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CHAPTER-1
S&T department provides the telephone communication facility required between the control
office and all track side Stations and other agencies connected with train working. This speech
communication system between the Control Office and track side stations is known as Control
Communication System.
1.5.2 Traffic (Deputy) Control:- The objectives of deputy control are as under:
I. Allotment and distribution of coaching and Goods stock in stations.
II. Securing maximum utilization of rolling stock.
III. Maintaining fluidity of Marshalling yards.
IV. Regulating traffic for fulfilling interchange commitments.
V. Securing maximum workable load for each train, compatible with the type of engine
utilized and the special characteristics of the section over which the train is to be
worked.
1) Control Offices,
2) Way Stations, and
3) Communication between Control office and Way stations
Apart from the Divisional control office, the following places that are lying within the Division’s
jurisdiction are also provided with sub-control offices subject to the following conditions:
(a) Area Control: Areas of exceptional industrial or commercial importance are provided with
subsidiary control offices called as Area Control.
(b) Sub-control: Sometimes, Sub-control offices are provided to control a limited portion of
the division, where the traffic density and/or difficulties in providing effective communication
right up to divisional control justifies separate organization for controlling and regulating
traffic.
It functions under the overall charge of a Chief controller who is assisted by a Deputy Chief
Controller. The central control office performs the following -
Chief Controller (CTNL): He is the executive authority in charge of the control office and is
responsible for the efficient operation of the control office.
Deputy Chief Controller ([Link]): He directly supervises the work of the section controllers,
assists them during their work and also scrutinizes the control charts.
Section/Train Controller (ATNL): He deals with the actual movement of the trains in his
section. His main duties include:
Ensuring efficient running of the trains over the section that he controls by arranging
judicious crossing and precedence,
Giving clear and concise orders to stations well in advance and
Plotting neatly and clearly the movement of all trains on the Control Chart.
In view of the arduous nature of their work, the duty hours of train controllers are generally
restricted to 6 hours working per day.
In addition to these there may be other controllers as mentioned below depending on the needs
of the division.
IRISET 3 TC6 - Train Traffic Control
General Principles of Control Working
Power Controller: For Looking after and arranging of engines and engine crew
requirements in the division by contacting loco sheds. In electrified sections the power
controller is called as Traction Loco Controller (TLC).
Traction Power Controller: A TPC is also provided in electric-traction areas for the
purpose of managing the traction power supply and OHE system.
1.8.2 Each Divisional Control Office is divided into one or more sections. Each section is
provided with a separate control communication circuit and separate control office
communication equipment. Each control section is manned round the clock by the Section
Controllers in shift duties. The work of Section Controllers is supervised by Deputy Chief
Controllers, who also perform the shift duties.
1.8.3 The Section Controller of each section is provided with telephone communication facility
for contacting stations, important cabins, Loco sheds, etc. in the section. For the guidance of the
section controller, a diagram showing the layouts of stations and yards, loop capacities,
gradients and the layouts of sidings is exhibited in front of him. In electrified areas, the diagram
showing various OHE sections, sub-sections and elementary sections is also exhibited.
1.8.4 A typical layout showing the various section controls of a Division is given in the fig.1.1.
The length of the control section is determined purely on traffic considerations, so that from the
transmission point of view the best conditions are not always obtained. Communication is
normally required with:
The above are generally referred to as ‘way stations’. Facilities should exist for the way station
to be "rung" to establish communication. In cases where ringing facilities are not given, the way
station is referred to as a ‘speaking extension’.
Each section controller shall record on control chart the movement of all trains over his section
on receipt of information from each station during his period of duty. In plotting movements of
various classes of trains on the control chart, pencils of the following colours shall be used.
Objective Questions
Subjective Questions
CHAPTER-2
2.3 Generally, the following types of circuits are possible for providing speech communication.
(a) Point-to-Point Circuit: Point-to-point communication circuit is generally used between
two subscribers, when secrecy is to be maintained. The number of lines will be proportional
the number of subscribers. This circuit is not economical for train control working in view of the
large number of lines required to be drawn between control office and way stations.
(b) Party Line Circuit: In a party line circuit, more than two subscribers are connected to a
single line and the individual subscribers are called by a system of coded ringing. Generally
magneto ringing is used in this system and the code consists of combinations of long and
short rings. Combinations in this method are limited since a multiplicity of codes leads to
confusion and the required number is not always obtained due to incorrect decoding of
the signals especially when they are combinations of short and long rings. Hence, this circuit is
normally limited to 4 subscribers for efficient working. In view of the large number of way stations
in a control circuit, this system is also not suitable for train control working.
(c) Omnibus Circuit: (2 wire or 4 wire): In an omnibus circuit all the users or
subscribers are connected to a single speech channel or circuit. For calling any individual
subscriber, a unique selective calling code is implemented. This circuit is suitable for railway
control working because it can accommodate large number of subscribers or way stations on a
single control circuit.
For this reason the omnibus circuit configuration is adopted for all railway control
circuits. On this type of line, secrecy cannot be maintained among the individual
subscribers but this is not at all a problem since railway control circuits are meant for
official communication related to trains working.
2.4 Railway Control Circuits: Railway Control Circuits are omnibus telephone circuits which
provide communication with each train working point, thus facilitating efficient train operation.
They should provide satisfactory and reliable communication between the controller and the
various way-side stations, important signal cabins, loco sheds, yard offices etc.
IRISET 7 TC6 - Train Traffic Control
Control Communication Systems
a. Block a. Block
b. Section Control b .Section Control
c. Deputy Control c. Deputy Control
d. Emergency Control d. Engineering Control (optional)
e. LC gate phone e. Emergency Control
f. BSNL phone f. Traction Power Control
g. Railway phone g. Traction Loco Control
h. 25 watt VHF communication h. Remote Control
i. S&T control i. S&T Control (MOW)
j. 25 watt VHF Communication
k. Railway phone
l. BSNL Phone
m. MTRC
n. IB Phones
o. LC gate phones
a) Block Circuit:
1. It is a point to point communication circuit.
2. Provided between adjacent stations for speech and bell circuit.
3. It is interconnected with gate signal.
4. Quad no.1 is allotted for this circuit.
b) Section Control: This is provided for communication between the Section Controller in the
control office and all wayside stations, junction stations, block cabins, loco sheds and yards in
a control section for the control of train movements and effective utilization of section
capacity.
I. Section Control is provided mainly to control the movement of trains within the control
section given.
II. Every division contains such section control circuits.
III. The locations connected in the section control circuits are all track side railway stations,
yards, Loco sheds, Goods sheds and residences & chambers of important officials
concerned.
IV. The section control circuits are provided both in RE and Non-RE Sections.
c) Deputy Control: This is provided for communication between the Deputy Controller in the
control office and Way Station Equipments at important stations, junctions & terminal stations,
yard master's offices, loco sheds and important signal cabins in a division for supervisory
control of traffic operation in general and for collecting particulars such as yard reports and mid-
night figures, for getting information on the movements of rolling stock, train ordering, etc. in
particular.
Traction loco Control: This is provided for communication between the Loco Power Controller
in the control office and the various electric loco sheds, important stations and yards in a
division for the optimum utilization of the locomotives. TLC
d) Traction Power Control: Provided between traction power controller and all way stations,
TSS, SPs, SSPs and OHE maintenance staff for maintenance of OHE in RE areas.
IRISET 9 TC6 - Train Traffic Control
Control Communication Systems
e) S&T Control: Provided between test room and way stations and residences of S&T
officials for effective maintenance of S&T equipments.
h) Emergency Control: Provided from midsection along the track route, for
communication with TPC / SC at Control office. This is for the use of driver/guard, OHE staff
and Permanent way staff in case of any emergency. For this purpose at every one Kilo
meter, EC socket is provided on Quad cable. The emergency sockets are provided on rail
posts at an interval of 1 Km (Max.) along the route. They are also provided at TS/SP/SSPs.
This type of communication is provided only in some railways and is meant for the
communication between.
b. VHF system: 25 Watt VHF sets are provided at every station for communication
between adjacent stations during block/control failure.
5 Watt walkie-talkie sets are provided to Driver/Guard to communicate with each other and
with the nearest station master.
In non-electrified sections provided with over head line wires for control working, to contact
the controller by the maintenance staff or Train Guard in emergencies, a 2-wire portable
telephone and a telescopic tubular pole are provided to them. During emergencies they
have to hook the portable telephone to the overhead line wires directly using the telescopic
tubular pole to establish communication with the controller.
When circuits are through underground cables, it is not possible to connect a portable
telephone to the control wires to establish communication between control office and any
point on the railway line. To get over this difficulty tapings are provided from the
underground quad cable at intervals of about 1 KM and these are terminated on 6-pin
socket. The control office can be contacted by plugging a portable control telephone into
any of the sockets.
As per Railway Board guide lines Quad no.3 is used in 6 Quad cable for emergency control
circuit and EC sockets are tapped through isolation transformers to avoid main cable failure
and any local fault on derivation cable.
The emergency control circuit is a 4-Wire circuit and works similar to any other 4-Wire
control circuit. To respond to a call initiated from an emergency socket, generally a
microphone and a loud speaker are provided with TPC. A separate quad is allotted for the
working of the emergency control circuit. The line diagram showing the connectivity of
emergency control circuit is given below. At Traction Power Controller’s room, two sets of
4 wire HQ control office equipments are provided, one set for Traction Power Control
working, and another for Emergency Control working which has provision for transfer of call
from emergency control circuit to the Section Controller if needed.
EC Sockets
Control Office
2.6.2 LC Gate Communication: It is meant for the communication between station master and
the gateman at the Level Crossing Gate.
2.6.3 Intermediate Blcok Telephone: It is provided for the communication between driver of
the train and the station master in the rear station.
Among the above mentioned media, the Over head lines and RE cable have become almost
obsolete.
In sections where fiber optic communication system is available, it will be used for providing
control communication, and any one of the cables listed at (b) to (d) above, is used for
extending Emergency control circuit, Block circuit, LC gate communication and some other
circuits between adjacent way stations.
Dual Tone Multi Frequency (DTMF) System: In this system for every key pressed in a
push button panel two frequencies are being transmitted simultaneously as per the
standard DTMF frequency plan. 2 digit codes are used to call either one station at a time or
a nominated group at a time or all at the same time.
697
r2+c1 4 r2+c2 5 r2+c3 6 r2+c4 B
770
Fig. 2.2
IRISET 14 TC6 - Train Traffic Control
Control Communication Systems
Why two tones? Since the signalling tone is in-band (within voice band), any voice simulation
should not be recognised as a tone pulse, and that is why two tones, which are harmonically
unrelated, are used. Another reason is O/H line noise or line whistles should not be recognised
as a signal.
The tones are so chosen and recommended by ITU (T) that minimum inter modulation occurs
between each of the 16 possible tone pairs. One tone from the low frequency group and one
from the high frequency group are paired to mark the keyboard output. Since the tones are in
VF range, the signaling can be transmitted on the same speech transmission medium such as
the O/H lines and U/G cables.
The keypad is a 4x4 matrix type as shown in the figure 2.1. Each digit on the keypad is
represented by two tones (or frequencies) i.e. one row frequency and one column frequency.
There are four Row frequencies-r1, r2, r3, r4 and four Column frequencies-c1, c2, c3, and c4.
(a) For Selective calling, group calling and general calling on O/H lines system (2W) or U/G
cables (4W) system, the DTMF signalling is adaptable. Low level signalling, 500mV
typically.
(b) Signalling is fast compared to the pulse mode signalling. Signalling period is same for all
the digits keyed.
(c) A maximum of 99 Way Stations can be connected as against the 78 stations in 17-impulse
system previously used.
(d) No moving parts, as the equipment is entirely solid state. A significant improvement in
system reliability. Also reduction in hardware.
(e) No adjustments of voltage/current are involved at any of the Way stations irrespective of
location, and hence absolutely maintenance-free.
(f) The system is immune to line noises and line distortion and hence poor line conditions do
not degrade the performance.
(g) Ideal for establishing local control from the accident sites.
(h) A tone generator IC generates the DTMF tones. The system is readily adaptable for
patching to any voice channel over UHF, VHF, microwave or OFC networks without any
special arrangements for patching.
With the above advantages the DTMF Signaling has superseded all other types of selective
calling systems. Because of this, the DTMF Signaling is chosen for fulfilling selective calling
requirements of all Railway Control communication systems of present-day.
1) The headquarters equipment provided with the controller should have facility for selectively
calling any one station or a group of stations at a time or all stations at a time.
2) A ring back tone shall be provided to automatically inform the controller whenever the
bell/buzzer at a way station rings in response to the call initiated by him.
3) The signaling used for selective calling shall not hamper normal telephone conversation on
the line.
4) Wherever traffic is light, and the circuit is not manned round the clock, facilities may be
provided to call the attention of the controller by the way-stations, if required.
5) Adjustment and maintenance of the equipments in the control office and way-side stations
should be easy and simple.
6) The equipment should be rugged and capable of intensive use.
7) The equipment should work satisfactorily within allowable margins of line characteristics
without frequent critical adjustments.
8) The system should be capable of progressive expansion without any replacement.
9) The system should be compatible with open-wire lines and underground communication
cables (both 4-wire and 2-wire working), and carrier circuits works on radio.
10) Feature of prolonged ringing of any way-station is desirable.
Objective Questions:
Subjective Questions:
1) What is Control communication and control circuit? Name different control circuits used.
2) What are the requirements of control circuits?
3) List out the general requirements of control communication system.
4) Mention different types of speech (or telephone) circuits. Why only Omnibus circuit is
adopted for railway control circuits?
5) Mention different control circuits used in RE and Non-RE areas and also briefly describe
about important control circuits.
6) Mention different types of control circuits and their usage
7) Explain about the following controls
a) Traction power control
b) Remote control
c) Section control
d) Deputy control
8) Explain about Emergency control circuit with a simple sketch.
9) What is selective calling system and why it is used on railway control circuits?
10) List out different types of selective calling techniques
11) Explain about DTMF selective calling system
12) What are the advantages of DTMF signaling?
CHAPTER-3
The controller calls any way station by sending a 2 digit DTMF station code using the keypad.
The called station code is displayed on the 2 digit 7-segment LED display panel. When the
controller keys-in the 2 digit code of a station the DTMF encoder circuit converts these 2 digits
into DTMF codes and transmits on the line to the way stations. When a way station responds to
his call, the controller talks to him using either handset or mic & loudspeaker combination.
This equipment is provided at every way side station along the track and also at yard master
offices and loco sheds etc. This equipment consists of -
On receiving a DTMF station code from the controller the DTMF decoder circuit decodes and
compares it with the pre-set station code. If the received code matches with station code the
buzzer rings and catches the attention of station master. The station master then lifts his
telephone hand set and talks with the controller.
This equipment is generally placed at every 50 Km intervals along the track. It accommodates a
pair of amplifiers - one each for Trans and Receive direction, for every control circuit. These
amplifiers compensate for the losses or attenuation introduced by the quad cable conductors,
joints, equipment tapings etc. Each amplifier offers a maximum gain of 24 dB. There are three
types of VF amplifier modules in this equipment
These transformers are provided at every way station, in cable huts, on the underground cable
circuits. One transformer is required for each pair of a quad. These transformers are used for
isolate the induced AC voltage in RE-areas.
