Design Standards for Earthing Systems
Design Standards for Earthing Systems
Document No : NW000-S0051
Amendment No : 0
NETWORK Approved By : Chief Engineer
Approval Date : DD/MM/YYYY
Review Date : 01/11/2017
ISSUE
For issue to all Ausgrid and Accredited Service Providers’ staff involved with the involved with the design and construction of distribution
equipment earthing systems and is for reference by field, technical and engineering staff.
Ausgrid maintains a copy of this and other Network Standards together with updates and amendments on [Link].
Where this standard is issued as a controlled document replacing an earlier edition, remove and destroy the superseded document
DISCLAIMER
As Ausgrid’s standards are subject to ongoing review, the information contained in this document may be amended by Ausgrid at any
time.
It is possible that conflict may exist between standard documents. In this event, the most recent standard shall prevail.
This document has been developed using information available from field and other sources and is suitable for most situations
encountered in Ausgrid. Particular conditions, projects or localities may require special or different practices. It is the responsibility of
the local manager, supervisor, assured quality contractor and the individuals involved to make sure that a safe system of work is
employed and that statutory requirements are met.
Ausgrid disclaims any and all liability to any person or persons for any procedure, process or any other thing done or not done, as a
result of this Standard.
All design work, and the associated supply of materials and equipment, must be undertaken in accordance with and consideration of
relevant legislative and regulatory requirements, latest revision of Ausgrid’s Network Standards and specifications and Australian
Standards. Designs submitted shall be declared as fit for purpose. Where the designer wishes to include a variation to a network
standard or an alternative material or equipment to that currently approved the designer must obtain authorisation from the Network
Standard owner before incorporating a variation to a Network Standard in a design.
External designers including those authorised as Accredited Service Providers will seek approval through the approved process as
outlined in NUS181 Approval of Materials and Equipment and Network Standard Variations. Seeking approval will ensure Network
Standards are appropriately updated and that a consistent interpretation of the legislative framework is employed.
Notes: 1. Compliance with this Network Standard does not automatically satisfy the requirements of a Designer Safety Report. The
designer must comply with the provisions of the Workplace Health and Safety Regulation 2011 (NSW - Part 6.2 Duties of designer of
structure and person who commissions construction work) which requires the designer to provide a written safety report to the person
who commissioned the design. This report must be provided to Ausgrid in all instances, including where the design was commissioned
by or on behalf of a person who proposes to connect premises to Ausgrid’s network, and will form part of the Designer Safety Report
which must also be presented to Ausgrid. Further information is provided in Network Standard (NS) 212 Integrated Support
Requirements for Ausgrid Network Assets.
2. Where the procedural requirements of this document conflict with contestable project procedures, the contestable project procedures
shall take precedent for the whole project or part thereof which is classified as contestable. Any external contact with Ausgrid for
contestable works projects is to be made via the Ausgrid officer responsible for facilitating the contestable project. The Contestable
Ausgrid officer will liaise with Ausgrid internal departments and specialists as necessary to fulfil the requirements of this standard. All
other technical aspects of this document which are not procedural in nature shall apply to contestable works projects.
INTERPRETATION
In the event that any user of this Standard considers that any of its provisions is uncertain, ambiguous or otherwise in need of
interpretation, the user should request Ausgrid to clarify the provision. Ausgrid’s interpretation shall then apply as though it was included
in the Standard, and is final and binding. No correspondence will be entered into with any person disputing the meaning of the provision
published in the Standard or the accuracy of Ausgrid’s interpretation.
KEYPOINTS
This standard has a summary of content labelled “KEYPOINTS FOR THIS STANDARD”. The inclusion or omission of items in this
summary does not signify any specific importance or criticality to the items described. It is meant to simply provide the reader with a
quick assessment of some of the major issues addressed by the standard. To fully appreciate the content and the requirements of the
standard it must be read in its entirety.
Where there are changes to this standard from the previously approved version, any previous shading is removed and the newly
affected paragraphs are shaded with a grey background. Where the document changes exceed 25% of the document content, any grey
background in the document is to be removed and the following words should be shown below the title block on the right hand side of
the page in bold and italic, for example, Supersedes – document details (for example, “Supersedes Document Type (Category)
Document No. Amendment No.”).
This Network Standard applies to the The earthing system design basic The following basic design configurations The earthing system construction, testing
design and construction of all distribution requirements include the following are included: and commissioning requirements include:
equipment earthing systems on Ausgrid’s considerations:
electricity supply network including the Specific design issues are referenced Use of Dial-before-you-dig prior to
following equipment: Utilise earthing system design in Clause 7.1 for each equipment commencing work.
software NEOn. Access to NEOn is situation, a summary of which can be List of standard construction drawings
ABS handles requested using form in Annexure B. found in table 1. supplied in Annexure A which must be
Cable screens, sheaths and armour Multiple Earthed Neutral system of NEOn to be used for all earthing followed unless approval granted
Capacitors earthing used throughout Ausgrid’s LV system designs for all distribution following consultation with Ausgrid
Conductive poles supply system (refer Cl. 6.2) equipment that connects to the staff.
Enclosed Load-Break Switches Design considerations presented in Cl. Ausgrid network. Materials used must be suitable
(ELBS) 6.4 Conductors, electrode s and
HV ABC catenaries Design outcomes provide for three connectors used must comply with
HV control and metering centres fundamental design configurations: requirements and design detail.
Nominal 5kV, 11kV and 22kV primary o Combined earthing system Detailed installation method
voltage systems o Segregated earthing system requirements are provided
Nominal 240/415 volt distribution o HV only earthing system Testing requirements for installations
systems Special consideration is given to is given
Pole, kiosk, chamber and ground type situations where sub-transmission and Reporting requirements are given
distribution substations distribution assets are supported by Roles and responsibilities of persons
11 kV Pot heads/UGOHs the same pole. involved in earthing system designs is
(underground to overhead transitions) Care must be exercised with the safety provided.
Reclosers of workers on adjacent services such
Voltage Regulators as telecommunications workers.
SWER systems
11 kV CCT surge arresters
Where to for more information? Where to for more information? Where to for more information?
