Paint Booth, Electrostatic, and Powder Coating

Plan Review or Inspection Checklist

Date of Review: Permit Number:

1. Three sets of drawings are provided for the plan review process.
2. Specification and installation data sheets for premanufactured booths.
The following information shall be detailed on the plans or accom pany th e plans :
General and Flammable/Combu stible Liquids:
3. Noted on the plans are the verbiage and conspicuous locations for the “No Smoking” signs, 2403.2.6.
4. Noted on the plans are the verbiage and conspicuous locations for the “No Welding” signs, 2403.2.7.
5. The liquid container sizes (closed type or provided with covers) that supply spray nozzles and do not
exceed 10 gallons each, 2403.3.1.
6. Detailed are the location of the container or piping shutoff valves to which a hose or flexible connection is
attached, 2403.3.2.
7. Detailed are the location of any listed cleaning machines using Class I liquids for spray equipment and it
is not located in areas open to the public or within 3 ft. of an ignition source, 2403.3.5.1.
Booth Construction :
8. Spray room operations located in A, E, I, or R occupancies are located in a spray room protected with an
approved sprinkler system and separated from other areas by construction specified in the OSSC,
2404.2.
9. Floors for spray room or booth are noncombustible or covered with a nonsparking material, 2404.3.1.1,
2404.3.2.3.
10 . The booth is constructed of steel not less than .0478-inch (18 gauge) and for two-layer metal assemblies
each sheet is not less than .0359-inch (20 gage), 2404.3.2.1.
11. Interior surfaces are smooth, 2404.3.2.2.
12. Premanufactured spray booth exit doors are at least 30 in. in width and 80 in. in height, 2404.3.2.4. Spray
room exits comply with IBC Chapter 10.
13. The booth is separated at least 3 ft. from other operations and construction unless the booth is adjacent to
a 1-hour fire-resistive wall or a noncombustible exterior wall, 2404.3.2.5.
14. The aggregate square footage for multiple booths does not exceed 10 percent of the floor area or the
basic area allowed for an H-2 occupancy and a single booth does not exceed 1,500 sq. ft., 2404.3.2.6.
Electrical:
15. Spray spaces and vapor areas have wiring and equipment designed for hazardous (classified) locations.
Such locations are Class I, Division 1 or Class II, Division I locations, 2403.2.1.1.
16. Electrical wiring and equipment outside of but within 5 ft. horizontally and 3 ft. vertically of openings in a
spray booth or a spray room shall be approved for Class I, Division 1 or Class II, Division I locations,
2403.2.1.3.
Ventilation
17. Spray area ventilation is designed to be on at all times during spraying and for a period of time after
spraying, 2404.7 and OMSC 502.7.
18. Spray equipment is interlocked with ventilation such that spraying can not occur unless ventilation is
operating, 2404.7.1 and OMSC 510.
19. Air exhausted from the spray area is not recirculated unless the spraying operation in a unmanned spray
area, solid particulates are removed, vapors are less than 25 percent of LEL, equipment monitors the
vapor concentration and transmits an alarm that shuts down operations when exceeding 25 percent of
LEL, 2404.7.2 and OMSC 502.7. In occupied booths recirculation is permitted when all of the requirements
of 2404.7.2 are satisfied and documents are prepared to show that the installation does not pose a life
hazard to personnel inside of the spraying booth, room, or area.
20. Ventilation design shows at least an average airflow over the open face of the booth of 100 linear FPM,
2404.7.3 and OMSC 502.7.
21. Each booth and spray room have an independent exhaust duct system discharging outside unless
multiple booths with a combined frontal area does not exceed 18 sq. ft. and if more than 1 fan serves one
booth, fans are interconnected to operate simultaneously, 2404.7.5 and OMSC 502.7.
22. Ducts conveying flammable vapors are terminated 30 ft. from the property line, 10 ft. from openings, 6 ft.
from walls and roofs, 30 ft. from combustible walls or openings into buildings which are in the direction of
the exhaust discharge, and 10 ft. above grade, 2404.7.6 and OMSC 502.7.
