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Precast Concrete Lintel Installation Guide

This document provides the method statement for installing precast concrete lintels. It outlines the scope of work, installation procedures, inspection requirements, roles and responsibilities, materials, plant and equipment used. The method statement covers the preparation, installation, and inspection steps to ensure compliance with approved drawings, specifications, safety plans, and quality standards.

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Anatolie Amper
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0% found this document useful (0 votes)
59 views4 pages

Precast Concrete Lintel Installation Guide

This document provides the method statement for installing precast concrete lintels. It outlines the scope of work, installation procedures, inspection requirements, roles and responsibilities, materials, plant and equipment used. The method statement covers the preparation, installation, and inspection steps to ensure compliance with approved drawings, specifications, safety plans, and quality standards.

Uploaded by

Anatolie Amper
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

crimson

Precast Concrete Lintel


Installation

Effective Date:

Revision No.:
crimson
M e t h o d S t a t e m e n t |

This document is the property of Crimson Group, Inc. (CGI). This


material shall not be used or transferred to any other party for use
in any other projects, additions to the current project or for any other
purpose for which the material was not strictly intended by Crimson
Group, Inc. without expressed written permission.

SECTION TITLE

1.0 Scope of Works


2.0 Installation Procedures
3.0 Inspection Requirements
4.0 Conformance Criteria
5.0 Materials
6.0 Personnel Roles & Responsibilities
7.0 Environmental Requirements
8.0 Health & Safety
9.0 Plant & Equipment
10.0 Storage & Handling
11.0 Reference

Engineering Department | September 13, 2021 | Rev. No. 0 1


crimson
M e t h o d S t a t e m e n t |

2.0 Liaise with Project Management Team/ Architects &


Intended Application/ Usage: The Estate Makati Consultants
3.0 Monitor project progress.
Sequence of work and workmanship will be reviewed and resolved
during the co-ordination of the MEPF requirements and other trade PROJECT IN CHARGE
works, if any. 1.0 Assist the Project Manager and overall site coordination and
arrangement
2.0 Liaise with Sub-contractors.
3.0 Monitor site progress and logistics.
PREPARATION
1.0 Before commencing masonry works, all relevant approved
CAD/ ARCHITECTURAL ASSISTANT
shop drawings shall be provided incorporating block wall
1.0 Prepare Shop Drawings.
partitioning, the sizes, and locations of architectural and
2.0 Prepare As-built Plan.
electrical/ mechanical services openings.
2.0 Tops of the walls shall be covered with waterproof covering
FIELD ARCHITECT/ ENGINEER
during discontinuation of work and while resuming work, loose
1.0 Full time supervision on scope of admin workers and sub-
mortar and foreign material shall be cleaned.
contractors.
3.0 Prepare all materials and necessary equipment to be arranged
2.0 Request missing information.
properly (concrete pump, scaffolding etc.) if applicable.
3.0 Identifying conflicts in design.
4.0 Mortar shall be made on site by either portable batch mixer
using weigh batching or manual mix using volume batching.
5.0 Secure Test Certificates and Sample results from the supplier. QA/QC ARCHITECT/ENGINEER
1.0 Prepare Method Statement
2.0 Prepare Material/ Sample Submissions
INSTALLATION
3.0 Prepare documents such as:
1.0 Setting out and alignment should be inspected and approved
- Material Delivery Inspection Request
first prior proceeding to this activity.
- Commence Work Notice
2.0 Place cement mortar around the end bearing of the masonry
- Inspection Request
wall that will support the lintel.
- Hand-over and Punchlisting Report
3.0 Lift the precast lintel carefully and place it on the mortar taking
note of alignment and level.
4.0 Apply temporary support to transfer the stresses efficiently. SAFETY PERSONNEL
1.0 Prepare Safety Plan
2.0 Prepare Daily Safety Man-Hour
3.0 Prepare Weekly Toolbox Meeting
Inspection will be carried out according to agreed Sequence of
4.0 Monitor Labour Site Safety
Works and Hold Points from Project Management.

Installation works to be carried out complying with Regulations and


Installation of works to be carried out according to the approved Specifications.
shop drawings, material/samples and comply with Specification.

1.0 Aggregates Installation works to be carried out according to approved safety


2.0 Cement plan and comply with Project Manager’s project safety regulations.
3.0 Water
4.0 Precast Concrete Lintel
5.0 Polyethylene Sealant 1.0 Scaffolding
6.0 Backer Rod 2.0 Ladders
3.0 Drillbit
4.0 Laser Hilti PMC46
5.0 Screw Gun
PROJECT MANAGER
6.0 Grinder
1.0 Overall project management of whole project.
7.0 Hand tools

Engineering Department | September 13, 2021 | Rev. No. 0 2


crimson
M e t h o d S t a t e m e n t |

Storage and handling according to approved Project Manager’s


Logistics Plan.

Installation works to be carried out complying with Relevant


Standards and Specification.

Engineering Department | September 13, 2021 | Rev. No. 0 3

Common questions

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The method statement addresses health and safety by requiring installation works to comply with an approved safety plan and the Project Manager's project safety regulations, promoting a safe working environment throughout the installation process .

Temporary support is applied during the installation of precast lintels to efficiently transfer stresses until the mortar fully sets, ensuring that the lintels remain accurately in place during the curing process .

The responsibilities of the QA/QC Architect/Engineer include preparing the Method Statement, submitting Material/Sample Submissions, and preparing documents such as Material Delivery Inspection Requests and Commence Work Notices. These responsibilities contribute to the project’s success by ensuring materials and methods adhere to specifications and project standards, thus maintaining quality .

Coordinating with MEPF requirements is important to ensure that all mechanical, electrical, plumbing, and fire protection elements are integrated without conflict. This ensures efficient workflow and prevents costly and timely redesigns or rework during the project .

Key materials specified include aggregates, cement, water, precast concrete lintel, polyethylene sealant, and backer rod. Each material plays a crucial role in ensuring the structural integrity and durability of the installation, with cement and aggregates forming concrete, and the sealant and backer rod ensuring tight, weather-resistant joins .

The method statement suggests that installation works should be carried out in compliance with Regulations and Specifications to address environmental requirements efficiently .

Storage and handling of materials are managed according to the approved Project Manager's Logistics Plan. This is crucial for project success as it ensures that materials are stored and handled correctly, avoiding damage and ensuring availability when needed, thus preventing project delays .

The primary roles of the Project Manager in the construction project include overall project management, liaising with the Project Management Team, Architects, and Consultants, and monitoring project progress .

The method statement outlines the use of scaffolding, ladders, and specific tools like Laser Hilti PMC46, screw gun, and grinder to aid in safely positioning and securing the precast lintels during installation .

The inspection requirements include conducting inspections according to the agreed Sequence of Works and Hold Points from Project Management, ensuring that installations adhere to approved shop drawings and specifications. This approach ensures quality control by verifying that each phase meets established standards before proceeding .

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