Section 6 Section 7, 8 Section 9, 10
Where to for more information? Tools and Forms Tools and Forms Tools and Forms
Section 1, 2 Annexes A & B Annexes C & D Annexes E-H
Network Standard
NS116
Design Standards for Distribution Equipment Earthing
Contents
1.0 PURPOSE
Ausgrid’s electricity supply network is a major infrastructure investment, and is required to operate
safely, economically and reliably in all environmental conditions and with respect to other metallic
systems.
The design and construction requirements specified in this are intended to satisfy electrical
performance and economic requirements, and to meet all statutory obligations. The distribution
equipment earthing systems specified utilise readily available components that have demonstrated
reliability.
This Network Standard may be amended or updated at any time to reflect improvements in design
or technology advances. The design and construction teams shall ensure that the latest version of
this standard is used for the design and construction of distribution equipment earthing systems.
This Network Standard includes a major revision to the distribution equipment earthing design
process that is based on a risk management methodology. This methodology will ensure the
earthing for items of equipment is designed to suit the specific configuration of that equipment in its
contexts, and will result in optimised earthing designs to ENA EG-0 Power System Earthing Guide.
2.0 SCOPE
This Network Standard applies to the design and construction of all distribution equipment earthing
systems including but not limited to:
ABS handles
Cable screens, sheaths and armour
Capacitors
Conductive poles
Enclosed Load-Break Switches (ELBS)
HV ABC catenaries
HV control and metering centres
Nominal 5kV, 11kV and 22kV primary voltage systems
Nominal 240/415 volt distribution systems
Pole, kiosk, chamber and ground type distribution substations
11 kV Pot heads/UGOHs (underground to overhead transitions)
Reclosers
Voltage Regulators
SWER systems
11 kV CCT surge arresters
3.0 REFERENCES
3.1 General
All work covered in this document shall conform to all relevant Legislation, Standards, Codes of
Practice and Network Standards. All work covered in this document shall conform to all relevant
Legislation, Standards, Codes of Practice and Network Standards. Current Network Standards are
available on Ausgrid’s Internet site at [Link].
4.0 DEFINITIONS
ABS Air Break Switch
Approved Approved Materials means materials acceptable to Ausgrid, purchased from
Materials suppliers satisfying Ausgrid’s Quality Assurance requirements or materials
which have been supplied by or purchased from Ausgrid.
Accredited An individual or entity accredited by the NSW Government Trade &
Service Provider Investment in accordance with the Electricity Supply (Safety and Network
(ASP) Management) Regulation 2014 (NSW).
Business An Ausgrid internal integrated policy and procedure framework that contains
Management the approved version of documents.
System (BMS)
BIL The basic insulation level (BIL) of an item of equipment or construction
relates to its ability to withstand transient overvoltages.
Combined In a combined (or ‘bonded’) earthing system the HV and LV earthing systems
Earthing System at a distribution substation are connected together and to the LV MEN and
any HV cable screens. Similarly any metalwork to be earthed in the area
supplied by this substation should also be bonded to this combined earthing
system usually via a connection to the LV neutral.
Compliant An earthing system that has been designed using NEOn and achieves
Earthing System NEOn’s specified design criteria.
Conductive Pole A pole made from metal or concrete.
CT Current Transformer: Used to provide isolated measurements of the amount
of current flowing through a conductor.
Design Design Information is as defined and specified in ES 10 Requirements for
Information Electricity Supply to Developments.
Dial Before You Source of information on buried utility services. Phone 1100 or
Dig [Link].
Distribution Ausgrid’s 22kV, 11kV, 5kV, Single Wire Earth Return (SWER) and low
voltage mains and equipment.
Document Ausgrid employees who work with printed copies of document must check
control the BMS regularly to monitor version control. Documents are considered
“UNCONTROLLED IF PRINTED”, as indicated in the footer.
Earth Potential Or EGVR (earth grid voltage rise) is the voltage with respect to remote earth
Rise (EPR) that the local earthing system rises to in the event of a local earth fault.
ECC Earth Continuity Conductor
Earthing Those conductors that form part of the earth fault current return path to its
source. Typically this may include some or all of the following conductors
which may form a heavily meshed earthing system: local earth electrodes,
cable armour/sheaths/screens, LV neutral conductors and the conductive
links between these.
GPS Global Positioning System.
GIS Geographic Information System.
LIWV Lightning Impulse Withstand Voltage
MEN The Multiple Earthed Neutral (MEN) system connects the low voltage neutral
conductor to earth at the distribution transformer, at each consumer’s
5.0 INTRODUCTION
5.1 General requirements
This Network Standard specifies Ausgrid’s requirements for the design, installation and
commissioning of distribution equipment earthing systems.
A core requirement of this standard is that an earthing design is required specifically for each new
equipment identified in Section 7, Table 1.
To manage the design of earthing systems for items of distribution equipment, Ausgrid has
developed a design tool, “NEOn” (Network Earthing Online).
Achieving a compliant combined earthing system satisfies the risk requirements for swimming
pools and school fences in the vicinity of the distribution equipment earthing system under
design.
The required separation distance from telecommunications provider pits and pillars can be
calculated.
The most cost effective, compliant earthing system design can be determined quickly.
Ausgrid’s duty of care with respect to distribution equipment earthing systems is responsibly
managed.
The Multiple Earthed Neutral (MEN) system of earthing shall be used throughout Ausgrid’s LV
supply system.
This Network Standard is to be read in conjunction with the drawings listed in Annexure A and
other Ausgrid standards including those listed in Section 3.
Once an application is approved a user account and password will be established and emailed to
the user who will be held responsible for ensuring this access is only used for its intended purpose.
In order for Accredited Service Providers to use NEOn for Ausgrid related works, they must accept
the Terms and Conditions of Use and successfully complete the accreditation process.
Reduce the risk to staff and public, to an acceptable level, during the transfer of earth fault
energy and load imbalance conditions.
Help to minimise the risk of voltage stresses in excess of the equipment’s BIL.
As people are frequently in contact with this ‘earthed’ metalwork they may be exposed to any
temporary voltage rises on this metalwork in the event of a local distribution network fault.
Consideration must also be given to the safety of workers on adjacent services, for example
telecommunications workers touching remotely earthed cable cores may become a path for
returning earth fault current.