23. Details of exhaust duct doors, panels, or other means that permit inspection, maintenance, cleaning or
access to fire protection devices are provided. NFPA 33: 7.9
24. Other product conveying outlets terminate 10 ft. from the property line, 10 ft. from openings, 3 ft. from
walls and roofs, and 10 ft. above grade, 2404.7.6 and OMSC 502.7.
25. Fan motor locations are detailed and verify the motors are not inside the booth or duct and spec sheets
are provided verifying fans are nonferrous or nonsparking, 2404.7.7 and OMSC 502.7.
26. Air intake filters that are part of a wall or ceiling assembly are listed as Class I or II per UL 900, spec
sheets are provided, 2404.7.8.
27. Filter supports are of noncombustible materials, 2404.7.8.1.
28. Gauges and alarm locations for ensuring air velocity are maintained, and detailed, 2404.7.8.3.
29. Booths using automatic dry filter rolls shall advance the filter when the air velocity becomes less than 100
lineal feet or it shall cause the spray operation to shutdown, 2404.7.8.4.
30. The lighting through glass panels or other transparent materials is fixed and protected by heat treated or
wired glass, and any integral fixtures are listed for Class I, Division 2 or Class II, Division 2 locations,
2404.6.2.
31. Booths, exhaust ducts, and both sides of dry filters are protected by a fire-extinguishing system, 2404.4.
Fire Protection and Interlocks:
32. Sprinklers are protected from residue, means of protection is noted on the plans, 2404.5.2.
33. Fire protection systems protecting automated spray operations are interlocked to stop spray operations
and workpiece conveyors in flammable vapor areas and if provided will activate a fire alarm system,
2404.8.1.
34. Automated spray operation is equipped with a manual fire alarm and emergency shutdown station for
each spray area that functions like item 33 above, 2404.8.1.1.
35. Air makeup and spraying area exhaust systems are not interlocked with the fire alarm system and remain
operational during a fire alarm condition, 2404.8.2.
36. Spraying equipment, drying apparatus, and ventilating system are equipped with interlocks to:
(2404.[Link])
a) prevent spraying while drying
b) purge spray vapors 3 minutes before drying
c) cause drying shutdown on ventilation failure
0
d) cause drying shutdown when booth exceeds 200
37. Fire extinguisher type, size, and location is detailed for extra hazard occupancy, 2404.4.1, 906.3.
Powder Coating
38. Powder coating is performed in a ventilated enclosed room made of noncombustible materials or in a
spray booth designed in accordance with 2404.3.2, 2406.2 and 2406.3.
39. Sprinkler or automatic fire-extinguisher systems is provided per Chapter 9, 2406.4.
40. For automated powder application equipment provide a supervised flame detection device (submit plans
and spec sheets for the system) that reacts to flame within 0.5 second and will do all the following: 1) shut
down electrical and compressed air to conveyor, ventilation, powder equipment, 2) close segregation
dampers in ductwork, 3) initiate audible alarm in room or booth, 2406.4.1.
41. Ventilation is designed to ensure the environment remains 50 percent below the minimum explosive
concentration for the material being used, material data sheets are provided along with the ventilation
design data, 2406.7.
42. Detailed are the locations of the “No Smoking” signs, 2403.2.7.
43. The fixed powered coating equipment complies with requirements in 2407, 2406.1.
44. Fire extinguisher type, size, and location is detailed for extra hazard occupancy, 2406.4.2, 906.3.
Electrostatic Spray Equipment
45. The transformers, power packs, and control apparatus are located outside of the spraying or vapor areas
or comply with the hazardous (classified) location requirements in 2403.2.1, 2407.6.
46. Electrodes and electrostatic atomizing heads are insulated from ground, 2407.3.
47. The plans detail the location and verbiage of what the sparking distance is and is to be twice as far
between the product being sprayed and the electrodes, 2407.2.
48. Provided is info that states the electrostatic equipment is equipped with automatic shutdown without time
delay to disconnect the power supply to the high-voltage transformer and signal the operator when
ventilation stops, or when conveyor carrying articles stops, or when an occurrence of a ground or
imminent ground at any point of the high-voltage system, or when the required clearance stated in item 38
is reduced, 2407.8.