Generally the isolation transformers are mounted on a rack and this rack is placed inside
a small room, constructed along the track side, is called Cable Hut. Due to 25KV AC traction
line, 8.75volts per kilometer is induced in every conductor of the screened cable. When the
induced voltage increases above 150V it is dangerous for maintenance staff and for
equipments. Therefore cable huts are located at every 17 KM along the track to isolate this
induced voltage.
The control communication system so far discussed was used very extensively all over the
Indian Railways and is known as conventional system. To overcome the difficulties faced in that
system, a new control communication system is introduced with a new concept. This system is
called as Equalizer Amplifier type VF repeater. In this system, instead of Repeater Amplifiers at
fixed intervals, Equalizer-Amplifiers are provided at every way station.
Railway control circuits are working on very long distance cables spanning over a few hundreds
of kilometers. The frequency response of these long distance cables is not flat over the entire
VF (voice frequency) range. High frequencies are more attenuated than low frequencies, as a
result of which the signal levels of higher end frequencies in VF band get reduced. To correct for
or to boost the reduced levels of high frequencies Equalization is used.
Table-3.1
This equipment is the same as that used in conventional system with the following minor
modifications.
In addition to these circuits the equalizer amplifier card also accommodates two Buffer circuits.
With the help of these four circuits, ie., two amplifiers and two buffers, it provides a facility
for 4-way connectivity at every way side station as shown below.
To Radio Patch or
Branch line
IN OUT
BUF-1
To Controller side TX-IN Equalizer TX - OUT
RX-OUT RX - IN To Far End side
Amp Card
BUF-2
IN OUT
To
SM’s Control
Telephone
The gain, attenuation and equalization of both trans and receive amplifiers are selected with DIP
switches. For example the DIP settings in M/s Indisco make system are given in table 3.2 and
table 3.3 below.
This card is housing 4 pairs of isolation transformers, one pair for each direction of the 4-way
connectivity equalizer amplifier. These isolation transformers provide an impedance of 470Ω
towards line side. There is also provision for adding balancing condensers on this card.
1) Dual Power Supply Unit: It has two separate rectifiers-cum- chargers which derive 12V
DC from the mains 230V AC supply. The outputs of both these chargers are combined
and used (O Red through two diodes) for battery charging.
2) NiCad Battery Set: Two separate rechargeable batteries of 40 AH each are provided for
fulfilling the load requirements of way station equipment. One of these batteries supplies
the equipment load while the other battery gets charged. Auto-change over of batteries
takes place once the load battery voltage drops to 11.5 volts. The two batteries can feed
the equipment for 72 hours.
3) Solar Supply: Provision is also made for connecting solar supply to the equipment for
charging the battery during mains failures.
A set of a DTMF tone generator and a DTMF tone decoder is provided in the equipment for the
sake of sending and receiving DTMF codes respectively. The test room equipment receives
DTMF reply signals during remote operations and SOS codes during power supply failures at
way stations.
A Handset is provided with the equipment for the purpose of communication with way stations
or controller. The loud speaker is for monitoring the speech between the controller and way
stations.
The master card is provided in the test room equipment to send remote control commands to
any way station slave unit to perform remote operations at the way station and also to
receive test acknowledgements as well as SOS codes from way stations. It performs the
following remote operations at way stations.
All these operations can be performed at a time on any three of the control circuits chosen. The
remaining three modules are same like in way station equipment. These are
The control office equipment with DTMF signaling consists of the following:
DTMF Console
Front Panel: The Keyboard on the front consists of total 20 keys. Sixteen of these are DTMF
keys arranged in 4 by 4 matrix. These are TEN decimal keys – 0 to 9 used for entering the 2-
digit station codes. Then FOUR Group call keys – A, B, C, D, one general call key – G and long
ring key – LR. For group call and general call the same key is to be pressed twice. For
example; AA, BB, GG, etc. In addition to these 16 keys there are FOUR function keys – RS,
DL, RT and RC.
RS – Reset key is used to reset the control office equipment, if it is required to do so at any
time.
DL – Delete or Clear key used to cancel a wrong entry during the dialing process.
RT - Repeat key redials the last code transmitted.
RC – Row & Column Frequency Test key is used for generating individual row and column
DTMF frequencies for testing purpose. On pressing this key the equipment goes into frequency
test mode and outputs 1st row frequency (r1) on TX terminals on back panel. The display
shows r1 indicating the output frequency. Now if RC key is pressed once again 2nd row
frequency (r2) is outputted on Tx terminals. Similarly all row and column frequencies are sent
sequentially one after other with every press of RC key. The equipment comes off the test mode
by pressing reset key.
Fig. 3.3
CHARECTOR
12 mm
30 mm
HEIGHT
50 mm
RS DL
POWER ON
25 mm RT RC
1 2 3 A
HANDSET OPERATING KEYS
0
4 5 6 B
10 m
m
7 8 9 C
G 0 L D
280 mm 100 mm
VOLUME
CONTROL FOR
LOUD SPEAKER
300 mm
5 PIN SOCKET
FOR HEADSET/HANDSET
Fig 3.4
Display Frequency
r1 : 697 Hz
r2 : 770 Hz
r3 : 852 Hz
r4 : 941 Hz
c1 : 1209 Hz
c2 : 1336 Hz
c3 : 1477 Hz
c4 : 1633 Hz
Long Ring key (marked LR) is used to extend the ringing duration at way stations.
Console Back Panel - The back panel consists of the following:
12 V DC Battery terminals, DC fuse holder, 6-way terminal strip having Trans (TX), Receive
(Rx), LS (Loudspeaker) terminals in pairs.
Side Panel
Side panel consists of a volume control for loudspeaker marked as Volume and socket for the
handset.
IRISET 29 TC6 - Train Traffic Control
Different Control Comm. Systems & Equipments
In the receive direction the speech coming from the way stations is filtered and amplified before
sending to the loud speaker. The block diagram of control office equipment is shown in fig. 3.7.
(a) It shall be possible to assign any DTMF station code from 01 to 99 to a way station using
DIP switches. And also any group code from A, B, C, D can be assigned to the way
station.
(b) On receipt of the valid code, it shall be decoded and a piezo-electric buzzer shall be
activated even if the hand set is off the cradle.
(c) After the buzzer in the telephone is actuated, a ring back tone shall be automatically and
transmitted to the control office in acknowledgement of the receipt of ring. The level of the
ring back tone when measured across trans terminals of way station equipment shall not
be less than -12dBm.
(d) Along with the activation of the buzzer, a visual indication of LED shall be lit in the
telephone. The LED indication shall continue to be lit until the handset is lifted off the
cradle.
(e) The-output level of the buzzer shall be adjustable by means of fixed pad.
(f) The equipment shall not need manual resetting in case of power interruption. Protection
from transients in power supply to be provided.
(a) Receives DTMF 2-digit station code and decodes it into 2 digit decimal code,
(b) Compares it with the local code allotted to the station
(c) Switches on a piezo buzzer, if both codes are matched
(d) Sends a ring back tone to the controller, when buzzer rings and
(e) Amplifies speech signals in both directions
3) Working Principle:
In the way station decoder unit a 2-digit station code is set locally, using two DIP switch units
(each of 10 switches) which are named as FD (First Digit) switch and SD (Second Digit) switch
respectively. Controller transmitted DTMF code is received first at way station by a DTMF tone
decoder IC which converts the DTMF tones representing the first digit into a 4-bit binary which is
applied as input to a 4-to-16 line binary decoder. Depending on the 4-bit binary value only one
of 16 outputs becomes high. The high signal representing the First Digit of the way station code
passes through the FD DIP switch only if the setting on DIP switch matches with the received
digit. This same signal after passing through the FD DIP switch triggers a ½ second Mono-shot
whose output is given as input data for a Flip Flop. Similarly the second digit signal passes
through SD DIP switch and applied as clock pulse to the Flip Flop. The Flip Flop output triggers
another mono-shot of 3 to 5 seconds timing which drives a piezo buzzer and also activates a
ring back tone (RBT) circuit. The block diagram of Way station DTMF Decoder & Buzzer
Activation Circuit is given below.
4) Code Setting
Each way station is assigned a 2-digit code. It is possible to assign station codes from 01 to 99.
Two DIP switch units FD and SD (containing 10 positions in each) are provided to set the
station code. The appropriate switches marked 0 to 9 are to be turned ON. To receive a special
group code (i.e. A or B or C or D) from controller a separate DIP switch (containing 4 positions)
is provided inside the equipment. The desired special group code is selected by setting the
corresponding position in the switch.
FD
DTMF DIP
Signal 3 to 5 Buzzer
Flip
Input DTMF 4-to-16 ½ sec sec
Flop
Tone line Mono Mono-
Decoder Decoder for
SD Buzzer RBT
G ABCD DIP Clock
Circuit
General
Group
Call Call
DIP Ring Back
½ sec Flip Tone
Mono Flop To Controller
Clock
Fig. 3.9
On the omnibus control circuit the way station equipment is connected by means of a
derivation joint on the Underground (U/G) cable. The connection between the cable quad and
the way station equipment is shown by the following figure 3.10.
Fig.3.10
a) Description
The control office equipment with DTMF selection system consists of the following circuits:
The DTMF Generator is Microprocessor based with self-check facility and display of called
station’s assigned number. The DTMF Generator is designed for 4W operations. The block
diagram of this equipment’s encoder is shown in Fig.3.11.
The Encoder of this equipment uses IC 89C51 micro controller for its working. For interfacing
the micro controller with display unit IC 74245 is used. Tone generator (IC 8888) generates the
required DTMF tones.
This equipment consists of a micro controller based DTMF generator, display, line interface
and speech circuit. A microcomputer handles all the functions of display, tone generation,
timing and proper sequencing. The PCBs are functionally partitioned for modularity and are
interconnected with minimal wiring for reliability and ease of maintenance.
A three digit, seven segments LED display is provided to display the code being transmitted.
An AGC circuit is provided for the receive amplifier of the control room equipment.
This equipment’s encoder uses 8749 Micro-controller for its working. The keyboard, display
and the tone generator units are directly connected to Micro-controller. IC 34013 is used as
tone generator. 3 separate ICs i.e., 74164s are provided for driving each digit of the code as
shown in Fig.3.12. The 3rd digit on extreme left displays L additionally, along with just called
station code two digits when LR key is pressed. For example L36.
a) Circuit Description
Keyboard & Display card: It consists of 20 keys of which 16 are DTMF keys and remaining 4
keys are function keys. A 7-Segment display is provided to show the dialed codes.
Control card: It consists of microprocessor, the programmed EPROM, peripheral ICs and the
DTMF generator. The microprocessor scans the keyboard if any key has been pressed, if a key
press is detected a debounce routine is used to debounce the key. The number corresponding
to the key pressed is indicated on the display, and the microprocessor then waits for the next
key. When two digits of the dialed number is entered, the dialing sequence is started, the DTMF
generator is instructed to output the DTMF code corresponding to the first digit for a fixed ON
time, a pause corresponding to the OFF time is then generated, similarly the other digit is also
transmitted.
The encoder of this equipment uses 8085 microprocessor for its working. This microprocessor
interfaces the keyboard, display and tone generator through two I/O interfaces - IC 8155 and IC
8255. The selection of one of these two interfaces is done through a decoder IC 74156.
IC 8155 interfaces the microprocessor with the keyboard and display unit through port B and
port A respectively. A driver IC 74138 is used for display the digits. IC 8255 interfaces the
microprocessor with tone generator (IC 22859). This generates the DTMF tones as per the key
pressed on the keyboard. This system uses IC 2764 as program memory (64 KB). Block
diagram of control unit in Fig.3.13 shows these details.
Amplifiers Card: This card consists of Trans Amplifier i.e., Microphone Amplifier and Receive
i.e., Loudspeaker Amplifier. The Microphone Amplifier circuit is designed to amplify 5mV input
signal or 250mV input signal for dynamic and carbon microphone respectively. Speech output
can be controlled by preset marked ‘TX GAIN’. This also amplifies the DTMF signal. The output
of DTMF signal can be adjusted by preset marked as ‘DTMF GAIN’.
Loudspeaker Amplifier: The loudspeaker amplifier is provided with an AGC circuit and a VF
filter circuit. AGC circuit maintains a stable output in spite of the input variation between 0 to –
20dBm. The output of AGC goes to filter circuit. The output of filter is given to loudspeaker
amplifier, which amplifies it and gives a maximum output of 1 watt at 4 ohms. The output of
loudspeaker amplifier can be adjusted by Volume Control, fitted on the side panel of console.
Power Supply & Filter Card: It consists of a reverse polarity protection and the RC filters to
smooth the power supply for different cards. It provides power supply to control and Trans &
Receive card. The Filter circuit works for loudspeaker amplifier and it rejects the frequencies,
which are out of the speech band.
The required clock will be coming from the Decoder as against the second digit information
received from Trans lines, reaches the Flip- Flop through the 10 DIP switch positions meant for
the second digit of the code. The clock input to the J-K Flip- Flop will appear only when the
second digit information received and the second digit setting, matches. The Q output of this J-
K Flip-Flop is used to drive the piezo-buzzer through another MONO IC 4538 (3 seconds) and
the ring back tone generated by the operation of the buzzer is fed back to the controller on his
receive lines.
Similar logic is employed to decode a group code and general call code.
4514 FD
8870 1
T QJ J Q T Q To
2
DTMF to 4 to 16 3 0. 5 sec J-K 3 sec Buzzer
Binary Decoder 45 Mono Flip Mono
Decoder 6
SD Flop 4538
7
DTMF
8 4538A 4027A
9
Tone Input 0 Q K Q
G A B C D
R
4093
T Q J Q
DIP SW 0. 5 sec J-K Flip Enable
for Group
Code Mono Flop Ring
4538B 4027B Back
K Tone cct
Q R
R
RBT to
Controller
The earlier version of M/s Epsilon make way station decoder circuit was same as Tummala
make except for a small change that the 4 to 16 line decoder IC 4514 outputs were fed to DIP
switch contacts through series diodes. This arrangement eliminates the disadvantage of non-
ringing condition which results when more than one contact is set to ON position in any of the
two DIP switches meant for station code setting.
Presently, Epsilon is supplying microcontroller, 8751, based way station decoders. Its block
diagram is given below in fig 3.15. The DTMF decoder IC 8870 supplies the received code digit
information in 4-bit binary to the microcontroller 8751. The 8751 compares the received-digit
information with the DIP switch-set digit information available on its I/O ports. It performs
this comparison for both the digits of the DTMF code received from control office. If received
code matches with the station code, set by the DIP switches, the buzzer and LED in the Control
telephone on ASM’s desk are activated.
SD FD
SW3 for SW2 SW1
Group Code
The block diagram of the above make equipment is as shown in the fig.3.16 below. The speech
and DTMF signals coming from the controller on receive pair are amplified by the combiner
amplifier before they get separated. The speech signals will be received by the control
telephone receiver and the DTMF signals are fed to decoder unit in the decoder. The incoming
DTMF signals are applied to 8870 decoder to produce 4-bit binary output. This binary output is
applied to a 4 line to 16-line demultiplexer, where the output of it is appearing on one of the 16
output lines according to the pressed first digit of the code key at the controller’s end. This
output line is extended to 4013 first D flip-flop as clock input, provided the 10 DIP switches
position for the first digit of the station code setting coincides with the digit pressed at the
controller’s end.
Along with the 4-bit binary output, the 8870 decoder also produces a triggering pulse to 74221
MONO. This MONO in turn provides the D-input to the first D flip-flop of 4013. This mono
provides a time delay to cater for the delay between the first and second digit transmissions.