To achieve a satisfactory earthing design the following factors must be considered and successfully
managed:
How will this current be divided between the earthing system components?
How quickly will the protection clear the fault?
What is an appropriate touch voltage design curve (volts versus clearing time)?
What is the optimum arrangement of local earthing electrodes?
Will corrosion be an issue in this type of soil? (likely in soil of resistivity less than 10ohm.m)
Can a combined earthing system be successfully designed?
If not, how should a segregated earthing system be designed?
How much separation is required between the distribution equipment earthing system and
other exposed metallic services and conductive structures such as: gas mains, water mains,
telecommunications plant, metallic fences, swimming pools, electrified rail lines and
underground petrol tanks?
The advantages of a correctly designed combined earthing system over a segregated earthing
system are that:
HV faults will clear more quickly due to the lower impedance at the point of fault.
HV faults will not raise the HV earthing system and surrounding soil to thousands of volts with
respect to remote earth or the MEN.
The requirement for specific segregation distances between the HV electrode group and:
It is important that the Earthing Designer determine how far these HV only earthing systems should
be separated from other surrounding metallic services, structures and MEN earth electrodes to
ensure unacceptable voltages are not impressed on them.
As a general rule this situation should be avoided wherever possible to reduce the risk of EPRs
exceeding distribution safety criteria being transferred into the MEN network.
If the pole is conductive and/or there is distribution and sub-transmission earthing proposed for the
same pole, an earthing design review must be conducted to ensure safety criteria are not
compromised. Please refer designs of this type to Ausgrid/Earthing & Insulation Coordination
Section for approval.
7.1.2 Capacitors
Pole mounted capacitors generally obtain LV controller supply from an external source. If the
external LV source is supplied from a compliant combined substation then the capacitor earthing
may also be combined. If not, a segregated earthing design for the capacitor will be required.
70mm2 PVC/XLPE insulated copper conductor shall be used between electrodes and earth or
neutral bars. Where specified in installation drawings for certain pole mounted equipment, insulated
aluminium conductor of equivalent section shall be used.
Steel reinforced concrete in contact with the ground may also serve as an effective electrode
provided the steelwork has adequate concrete cover, and good electrical continuity is ensured
through the interconnected steelwork to the earthed equipment. This is often achieved via welding
selected reinforcing rods together.
In some situations this sheath connection may transfer a hazardous EPR from one substation to
another. This possibility should be considered when designing HV cable connections from Zone
Substations and from equipment with segregated earthing systems.
Note: The cable sheath may need to be routed through a protection Current Transformer (CT)
rather than directly connected to the earthing system. Refer to NS177 11kV Joints
(including Transition Joints) & Terminations - Polymeric Insulated Cables to determine the
appropriate cable sheath routing details.
In some segregated earthing designs, a single deeper HV electrode (rather than multiple
electrodes) can be used to minimise the extent of the separation required.
It is sometimes possible to satisfy separation requirements by using deep drilled electrodes with a
significant portion of the top of the electrode being insulated conductor.
Kiosks that have a segregated earthing system shall have fibreglass housings or a suitably
designed alternative (which must be approved by Earthing & Insulation Coordination Section) to
manage the touch potential risk.
To enhance the safety of the network, LV neutrals shall be extended to interconnect to adjacent LV
distributors wherever practical. Multiple neutral return paths provide redundancy and improve
consumer safety in the event of a high impedance fault in one neutral conductor. This is of
increasing importance as many metallic water mains (which in the past provided a backup neutral
connection) are being replaced with mains of non-metallic construction.
Jute served steel wire armoured cables are a special case. If a combined earthing system
arrangement can be established by a site specific earthing design for the UGOH then the
arrangement is satisfactory. Earthing & Insulation Coordination can assess particular situations
where this cannot be achieved and provide recommendations as required.
An earthing design shall be produced in NEOn for the earthing of the cable sheath/screen for each
11 kV UGOH.
However if this equipment is located in an MEN area, connecting the equipment to a compliant
combined MEN earthing system will solve issues with clearance from MEN and other metallic
structures.
Annexure C gives indicative separation distances. These should be used only as a guide. They
may be inadequate if the soil resistivity in the vicinity is ‘high’ or ‘low on high’, or the MEN network
is limited.
Wherever it is determined that a separation of less than 15 metres is appropriate, the Telstra
Power Co-ordination group should be advised, in writing, of the extent of any hazard zone and the
rationale used to determine it.
The required separation between the HV electrode group and the LV electrode group is a function
of the EPR on the HV electrode, the soil resistivity, the allowable voltage on the LV electrodes, and
the size of the MEN. If the other factors remain constant increasing soil resistivity requires
increasing electrode segregation distance.
When a segregated earthing system is used on a Pole Top transformer, a weatherproof zinc-oxide
gapless low voltage arrester must be installed on the transformer LV neutral bushing. The arrester
must be connected between the transformer LV neutral and the transformer tank.
A warning sign shall be attached to advise personnel who may work on or near this earthing
system that the earthing of this item of equipment is segregated and that suitable safe work
methods must be used. Refer to Annexure G.
Bonded to an earth conductor run from the neutral link in the nearest pillar and the active
conductor suitably fused at this pillar.
The need for drainage bonds and/or other special earthing requirements for substations within 200
metres of electrified rail lines will be assessed and required works specified by Ausgrid’s Earthing &
Insulation Coordination section.
Pole Mounted Plant As per NEOn design. As specified by NEOn design & approved
(recloser, regulator, capacitor) construction drawing.
NEOn shall be used by Ausgrid’s and ASPs’ Earthing Designers for the design of earthing systems
for all distribution equipment that:
Also, for the purpose of this Network Standard, the term Electrical Designer refers to Ausgrid’s
Officers who carry out the planning and design of Ausgrid’s capital/non-contestable works. It also
refers to Level 3 ASPs who carry out the design of contestable works.
A major objective of this standard is to establish a systematic way of recording and archiving
earthing related information for use as part of network operations and maintenance. To realise this
aim and recognising the need to systematically gather data for use in the design process, this
standard sets out in separate documents the processes required to be followed.
For non-contestable/capital work, the reference document is CIA 107 – Basic Distribution
Equipment Earthing Design Process for Non-Contestable/Capital Work.