49. Hand electrostatic equipment is interlocked with the ventilation system so the equipment will not operate
unless ventilation is on, 2407.9.
50. Flammable vapor area is ventilated in accordance with items A-L below, 2407.7.
a) Spray area ventilation is designed to be on at all times during spraying and for a period of time after
spraying, 2404.7 and OMSC 502.7.
b) Spray equipment is interlocked with ventilation such that spraying can not occur unless ventilation is
operating, 2404.7.1 and OMSC 502.7.
c) Air exhausted from the spray area is not recirculated unless the spraying operation in a unmanned spray
area, solid particulates are removed, vapors are less than 25 percent of LEL, equipment monitors the
vapor concentration and transmits an alarm that shuts down operations when exceeding 25 percent of
LEL, 2404.7.2 and OMSC 502.7. In occupied booths recirculation is permitted when all of the requirements
of 2404.7.2 are satisfied and documents are prepared to show that the installation does not pose a life
hazard to personnel inside of the spraying booth, room, or area.
d) Ventilation design shows at least an average airflow over the open face of the booth of 100 linear FPM,
2404.7.3 and OMSC 502.7.
e) Each booth and spray room have an independent exhaust duct system discharging outside unless
multiple booths with a combined frontal area does not exceed 18 sq. ft. and if more than 1 fan serves one
booth, fans are interconnected to operate simultaneously, 2404.7.5 and OMSC 502.7.
f) Ducts conveying flammable vapors are terminated 30 ft. from the property line, 10 ft. from openings, 6
ft. from walls and roofs, 30 ft. from combustible walls or openings into buildings which are in the direction
of the exhaust discharge, and 10 ft. above grade, 2404.7.6 and OMSC 502.7.
g) Other product conveying outlets terminate 10 ft. from the property line, 10 ft. from openings, 3 ft. from
walls and roofs, and 10 ft. above grade, 2404.7.6 and OMSC 502.7.
h) Fan motor locations are detailed and verify the motors are not inside the booth or duct and spec sheets
are provided verifying fans are nonferrous or nonsparking, 2404.7.7 and OMSC 502.7.
i) Air intake filters that are part of a wall or ceiling assembly are listed as Class I or II per UL 900, spec
sheets are provided, 2404.7.8.
j) Filter supports are of noncombustible materials, 2404.7.8.1.
k) Gauges and alarm locations for ensuring air velocity are maintained, and detailed, 2404.7.8.3.
l) Booths using automatic dry filter rolls shall advance the filter when the air velocity becomes less than
100 lineal feet or it shall cause the spray operation to shutdown, 2404.7.8.4.
51. For automated liquid electrostatic spraying provide a supervised flame detection system (submit plans
and spec sheets for the system) that with the event of ignition reacts to flame within 0.5 second and will:
1) activate a local alarm, 2) shut down coating material delivery system, 3) terminate spray operations, 4)
stop conveyors into and out of the spray area, 5) disconnect power to high-voltage elements in the spray
area and power to the system, 2407.4.1.
52. Detailed are the locations of the signs to; 1) designate the process zone as dangerous, 2) identify
grounding requirements for all electrically conductive objects in the spray area, including persons, 3)
restrict access to qualified persons only, 2407.5.2.
53. Ventilation is provided per checklist items 17 - 24, 2407.7.
54. The spray area is provided with an extinguishing system (plans and manufacturer design info is provided),
2407.4.
Other
55. Is a paint mixing room provided, if so, provide detailed plans for spill control, etc.
56. Where is the paint storage area? Provide construction details for hazardous material storage.
57. Hazardous Material Inventory Statement in accordance with 5001.6.2. is provided.

Additional Comments:
Review/Inspection Date: _ Approved or Disapproved FD Reviewer: ---------­
Review/Inspection Date: _ Approved or Disapproved FD Reviewer: ---------­
Review/Inspection Date: _ Approved or Disapproved FD Reviewer: ----------