The output of this first D flip-flop is taken as data input to the second D flip-flop. The required
clock to trigger this second Flip-flop is coming from 4514 demultiplexer through the second set
of 10 DIP switches, set as per the second digit of the station code.
Fig.3. 16
2.10
The output of the second D flip-flop provides the required driving current for the operation of
buzzer through another 74221 MONO. This MONO determines the length of the ringing period.
For group / general call, a similar arrangement is made with another set of 74221 MONO and
4013 D-flip-flop.
With operation of the buzzer, the ring back tone collected through the operated buzzer is fed
back to controller on his receive pair along with speech signals coming from the control
telephone microphone.
Technical Specifications: -
The layout showing the working of control with DTMF signaling consisting of control office
equipment, way station equipments, VF Repeaters and cable huts is as shown in the figure-
3.17.
M IC
HAND
Different Control Comm. Systems & Equipments
SET
40
LS
Fig. 3.17
C O N T R O L E R 'S B O O T H V F M A IN R E P E T E R
S T A T IO N A S T A T IO N B S T A T IO N C S T A T IO N D S T A T IO N E S T A T IO N F
4 W IR E C O N T R O L A R R A N G E M E N T S U S IN G D T M F S IG N A L L IN G
Objective Questions
Subjective Questions
CHAPTER-4
4.1 Introduction
There are two types of Optical Fibre Cable based control communication systems in use. These
are:
(a) Control Communication by RailTel OFC Network Using STM1 and PD Mux
(b) Control Communication Using CCEO System
(or Optical Fibre Based Control Equipment)
4.1.1 Control Communication By RailTel OFC Network using STM1 & PD Mux:
RailTel Corporation of India Limited is a Government of India undertaking under the Ministry of
Railways. The Corporation was formed in Sept 2000 with the objectives to create nationwide
Broadband Telecom and Multimedia Network, to modernize Train Control Operation and Safety
System of Indian Railways. The latest SDH and DWDM technologies are implemented into the
RaiTel network.
In addition to offering services to Indian Railways, RailTel also offers the nationwide backbone
support to many of the present-day’s cellular, internet and internet-enable service providers. As
its OFC network is available alongside the railway track it is very useful in fulfilling the train
control communication needs of railways.
For the purpose of providing control communication the following equipment are required at
every way side station.
The railway control channels are fed to this system at the divisional headquarters (control office)
and they are derived as speech channels from the PD Mux equipment at every way station.
The diagram given in figure shows the system layout.
The CCEO (Control Communication Equipment for OFC) System also known as Optical Fibre
Interfaced Control Equipment works on the OFC media. It should comply with the RDSO
specification RDSO/SPN/TC/66/2007 (Amd. 2). This System provides a 4-Wire Voice
Frequency (VF) Channel at every way station, throughout the Control Section, with a line
impedance of 600Ω. (Presently, a system known as Gf400 is being used in some zones of
Indian Railways). The General block diagram of CCEO system is shown below.
As per the RDSO specifications RDSO/SPN/TC/ 66 /2007 any control communication system
working on OFC (CCEO) interface should consist of the following seven segments in all when
both Headquarters Equipment and way Station Equipment are put together.
1) Hand set
2) Table Microphone and loud speaker
3) 3-digit 7-segment LED display
4) LED Bar type Level Indicator for Trans and Rec levels
5) Key pad of 40 push buttons (numeric & special function keys) and a page shift button
The following are the main features and functions of Control Room Equipment (CRE):
1) It operates on -48VDC extended from the TRE
2) It has 40 Push Buttons and a Page-Shift Push Button, for calling TDCT (two wire control
telephone) or Way Station Equipment selectively.
3) This gives a calling capacity of 80 stations.
4) Single push button calling facility is available
5) It has provision to configure Push Buttons or Page-Shift Push Button as Group Buttons for
calling a group of TDCTs or Way Station Equipments.
6) There is a facility to call individual TDCT, or a group of TDCT, by single push button, directly
or combined with the Page-Shift push button. This action will initiate a ring at the TDCT and
provide an audio feedback to the controller.
7) A 3-digit 7-segment display for displaying system working mode and station code while
calling
8) An LED bar level indicator is provided to show the outgoing speech level.
9) It can generate two different modes of DTMF known as CLASSIC and DASSFO. The classic
mode is the conventional DTMF tones and Dassfo tones are for TDCTs.
I. A hand set
II. LCD Display
III. Keypad
IV. Loud speaker with volume control
V. Bar indicators for Trans and Receive levels
(a) Multi Telephone Way station Equipment (MTWE): This unit is provided at every way
station and it is connected to the VF channel from the PD Mux on OFC system by a 4-wire
cable. It gives facility to connect maximum 4 control telephones at a way station. Its details
are as following.
1) The Multi Telephone Way station Equipment (MTWE) works on -48 volt dc. This device is
wall-mounting type and will be mounted next to the OFC equipment. Arrangement also
exists to mount this equipment on a standard 19” rack.
2) The MTWE is directly interfaced to the OFC for the control circuit on 4-wire line
configuration. Gain setting of -6, 0 and +6 dB is available for DTMF and VF signals on the
trans and receive channel of the equipment.
3) The VF channel provides interface on a ‘digital-branching-in-two-direction’ configuration
with 600 ohms line impedance and a unity input-output level arrangement.
4) A total four numbers of Two-wire Dialing Control Telephones (TDCT) can be connected to
the equipment, each on a twisted pair of telecom switchboard cable.
5) A feedback tone is generated by the MTWE whenever a ring to one of its TDCT is received.
6) The RBT is initiated only if the telephone ringing current is detected. In situation where the
wire pair connecting the TDCT is broken no RBT is generated.
7) The MTWE can provide four independent calling numbers for the four TDCT connected to
it. Each can also be set for a group number.
8) The MTWE has facility to program each of the TDCT for dialing or non-dialing mode.
9) If more than four TDCTs are required at a way station it is possible to connect one more
MTWE to increase capacity to another four TDCTs by using a TWA unit which is discussed
next to this.
10) It can be programmed that the dialing capacity of local telephones is restricted to only four
other station telephones for limited use.
(b) Three Way Amplifier (TWA): The TWA unit is used when the number of telephones
required at a way station is more than four which is the maximum capacity of a MTWE unit.
By using TWA one more MTWE can be provided at a way station. The details of TWA are
as given below.
1) The Three Way Amplifier (TWA) also works on -48 volt dc and is wall-mounting type. It can
be mounted next to the OFC equipment, within 10 meters. It can also be mounted on a
standard 19” rack.
2) The TWA provides a three way branch amplifier configuration with unity gain. Wherever more
than one MTWE is to be deployed, the TWA can be used. See the figure given below.
3) The TWA is directly interfaced to the OFC for the control circuit on 4-wire configuration with
600 ohms line impedance.
4) The TWA is also used where Remote Patching Equipment is provided to connect
microwave/BSNL channel, etc.
(d) Remote Patching Equipment (RPE): The function of RPE is to provide patching between
the two 4-wire VF control circuits available on the OFC system. The patching can be
effected locally from the way station where the RPE is provided, or remotely from the test
room. Its constructional and functional details are given below.
1) This device can be mounted on a wall or in rack and to be mounted next to the OFC
equipment.
2) The RPE interconnects (patches) the two VF 4-wire channels (of 600Ω impedance) to each
other. It is possible to interconnect the two channels by a local command (from the RPE
panel) or from a remote command (from TRE).
3) Nine numbers of RPEs can be connected over one control circuit. One will be at Test room
and other eight at various locations in the section.
4) The RPE provides a unity gain path for the patching channels.
5) The channel patching status should be seen on the RPE panel. The action of patching and
unpatching (releasing) the channel shall be carried out by pressing a push button on the
RPE panel, when operated locally.
IRISET 47 TC6 - Train Traffic Control
OFC based Control Comm. Systems
6) For remote operations RPE offers the following features and functions.
(a)The TRE will be able to perform the ‘patching’ and ‘un-patching’ action on any particular
RPE by a command addressing its number (ID).
(b)It is also being possible for the TRE to get the status report (patched or un-patched
condition) of any particular RPE by addressing it.
(c) The addressing number for RPE is between1 to 9. The remote commands make use of
calling protocol similar to that used for MTWE.
(d)The installed location of RPE may be anywhere on the control section, from test room to
the far end station point.
Objective Questions
Subjective Questions
1. Mention the OFC based control communication systems you know and explain about any
one with a diagram.
2. Explain about control communication through Railtel OFC network.
3. Draw the schematic diagram of Control communication system on Railtel network.
4. What is CCEO system? And explain with a block diagram.
5. What are units in the Headquarters equipment of CCEO system? Briefly explain about each
one.
6. What are units in the Waystation equipment of CCEO system? Briefly explain about each
one.
7. Mention the function of CRE
8. Write about TRE
9. Explain about MTWE
10. What is TDCT and its features?
11. Explain about the use of TWA.
12. What is RPE and when is it used?
13. Briefly explain about Gf400 system.
14. Explain about headquarters equipment in Gf400 system.
15. Explain about way station equipment in Gf400 system.
CHAPTER-5
VF REPEATERS
The VF Repeaters used in Railways are of the two types as given below:
(a) Conventional VF Repeaters (Using with under Ground RE /Quad Cable with loading)
It consists of VF amplifiers and Leak amplifier, and buffer amplifiers as per specification IRS:
TC-50-90.
(b) Equalizer Amplifier System (Using with under Ground Quad Cable without loading)
This equipment is placed in VF repeater stations located at approximately 50km intervals along
the track. The VF Repeaters are classified as Terminal or Intermediate Repeaters as per their
location. The Repeater installed in Test Room is named as main Repeater and repeaters
situated at regular intervals along the track are named as Intermediate Repeaters.
This is provided in both main and intermediate repeater stations for all circuits to compensate
for the loss incurred due to
Generally, 4 VFL cards or modules and 4 VFR cards and one buffer card are provided with
every repeater bay. Each of these cards contains one Trans Amplifier and one Receive
Amplifier. The VFL additionally contains one Leak amplifier which is to be connected between
Rx-out and Tx-in. This cross connection facilitates the way stations to speak with one another.
VFL Card: It houses two VF amplifiers; one for trans direction and another for receive direction.
The maximum gain of each amplifier is +24dB. In addition to Trans and Receive amplifiers there
is also one more amplifier called Leak Amplifier on the VFL card.
The Purpose of Leak Amplifier: It is provided for intercommunication among the way stations.
Each control circuit uses two pairs of a quad on telecom cable. One pair is for trans of controller
and another pair is for the receive of controller. Suppose, two way stations need to talk with
each other, the voice output (or trans) of both these stations travels on the same receive pair of
controller. The way station control telephone receiver is connected to trans pair of the controller.
This means that any way station can hear the voice of other way station only if that speech
signal is available on the trans pair. For this reason leak amplifier is used to leak (or couple)
the way stations’ speech signals from controller’s receive pair to his trans pair and thus
enabling intercommunication among way stations. The leak amplifier will give a minimum
attenuation of 20dB.
Circuits Requiring Leak Amplifiers: All omnibus control circuits like Section control, Dy.
Control, Traction Loco Control, Traction Power Control, Engineering Control, Maintenance
Order Wire (MOW) and Emergency Control require Leak Amplifiers along the cable route.
However this leak is not provided in all repeaters. If leak amplifier is connected to a control
circuit at every repeater station instead of at alternate ones, the gain on the control circuit
increases and subsequently, singing or whistling takes place rendering noisy conversation and
also crosstalk is induced into other control circuits in the cable. Leak amplifier is not required for
Remote Control.
Note: When Leak amplifier is disconnected VFL is equivalent to VFR.
VFR Card: The circuitry on the VFR card is the same like that on VFL card except that it consist
one leak amplifier.
BUFFER Card: In a control section comprising a main line and branch line cable, for branching
from an intermediate location, a buffer amplifier is provided at the junction for avoiding heavy
shunting loss occurring due to direct connection of branch line cable. The buffer amplifier works
as interface between the main cable and branch line cable shunted with high impedance.
5.2.2. Structural Layout of the Repeater Equipment
The equipment consists of the following:
(a) 4-Wire VF Repeater & Miscellaneous Bay of suitable size to accommodate other sub-
assemblies. The frame of this bay is made of sheet metal of minimum thickness 2.5 mm.
(b) The power distribution, termination & monitoring panel is provided in the top most position
of the bay. It includes the power distribution units for 24 volts DC working. For termination
of cables, separate Krone connectors are there for each incoming and outgoing cable, for
each direction. For monitoring the circuits, separate U-link panels at the input and output of
the amplifiers are provided.
(c) The rest of the place in the bay below the distribution, termination and monitoring panel is
used for providing VF Repeater amplifier, leak amplifier and buffer amplifier panels
according to the requirement.
5.3. M/s Indisco Make VF Repeater Equipment (As per Spec. IRS: TC-50/90)
This equipment is pre-wired repeater bay consisting of the following:
(a) Distribution Panel
(b) Link Panel
(c) Amplifier Panel
(d) Loud speaker Amplifier
TRANS TRANS
IN Attentr Amplifier OUT
0-15dB +24 dB
Amplifier Attentr
-20 dB 0 -15dB
LEAK LEAK
OUT IN
REC REC
IN Attentr Amplifier OUT
0 - 15dB +24 dB
TRANS
TRANS Attenuator Amplifier
0-15dB OUT
IN +24 dB
Input Output
Isolatio Isolatio
n n
A variable attenuator is also provided with each VF amplifier in both VFL and VFR cards. The
purpose of this attenuator is to adjust the gain of a VF amplifier to a required level, below
+24dB. The attenuation range offered is between 0 dB to –15 dB which is selected by DIP
switches. The switch settings for different attenuation values can be seen below. For Trans and
Receive gain settings DIP-SW3 and DIP-SW-1 are used respectively.
The following DIP switches are provided on VFL and VFR cards
Gain adjustment:
DIP Switch – 1 for adjusting Receive gain
DIP Switch – 3 for adjusting Trans gain
Equalizer setting:
DIP Switch - 2 for adjusting Receive slope
DIP Switch - 4 for adjusting Trans slope
Leak Amplifier setting: (only on VFL card)
DIP Switch - 5 for adjusting attenuation of Leak Amplifier
DIP Switch - 6 for connecting / disconnecting Leak Amplifier
DIP Switch Settings for VFL & VFR Cards:
Trans Gain Receive Gain
DIP Switch SW – 3 DIP Switch SW – 1
1 2 3 4 ATTN GAIN 1 2 3 4 ATTN GAIN
OFF ON ON OFF 0 dB 24 dB OFF ON ON OFF 0dB 24dB
ON ON ON OFF 1 dB 23 dB ON ON ON OFF 1dB 23dB
OFF OFF ON OFF 2 dB 22 dB OFF OFF ON OFF 2dB 22dB
ON OFF ON OFF 3 dB 21 dB ON OFF ON OFF 3 dB 21dB
OFF ON OFF OFF 4 dB 20 dB OFF ON OFF OFF 4 dB 20dB
ON ON OFF OFF 5 dB 19 dB ON ON OFF OFF 5 dB 19dB
OFF OFF OFF OFF 6 dB 18 dB OFF OFF OFF OFF 6 dB 18dB
ON OFF OFF OFF 7 dB 17 dB ON OFF OFF OFF 7 dB 17dB
OFF ON ON ON 8 dB 16 dB OFF ON ON ON 8 dB 16dB
OFF OFF ON ON 10 dB 14 dB OFF OFF ON ON 10dB 14dB
OFF ON OFF ON 12 dB 12 dB OFF ON OFF ON 12dB 12dB
ON OFF OFF ON 15 dB 9 dB ON OFF OFF ON 15dB 9dB
Table - 5.1
IRISET 53 TC6 - Train Traffic Control
VF Repeaters
Like VFL and VFR the Buffer amplifier module also has two VF amplifiers of +24dB gain each.