For Contestable works contact Ausgrid's representative facilitating the contestable project.
Maximum use should be made of the mechanical plant available for installing earthing systems.
However, hand excavation must be used where utility services or obstructions exist, at least until it
is clear that mechanical equipment can be safely employed.
To determine if underground service assets exist in a particular location, contact the Dial Before
You Dig service, telephone 1100 (business hours), or internet [Link]. This
is a free service, providing information on which utility has an interest in a particular location and
the relevant contact details.
In all locations in Ausgrid’s network franchise area the requirements of NS156 apply for
routine/urgent/emergency earthing installation. When plans are not sourced via a Dial Before You
Dig enquiry, they are to be obtained directly from the asset owner, or other precautions taken to
determine the presence of underground assets.
Where doubt exists as to the presence and location of obstructions, pipes, or cables, excavation
should be carried out by hand to a depth of at least 900mm, or until rock or shale is encountered.
Check all the necessary utilities' underground construction plans, to identify where the underground
construction is located, before earthing installation begins.
70mm2 PVC/XLPE insulated stranded copper conductor shall be used both above and below
ground.
Insulation shall be 0.6/1kV rated, UV stabilised, black PVC/XLPE for exposed situations (e.g.
pole downleads).
Insulation may be 0.6/1kV rated, non UV stabilised, green and yellow PVC for unexposed
situations (e.g. below ground, chamber substations, etc).
Aluminium shall not be used as a buried earthing conductor. 95mm2 PVC/XLPE insulated
aluminium conductor shall be used above ground where specified in standard construction
drawings.
Stainless steel bolts shall not form part of a current carrying circuit. They will only be used to
clamp current carrying components together.
The electrodes within a group are to be interconnected with continuous PVC insulated stranded
copper conductor.
Where it is not possible to drive copper-coated steel rod electrodes, boreholes shall be drilled
which shall accommodate a 70mm2 bare stranded copper conductor to act as an electrode. A
copper-coated steel electrode may be attached to the end of the conductor to assist in lowering
the conductor into the hole.
Reinforced concrete footings, slabs and piers may be used as earthing electrodes in specific
cases if a site specific earthing system design has been completed and approved by Ausgrid.
Aluminium conductors where jointed to copper conductors shall be installed above the copper
conductor to prevent galvanic action and pitting from copper salts washing over the aluminium
bodied connector.
Bentonite expands as it absorbs and retains water. This ensures good contact between the
installed earthing electrode and the surrounding soil, and lowers the electrode’s resistance. The
compound should be installed as follows and in keeping with any instructions from the
manufacturer:
The earthing compound slurry shall be mixed in compliance with the manufacturer’s
recommendations and poured into the drilled hole around the installed electrode. The electrode
shall be agitated to eliminate voids remaining in the slurry.
Neither salt enriched earthing compounds nor ‘rock salt’ treatment of the electrode installation
shall be used as a method of (temporarily) lowering the electrode’s resistance.
On wood poles, UV stabilised black plastic cover strip shall be utilised to prevent contact with
above-ground earthing conductors within 2.4m of ground level.
Below ground, PVC cover strip or conduit shall be used to protect and identify earthing
conductors that are not installed within Ausgrid’s distribution substation easements or beneath
other cables in Ausgrid’s cable allocations.
Driven rod electrodes – shall be 15mm diameter copper coated (clad or electroplated) steel
rods. The first rod of each electrode shall be fitted with a hardened steel driving point. Rods
must be joined with the approved friction joint couplings. The minimum electrode length is 5
metres (e.g. three 1800mm rods produce a 5.4m electrode).
Drilled electrodes – shall be bare 70mm2 stranded copper cables. They are installed by boring
a clearance hole to a suitable depth. Minimum hole diameters are 35 mm in solid rock, and
50mm in loose rock or clay. Crimping an earth rod or a short length of copper tube to the end of
the electrode cable allows easier installation of the electrode to the bottom of the hole. Slurry
made from an approved earthing compound is then poured into the hole. During the pour, the
electrode should be agitated and/or the slurry tamped to expel any trapped air pockets. Once
the slurry has set it may be necessary to top up the hole. The minimum electrode length is 5
metres.
Note: In some areas greater electrode depths or additional electrodes will be required to
achieve the required earthing system resistance. In some locations with high resistivity
soils, it may be necessary to drill to depths exceeding 10 metres to obtain a suitable
resistance value.
All test equipment and instrumentation used for testing shall be traceable to a National Association
of Testing Authorities (NATA) Registered Laboratory and have a current test sticker affixed. The
Earthing Installer is responsible for ensuring that test equipment and instrumentation used is
traceable.
This test shall confirm that the local earthing complies with the acceptable range of design values
as provided by the Earthing Design Specification & As Built Installation Report from NEOn.
This test shall tong the connection to the HV electrode group and then the connection to the LV
electrode group.
If the substation has a segregated earthing arrangement this test shall only be conducted after
checking that no hazardous standing voltage exists between the HV and LV earth bars (should a
hazardous voltage exist it must be immediately reported to Ausgrid/Earthing & Insulation
Coordination Section). To perform this test on a segregated earthing system a temporary jumper
lead must be installed between the HV and LV groups. This test assumes that the impedance of
the MEN is small compared to that of the local electrodes.
10.3 Reporting
Following commissioning of the earthing installation, certain procedures are to be followed in order
to record and archive earthing related information for use in operations and maintenance.
For non-contestable/capital work, the reference document is CIA 107 Basic Distribution Equipment
Earthing Design Process for Non-Contestable/Capital Work.
For Contestable works please contact Ausgrid's representative facilitating the contestable project.
Electrical Designer
The Electrical Designer will provide specific information on the requirements for each particular
project to the Earthing Designer.
Earthing Designer
The Earthing Designer will generally obtain information related to designing earthing systems from
the Electrical Designer. The Earthing Designer will incorporate this information in NEOn and they
must understand the principles by which earthing systems perform, in particular the interactions
between various energy sources and systems and the full range of fault current paths.
It would be advantageous if the Earthing Designer is conversant with a range of analysis methods
and tools available, and to understand the physical constraints involved in the installation and
inspection processes in order to specify robust, practical designs that are appropriate for different
situations.
