gan is convo by the welding olet Giallo te above34. Whats the purpose ofa rctiferin a welding sets elatrialercuit? ato keep the arc stable when using low cuent settings io convert AC curant to DC currant 6. to convert DC current io AC current 4 ita the reat start up 35. When calibrating a mechanized MAG welding plant, which ofthe folowing applies (WFS = Wire feed speed)? 4 check - WES, current, vots and wire diameter 1. check -WES, joint set up, gas flow rate and WES eck - gas flow rate, stick out length, WES and curent -all ofthe above 38. The main usage ofthe as process athe eating oF a weld prepaton Bite removal of defective welts forthe cating of noes tole ony 4 forthe citing offerous materi oly 37, Which of the folowing welding process uses a resisitve heating system to achieve weld metal depostion a. MMA welding SAW Electro slag welding Resistance spot welding 38, MMA welding of alloy steels is more likly to be performed with: [Link] electrodes ».callulosic electrodes iron powder electrodes basic hydrogen controlled electrodes 39. When MAA welding is being carried out an an open construction site, which groups of ‘welder are most likely to require continuous monitoring? concrete shuttering welding team pipe welders ‘. pater welders [Link] maintainace welders 40, For open site MMA welding the folowing equipments available. Which would you choice for safe working? 2. single operator transformer mult operator transformer ACIDC composite poner unit @)iesel engine driven motor generator 41. If submerged welding to be used to make butt welds, which would you be most entice of ‘2, the root gap tolerance the angle of penetration )the root face width the gas cut ish 42, During CO2 welding, the arc length is most likely tobe affected by: the wire diameter he current retum connection © the gas fow rate the torch to work angle43, You are to over see are welding of some machine fitings and find they are cadmium plated, Wat you: 2. permit to proceed bi, pormitit to proceed with fume extraction stop the operation at once 4. advise the welder o drink mik to proces 44. what wo uneons in ar weling mus ben ecru enable a sabe acto be fates Saevstce cart ©. wirelelectrode feed rate 1. metal burn off rato 45. In MMA welding, what parameter is used fo the control of penetration into the base material? 2 voltage welding speed iron powders in the coating Jourent 48, What ype of power source characteristics required for manual welding? constant votage 2 lat characteste @iroopng characters motor generetor 47-In MAGICO2 woting, which paramore give the greatet contol of weld appesrance during dip transfers or short-circuiting welding? awe stout orth b arperege wire feed speed @incuctance 48, In VA wesing, the slag produced canbe vere to ult te welding poston: which pe of slag would be rice for welding in tre HV poston? 2 fid viscous .none of he above 4. sem fue 49, Which one ofthe flowing steels woul ive rset the formation of porosity when aulogenousty welded wih an ar process? 2. fly ke steel 2, sem ilies toe! G@rmming stot & tine grain soot 50, In submerged arc welding, the use of excessively high voltage would result In? insufficient fux melting excessive flux melting slag removal difficulties 4. spatter '51. Which of the folowing process uses the *keyholing” system of fusion? 2. friction welding b diffusion bonding ectron beam welding autogenous TIG welding52. In fiction welding s the metal atthe interface in the? a. iquid state solid sate plasic state elastic state 58: In submerged ac welding, excessive ar voltage may couse? a. excessive ponetaion charge in wos metal composition narrow weld with 6. excessive bead profi 54, Movement af the are by magnet forces in MMA welding i termed: ‘a. ere deviation bare misalignment @actiow daceve '55,Which f the folowing processes joins metals plastically ction welding resistance welding plasma welding [Link] the above 96. A common gas mires use in NIG welding rick aloy to combine god owl of penetration wh good er tabiy would be 2 100% 602 Biers argon 80% gon 20% COZ 6.99% angen 2% on gen 57. Repair weling i ten mare flu than production duet: ‘athe materia being nganed ivi service, contarinates b rested acco th te rept aren € the posse postion ofthe weld @anyetine ove '58. \uhen referring to MIG welding, the shielding gas could be: @argon B. argon + 1% oxygen ©. argon + 20% CO2 4. none ofthe above 158, When referring to TIG welding, the shieicing gas could be: ‘a argon + hydragen argon + helium %. argon + nitrogen [Link] above 60. sunmerge a wes 2. dap ponetaton carters ps depestton rete on DG Get Ry wong ony 651. Which of the fllowing welding process may be described, asa low hydrogen process in ‘comparison wit general MMA welding alg [Link] MAG 4. nane of the abovestot te above 62, Why have a high O.0.V. with MMA welding 0 Intiate the are tocbtain penetration «to avoid lack of fusion 1d. MMA welding does not have a high O.C.V. 63. What is the purpose of a“rectifer"in relation to welding plant? ‘to adust the vollage b to adjust the amperage to convert AC to DC to prevent ar stikes, ti Wis oe pees G rsaed aa a tae aaa inn 65, Which of the foloning welding process is most susceptible to lack of fusion? a. SAW 2 (metal active gas) NMA [Link] 66. When welding using the MMA process, varying the arc length will give the most variation of Wotage . amperage «polarity [Link] of the stove 67, Which are welding process ullizes a ror-consumable electrode [Link] Is MMA 4. SAW @. lof the aboveWil, 5 fro One Yan YEVNVBI cance vers oca WBBVWMHIHQgggecOe sy Tc ceuseteececseselyyapenesgucsyuasevoeneause BAHVGQueqUSGaSaalTVo HOV AVI EAS HSOOIAOSSSOTBS