But its attenuator is different which can be adjusted between 0-24dB. These amplifiers are
mainly used for branching of control circuits. When branching is not required the buffer amplifier
is utilized for monitoring of speech on control circuits.
TRANS
TRANS Attenuator Amplifier
Output OUT
IN 0 - 24dB 24 dB Gain
Buffer
Input Output
Isolation Isolation
REC REC
Attenuator Amplifier Output
IN OUT
0 - 24dB 24 dB Gain Buffer
Attenuators: (5 attenuators)- of 1dB, 2dB, 4dB, 8dB, 16dB are provided with tolerance of
0.2dB.
Mechanical Dimensions of VF Repeater Bay:
Height : Depending upon no. of panels
Width : 625 mm
Depth : 330 mm
Legs for floor mounting : 110 mm
IRISET 55 TC6 - Train Traffic Control
VF Repeaters
5.5 Equalizer-Amplifier Type Control Communication System used with 4/6 Quad
PET cable (as per specification RDSO/SPN/34/2002)
(a) The PET quads are not loaded. To compensate uneven attenuation over VF band, every
station is provided with this system to provide communication at that station and also to
equalize the loss in the VF range.
(b) Balancing of various quads is carried out at every station by providing suitable condensers
if required on control side.
(c) It is possible to provide end patching or mid patching from underground quad cable media
to radio communication system for normal working or working in case of failure without
reversing the direction of amplifiers.
(d) The circuit gets isolated from the system, if any card of that circuit is taken out, and in case
of power supply failure at a station, the station is bypassed.
A phantom circuit derived from the emergency socket is also provided to plug-in a magneto-
telephone to communicate with maintenance staff at emergency socket or from one station to
another station.
The complete system is housed in a standard 19 inches rack. Cabinet will be made of metal
sheet of steel having minimum thickness of 1.2 mm. The cabinet is wall mounting type or floor
mounting type. All non-current carrying metal parts are bonded together and earthed.
On the incoming and outgoing cables, the Krone connectors are provided with IPM (Integrated
Protection Module) consisting of poly- switches, LDs and fuses.
IRISET 56 TC6 - Train Traffic Control
VF Repeaters
2 rows of U links of adequate number and size are provided for interconnecting incoming
/outgoing cables to the V F Repeater circuits.
Fig. 5. 4
5.5.6 Technical Details of Equalizer Amplifier
The 4–way VF equalizer amplifier is provided to compensate for the loss of the speech level due
to cable attenuation, insertion loss of the transformers and bridging loss of the tapping
transformers at way station.
(d) The equalizer circuit consists of single or multiple profile filters to compensate attenuation
characteristics. In case of manual equalization, it is possible to select particular
characteristics by choosing a DIP switch position depending upon the sectional length for
compensation.
(e) Multi-way Branch: Each way station equipment is provided with 4 way full conference
circuits as per block diagram given in figure-3.4 below.
(a) This Intercom facility provides communication to the supervisory staff of various
departments headquartered at stations, which neither have telephone exchange nor
connected to the Divisional office by any other means other than the control
communication.
(b) The controller can call any of the subscribers using DTMF codes, irrespective of the
position of the subscriber’s telephone i.e., whether it is free or engaged.
(c) The telephone connections to this Intercom can be extended up to loop resistance of 300
ohms.
(d) It is possible that all the subscribers can talk to each other without disturbing the controller
(conferencing).
(e) It is possible to call any subscriber within the group using suitable access codes.
(f) By dialing suitable access code any subscriber can communicate with the controller.
(g) There is a facility to bar any subscriber for communicating with the controller.
(h) Normal auto dialing telephone can be used.
(i) This Intercom facility need not be provided in Main Repeater situated in headquarters
station.
For providing this facility a Remote monitor is provided in the Test Room and Remote sensor is
provided in Intermediate Repeater.
It is possible to execute the following remote functions on control circuits using remote
monitoring facility (except Emergency control).
These commands with relevant access codes are displayed on the equipment in addition to
being displayed at control desk in Test Room. On failure of AC fuse, Remote sensor
automatically sends fuse fail signal to Test Room equipment along with its ID.
5.6.1 Equalizer
Amplifier System (M/s EPSILON make as per Spec.
RDSO/SPN/TC-34/2002)
Each amplifier has a graphic equalizer with 4 nos. of multi turn potentiometers for adjustment of
gain for 4 different frequency bands.
Fig. 5.5 M/s Epsilon make Way Station Equipment Rack (Equalizer Amplifier System)
In the 4-way equalizer amplifier provided in this system the Buffer-1 is used for radio patching
and Buffer-2 is used for connecting to SM’s DTMF decoder and control telephone. This enables
wayside-to-wayside conferencing without insertion loss, uniform speech levels, dispersal of leak
amplifiers, easy radio patching.
The VF isolation transformers used are 470Ω : 470Ω in main Trans/Receive circuits and higher
impedance for buffer circuits. The frequency response of the transformers in the range 0.3 to
3.4 KHz is within +/-0.5 dB.
(b) Specifications:
PRE AMP
BUF - 1
INPUT
OUTPUT
61
BUF - II
Fig. 5.6
INPUT
OUTPUT
PRE AMP
Fig. 5.7 M/s Indisco make Way Station Equipment Rack (Equalizer Amplifier System)
Attenuator
VF (Max –10dB) Combiner
TX-IN Equalizer Filter
TX-OUT
& Amplifier (Adder)
(Max +20dB
)
Attenuator
VF (Max –10dB) Combiner RX-OUT
RX-IN Equalizer Filter & Amplifier (Adder)
(Max +20dB
)
Fig. 5.8 Circuit Block Diagram of Equalizer Amplifier in Indisco System
There are four relays on the equalizer amplifier PCB, which are provided for effecting
disconnection between U/G cable line and the circuits. The following table 5.3 gives the details
of these.
Table - 5.3
Objective Questions
Subjective Questions
CHAPTER-6
PATCHING OF CONTROLS
We have seen that the control communication is vital for smooth and efficient train operations. If
this communication gets interrupted, not only the operations are hit but also the way stations are
de-linked from the Headquarters which masterminds the train operations. As such whenever the
control communication is interrupted either totally or partially, alternate arrangements are made.
The Control circuits which are connected mainly with the train traffic are generally two, one is
the Section control and other is the Deputy control. Both these circuits will have the same
alignment on overhead line or through same underground quad cable. The section control is the
more vital circuit concerned with the movement of trains, than the other control. This section
control circuit is used always, intensively, for train control communication between controller and
way stations.
In case there is any interruption due to a line fault in any portion of the section control, the
following patching arrangements are used to replace the interrupted portion of the section
control to achieve an interruption-free train control communication.
Before affecting any one of the above patchings, the switching arrangements available at each
way station are to be known thoroughly.
The simplest switching arrangement used at the SM’s office of a way station, provided with
control communication through over head line wires, is of two types:
The circuit diagram of the arrangement with two switches is given in the figure-6.1. When both
the switches are in top position, the line is made through with the way station equipment
disconnected. When both the switches are put in bottom positions, the way station equipment
also is in the circuit. This is the normal position.
If one switch only is kept in the middle or top position, the particular end gets disconnected at
the station with office equipment out of circuit. The main advantage of this arrangement is the
saving in the number of switches i.e. two switches for three operations -normal, test both ways
and isolate office with line through. The disadvantage is the likely confusion in the manipulation
of switches by the station staff during tests.
The arrangement with 3 DPST switches is given in the Fig 6.2. This consists of one switch
each for the incoming and outgoing lines and a third switch for the way station equipment, the
connections to which are tapped from the inter-connecting wire between the two switches.
Normally the way station switch is kept at the center of the line switches. The operation involved
is only disconnect or connect the required switch so the manipulation is fool proof.
Table - 6.1
In case of way stations provided with control communication through under ground cable, the
switching/isolating arrangement is done only at the cable huts and VF Repeaters available
enroute. At each cable hut/ VF Repeater the cables coming from different directions are
terminated using individual Krone tag blocks. Then these terminated wires are extended to
isolating transformers and VF Amplifiers through U-links. For isolating the two portions of a
circuit the U-links provided in between them are to be removed. For patching a portion of a
circuit with other circuit, patch cords in conjunction with the U-link locations are used. The
arrangements at a cable hut and at a VF Repeater are as shown in the figures 6.3 & 6.4 below.
6.4.1 Patching with 2-Wire Deputy Control Circuit (Over Head Alignment):
For patching purpose, deputy control circuit is looped in at every third/fourth station, and at such
stations suitable arrangements are made on the test panels. Two sample switching
arrangements adopted by Railways are shown in Fig.6.5 & 6.6
It will be noted that the code for both section control and deputy control section should be the
same. Seven double poles, double throw (DPDT) switches are required.
Another switching arrangement is shown in Fig.6.6. In this arrangement 6 DPDT switches are
used.
Dy. CONTROLS OUT
Dy. CONTROLS IN
SEC. CHL. PATCHING ARRANGEMENT BETWEEN Dy. - CHL & SEC - CHL
AT WAY STATION (EASTERN RLY)
Fig.6.6
The patching of section control wires with the Deputy Control wires; to substitute the faulty
portion of the section control is as shown in the fig.6.7. In underground quad cables, the
substitution of the section control faulty portion with the Deputy Control wires will be done from
one VF Repeater or Cable hut to adjoining VF Repeater or Cable hut, covering the faulty
portion. The VF Repeater/ Cable hut is chosen for substitution because the termination
arrangements are only available at these places. No termination arrangements are available in
Station Master’s Room for underground cables as done in the case of overhead lines.
i) To isolate the faulty section of the section control, remove the U-links provided on section
control wires on far end at station A and on control end at station B.
ii) To prepare the Deputy Control wires ready for patching, remove the U-links provided on
Deputy Control wires on control end at station A and on far end at station B.
iii) Patching will be effected as shown in the fig.6.7 using patch cords.
It will be noted that in the above Deputy Control patching arrangements where one physical
circuit is patched to another physical circuit, the basic disadvantage is that both the circuits
patched are prone to the same type of faults, generally. Also, to maintain the control
communication link in abnormal weather conditions like storm, floods and heavy wind, the
physical patching with Deputy Control wires will not be much useful. Therefore, a suitable
alternative would be to patch the circuit with a more reliable circuit, which is immune to the faults
that interrupt the physical circuit.
Faulty Section
Stn. A Stn. B
S/C
Control
end
Dy./C
Control
end
As we have seen, the control communication is vital for smooth and efficient train operations. If
this communication gets interrupted, not only the operations are hit but also the way stations are
de-linked from the Headquarters which master-minds the train operations. As such whenever
the control communication is interrupted either totally or partially, alternate arrangements are
made through Microwave Radio Relay System wherever such a system exists on the same
route. This is called Radio Patch of Control Circuits.
The Radio patch can be effected either from the remote end of the control circuit or from
anywhere 'in the middle, provided there exists such a facility. For the radio patch to work
effectively, the speech level and signalling voltage levels should be adjusted properly. The
speech level should give better both way communication for all way stations. The signalling
level should be sufficient to ring all way station equipments satisfactorily.
As the DTMF Signalling lends itself suitable for both 2 wire and 4 wire circuits and also the
signalling is in voice frequency range no separate arrangements are required while patching on
Microwave System.
Faulty
Stn. A Section Stn. B Stn. C
Control
Office
R
A
Mux. D
I
R
A
O D
I
Mux.
O
Fig. 6.8
In underground cables the circuits work on 4 wire basis, the signalling will be on the Controller's
Trans pair extended from control test-room to microwave station. The ring back from the way
stations will be connected on to the controller’s receiving pair. The patching arrangement is as
shown in the figure 6.9.
Fig. 6.9
6.10 Patching of OFC Channels to 4/6-Quad U/G Cable for Emergency Control:
In sections where optical fibre cable is laid, all the controls will be working through the OFC
channels. But for connecting the wayside EC sockets, the OFC channel meant for EC working
has to be patched to the EC quad of the 4 quad or 6 quad PIJF cable at the stations. EC
sockets are connected by tapping the Emergency circuit on quad cable. The below shown
arrangement may be adopted for patching. See figure-6.10.
Objective Questions
Subjective Questions
CHAPTER-7
On receipt of a valid code, the way station equipment extends an audio output and positive of
battery to the loudspeaker and LED display device, respectively.
The details of 4-Wire way station telephone as per Specification IRS: TC: 38-97 are as given
below:
The circuit diagrams of two different makes of 4-wire way station control telephone are as given
below in fig. 7.1 & 7.2
7.2 2-Wire Way Station Control Telephone (As per IRS: TC: 37-97)
2-Wire way station control telephones are provided at way stations for providing
communication from 2-Wire omnibus control network. It works along with 2-Wire DTMF way
station equipment. Whenever the way station is called the piezo-buzzer comes ON in addition
to a latched LED indication until the handset is lifted. When the telephone is lifted, this LED
gets off and the communication is made.
10 ohm
NC MIC
CS
10 MFD
IN 4007 IN 4007
COM
10 MFD
REC
560 ohm
10 MFD PTT
10 K 1
8
2 6 10 ohm
5
LM 386 LED
3
PTT
0.33 5K
MFD 10 ohm
BUZ
REC
10 MFD
100 MFD
GND
MIC
+ VE
CS
LED
CS 1K NC
CS
NC
10 ohm 2K
10 K SCR
HIGH
LOW
10 K
10 MFD
1 1
2 2
LED DISPLAY
DEVICE
3 3
4 4 MIC
FROM
12 V - Ve
DTMF
5 5
DECODER
6 REC
6
7
8 BUZZ
7
9
10 MICRO SWITCH
8
11
Terminal Strip Inside Rosette Terminal Strip Inside
Control Telephone
Fig.7.2
PTT + VE MIC REC GND PTT REC MIC GND CS LED BUZZ + 12V
HANDSET PART 1 2 3 4 5 6 7 8 9 10 11 12 13 14
4
REC
5
GND
47 F P1
100
NC1
2
+VE
1K 10 F 10 F 10 F IC3161
IC3161 5.6K 10 F
5.6K
IC1/A
1 IC1/B
15K
PTT R9 100K
15K 100K 20K
470 100K
100K
0.1 47 F
100K 470
3 1.5K
10K
MIC 0.047
47 F 470
6
GND
10K
1K
10K 10 F CON2
NO1 P1
LED
Fig.7.3
VCC D1 D2
1 ohm R1
560 ohm
10 MFD Rx
8.2 K
R2
560 ohm
TR 2 T2
BC 547 500 ohm
PTT
0.033 MFD
T1
56 ohm
T1 Tx
L2
500 ohm
L1 MOV
100 V
100 K
+3V
+3VP1
BC 547 0.47 MFD
TR 1
GND
2.2 MFD 50 K
41 K 33 ohm 0.027 MFD
47 MFD
330 ohm
2
3 IC
4 LA 3167 10 MFD
5 1K
1
+3V
NC 1
1 ohm
CIRCUIT DIAGRAM
2 WIRE WAY STATION CONTROL TELEPHONE (M/s ANU VIDYUT make)
Fig.7.4
The circuit diagram of 2-Wire way station control telephone manufactured by M/S Anu Vidyut
is shown in the figure-7.4.