12.0 RECORDKEEPING
The table below identifies the types of records relating to the process, their storage location and
retention period.
Table 2 – Recordkeeping
Approved copy of the network BMS Network sub process Standard – Unlimited
standard Company
Draft Copies of the network TRIM Work Folder for Network Unlimited
standard during Standards (Trim ref. 2014/21250/94)
amendment/creation
Working documents (emails, TRIM Work Folder for Network Unlimited
memos, impact assessment Standards (Trim ref. 2014/21250/94)
reports, etc.)
* The following retention periods are subject to change eg if the records are required for legal
matters or legislative changes. Before disposal, retention periods should be checked and
authorised by the Records Manager.
Section:
Phone Number:
Mobile Number:
Email address:
Postal Address:
The voltage rise on an earth grid (and surrounding soil) is a product of the (fault) current that
actually enters the soil at that point, and the resistance of the earth grid. Generally only a fraction of
the fault current actually flows through the soil. The bulk of the fault current usually returns to its
source via metallic circuits such as LV neutrals and cable sheaths. The proportion of the fault
current that flows through the earth is dependent on the impedance of the return path via LV
neutrals, cable sheaths, etc, and the resistance of the earth grid. The soil voltage rise decreases
rapidly as the distance from the earth grid increases, however the rate at which it decreases
depends on the soil resistivity.
Thus the distance between any telecommunication plant and any adjacent earthing system,
associated with Ausgrid’s HV network, needs to be carefully considered when earthing design
parameters change. This applies to all accessible telecommunications plant including jointing pits,
service pits, manholes, pillars and cabinets containing cables with metallic conductors. Buried
telecommunications cables with conductive sheaths also need to be considered.
Note: These values do not consider the effect of soil resistivity layering and are not
conservative in certain circumstances.
(b) If HV wooden poles are fitted with OHEW with insulated 2.5
down leads and deep-buried earth electrodes insulated to
a depth of 4m.
a continuous and extensive LV neutral grid forming a return path to the HV earthing system,
and
Where, after considering the specific characteristics of individual cases, it can be shown that no
hazard zone exists, the separations shown in 2(b) and 3(b) in Table C1 above, may be reduced to
the minimum nominal separation of 0.5 m.
C3 References
AS/NZS 3835.1:2006 Earth potential rise - Protection of telecommunications network users,
personnel and plant - Code of practice
Code of Practice for the Protection of Personnel and Equipment Against Earth Potential Rises
Caused by High Voltage Power System Faults (EPR CODE) 1984
Note: Soil resistivity is expressed in ohm metres, not ohms per metre. It is sometimes wrongly
described as specific resistance.
Soil resistivity varies depending upon the physical nature of the soil, its chemical composition,
dissolved salts and moisture content. Soil resistivity is often layered (e.g. ‘high-on-low’ or ‘low-on-
high’). Table D1 below gives an idea of the types of soils and typical ranges of resistivity.
Swampy earth 10
Clays 8 to 50
When the resistivity is not known, a value of 100 ohm metres is often taken to be representative of
an average soil with a moisture content of around 25%. Lowering the moisture content to 5% can
raise the resistivity to 500 ohm metres. Completely dry soil can have a resistivity of thousands of
ohm metres. An indication of variation of resistivity with moisture is given in Table D2 below.
Mud or coal 1
Wet soil 10
Rock 10 000
Soil resistivity √
Earthing Interconnectivity √ √
E3 Test methods
The test methods shown in Table E2 are sufficient to design and assess most distribution
equipment earthing installations. Installations which cannot be satisfactorily tested using these
methods shall be identified and alternative testing or assessment methods documented in the
earthing design report.
Responsible
Test
Earthing Designer Earthing installer
Soil Resistivity √
Earthing Interconnectivity √ √
The accuracy of soil resistivity data has a direct impact upon the accuracy of the earthing design
and the performance of the resulting installation.
The 4 pin Wenner method is generally the most direct means of determining soil resistivity to the
required level of accuracy. Clause E4.8 discusses solutions to difficulties with the Wenner method.
NEOn provides a Wenner soil resistivity training video and a test sheet which can be used to
record field measurements. The following sections outline the information which must be collected.
Each test instrument has capabilities and limitations. Clause E4.9 outlines a procedure to assess
whether a test instrument will be suitable to measure the majority of soil types encountered across
the Ausgrid region.
There are three main stages when undertaking a soil resistivity test: preparation, test execution and
data storage.
An Earthing Designer will specify when a soil resistivity test is required and a general location. The
request for soil resistivity testing will usually be to assist in the earthing design of a particular
distribution asset. Staff undertaking the test will determine the exact test location based on the
advice in the following sections.
E4.3 Preparation
Gathering the following information about a proposed test location in advance will reduce the risk of
any surprises.
The Dial Before You Dig service (phone: 1100) can assist in determining the presence of existing
buried structures.
For new installations, where there is no existing metalwork, the location of each test traverse is
simply determined by the position of the planned earthing system.
In many cases, testing the exact site of the new work is not feasible as existing metalwork will
interfere with the results. The approach in these situations is to undertake test traverses close
enough to the site, so as to get a useful indication of its soil resistivity model, yet far enough away
to avoid interference from existing metalwork. In most cases a separation distance of at least 50m
between the test electrodes and any existing metalwork will suffice. It is important that the location
of any existing conductive structures in contact with the soil is noted in relation to each test traverse
so that this information can be considered when analysing results. Doing multiple test traverses at
different locations surrounding the site of interest will allow the Earthing Designer to better assess
what the soil resistivity is likely to be at the site itself.
Figure E1 suggests two test points that might be considered for an industrial type subdivision.
Figure E1. Example Test Points for Typical Industrial Type Subdivision
A 4 terminal tester (refer to Clause E4.9 for further information about the selection of a suitable
tester).
Minimum four electrodes. More electrodes may be required to form a system of interconnected
probes in high resistivity locations.
Minimum four lengths of conductor, insulated to the output rating of the test instrument and of
sufficient length to undertake a 32m spacing test. A colour coded arrangement can ease onsite
testing. (eg: One reel with a 48m red lead followed by a 16m blue lead and a second reel with a
48m white lead followed by a 16m green lead).
Assorted short leads and plugs/clips used to make the connections between the electrodes and
the meter.
