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Hincol Cold Mix Solutions for Roads

Hindustan Colas Private Limited produces Hincol cold mix solutions for rural road construction, including Hincol Premix Bitumen Emulsion and Hincol Seal Coat Bitumen Emulsion. These products offer efficient, economical and environmentally friendly alternatives to hot mix asphalt for rural roads. They have been validated across different climates in India and can help address typical challenges with rural road construction related to cost, work pace, pavement life and environmental impacts. The cold mix solutions are ambiently mixed which provides benefits like reduced fuel consumption, binder quality retention and lower emissions compared to hot mix asphalt.

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TK Thach
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0% found this document useful (0 votes)
34 views4 pages

Hincol Cold Mix Solutions for Roads

Hindustan Colas Private Limited produces Hincol cold mix solutions for rural road construction, including Hincol Premix Bitumen Emulsion and Hincol Seal Coat Bitumen Emulsion. These products offer efficient, economical and environmentally friendly alternatives to hot mix asphalt for rural roads. They have been validated across different climates in India and can help address typical challenges with rural road construction related to cost, work pace, pavement life and environmental impacts. The cold mix solutions are ambiently mixed which provides benefits like reduced fuel consumption, binder quality retention and lower emissions compared to hot mix asphalt.

Uploaded by

TK Thach
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Hindustan Colas Private Limited

Hincol Cold Mix Solutions


Hincol Premix Bitumen Emulsion and
Hincol Seal Coat Bitumen Emulsion

- Performance validated by in three climatic


conditions, namely Hot, Cold and Heavy Rainfall
- Demonstrated performance records throughout India
- More than 85 years of global expertise of designing
emulsions and constructing roads.

Typical Challenges for


Rural Road Construction :

Hot Mix Asp Execution Cost


halt

HMA plants at far Low pace of work Poor Pavement Life


Off locations and high periodic
Health Risk maintenance costs
Poor Temp Control
Environmental
Poor Compaction Pollution

Potential Pavement Limited working


Failures window (no work
during Monsoon
and Winter )

Extremely Temp
Sensitive

Hincol Cold Mix Solutions are Sustainable


Development Solutions and meet 3Es of Efficient,
Economical and Environment friendly
Hindustan Colas Private Limited

Hincol Premix Bitumen Cold Mix: Efficient, Environmental and Economic Advantages

Recycling, Renewable resources Road safety

Resource
Safety Work conditions
CO2 emission Climate
Health
change
Noise, fumes
Quality
Fumes, dust Air quality Environmental of life

Social
Sustainable Community
Water
Development
Quality and
quantity
Bio Business
diversity ethics

Economic
Respect Operation
Long term
environment
Vehicle Operating Cost
Public
Profitability Local fund
economy
Whole Life Cycle Costing
Local business, Labour high level works

Ambient Mixing helps eliminate fuel consumption, eliminate


short term ageing of binder in the hot mix process,
and eliminate temp dependency of hot mix asphalts.

Reduction of emissions
with Cold Mix process
CO2
Fuel Saving – 100 Upto 50%
6 liters of fuel
per MT of Mix Upto 85% 80

Binder 60 SO2
Dust
Quality 40
Retained 20

Durable
0 Upto 50%
Pavements Upto 5%

Nox VO2

Upto 40% 50%


Benefits of Ambient Mixing CO

HMA Cold Mix


Hindustan Colas Private Limited

Application Rates:
Open Graded Premix Carpet Qty of Bitumen Emulsion per 10 m2
For 13.2 mm size Coarse Aggregate 13-15 Kg
For 11.2 mm size Coarse Aggregate 6-8 Kg
Total 20-23 Kg

A) Liquid Seal Coat - an application of a layer of bituminous binder


followed by a cover of stone chips.
B) Premixed Seal Coat - thin application of fine aggregate premixed
with bituminous binder.

Type of Seal Coat Qty per 10 m2 of Road Surface


For Type A Seal Coat (Liquid Seal Coat) 12-14 Kg (CRS-2 Grade)
For Type B Seal Coat (Premix Seal Coat) 10-12 Kg (CSS Grade)
For Type C Seal Coat (Premix Seal Coat) 9-11 Kg (CSS Grade)

Our Strengths:
ISO 9001-2008, 14001-2004 and 18001-2007 certified
company
Strong Research & Development
Assured Quality
Delivery Promise
Approved by all major Govt agencies
Technical Services
Customized cost effective solutions
Mix Design Support
Application Support
Training on Product Handling/Application/storage
HINCOL COLD MIX TECHNOLOGY HAVE BEEN
VALIDATED BY MANY CENTRAL / STATE GOVERNMENT
DEPARTMENTS ACROSS THE COUNTRY

Hindustan Colas Private Limited

D-500, Opp. HPCL Terminal, TTC Industrial Area, MIDC Turbhe, Navi Mumbai - 400705 Maharashtra, India. Tel:022-41553100

Common questions

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Hincol Cold Mix positively impacts the local economy and community by utilizing local resources and labor, which helps boost local employment and businesses. This approach not only reduces the logistics cost associated with transporting materials over long distances but also ensures that a significant portion of the economic benefits stays within the local community. Such methods promote community development and economic sustainability .