Portable control telephones are used to communicate with the controller from the section
provided with either over head alignment or underground cable. These are available in 2 wire, or
in 4 wire, or in 2 wire/ 4-wire forms. These telephones are provided with Drivers & Guards to
communicate with the controller in case of accidents and other unusual occurrences. These
telephone sets are also provided with some important maintenance staff of Engineering, S&T
and Electrical (OHE & TRD) departments to have communication for maintenance of their
respective gears. In Railway Electrified areas and some of the Non Electrified areas where
underground cables are provided for control working, Emergency sockets are provided along
the cable route (at every 1 KM, approximately) to which the portable control telephones are to
be plugged to communicate.
This telephone is used for communicating from an emergency site with the controller, by
hooking to the overhead alignment provided along the track.
This telephone is in the form of rectangular box made of mild steel consisting of main body and
cover. The main body is divided into 2 parts. The upper part accommodates HMT and cords.
The lower part accommodates one matching transformer PCB and screw terminals. A separate
compartment is provided with a lid and sealing facilities to house two flash light cells of 1.5 volts
each.
7.4.2 Features
The internal wiring of the components of the telephone is as shown in the fig.7.5
P C B
A M P L IF IE R
1 2 3 4 5 6 7 8 9 10
L1 L2 3V
BATTERY
DTT
M IC R E C E IV E R HMT
NO TE
1 ) T R E M IN A L S 1 T O 1 0 D IR E C T L Y M O U N T E D O N P C B
2 ) R x A M P L IF IE R G E T S S U P P L Y T H R O U G H C R A D L E S W IT C H
2 -W IR E P O R T A B L E C O N T R O L T E L E P H O N E
Fig-7.5
Portable control telephones are provided with train crew for talking with controller in
emergencies. These are also used by engineering and S&T staff. A 4w/2w portable telephone is
very useful as it can be used both in 4 wire and 2 wire territories. The internal wiring diagram
showing the internal components and the connections between them is given in the figure-7.6.
Tx Rx L1 L2 Rx Tx
BATTERY ROOM
Rx(4w)
Tx(4W) + 3V - 13 L1
C12
1 2 3 4 5 6 2W
N
L2
X-FORMER - 1 MOVR
C13 14
DPDT SW RC
X-FORMER - 2
4W P1 S12
TR 2W
S11
S21 P2
S22
Tx AMPLIFIER
Rx AMPLIFIER
_ _
+ +
7 8 9 10 11 12
OPERATION INSTRUCTIONS
2W OPERATION
1) PRESS 2W/4W SWITCH TO 2W POSITION
2) CONNECT L1&L2 TO 2W LINE
3) PRESS PTT SWITCH IN HANDSET AND START CONVERSATION
4W OPERATION
1) PRESS 2W/4W SWITCH TO 4W POSITION
2) CONNECT 6 PIN EMERGENCY PLUG TO 4 WIRE EMERGENCY SOCKET
3) PRESS PTT SWITCH IN HANDSET AND START CONVERSATION
Separate amplifiers are provided for the microphone and the receiver. By pressing the press to
talk (PTT) switch provided in the HMT, the 3 volts speaking battery gets extended to the
microphone. A 4W/2W switch provided is to be operated to 2W side for using in 2 Wire sections.
By this operation, the receive pair will become common pair and serve for both trans and
receive directions. For using in 4 Wire sections, the same switch is to be operated to 4W sides.
The diagram shown next is a 4-Wire/2-Wire Light Weight Portable Control Telephone
manufactured by M/S EPSILON as per RDSO Specification IRS: TC: 78-2000: Its use is the
same like the above mentioned 4w/2w portable telephone with an extra advantage of light
weight.
PTT
T1 Tx
33 K
470 MFD
4W Tx
T2
201
1.5 K 500 ohm 1.5 MFD
10 MFD 56 K 2W 560 K L1
15 K
1 MOV
202
4 L2
IC 3 56 K
10 MFD
LA 3161 0.1/100 0.1/100
MIC 2 REC Rx
0.1/100V 5 10 MFD 10 MFD
220 Pf
1K 68 ohm 47 K
10 MFD
100 K
ON / OFF
D3 560 ohm
2N 2222 A
2N 2222 A
BI - COLOUR LED
4 WIRE / 2 WIRE LIGHT WEIGHT PORTABLE CONTROL TELEPHONE (M/s EPSILON make)
Fig.7.7
This lightweight portable control telephone is enclosed in ABS plastic moulded box. The
telephone works on 3 VDC (2 Nos. of 1.5 dry cells). With the help of a switch, the battery is
connected to the circuit. The telephone can be selected for 2-Wire/4-Wire operation with help of
2W/4W switch.
This telephone works on 12 VDC. The specifications of this telephone are as per IRS:
TC: 80-2000. The circuit diagram of this telephone (Epsilon make) is as given in fig.7.8
Originating a call: The calling subscriber will lift his telephone hand set and press the number
on the key pad with whom he desires to contact. By this, the Micro-controller (IC 89C2051),
which is scanning the keypad lines, if finds a valid entry, generates a command according to
the key pressed and delivers it to the Tone Generator (IC1214B). This Tone Generator
generates the required DTMF tones and feeds on to 2-Wire line.
Receiving a call: The DTMF tones are first received and decoded by a Decoder (IC 8870).
These decoded signals actuates the buzzer through the Micro-controller where strapping is
available as per the number allotted to the telephone. The ring back tone generated by the
actuation of the buzzer is fed back to the calling subscriber.
IRISET
10mfd Z1 D7
10 560
+12V FUSE
560
10mfd 10mfd + 12 V D4 10 +5 V
10K 10mfd
2 15 100 L1 78LO5
0.01mfd
LM386 56K
3 7 8
4 5k SL100 MOVR1 470 MFD
MIC 47 MFD
10 100mfd 500 - VE
0.33mfd 10mfd 0.01mfd MOVR2
0.047mfd 1M 82
L2
10
+5v
10mfd +12v 10mfd 10mfd
10k 0.1mfd 1K
+5v
0.1mfd 100mfd 10K
390k 10mfd HIGH
50k LM386 16 17 18 ME
120
P1-5
P1-6
104pf 10mfd
P1-4
10 100k LOW
0.1mfd 100k 2
D1 D2 BUZZER CALLING
Control Telephones & other Control Equipments
1k 0.047mfd
REC 10 LED1
220k 1 20
3 220 10mfd
3 U3
SL100 1
MT 8870 11 6 P1-0 2
1
12 7 LED 10 3
Fig.7.8
+5V 4 8 U4 18
13
81
17 4
104PF DTMF 14 9 89C2051
7 16 P1-1 5
X'TAL1 TONE 15 11
15 6
DECODER 4 14
10mfd 13
1K 7
5 6 9 5 12
10 P1-2 8
56K 33pf
8 6 9
C1 12 0.1MFD X'TAL2
C2 13 7 A *
P1-3 0
500K 10MFD
C3 14 #
R1 15 100K
R2 16
UM 1214 B
R3 17 DTMF
TONE C2 R2 C1 R4 R3 C2 R4 C3 R1 C1
R4 18 Generator
3
X' TAL3
4 1 2 5
KEY PAD
This system is meant for communication between ASM office and LC gates. It works on Master
and slave principle. One master at ASM office can be connected to 4 LC gate telephones using
an omnibus 2wire line. A 24V power supply to LC gate phones is extended through the same
omnibus speech line from the master. The master phone operates on 12V supply derived from a
24V 7AH maintenance free battery. Its main features are as given below
Each LC gate phone is connected with ASM’s master telephone only when it is called by the
master.
The connectivity is through a 2 wire line
Even though all telephones are interconnected using an omnibus line there is confidentiality
in the speech between ASM and an LC gateman.
The max. distance between the master and an LC can be up to 6km using a pair of 0.9mm
copper cable
Each LC gate telephone works as an electronic magneto telephone without the need of any
battery or power supply source at the LC gate
Master operates with 12V DC and slave LC gate phones with 24V DC.
For calling master from the slave telephone a push button is provided
The master is provided with separate push buttons for calling each slave
This will replace all the 4-W Way Station Equipments used separately with Section Control,
Deputy Control, Traction Power Control, Engineering control circuits at a way station and will
additionally facilitate Intercom Facility amongst Control Telephone Subscribers.
The equipment is designed to work with the Control Office Equipment designed of as per IRS:
TC 60-2007.
IWCCE can cater for eight 4-wire Omnibus Control Circuits or Channels at way stations
IWCCE can be connect up to 30 Way Station Control Telephone (Subscribers).
* 6 (six) Subscribers each to first two Control Channels and
* 3 (three) Subscribers each to remaining six Control Channels.
Provision also exists to increase the number of subscribers in a particular Control Channel by
utilizing the resources of other unused Control Channels.
The system decodes both two digit and three digit DTMF code coming from head quarter
equipment and generates ring to the desired subscriber.
The IWCCE has facility to generate ring back tone whenever a ring comes from the Control
office.
For selective calling from Control Office Equipment a ring back tone is sent back to the
controller if the desired way station phone handset is in on-hook. If the desired subscriber is
already off- hook, an acknowledgement tone is sent. For group or general call from control
equipment, there is no ring back tone to controller.
Way Station Control Telephones connected to the IWCCE has dialing facility to call other
control telephones and they can use either Pulse dialing or Tone dialing.
These Way Station Control Telephones have volume control facility.
IRISET 82 TC6 - Train Traffic Control
Control Telephones & other Control Equipments
The ring at the control telephone lasts for the period of 15 seconds whenever called and gets
terminated as soon as handset is OFF-hook.
As soon as the handset is lifted, the control telephone gets connected to the control circuit
with the Rx path through but keeping the Tx path disconnected. The Tx of the handset is
enabled either by tapping the cradle switch or by pressing anyone of the keys on the
telephone handset, except # and * keys.
If programmed, the call from Controller can be diverted to any other telephone under same or
different control channels in case of unattended call or telephone instrument faulty.
The system has provision for gain adjustment of 4-Wire Control circuit in both Tx & Rx
directions.
The IWCCE supports the intercom as well as exchange access facility. The same way station
telephone can be used for this purpose when it is free. However, if a control call comes
during a local conversation, then the local call is disconnected and the control call is
extended to the selected subscriber. Local conversation can not disturb the call on omnibus
control circuit.
The equipment has facility to extend standard communication tones like ringing tone, dial
tones, ring back tone, number busy tone etc.
The equipment also has the facility to interface at least two analog tie lines like Railway
Telephone, BSNL Telephone etc. Subscriber/User connected with this equipment has facility
to access any of the tie lines as per requirement in addition to communicate with the
controller of the connected 4-W control circuit.
In case of Railway or BSNL exchange tie lines (telephone line) to be interfaced by the
equipment, the exchange should have tone detection facility.
If any exchange subscriber wants to dial IWCCE subscriber, it has to first dial exchange
number of the particular line connected to the IWCCE to get IWCCS dial tone and then dial
subscriber code XY as long as dial tone persists (15 sec.). After this interval, the incoming
exchange call gets landed to a particular subscriber if programmed as operator.
Provision is there to bar the Intercom & Tie line access facility on a particular telephone
through software.
Call Overriding Facility for Controller: Controller has overriding priority to call a particular
way station telephone even if the subscriber is busy in conversation on intercom or Tie lines.
Tie line terminating facility:
(i) It is possible to terminate one Railway and one BSNL telephone circuit at all the Way
Station equipment having intercom facility for communication of Way Station subscribers
with Divisional/other subscribers on Railway/BSNL Network and vice-versa.
(ii) Provision for tie line bypass directly on the telephone instrument, provided on the SM’s
table, is also available, in case of equipment shutdown.
Way station subscriber has programmable exchange priority feature. A priority subscriber
can get access to exchange tie line, if the line is engaged by some other low priority
subscriber.
Voice calling from way station telephone to the controller is available in the system.
The system is compatible to work on any communication media like OFC or Microwave.
The IWCCE works with -48V± 20% DC Power Supply.
All the Way Station Control Telephones work in tandem with IWCCE and do not require
separate power supply.
The way station telephone works on twisted pair cable having a loop resistance of less than
1200 Ohms.
IRISET 83 TC6 - Train Traffic Control
Control Telephones & other Control Equipments
Fig. 7.9
In Electrified sections of Railways there is a need to provide a control circuit called Remote
Control which is used by the Electric Traction Power wing. The Remote Control circuit is used
for implementing the SCADA system. The SCADA (Supervisory Control and Data
Acquisition) performs remote controlling and monitoring functions upon the sectioning/sub-
sectioning/feeding points and overhead equipment (OHE). The SCADA system consists of:
The Supervisory Computer system consists of a Host computer used as server and a FEP (front
end processor) computer connected to the RC quad in the communication cable through a
modem. Both Host and FEP are duplicated for 100% standby support. Supervisory (Operator)
terminals, working as clients to the server are used to send the control and measurement
commands to RTUs and also to acquire data from RTUs. The remote control (MMI) software
used for Remote Control in Secunderabad RC centre of SCRly is SETSS which is an
abbreviation for ‘Standard Electrical Traction SCADA Software’.
The RTUs (control units) make measurements as well as report back to and execute commands
from the supervisory computer. Each RTUs consists of:
The modem receives remote command from the headquarters PC and passes it on to the
control circuit. The control unit drives the interrupter either to OPEN or CLOSE the HT supply
circuit. The control units also collect status of all the remote interrupters and sends to the
supervisory PC at the headquarters. And also data regarding the remote equipments health is
collected and sent by it. The control units have provision for connecting a keyboard and a
monitor and can be programmed for different options or functions.
Host/Server FEP
PC PC RTU RTU RTU
Trans pair
Modem
Receive pair
Operater
Console
Fig.7.10 Remote Control Setup for SCADA
With the inclusion of Auto dialing system to the existing Emergency control circuit, facility is
extended to the Emergency socket available alongside the Railway track to connect any
subscriber either of a Railway Telephone Exchange or of a BSNL Telephone Exchange in case
of emergency.
The wayside telephone unit work s from emergency socket and base station unit is provided at
the Test Room, and works as part of the overall system.
This Auto dialing system connects Railway Exchange or BSNL Exchange by pressing the
designated button from the wayside telephone unit, through Test Room. Wayside telephone unit
will work similar to Auto telephone and it becomes a subscriber of a Railway Telephone
Exchange by pressing Star button (*) on its key pad or becomes a subscriber of a BSNL
Telephone Exchange by pressing Hash button (#). Connectivity is achieved automatically
through Base station unit provided in the Test Room. The block diagrams of the auto dialing
system are shown in the figures 7.13 and 7.14.
Base unit is to be placed at the control test room where Exchange telephone connections and 4-
Wire Emergency circuit is available. A loud speaker is provided to monitor the speech from
wayside telephone. 12 digits LED display shows the Telephone number dialed from the wayside
telephone. LED indications are provided on the front panel of this unit to indicate whether
wayside telephone is connected to BSNL or RLY Exchange.
Specifications
Fig.7.11
(*) Key is used to establish connection with the RLY. Exchange. and
(#) Key is used to establish connection with the BSNL Exchange.
When the (*) key is pressed once, dial tone from the RLY Exchange will be available.
Connection to the desired auto telephone can be established by dialing the desired number.