20 litres of water to improve the contact resistance of the test electrodes in dry, high resistivity
locations.
A set of two-way radios can be advantageous in areas where the technician's line of site is
impaired by obstacles or rough terrain.
E4.5 Test execution
Four copper clad steel electrodes are uniformly spaced along a straight line through the Test Point.
The test is performed by injecting a current through electrodes C1 and C2. The soil resistivity meter
is then able to determine a soil resistance 'R', using the injected current and the voltage between
electrodes P1 and P2. The apparent resistivity '' of the test point can then be calculated as
follows:
2aR
The test is repeated for a wide range of electrode spacings 'a', to obtain an apparent soil resistivity
profile of the site.
A feature of the Wenner test is its reciprocity. This means interchanging the connection of
electrodes C1 with P1 and C2 with P2 should not change the result. This is a useful error checking
tool when used as part of the testing.
For electrode spacings of up to 8m, the electrode depth should be just enough for the soil to
support the weight of the electrode.
For electrode spacings greater than 8m, increase electrode depth whilst keeping the force
required to remove the electrode within reasonable limits and considering other possible buried
assets.
Test results are obtained at various electrode spacings to enable the Earthing Designer to
determine a model of the soil resistivity as a function of depth.
For distribution assets, electrode spacings of 1, 2, 4, 8, 16 and 32 metres are adequate for the
majority of installations. Intermediate spacings or greater spacings may be required by the Earthing
Designer if issues arise during testing such as those in Clause E4.8.
When plotted on log-log paper, the curve should be smooth and tend to flatten out at very small
and very large spacings. Wild variations in results normally suggest something has gone wrong. In
these cases, different electrode spacings or a different test location should be considered. Clause
E4.8 contains more details on issues and solutions.
Figure E3. Typical Apparent Resistivity Curve - Two Layer Soil Structure
This step-by-step procedure should be read in conjunction with a test sheet template. The test
sheet template can be found in Annexure F.
1. Record the project particulars in the space provided at the top of the test sheet. Particular
attention should be paid to recording the amount and timing of recent rain as well as a brief
description of the geology (eg. sandy top soil on clay base).
2. GPS coordinates or other location information should be recorded which will allow the
specific test to be located precisely on a map.
3. Sketch the test location and the position of any metalwork or geographical features (eg.
water courses, large rocks etc). Record approximate distances between all metalwork and
the test electrodes. Note that the electrodes will extend to almost 100m for 32m electrode
spacings.
4. Run out two cables in opposite directions to connect to the outer electrodes. Note that up
to 48m of cable will be required in each direction for the 32m electrode spacings. Run out
the other cables to connect to the inner electrodes.
5. Measure the probe spacings for the first measurement (1m). Note that the middle probe
spacing is split either side of the test point as shown in Figure E2. Drive each probe to the
specified depth according to the rules of Clause E4.5.2.
6. Connect the probes to the test meter as shown in Figure E2 (C1,P1,P2,C2) and record the
resistance value. Swap the potential and current leads (P1,C1,C2,P2) and record the
resistance value again. Both values should be within twenty percent. Check the electrodes
if there is a significant difference in the two readings.
7. Calculate the apparent resistivity for this electrode spacing and plot the results on the log-
log paper. The curve should be smooth and tend to flatten out for very small and very large
spacings.
8. Reconnect the test in the original configuration (C1,P1,P2,C2) and move the electrodes to
the next spacing. Continue for each electrode spacing specified in Clause E4.5.2.
After completing a soil resistivity test, soil resistivity results must be entered into the soil resistivity
section of NEOn. Each measurement is to be entered. The test sheet, including any sketches is to
be scanned in and attached.
Generally any difficulty that may be experienced while undertaking a soil resistivity test can be
simplified to three primary causes.
Consult the test instrument instructions for the interpretation and resolution of instrument diagnostic
output.
Test instrument displays high High electrode impedance. Install electrodes further into soil.
impedance electrode or current Wet soil about electrodes.
too low.
Install additional electrodes in
parallel.
For instruments that have been assessed using Clause E4.9 the ratio of electrode impedance to
the measured resistance can be checked. This ratio should be less than 1000.
For example, if a measurement is made where the instrument displays 0.7 Ohms then each probe
impedance can be up to 0.7x1000 = 700 Ohms.
All test instruments have an upper limit on the ratio rule due to the maximum voltage available at
the instrument’s output. This limit varies from instrument to instrument, however a maximum
electrode impedance of 20kOhms is reasonable.
Occasionally using the Wenner 4 pin test and trying the techniques shown in Table E4 will not work
for a particular installation. The process to follow for these sites is shown in Figure E4.
Figure E4. Process where the Wenner 4 pin test has failed.
A range of instruments are available which are suitable for Wenner 4 pin soil resistivity testing.
Whilst ease of use, robustness and cost are important considerations for the purchaser of the
instrument, the following instrument assessment criterion is essential to ensure the instrument has
the required drive capability and measurement sensitivity for compatibility with the majority of soil
types across the Ausgrid network.
This instrument assessment is an acceptable minimum. Compliance with the assessment does not
guarantee that an instrument will perform acceptably under every possible circumstance. An
operator must always consider if any of the issues listed in Clause E4.8 are applicable.
15kΩ
Instrument under test.
C1
15kΩ
Instrument under test.
P1
15Ω
All resistors:
Tolerance: 1%
Rating: ½ Watt
15kΩ
Instrument under test.
P2
15kΩ
Instrument under test.
C2
When the instrument is connected to the test circuit it should read within 20% of 15 Ohms.
Different instruments will alert the user to possible accuracy issues at different trigger points. For
example, two different instruments may measure the assessment circuit with the same acceptable
level of accuracy, however one instrument may alert the user to a possible accuracy issue and the
other instrument may not.
An instrument that is capable of measuring the assessment circuit to the required accuracy is
acceptable irrespective of any alerts. However when using the instrument in the field any alert must
be noted and assessed.
Earthing systems often depend on connections in ways which can be unfamiliar to many electrical
workers. These connections carry current in the event of an earth fault and are critical to the safe
performance of the earthing system. Continuity testing can help in verifying that the connections
will perform as required and when needed.