Hincol’s approach to road construction reflects the principles of sustainable development by integrating economic efficiency, environmental protection, and social equity. Economically, Hincol Cold Mix Solutions reduce costs through fuel savings and local resource utilization. Environmentally, the technology minimizes emissions and the use of natural resources. Socially, it supports community development through job creation and fostering local businesses by using regional materials and labor. These efforts collectively contribute to long-term sustainability and reflect a holistic approach to road construction aligned with sustainable development goals .

Hincol Cold Mix Solutions address the environmental challenges of traditional hot mix asphalt by eliminating the need for high-temperature mixing, which reduces fuel consumption, and thus lowers emissions directly linked to fuel usage, such as CO2. For instance, ambient mixing used in Hincol solutions avoids the short-term aging of binders and temperature dependency issues found in hot mix processes, ultimately retaining binder quality. Additionally, the cold mix process reduces emissions of dust, CO2, SO2, VO2, NOx, and CO by up to 85% in comparison to hot mix processes . This results in more sustainable, efficient, and eco-friendly road construction practices .

The performance validation of Hincol Cold Mix Technology was carried out in three distinct climatic conditions: hot, cold, and heavy rainfall. This extensive validation process ensured that the emulsions perform well throughout India, taking into account the diverse environmental challenges faced in different regions. The validation process is vital in ensuring the technology's adaptability and robustness, maintaining performance and durability regardless of the climatic conditions .

Hincol Cold Mix Solutions enhance the quality of life for communities by reducing environmental pollution, such as emissions of dust, fumes, and harmful pollutants, which in turn improves air quality and minimizes health risks. By supporting local economies through the use of local resources and labor, these solutions foster economic development and sustainability. Moreover, the resulting durable and reliable road infrastructure contributes to safer and more efficient transportation, benefiting the daily lives of community members .

Hincol’s Cold Mix technology improves road safety by enhancing work conditions and reducing the emission of fumes and dust during the road laying process, which helps protect workers' health. These measures ensure a safer working environment and lessen exposure to harmful pollutants. Additionally, the improved durability and quality of the pavement contribute to safer roads for drivers by reducing potholes and uneven surfaces .

Hincol Cold Mix Solutions aim to overcome several challenges associated with traditional hot mix asphalt, including poor temperature control and compaction, potential pavement failures, environmental pollution due to fuel consumption, health risks from emissions, high execution costs, limited seasonal working windows, and the need for frequent periodic maintenance. By using cold mix technology, these challenges are mitigated, resulting in a more efficient, cost-effective, and environmentally friendly approach to road construction .

Hincol Cold Mix Solutions offer significant economic advantages by reducing fuel consumption by 6 liters per metric ton of mix, eliminating temperature dependency, thus improving the durability of pavements and decreasing long-term maintenance costs. The process results in a lower whole life cycle cost for the roads as the pavements last longer and require less frequent servicing. Furthermore, the use of recycled raw materials and local resources also boosts local economies and reduces the cost of materials .

ISO certifications play a crucial role in the credibility of Hincol Cold Mix Solutions by establishing a benchmark for quality, environmental management, and occupational health and safety management. The certifications ISO 9001, 14001, and 18001 ensure that the company adheres to internationally recognized standards, which in turn, enhances customer confidence in their products. These certifications indicate a commitment to continuous improvement, compliance with regulations, and an overall dedication to providing high-quality, reliable, and safe road construction solutions .

The use of ambient mixing in Hincol Cold Mix Solutions contributes to sustainability by eliminating the need for fuel-consuming processes used in traditional hot mix asphalts. This helps in reducing emissions associated with fuel combustion, including CO2 and other pollutants. Ambient mixing also reduces the dependency of road construction on ambient temperature conditions, thereby lowering the environmental impact and improving binder quality . The sustainability of this method is further enhanced by its reliance on renewable resources and the reduced impact on local ecosystems .

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