Ring back tone will be heard and conversation can be made through this wayside 4-Wire
telephone. When the conversation is over the 4-Wire telephone can be disconnected from the
Exchange by pressing (*) key once more. If the connection is to be established with a BSNL
Exchange telephone, (#) key is pressed once, dial tone from the BSNL Exchange will be
available. Connection to the desired auto telephone can be heard and conversation can be
made through this wayside 4-Wire telephone. (#) Key is to be pressed once more to disconnect
the line.
From RLY Exchange one number has to be allotted to the Emergency wayside telephone and
similarly another number is to be allotted from BSNL Exchange. RLY and BSNL Exchange lines
are to be connected to the Base unit. The wayside telephone can be dialed from those
telephones by dialing this allotted number. The wayside telephone has the facility to ring when
its telephone number is dialed from an Exchange telephone.
Fig.7.12
7.9.3 Operation in Brief:
When wayside telephone gets a call from Exchange Telephone, the buzzer rings and LED
corresponding to calling Exchange glows.
Lift the handset and Press (*) key to connect RLY Exchange. or (#) key to connect BSNL
Exchange.
At the end of conversation to disconnect the wayside telephone press (*) key once more for
RLY Exchange, (#) key once more for BSNL Exchange.
Fig.7.13
Fig.7.14
Objective Questions
Subjective Questions
CHAPTER-8
8.1 Introduction
The causes for interruption to control communication can be many. But, an S&T personnel
should be aware of some of the common faults, the various test procedures or practices to
be adopted for detecting the cause of these faults and also to localise the exact place
where the fault occurred. Different test procedures are to be adopted for different types of
media used for providing the control communication.
The following is the general procedure to be adopted in localizing the faults on Overhead
Lines.
(a) First, localize the defective section to the minimum possible block section.
(b) Then, verify the office and confirm whether the fault is in the office or line.
8.3 The faults occurring in the Overhead line may be classified under 4
categories:
(a) Disconnection
(b) Earth
(c) Contact
(d) Twist
8.3.1 Disconnection:
P A B C D Q
X
WS WS WS WS WS WS
Eqpt Eqpt Eqpt Eqpt Eqpt Eqpt
Consider a section P-Q with intermediate station A, B, C and D as shown. In the event of
disconnection between section B and C, ringing and speech would fail for all stations between C
and Q. The circuit between P and B will function normally. Assume that the control office is
located at P in which case the section is located by ringing the last station of the correct section
i.e., B and then ensuring that ringing is not possible at the adjacent station C. Station B should
be instructed to call C via block telephone and ask the Station Master at C to confirm that
controller is not heard with his office switch connected as well as the line made through at C.
Controller at P ensures the faulty section is then localised as B - C.
P A B C D Q
WS WS WS WS WS WS
Eqpt Eqpt Eqpt Eqpt Eqpt Eqpt
Fig. 8.2
Assume an earth fault in the section B&C which will cause heavy hum or induction if one limb is
earthed and also in the case of earthing of two limbs if the earth connection is not good. If the
earth is made by slight rubbing contact with stay wire, pole or bracket, there will be a crackling
sound besides the hum. Localization is done as before, but in this case the switch on C Station
side at B station should be disconnected to render working possible in section P and B.
The symptom in this case is induction with AC, block bell beats and magneto ringing as the
case may be according to the circuit to which the contact is made. With reference to fig. 8.2
localization procedure is same as before. Defective section has to be isolated for enabling
working in the remaining good section which is free of fault.
In this case the line will be silent. There will be breakdown for stations adjacent to and beyond
the fault. Localization of faulty section is done as before and defective section is isolated.
All the above cases dealt are to describe regular faults in persisting fault condition. Cases occur
like intermittent disconnection due to loose joints at transposition points, earth faults due to
loose joints at transposition points, earth faults due to bad leveling and sagging wires.
Localisation is difficult in these cases and ladder inspection by maintenance staff should be
ordered after localising the faulty sections regularly.
8.4.1 Interruptions
Registers shall be maintained to record the interruptions in the control sections under the
charge of SE/SSEs. A 100-page foolscap ruled book shall be allotted for the purpose and the
pages divided equally for each section control. The details shall be entered in the following
proforma:
Table 8.1
Under 'remarks' column, enter details of the faults removed by concerned LM at the specified
mileage or details of office fault if fault is in the office.
Table 8.2
8.5.2 Quarterly or Half yearly Tests:
A joint Test is arranged with the P&T department for conducting Conduction, Transmission loss
and Insulation tests.
Conduction Test gives the loop resistance of the conductors of the circuit and indicates the
condition of joints of way station loop terminations of the line. This test should be taken during
the hottest period of the day (i.e.) between 12 and 13 hours.
The Transmission Test gives the overall transmission loss of the system and also indicates the
magnitude of the insertion losses of the way station equipments. This should be taken along
with the insulation test at the coldest period of the night (4 A.M to 5 A.M.).
Insulation Test gives the leakage of the line and also indicates the insulation resistance of the
insulators, way station fittings, etc. This test should be taken at the coldest period of the night
(i.e.) between 4 AM and 5 A.M.
Tests are taken for sections of 15 to 20 miles and since control working has to be suspended
during tests, these tests should be conducted as quickly as possible. A recommended method
for the testing is the testing official has to remain at the tail end of the section under test, with an
assistant at the control office to give the required tests.
A B C D E
WS WS WS WS WS
Eqpt Eqpt Eqpt Eqpt Eqpt
Fig. 8.3
Insulation Test: For conducting Insulation Test in a section shown above in fig.8.3, the
procedure to be followed is as given below. If the testing point is at E the staff will be posted at
A and E, A being the control end. D first disconnects the switch to isolate E end and an
insulation test is taken from E for section D-E. It will be ensured that at E, the test is taken from
the terminating point of the line from D. Three readings are taken.
D then puts the line through, disconnecting his office and the test is repeated for sections C-E.
Similarly, sections B-E, A-E are tested:
Line-to-Earth Insulation: Same as above and also indicate whether balanced or unbalanced. If
cross insulation equal to P mega ohm per mile, limb to earth insulation is equal to Q mega ohm,
and R mega ohm per mile for L1 and L2 respectively, then P = Q + R and Q = R. When the
value of Q & R is not equal, then the line is called unbalanced.
Conduction Test: The Conduction Test for the same section is taken during noon with all way
station equipment disconnected. In this case also, three readings are taken:
Reading for a conduction test is taken with Wheat-Stone Bridge type Ohmmeter. Standard
insulation testers known as "Bridge meter" are available in which facilities are provided for
measuring resistance also.
Transmission Loss Test: For conducting transmission loss test, a transmission measuring kit
is required. This consists generally of three units, the tone oscillator, an attenuator and a level
meter.
The tone generator should be an audio frequency oscillator generating frequencies ranging from
100 HZ to 10,000 HZ. The range may be continuous or may be in certain preset spot
frequencies as 400, 800, or 1000 c/s. The output is terminated on a standard value of
impedance say 600 ohms. and a meter is provided with a red mark on the scale so that if the
output control is adjusted for the pointer to coincide with the red mark, the output is correctly
calibrated as per the dB scale provided on the attenuator.
The attenuator setting may vary from -20 to +20 dB and the level for zero dB may vary
according to the manufacturer, but the general standard is 1 mw across 600 ohms.
The level meter is similarly calibrated in decibel scale with corresponding ranges from -10 to
+20 dB. The oscillator and attenuator have to be kept at the sending end of section being tested
and the level meter at the receiving
Apart from the testing to be performed during laying and after laying the cables, routine tests
shall also be conducted on the cables to ensure that the cable is in good condition and
efficiency of the control circuits are maintained. This will provide data to decide as to when a
cable has served its life and to replace the same in time to avoid complete breakdown.
All spare pairs in a cable shall be tested periodically once a year to ensure that they are in good
condition. This will help in using the same pairs whenever a working pair has been faulty and
the control circuit carried by it has to be transferred to one of the spare pairs.
Periodical testing is conducted as per CSTE’s circular of zonal Railways. Generally the following
tests are conducted as per the schedules followed in zonal railways. This may differ from
railway to railway.
I. Insulation
II. Transmission loss
III. Through tone test (Level test)
IV. Conduction (Continuity)
V. Cross Talk
VI. Psophometric noise Level
VII. Repeater amplifier gain
VIII. Earth
The test will be conducted with Insulation Megger at 100 VDC (Balanced cable). The Measured
values shall be verified with standard values whether there is any deterioration of insulation or
not.
Test Setup
VF
VF Repeater
Repeater
Isolation
Transformers
100V In Cable Huts
Megger
Fig. 8.4
The typical cable loss in the telecom cable in RE area is 0.25 dB/KM (loaded cable) and
characteristic impedance is 1120. The measured cable loss should not exceed 20dB (includes
cable loss of 0.25 dB/km, isolation loss of less than 0.6 dB/ isolation due to provision of
isolating transformers at cable hut and bridging loss of 0.016 dB / tap due to tapping
transformers).
VF
VF Repeater
Repeater
Isolation
Transformers
In Cable Huts
Level
Oscillator Meter
Fig. 8.5
Through tone test is conducted for each working circuit by the Test room. The test room gives
the tone of 800Hz at fixed level in the cable point by disconnecting the control side and the level
is maintained at every repeater by giving the same output to the next section. The level of tone
depends on the sectional loss of the cable. Generally it is fixed to –5dBm tone level and every
repeater has the output tone level of –5dBm. Each repeater verifies the tone level at the input of
the repeater at cable point and compares the reading with the standard section loss of the
cable. The output tone level of the repeater is checked to know the standard output level of
repeater amplifier. If it is required to adjust the gain of the amplifier, it is adjusted as per the loss
of the preceding section of the cable. The maximum gain of an equalizer amplifier is 24 dB. The
last way station should have a tone level of –20dBm.
This is also called as Level test and it is conducted by test room for each circuit. The
instruments required are Oscillator and Level meters or TMS kits.
Test Setup
Fig. 8.6
1. Disconnect cable points from control office equipment in the Test Room by removing U links.
2. At Test Room feed 800Hz tone at a fixed level, say -5dBm, (which depends on the sectional
loss given by the level diagram) on Trans pair of a control circuit towards UG cable side
3. Tone level is measured at every VF repeater and its output is adjusted, if required, to
maintain it at the fixed level, which depends on the sectional loss of cable, so that the last
way station in the section ahead can receive an input level of -20dBm.
A bridge Megger or a digital multimeter can be used. The standard value as per IRS-TC 30-
1997 for 0.9mm dia. of copper cable is 56 Ohms/Km.
Cross talk means induction due to speech signals in adjacent circuits or channels. In 4wire TTC
systems all control channels or circuits are accommodated on the same quad cable. Sometimes
speech in one quad gets into adjacent quads through induction and causes disturbance to
speech on those quads. Main cause for cross talk is high levels in the channel introducing cross
talk.
The cross talk is classified into two types - near-end crosstalk (NEXT) and far-end cross talk
(FEXT). Cross talk measurement is carried out between repeaters.
The cross talk is measured using Cross talk Measuring Set or with a VF oscillator and a level
meter (preferably a selective type) capable of measuring very low levels of about -90dBm.
Setup
Oscillator
Pair of Quad-1 VF
VF
Repeater Repeater
A B
Pair of Quad-2
Level
meter
Fig. 8.7 Setup for measuring NEXT
Setup:
Oscillator
Pair of Quad-1
VF VF
Repeater Repeater
A B
Pair of Quad-2
Level
meter
Fig. 8.8 Setup for Measuring FEXT
Procedure for FEXT
i. Feed a tone of 800Hz at 0dBm on one pair of quad-1.
ii. Measure for the induced signal on a pair of quad-2 at far end repeater.
iii. Measured signal level should be better than -65dB
Points to Remember
i. Cross talk is to be measured once in a quarter with cross talk meter.
ii. Both types of cross talk measurements are required to be performed i.e. near end (NEXT)
and far end (FEXT).
iii. Cross talk measurements are to be carried out between repeater to repeater.
iv. Cross talk measurement is done by feeding a 800 Hz tone on one pair of a given quad
and measuring the cross talk on one pair of adjacent quad.
v. Near end cross talk (NEXT) should be better than –61dB.
vi. Far end cross talk (FEXT) should be better than –65dB.
At a repeater station both Trans and Receive Amplifiers gain and frequency response
measurements are made periodically. These measurements are made with the help of TMS kit
or an Oscillator and a Level meter. The following tests are performed on VF amplifiers in
Repeater stations
1) The Gain of trans and receive amplifiers should be measured once in a month.
2) The gain with different setting of pads should also be measured.
3) The full amplifier gain is 24 dB 0.5 dB with pad set to 0dB attenuation.
4) Frequency Response is also to be found by feeding all the frequencies in VF range.
Setup:
Input Output
Oscillator Level
Meter
VF Repeater
Amplifier
Fig. 8.9 Repeater Amplifiers Gain & Frequency Response Measurement Setup
Procedure
The test is conducted twice in a year; one test is conducted before the monsoon and another
test is conducted after the monsoon. The equipment is disconnected from earth electrode by
providing alternative earth connection to the equipment. If there are multiple electrodes for
parallel earthing, the measurement of earth resistance with each electrode is taken and
recorded. The value should be less than 5 ohms.
Limits of Earth Resistance Values: The following table gives the required values of earth
resistance for different telecom installations.
Table- 8.5
The following table-6 gives the schedule for periodical tests performed on UG cable control
circuits. These tests are carried out from Repeater to Repeater.
Periodicity
[Link] Name of Test
Monthly Quarterly Half Yearly Yearly
1 Attenuation/Transmission
Loss Test
2 Cross Talk Test
3 Noise Level Test
4 Loop Resistance/
Conduction Test
5 Insulation Test
6 Level Test
7 Earth Test
8 VF Amplifier Gain
Measurement
9 Frequency Response of VF
Amplifiers
10 Psophometric Noise
Measurement
Table-8.6
Objective Questions
Subjective Questions
CHAPTER-9
9.1 TroubleShooting
In case of any faults on control circuits the Control Communication between control office and
way stations is interrupted and subsequently the movement of trains is affected badly. To avoid
this, immediate localization and restoration of faults is needed. Fault localization and restoration
is generally called as trouble shooting.
This means that controller does not receive speech of any way stations.
Causes:
9.2.3 No Ringing :
a) At one or two way stations
b) At all way stations beyond a point
c) At all way stations in the entire section.
Check for the correctness of the above mentioned things one by one till the fault is located and
problem is solved.
d) Continuous Ringing:
Causes:
Cause:
i. The main cause of this problem is Leak Amplifier may not be connected between the trans
and receive pairs.
Cause:
Remedy:
Locate the VF repeater having high gain. Then adjust it to normal level for restoration of the
system.
Cause:
i) It is already known that the main cause of cross talk in cable circuits is the capacitive
unbalances in the cable. This problem is solved by balancing the cable. In spite of this if
cross talk is there on control circuits it can be due to the following reason.
ii) High levels on any control circuits in the cable can also induce cross talk into adjacent
circuits in the cable.
Remedy:
i) First find out the control circuit having high level on its line by taking level test.
ii) Reduce gain on the circuit inducing cross talk to normal level
iii) Then take cross talk tests on the disturbed circuit to confirm it is free from cross talk.
Remedy:
i) Take insulation test and find out the
Cause:
Hum is generally caused by the chargers used at repeater stations/at test room and also due to
earth faults on the line.
Remedy:
Locate the source of hum by sequentially switching of chargers in the route one by one and
attend to the fault to eliminate the hum
Recurring interruption on control circuits is generally caused due to low insulation resulted by
water entry into the cable joints. Localize the spot and replace it with a new piece of cable at
that area.