The requirement for a continuity test will be identified by the Earthing Designer and will appear as
special instructions in the earthing specification report for a particular installation. The report will
also contain guidance on the specific connection to test and the allowed range of resistance
values.
A 4 terminal tester (Refer to Clause E5.7 for further information about the selection of a
suitable tester).
To measure the continuity (resistance) between two points (Refer to Figure E6):
Place a current clip (C1) and potential clip (P1) one side of the connection to measure. Note
that the current and potential probes must have their own lead and clip.
Place current clip (C2) and potential clip (P2) at the second point. (Note: The current and
potential probes must have their own lead and clip).
After completing a continuity test, the test sheet and any sketches are to be scanned in and
attached to the related job in NEOn.
The following points should be checked to make sure that continuity measurements are valid
especially when higher than expected resistance readings are obtained:
Inadequate current flow – Current probes may not be in contact with a conductive surface, try
cleaning the contact surface.
Noisy measurement - Potential probes or current probes may not be in contact with a
conductive surface, try cleaning the surface.
A 4 terminal test instrument suitable for measuring continuity shall have a minimum measurement
range of 5milliOhms through to 5Ohms with 10% accuracy.
Some distribution equipment earthing installations require that particular components to be isolated
from each other to meet safety requirements. Common examples include segregated earthing
systems for pole mounted and kiosk substations. Elements such as metering, frames and concrete
reinforcement can connect components which appear to be disconnected. An insulation resistance
(IR) test can be used to make sure there is an adequate insulation level between disconnected
components. This form of IR test is also referred to as a Hi-Pot test.
The requirement for an IR test will be identified by the Earthing Designer and will appear as special
instructions in the earthing report for a particular installation. The report will also contain guidance
on the specific connection to test and the allowed range of resistance values.
A two or three terminal high voltage tester (Refer to Clause E6.6 for further information about
the selection of a suitable tester).
Clips and leads.
Unless specified in the earthing report, there is generally no need to use the guard terminal if a
guard terminal is available.
Make sure that all personnel are clear of the equipment under test, activate the instrument to
measure the result.
E6.5 Testing issues
The following points should be checked to make sure that IR measurements are valid and testing is
undertaken safely:
Make sure that probes have good contact with equipment under test.
Maintain safe operation practices including:
An IR tester suitable for testing distribution equipment earthing assets will have the following
minimum characteristics:
All earthing systems present some value of impedance to fault current. One part of an earthing
system is the local earthing electrodes installed at a particular installation, an earthing design will
specify a required resistance range which the local electrodes must comply with to meet the
designed targets.
A loop test is one of the fastest methods for assessing the resistance of the local earthing
installation where the configuration allows for a valid loop test.
All distribution equipment earthing installations with an earthing design will require a measurement
to determine the resistance of the locally installed earthing electrodes.
Local earthing installations which can be satisfactorily tested using the clip on loop style test must
have a low impedance to earth in parallel with the local earthing electrodes. Distribution systems
which meet this criteria are generally combined earthing systems which have been constructed to
an earthing design and have been fully interconnected via a neutral connection or cable sheath.
When required to be done on segregated earthing systems which do have low MEN resistance
relative to the local electrodes, the procedure specified in Clause E8 should be followed.
If the installation has a combined earthing system and a NEOn earthing report.
If the installation has a segregated earthing system with low MEN resistance
relative to the local electrodes, and a NEOn earthing report.
A clamp (tong) style tester with either integrated drive and measurement coils or separate coils.
Refer to Clause E7.6 for further information about the selection of a suitable tester.
Check the distribution asset is a combined earthing system constructed to an earthing design
report.
Clip the loop tester around the identified conductor at a location where all earth bar/link style
connections to the conductor are on one side of the tester and the other side of the tester has
connections only to the electrodes in the electrode group. Refer to Figure E8.
Activate test instrument and record the resistance measurement for the electrode group.
Connections such
as: Kiosk earth bar
or pole mounted
HV/LV link
Electrode
group
The following points should be checked to make sure that loop test measurements are valid:
If the test instrument displays noisy current or other errors, another test method may be
required.
Make sure that the jaws of the test instrument can fully close.
Make sure that there is no dirt or other obstruction within the jaws.
An extremely low impedance (< 0.5Ohms) on an individual electrode group is likely to be a
measurement of a fully metallic loop. Recheck the location of the loop tester and the
construction of the earthing system.
E7.6 Test instrument assessment
A loop tester suitable for testing distribution equipment earthing assets will have the following
minimum characteristics:
The three terminal resistance test (sometimes referred to as the fall of potential test) is another
method for determining the resistance of an earthing system. For distribution assets the earthing
system under test are the local earthing electrode groups.
All distribution equipment earthing installations with an earthing design will require a measurement
to determine the resistance of the locally installed earthing electrodes.
Unless otherwise specified in the earthing report, a three terminal test will be used to measure the
resistance of the local earthing electrode groups.
Each electrode group is to be tested by itself. It is not to be connected to any other earthing system
such as the neutral, cable sheath or the other local electrode group for the purposes of the test.
For combined earthing installations an additional three terminal test is to be undertaken where both
electrode groups are connected together. The combined electrode group is not to be connected to
any other earthing system such as the neutral or cable sheath for the purposes of the test.
A three or four terminal tester may be used. Refer to Clause E8.7 for further information about
the selection of a suitable tester.
Minimum of two lengths of covered conductor. Insulated to the rating of the test instrument and
a minimum length to undertake the test. Suggested lengths to cover the majority of sites are
100m and 62m leads. Colour coded leads can reduce onsite testing mistakes.
Assorted short leads and plugs/clips used to make the connections between the electrodes and
the meter.
Water to improve the contact resistance of the test electrodes in dry, high resistivity locations.
E8.4 Test Execution
Configuration of the three-terminal resistance test is shown in Figure E9. Lead length requirements
to obtain an accurate measurement of electrode resistance are determined by the electrode group
under test, the soil resistivity and surrounding infrastructure. The following procedure includes a
method for determining if sufficient distance from the electrode group under test has been
achieved. A test sheet template can be found in Annexure F.
Survey the site for surrounding metallic infrastructure – Dial Before You Dig can help.
Select a direction from the electrode group under test with minimal interaction with other buried
conductive equipment.