The following is the circuit trouble shooting procedure for Way station Equipment as given
by M/s Tummala Electronics.
9.3.1 Trouble Shooting of Tummala make 4-wire DTMF Way station Equipment
(Refer figure 9.1)
The following TEST Equipment is required for trouble suiting Way Station Equipment:
a) DTMF Decoder
( i ). Apply 12V± 3VDC to the battery terminals of the equipment, marked +12V & –12V
with proper polarity.
( ii ). Connect the ground lead of the multi-meter (set to 20 VDC range) to the ground (-12V
point) of the equipment.
( iii ). Check the DC voltage at the test points mentioned below:
( iv ). Measure the voltage At TP1. It should be greater than or equal to 9V, else check the
power supply lead wires etc. Also check whether equipment is drawing more than 25mA
of current. If so switch off DC power to the equipment and remove ICs marked, IC1, IC2,
and IC4 to IC 10 before carrying out any further testing. If the standing current is less
than 25mA then continue testing as shown below.
( v ). TP2 voltage should be 5V +/-0.25V, else replace IC3 or D7. Connect test jig output to
TRANS terminals of the equipment and check whether the test point marked3 on the
equipment is going high, when a key is depressed.
( vi ). NOTE: TP3 will remain high until the key on the test jig is released.
( vii ). Press keys 1,2 …9,0 successively and check whether the corresponding point on the
code setting terminal block goes to 5V, else replace IC2.
( viii ). Press G on the test jig. TP4 should go high momentarily and return to 0 after about 1
second, else replace IC4. Press first digit of the code then TP5 should go high
momentarily, else replace IC4
( ix ). Press general call twice while monitoring TP6. TP6 goes high when the general call
button is pressed the second time, else replace IC5. Press first digit and second digit
keys in sequence, again TP6 should go high, else replace IC5.
( x ). Press general call twice. TP7 goes high, else replace IC6.
( xi ). Buzzer should be ON if TP 10 momentarily touched to ground, else replace Buzzer after
checking Q4.
( xii ). Press general call twice and monitor TP8 and collector of Q2. They should be at about 3
V AC (change the multi-meter setting to read the AC voltage), else replace IC7 or Q2
after checking Q4, and Q5.
( xiii ). When a Group code button is pressed, TP 11 goes high if the corresponding Dipswitch is
ON, else change Dipswitch.
( xiv ). In case the equipment is drawing more than 25m A of standing current while conducting
test 4 above, remove all ICs except IC3 as suggested and monitor the current. Now the
current should be less than 20m A, else replace IC3. Switch OFF the power supply and
insert one IC at a time and monitor the current each time. If the current exceeds 20m A
by inserting a particular IC, replace it and continue testing.
b) Speech Circuit
( i ). Check whether 12 V supply is available on the terminals marked + 12V& -12 V on the
rosette. If the supply cannot be realized then check any fuse, if provided. After ensuring
fuses connection check reception in telephone and Transformer TR2 as well as IC8 in
the equipment.
( ii ). Short terminal marked PTT to –12 V, check for the action of the relay RL1. If the relay
does not operate when PTT is shorted then change the relay after ensuring continuity of
telephone cord.
( iii ). If no speech is going to controller check Microphone connections, IC9, Relay RL1 and
Transformer TR1
( iv ). Short the terminal marked Bz to-12 V. Check for the flashing of LED and buzzer sound.
If the LED is not flashing check the telephone and the connecting wires.
( v ). Check and replace buzzer if not coming ON.
IRISET 108 TC6 - Train Traffic Control
IRISET
12V
TB1
C1 R2
NC
+12V
MIC
-VE
RX
BZ
PTT
LED
TB2
1 2 3 4 5 6 7 8
10E
TRANS
TRANS
REC
REC
GND
+12V
10UF RBT O/P
C6
6 8 47KPF 12V
1 2 3 4 5 6
2 R4 6 2 F1
+ 5
R6 C14
R3 3 -
IC8 D3 12v
10K 100E TR2 08Z2 100MA
50K C10 8Z1 D5 D6
LM386 100UF 2.2UF TP2
18Z3
C2 1 8 5
4 TP1 5V
TP12 IN4003
10UF D2 12V
R1 G
100E R8 TR1 1 3
C17 C13 R9 VI N V0
10K IN4003 6 2 D C16
D7
D1 2 IC3 10UF 6.2V
2.2UF 1K / 1W C15
RELAY GND D4 LM7805
10UF
1UF R7 IN4003 08Z2
470E 6
RL1 8 5
4
12V 5V
5V
C18 8 C26 R24 TP5
Troubleshooting of DTMF Equipment
TX 11 IC5A
10UF 13 10UF 47K
R10 6 8 C19 7 4027
2 R11 14 1 6 5 R29 TP7
+ 10E 12V RC 10 6 J S
5K 5 9 Q Q 220K
15 IC10B IC6A
3 -
IC9 1 CX 3 4538
47KPF CLK 4001
LM386 R12 5 2 2 6 O/P
12 Q C29
4 1 220E 16 +T K R RC Q
RT CX 11 9
150E C20 5V -T Q 10UF 1
RELAY DPDT 4 CX
R TP6 4 +T
100UF IC4B 5V
4538 4 5
1
R22 5V -T
3 7
IC10C R Q
5V 5V 220K
D19 R21 8 10
FIRST DGT SECOND DGT C25 5V
R16 100K 9
2 2 R27
1 a a 4001
C21 3 4 b b 0.1UF
CODE 620E 9 a c c R23
I S V Y1 10 b 220K
0.1UF D4 22 T
Y2 d d 100K C28
R18 D4 N C Y3 8 c e e 5V
N 0.1UF
D3 21 C Y4 7 d f f
5V 10K D3 Y5 6 e
D2 3 g g TP4
109
R13 D2 Y6 5 f h h
D1 2 g
Fig.9.1
C24 C23 D1 Y7 4 i i
100K h R25
Y8 18 j j
01 i 47K IC4A
Y9 17 j
R15 BC107 Y0 20 TP11 4538
0.1UF 330K
IC2 YA
13
0.1UF TP3 2
IC58
R17 4514 YB 16 C27 RC 6 4027
C22 Q 9
1 1 1 10K YC 15 10UF 1 S 15
8 7 6 OL 14 CX 10 Q C30
11 J
DT 13
10UF 19 4 CLK
2 15 6 +T 11 14 0.1UF
ST K Q
5 R
R14 7
3 5V
D9 D14 D15 D16 -T
14 D4 D17 R Q
IC1 1
100K 1 2
13 D3 R5
4 8870 3
7 12 D2
100K
11 D1 TP8
5V Y1
3.57M 8 10 SW
5V 8 C32
1 O/P 12 C31 8 10 R32 5V
A IC7C
B 2 7 IC7D 11
IC10A 3 6 13 9 Q2
9 C R19 0.33UF 5V 4093 4093 SK100
5 6 4 5 100K 0.33UF 10K
1 3 D
2 R30 R31 R33
5V 5V SW DIP-4 270K 10M RBT O/P
Objective Questions
1. If there is no trans from controller one of the likely cause can be __________________
2. If there no ringing at a way station one of the likely cause can be __________________
3. ______________________can result in both way communication loss with the controller.
4. There is no communication beyond an intermediate VF repeater. The cause may be
_________ _________________________________________________________
Subjective Questions
1. What are the likely causes if there is no speech to controller from any way station?
2. What are the likely causes for no ringing at a way station?
3. Mention causes and remedial procedure for no/low speech beyond a point on control circuit.
4. What is the cause of crosstalk and the procedure to find?
CHAPTER-10
In Indian Railways, we are using Voice Data Logger/Monitor for control circuits as per
specification: RDSO/SPN/TC/38/2002 Rev1.1 with amendment No.1. This facilitates to record
the conversation over various control circuits for transparency in operational activities. There is
4-channel module for recording / logging from four telephone lines/inputs. This has built in hard
disc of 40 GB for enabling recording operation without switching on computer. Computer
connectivity is through Ethernet port. Number of lines can be increased through networking hub
/switch. Storage media of computer can be used for parallel recording as well as transfer of
voice data files built in hard disk of the Voice logger.
In order to use smart logger, mandatory requirements are computer with 100/10Mbps LAN card
running on Microsoft windows 2000/XP with Net Framework 2.0 installed. It is recommended
that to have at least 512MB RAM installed in computer. The system will be ready after installing
smart logger server software and connecting at least one smart logger to the PC.
After connecting smart loggers, one has to assign suitable IP addresses for each modules and
the server PC. Smart loggers and PC are connected in LAN through Ethernet switch.
Now connect 2W/4W input voice channels in the RJ 11 connectors provided at backside of
smart logger. The system is password protected. ADMIN and user IDs and passwords can be
created. User can be assigned different privileges and can have multilevel restrictions on call
records, loggers and other feature sets. Channel can be configured by selecting channel setting
window. Here we have to enter channel name, call type, codec type etc. Call type can be
selected as VOX for voice actuated recording, POH for parallel off-hook recording, etc. Normally
for control circuits, it should be VOX and for recording conversation over telephone it should be
POH. Real time window will show the recording progress or idle accordingly.
The real time monitoring window will show the smart logger number, Channel number, call type,
phone number, call duration of current recording, etc. When recording is in progress, the
particular row of the channel will show green color and no color while idle. Back up window
allows to take manual back up of desired time period and to save it at desired location. Health
status window will display connected time, up time duration, DSP status, LAN status, line status,
etc.
All the recordings will be saved automatically to individual logger HDDs of 40 GB capacity and
simultaneously into the HDD of PC also. Play back feature allows the recorded files to be played
on connected multimedia speakers. Real time monitoring of speech is also possible with an
inbuilt speaker in the smart logger.
For this, we have to connect a key board to the jack provided in front of the logger and select
the required channel to be monitored.
1. Logger not connected: Make sure the logger is turned ON and its power LED is not
blinking. Also make sure that LAN cable is connected properly.
2. Access denied or serial connection failed: Make sure that some other application is not
using the specified COM port.
3. Serial configuration failed: Confirm that the serial port is working properly by checking it
with some other applications.
4. Unable to connect with server: Check the LAN cable connectivity and configuration of
Smart logger.
5. Time out messages: Please try restarting logger and server.
6. Taking long time to search, delete and backup records: Delete records from database
regularly and don’t let more than 10,000 records to get stored in database.
7. VOX calls are recording even when there is silence: Try increasing calibration gain and
volume gain.
Objective:
Subjective:
1. What is Voice Logger? Explain the system features of the Voice Logger used in control
communication.
2. Write down the trouble shooting procedures used in Voice Logger
CHAPTER-11
11.1 Introduction:
The Train management system (TMS) is a safe, reliable and effective system for regulating
trains by monitoring their movements, automatic recording and retrieval of train timings and
generation of control charts. This is an integration of many systems working in perfect
coordination, thereby making it a complex system offering complete solution to train traffic
control especially in high traffic density sections. This system enables to effectively manage the
train movements in sections where trains are spaced at three minutes interval, thus working
very close to available headway of three minutes.
Controller in such high traffic density sections were essentially a recorder than a controller.
Real-time fetching of information on special occurrences was not possible.
Taking decisions/actions were delayed.
Even the decisions taken were ad-hoc.
Information displayed by train indication boards were not matching with the actuality.
Announcements were delayed.
As a result of the above limitations, restoration to normalcy took a long time leading to
commuter dissatisfaction and sometimes followed by agitation and violence.
Hence, the earlier system did not provide much assistance to the controller to take timely action
for train controlling in case of unusual event that may put operations out of gear.
Similarly, timely information to ASMs was also not available for ensuring correct displays and
announcements. Due to above limitations, the conventional type train control communication
system was not able to cope up in the high traffic density sections. Therefore, the need arose to
provide “on line” information of train movements to the various railway agencies e.g. controller,
ASMs, etc, who can take timely and effective steps both in case of normal routine operation and
during disruption of the operation.
On line display of movements of all trains with Train Numbers/Rake Nos. on video monitors
as well as over view indication panel, located in control room.
Interfacing with the train indicator boards at various stations for minute to minute train arrival
information to commuters.
Provision of video display units for train running information to commuter with countdown in
minutes.
Interfacing with the announcement system for facilitating auto announcements.
To provide remote control operation of signaling interlocking system.
Generation of MIS reports and statistical data.
Off line planning tools like log replay, Timetabling, Simulation, etc.
As a part of it, Mobile Train Radio communication between Motormen/Guards of suburban
trains and controllers has also been catered for.
1) On line display provides complete picture to the section controller about train running in the
entire section. By this, controller can take timely and proper decisions for cancellation,
diversion and termination including induction/withdrawal of rakes in case of any disruption
to the train services due to any unusual occurrences.
2) This provides the current status of all interlocking information pertaining to various stations
i.e. signals, points, track circuiting etc. Thus failure of the same and consequential hold up
the trains are suitably taken care of.
3) Optimum decision can be taken regarding retrieval/induction of rakes from/into the system
by viewing the position of availability of various rakes on the sidings, car sheds etc. This
information is available to EMU controller also.
4) Train control charts are stamped automatically.
VDU screens and Train indication boards for providing train information to commuters:
VDU screens and Train indication boards are installed at the entrance of the station for
providing scheduled arrival as per time table and expected arrival in minutes, train
indication boards are directly operated from the system, on ON LINE basis Thus possibility
of wrong displays due to manual operation is avoided.
Audio announcements also work on ON LINE basis. Train information are automatically
available to ASM/indicator operator / Announcer, well in advance. Announcements are
triggered from TMS control centre
Fig.4. OVERVIEW OF SM PC
The application has many software modules, they are:
Train describer
CTC (Certified Traffic Control modules)
MIS report generator
Replay facility
Time table editor
Passenger information system
Decision support system
Site data builder (for data base changes)
IRISET 117 TC6 - Train Traffic Control
Train Management System (TMS)
REGIONAL NODE
MX Base BVI Base Station
Station
Telephone
DISPATCHER 2
(ADH - VR SEC CONT)
Telephone
Telephone
Telephone
Telephone
CONTROLLERS DISPATCHER 1
(CCG - ADH SEC CONT)
OFC Li
IRISET 118 TC6 - Train Traffic Control nk
Train Management System (TMS)
DISPATCHER 2
(ADH - VR SEC CONT)
Telephone
Telephone
Telephone
Telephone
Telephone
# 5 CONTROLLERS DISPATCHER 1
(CCG - ADH SEC CONT)
NMT
11.8 Conclusion:
a) TMS has enabled the controllers to focus much more on management of train operation
rather than working as a train recorder.
b) The communication gap between the section controller and cabin ASMs has been
eliminated, thus train movement information is available in time both to the controller and
ASMs.
c) The damage control is prompt to act in case of traffic disruption due to equipment failure or
any other operational reasons.
d) Availability of indications at control centre as well as in ASMs cabin about the closing and
opening of LC gates at major stations. This is very useful in planning traffic movements.
e) Availability of rake no along with train no on station pictures is very useful in planning train
movement to car sheds.
f) During major blocks, availability of live train movements is especially useful for planning train
movement and diversions.
g) Mobile communication has enabled conveying of EMU rake defects expeditiously to the EMU
controller. EMU controller in turn directs the electrical maintenance staff at the examining
depots to attend to the defects reported on line which expedites rectification of EMU defects.
h) Mobile communication is used to make broadcast calls from the control centre to suburban
trains during traffic dislocations to guide the driving crew as well as to inform the travelling
public.
Objective:
1. The Train management system provides ‘On Line’ information of train movements to the
various railway agencies. ( )
3. On line Video display unit enables the master in optimum planning of train movements in his
jurisdiction. ( )
4. Train indication boards, Video display units and Audio announcement systems work
on________________ basis to avoid wrong display and announcements.
5. The Tx and Rx frequency used for Mobile train communication between trains and Control
centre is ________________________.
6. Mobile communication in TMS guides the driving crew as well as to inform the travelling
public during traffic dislocations. ( )
Subjective:
1. What were the limitations of the conventional Train control communication system in
high traffic density sections and how the limitations have been overcome in the Train
management system?
4. What are the salient features of the mobile train communication used between trains and
control centre in Train management system?
CHAPTER-12
12.1 The RDSO specification for VIOP based train control communication system is RDSO/
SPN/99/2010 Revision 0.
The intention of providing voice over internet protocol based train control communication is to
make use of the standard, modern and widely proven Internet Protocol technology as a
platform. This enables use of common infrastructure for voice and data services. By this the
control communication system becomes rich with many features which are not available in the
existing system. Thus making the system more reliable and efficient.
The existing system is analog based by using transmission on copper cable or by using digital
transmission on OFC.
The system being analog has no additional features. Even to provide a small additional
feature, changes in the hard ware is required.
The control communication system is used only in Railways. Other than railways no where it
is used. This limits the market driven improvement.
Way station equipment cannot be interfaced with the railway exchange without manual
intervention for routing an administrative call from HQ to the way station equipment.
Station master’s table has many phones. As a human being managing all phones of different
type is quite difficult.
Significant impedance mismatch degrades voice quality when way station equipments are
connected to the same point.
I. Server/servers cluster for Call control and conferencing, network management, voice
recording.
II. Section controller's console and other Controller's control telephones/consoles.
III. Gateways for providing connectivity with Railways Telephone Exchange,
Emergency communication circuit and Analog control telephones and SMS gateway.
IV. Way side IP control telephones for Station masters and other users of control circuit.
The schematic arrangement for "VoIP based train control communication system (TCCS)" is
given in figure 1.
Train Control Communication System (TCCS) shall fulfill the following requirements:
It shall be possible for controller to selectively call any permitted (as per the call rule matrix
given in this spec.) way side station control telephone.
It shall be possible for controller to selectively call to one or a group of stations or all stations
under his jurisdiction.
The controller shall get suitable audio and visual indications on his console
whenever the bell/buzzer at the way station control phone rings in response to the call
initiated by him. The controller shall get visual indications regarding status of the call initiated
by him till the time the called party responds by lifting the handset. It shall be possible to
disable the audio indication. The called party is added to the conference when it answers the
incoming call.
While the selective calling is done, it shall not hamper or put on hold, ongoing
communication, if any, between controller and way side station/stations.
The section Controller shall be able to call other controllers from his console
and add them to ongoing conference call. When the section controller is in
conference with one or more subscribers or other controllers, it shall be
possible to make selective call from section controller to any other subscriber
including way side station, without disconnecting the existing connections
and without putting them on hold.
From way station control telephone, it shall be possible to call the controller by a touch of
button or by dialing a code. The way station control telephone shall get connected to the
ongoing conference of controller without generating any ring at controller's end. The
controller shall get a visual indication and a beep (it shall be possible to disable the beep)
regarding newly added way station telephone to its conference. When way station Phone
calls the controller, it will generate ring if the controller's telephone is "On Hook". If
controller's phone is on a call, way Station Phone joins the conference call automatically.
ASM's control telephone at a way station shall have programmable keys or soft keys to call
any of the controllers pertaining to that section. Individual key shall be programmed to call a
particular controller. The top key shall be programmed to call the section traffic controller.
The section traffic controller shall be able to give ring to the way station control telephone for
ASM (Assistant Station master) even if this phone is busy in conversation or not properly
restored to "On Hook" condition. The ASM's phone shall show the caller ID of the second
caller. On getting this audio visual indication, ASM would be able to take section controller's
call.
The control phone at a way station for ASM shall be able to receive call from any of the
controller pertaining to that section. However, the incoming call from section traffic controller
to ASM's telephone shall generate distinct ring tone.
The system shall provide, at control office, both internal dedicated recording devices and an
interface (through a gateway) to connect an external analog multi-channel voice logger as
per RDSO specification RDSO/SPN/TC/38-02 with latest revision/ amendments.
12.8 Communication Protocol: The communication server shall support SIP 2.0 as per RFC
3261 and its extensions as per latest relevant RFCs or it shall support both SIP 2.0 and H.323.
The end points shall support either SIP or H.323 as detailed against these individual items in the
specification.
12.9 The IP phones in this specification shall include both SIP based and H.323 based IP
telephones unless specifically mentioned otherwise.
12.10 Any reference to ASM's way station control telephone shall include both IP telephone
and console. Reference to button shall include soft button also in case of touch screen panel
based solutions.
12.11 The equipment hardware and software shall take care of changes in system time caused
by events such as leap year etc. and shall not affect system working.
12.12 There shall be uniform distribution of time for all elements (servers and end points) from
a single source through NTP v 4.1.2 (RFC 1305). All the elements shall have NTP protocol
support. The timing and date information shall be retained even if the power supply to the
element is cutoff. For this NTP server, with GPS receiver along with external antenna and
connecting RF cable shall be used along with the TCCS.
12.13 The TCCS is expected to work continuously round the clock with high availability.
Therefore all the components shall be capable of intensive 24x7 operations.
12.14 The TCCS shall have a centralized Network management system (NMS). The
system shall provide remote configuration and real-time performance monitoring.
Easy replacement of IP phones wherein the configuration details are stored at centralized
location and uploaded when these devices are replaced.
The end point shall provide QoS markings at layer 2 and layer 3 to minimize delays in LAN
and WAN.
Voice logger shall notify events like records storage capacity, recording activated or
not, switch over to back-up server etc. in the form of SMS or email.
Support for wideband codec is provided on controller's console and ASM's IP phone to
provide good quality voice if sufficient WAN bandwidth is available.
Features like Voice activity detection, comfort-noise generation, Echo cancellation, error
concealment, adaptive Jitter Compensation are provided for acceptable voice quality and
efficient utilization of bandwidth.
12.16 Security:
a) There shall be separate VLAN for TCCS system (subject to VLAN capable switches).
b) End to end signaling encryption shall be provided using TLS as per RFC 5246 or as per IP
Sec/ESP Transport mode using AES 128 bit. However, this is not applicable for emergency
Gateway. All IP telephones shall be authenticated by TCCS server with username and
password to register/ communicate within the system. These username and password shall
be provisioned centrally.
c) Any PC connected to second Ethernet port of the IP telephones shall not be able to send
data traffic to the voice VLAN for TCCS.
d) The configuration shall be possible only from centralized location or through maintenance
portable terminal running EMS/NMS software. Any change in configuration shall be logged
with date and time stamp.
IRISET 124 TC6 - Train Traffic Control
VOIP based Train Control Comm. System
e) Call server shall have following protocol support for secure configuration:
1. SSHv2 for secure sessions, and
2. SSLv2/v3 for secure HTTP session
f) The communication Server should deny any intruders to access the system using false
identity. It shall have Syslog file for intrusion management and it shall keep records or logs
regarding the following:
1. Connection (who is connected and at what time)
2. Unauthorized attempts to enter the system
3. History of system commands
g) The communication server shall allow communication only with trusted hosts like IP phones,
gateways, NMS stations etc. based on ACL permitting only required applications on these
hosts.
h) The entire user specific configuration on the phone set shall be stored centrally and restored
if there is reset power down or set replacement.
i) The vendor road map for upgrading TCCS from IPv4 to IPv6 shall be available.
Objective:
1. Significant impedance mismatch degrades voice quality due to the connecting of way station
equipments to the same point. ( )
2. Gateways shall be used for connecting TCCS with Railway Telephone exchanges,
emergency communication circuit and Analog control telephones. ( )
3. In VOIP based TCCS, IP phones shall be provided to way side station masters and other
users of control circuits. ( )
4. Remote configuration and real time performance monitoring of TCCS shall be done by
centralized ___________________________________.
5. The communication server shall deny any intruder to access TCCS using _______________.
6. Since VOIP is internationally accepted technology, future improvement in the system shall
also benefit the TCCS. ( )
Subjective:
1. What are the advantages of VOIP based train control communication system when compared
to the existing system?
2. Write down the names of the components of VOIP based Train control communication
system and briefly explain its functional requirements.
3. Explain the security arrangement provided to VOIP based Train control communication
system.
CHAPTER-13
13.1 Total communication failure is said to have occurred between two block stations on a
single line or a double line section, when line clear cannot be obtained for running the train by
any one of the following means stated in the order of preference.
13.2 Rules and regulations for temporary single line working on double line section
during total interruption of communications:
13.3 Rules and regulations for working of trains during total interruption of
Communications on double line sections:
1. In the event of total interruption of communications occurring between two block stations on a
double line section.
3. The Station Master shall give T/C 602 (Authority for working of trains during total
interruption of communication on double line section) to the Loco Pilot of each train
which includes:
3.1. An authority to proceed without line clear,
3.2. A caution order restricting the speed to 25 KMPH over the straight and 10 KMPH when
approaching or passing any portion of the line where the view ahead is not clear due to
curve, obstruction, rain, fog or any other cause,
3.3. An authority to pass LSS in the ‘ON’ position.
4. In the event of a Loco Pilot approaching or passing any portion of the line where the view
ahead is not clear, a railway employee with hand signals must be sent in advance to guide
the further movement of train. A sharp look out ahead should be kept and the engine whistle
freely used.
5. No train shall be allowed to enter the block section until there is a clear interval of 30 minutes
between the train about to leave and the train which has immediately preceded.
6. The Guard shall keep a sharp look out in the rear and be prepared to exhibit a stop hand
signal to prevent the approach of a train from the rear and to protect it if necessary.
7. When a train is stopped in the block section, the Guard shall immediately exhibit a stop hand
signal towards the rear and check up that the tail board or the tail lamp is correctly exhibited.
If the stoppage is on account of accident, failure, obstruction or other exceptional cause and
the train cannot proceed, the Loco Pilot shall sound the prescribed code of whistle to apprise
the Guard of the fact, whereupon the Guard shall protect the train by placing one detonator
at 250 metres from the train on the way out and 2 detonators, 10 metres apart, at 500 metres
from the train, irrespective of the gauge. In the absence of the Guard, the duty of protecting
the train shall devolve on the Loco Pilot.
8. No train shall be backed. In exceptional circumstances when it may be unavoidable to back a
train, the train shall be backed only after providing protection by placing one detonator at 250
metres and two detonators, 10 metres apart, at 500 metres in rear of the point upto which the
train is to be backed.
9. When approaching the station ahead, the Loco Pilot must bring his train to a stop outside the
FSS and sound continuous whistle (or any other code prescribed by special instruction).
10. The Loco Pilots of all trains shall make over the T/C 602 (Authority for working of trains
during total interruption of communication on double line section) to the Station
Master of the station at the other end of the affected section.
11. A record of all trains passed over the block section on T/C 602 (Authority for working of
trains during total interruption of communication on double line section) during the
course of total interruption of communications, shall be maintained in the TSR at both the
stations concerned.
12. Trains must continue to work on this system until one of the means of communications,
mentioned in para 12.1 above, is restored by the competent authority.
13. As soon as any one of the means of communications has been restored, the Station Master
must send a message to the Station Master at the other end of the section on the
prescribed form T/I 602 (Message on restoration by any one of the communication).
14. Thereafter intimation about this shall be given to Section controller also, on controlled
sections, if communications with the Section Controller has also got restored and normal
working resumed.
13.4 Rules and regulations for working of trains during total interruption of
communications on single line section:
1. The Station Master who has a train to dispatch through the affected block section shall open
communication by establishing contact with the Station Master of the block station at the
other end of the affected block section by sending an engine or self propelled vehicle or any
other vehicle enumerated below, in the order of preference laid down.
1.1. Light engine.
1.2. Train engine, after it is detached from the train by the Loco Pilot on instructions from the
Station Master on duty.
1.3. Motor trolley/Tower wagon duly accompanied by a Guard or by a Station Master other
than the Station Master on duty.
1.4. Trolley/Cycle trolley /Moped trolley duly accompanied by a Guard or by a Station Master
other than the Station Master on duty.
1.5. Diesel Car/Rail Motor Car/EMU Rake etc., after ensuring that all passengers have
detrained.
2. T/B 602 (Authority for opening communication during total interruption of
communication on Single Line Section) for only one train, if to be dispatched; or T/E 602
(Line clear enquiry message asking Line Clear for dispatch trains during total failure of
communication on single line section) - for more than one train, if to be dispatched, along
with T/B 602 (Authority for opening communication during total interruption of communication
on Single Line Section) shall be sent through the Loco pilot/ Motorman/Guard/Station Master
going to open communications.
3. After an engine is dispatched to the next station to open communications with LC enquiry
message and CLC messages for the return journey of the engine shall be allowed to leave
the station and proceed in the same direction until the engine returns.
4. The engine proceeding on T/B 602 shall switch on the flasher light and dim the head light and
shall proceed at a speed not exceeding 15 KMPH by day when the view is clear and 10
KMPH during night or when the view is obstructed.
5. On the return journey, the engine either light or attached to a train may run at booked speed
observing speed limits in the Working Time Table and other relevant rules.
6. On arrival at the station, T/F 602 shall be handed over to the Station Master who shall
prepare T/G 602 or T/H 602 (Conditional Line Clear Ticket) for the waiting train.
7. Trains must continue to work on this system until any one of the means of communications
mentioned in para 12.1 is restored by the competent authority.
8. As soon as any one of the means of communications has been restored, the Station Master
must send a message to the Station Master at the other end of the section on the prescribed
form T/I 602.
9. Thereafter intimation about this shall be given to section controller on controlled sections.
Subjective:
1. When it is said that Total communication failure have occurred and on basis of which line
clear cannot be issued for running the train in the block section.
2. Write down the Rules and Regulations to be followed on single line and double line sections
during total interruption of communications.
ANNEXURE-I
RDSO Specifications for Different Telecommunication Items
OFC Cable
S. No. Name of Telecom Item Specn./ [Link].
24 Fiber Armoured Optic Fiber Cable IRS TC: 55/2006 Rev-1 Amd.
32
1.1
Fibre Distribution Management System RDSO/SPN/TC/037/2000 (Ver. 3)
33
Amdt.-1
Fibre Distribution Management System for Composite RDSO/SPN/TC/071/2008
34
(Optical and Quad ) Underground Armoured Cable (Rev. 1.0) Amdt.-1
VHF, UHF & Microwave
35 2MB Digital UHF Equipment. IRS TC 64-94
36 (34+2)MB 7 GHz Digital Microwave Antennas. IRS TC 66-94
37 3M dia., 7GHz Microwave Antenna. IRS TC 67-94
38 Dehydrator System for Microwave Link. IRS TC 13-2000
Code of practice for protection of Radio relay station
39 IRS TC 39-86
against lighting.
Minimum performance requirements for long system
40 IRS TC 10-73
for 120 Channels on Indian Railways.
Overhead Item
Insulator Light Weight Unbreakable Polycarbonate IRS TC: 32/2007 Amd-1
41
ANNEXURE-II