Connect the current lead to the test unit and run it out 20m from the electrode group under test
(‘total distance’ in Figure E9) and install the current electrode as deep as practical while
considering subsequent electrode removal and impacting other possible buried assets.
Connect the potential lead to the test unit and run it out 60% of the total distance, 12m in this
case, and install the potential electrode.
Connect the other current terminal of the test unit to the electrode group under test. If it is a
four terminal instrument also connect the potential terminal to the electrode group. Keep these
two leads less than 5m.
Move the potential probe so that it is now 50% of the total distance, 10m in this case and
activate the test instrument. If the two measurements are within 20% of each other the test is
complete.
If the measurements do not agree within 20%, double the distances for the probe placements.
The current electrode would now be at 40m and the potential electrode is 60% (24m). Take a
measurement and then move the potential probe to 50% (20m) and take the measurement
again.
If the measurements agree within 20% the test is complete, otherwise increase the distances
again.
If the current electrode has been moved to 100m and the measurements with the potential
electrode is at 60m and 50m don’t agree within 20% and the testing issues, Clause E8.5, has
been consulted then advice should be sought from Ausgrid/Earthing & Insulation Coordination
Section.
C2
Test
P2
instrument P1
C1
Connect if
available
Keep lead Distance 2
Distance 1
length
under 5m
Total distance
Electrode group
under test
While most test instruments offer a range of diagnostic output which should be checked during
each measurement, the test instrument cannot detect every condition that may cause an error.
Table E7 lists a number of possible issues which should be kept in mind when a test is undertaken.
Consult the test instrument instructions for the interpretation and resolution of instrument diagnostic
output.
Test instrument displays High probe impedance Install probes further into soil
high impedance electrode Wet soil about probes
or current too low.
Install additional probes in parallel.
A three terminal tester suitable for testing distribution equipment earthing assets will have the
following minimum characteristics:
20% accuracy
4 Terminal Test Unit Type: ______________ Serial Number: ________________ Last Calibrated: __________
Hi-Pot Test Unit Type: __________________ Serial Number: ________________ Last Calibrated: __________
Test Unit Type: ______________________ Serial Number _________________ Last Calibrated: __________
Test Unit Type: ________________________ Serial Number ___________________ Last Calibrated: _____________
Difference
Current Distance of Resistance at 60% of Distance of Resistance at 50% Between Readings
Electrode Potential Potential
Distance (m)
D (ohms) of D (ohms) (%)
Electrode at Electrode at
[D] 60% of D (m) [A] 50% of D (m) [B] | A – B | x 100
A
Metallic cable covers on conductive poles must follow strict safety guidelines due to risks of phase-to-cover faults. They should not be earthed or bonded to MEN unless a site-specific design justifies it. For metallic LV cable covers lacking a grounded sheath/screen, they should be bonded to a correctly identified LV neutral to ensure fault clearance. Specialized assessments by the Earthing & Insulation Coordination section may also be necessary for unique cases .
NEOn aids in designing earthing systems by providing standardized construction drawings, guidelines, and design templates for various distribution assets. It ensures designs comply with existing safety standards and provides a platform for calculating separation requirements between different earthing systems using soil resistivity data. NEOn offers training resources like the Wenner soil resistivity video to enhance design accuracy and consistency .
In segregated earthing systems, deep-drilled electrodes can minimize the separation needed between HV and LV earthing systems by pushing the HV earth potential deeper into the ground. This allows for a reduced separation requirement while still maintaining compliance with lightning impulse withstand voltage (LIWV) stress requirements. Using a single deep electrode instead of multiple shallow ones could fulfill separation criteria in high-resistivity soil conditions .
Kiosks with metallic housings require the housings to be bonded to the earth bar in a combined earthing system to manage touch potential risks. If a segregated earthing system is used, the kiosk must be equipped with a fiberglass housing or a specially approved alternative to manage these risks. These specialized designs prevent hazardous voltages from reaching accessible surfaces and ensure user safety .
Testing soil resistivity is crucial for earthing design as it directly affects the earthing system's performance. Accurate soil resistivity data ensures effective earthing by indicating how well the ground will dissipate fault currents. The 4-pin Wenner method is commonly used due to its accuracy in capturing soil resistivity levels. This method involves preparation, test execution, and data recording, considering geological and meteorological conditions to accurately reflect normal conditions. The method requires careful avoidance of existing metallic infrastructure to prevent skewed results .
Future testing provisions require designing earthing cables to include a suitable test point that allows non-intrusive testing, such as using a 'clip-on' resistance tester. This involves ensuring clear and accessible points for connecting test instruments without disrupting structural integrity and requiring sufficient clearance between cables and structures .
A three-terminal resistance test involves setting up the test so that the local earthing electrodes can be individually measured. Required equipment includes a three-terminal tester, electrodes, conductors of specified lengths, and connection accessories. The test involves placing electrodes at specified distances in minimal interaction areas and measuring resistance while ensuring the test is unaffected by surrounding infrastructure. Each electrode group is measured independently and in a combined test without connectivity to other systems to ensure accuracy .
When sub-transmission and distribution feeders are supported by the same pole, it is critical to consider insulation coordination and Earth Potential Rise (EPR) to prevent EPRs exceeding the safety criteria from being transferred into the MEN network. Conductive poles or shared earthing systems require an earthing design review to ensure they meet safety criteria. The combination of distribution and sub-transmission earthing on the same pole should be avoided where possible, and such designs should be referred to the Ausgrid/Earthing & Insulation Coordination Section for approval .
Replacing metallic water mains with non-metallic materials removes a traditional backup neutral path, increasing the importance of interconnecting LV neutrals at open points. Ensuring multiple neutral return paths is critical for redundancy and improving consumer safety in the event of a high impedance fault in one neutral conductor. The absence of metallic water mains means additional strain is placed on existing LV systems to maintain safety and redundancy .
Maintaining separation between HV and LV earthing electrodes is critical to prevent high voltage gradients from transferring to the LV system, which could pose safety risks. The soil resistivity affects the distance required between these systems; higher resistivity necessitates larger separation to prevent overlap of potential zones. Segregation helps manage Earth Potential Rise (EPR) effects, ensuring safety and compliance with standards .