Operation manual RPR-2

M-RPR2_rev.02_E

Translation of the original instructions

 RPR-2

COET S.p.A.
Via Civesio, 12
20097 San Donato Milanese (MI)
Italia
Tel +39 02 842934
email coet@[Link]

M-RPR2_rev.02_E

29/03/2021

Copyright COET S.p.A.

No part of this publication may be reproduced, altered, transcribed or translated in any language without the
previous written consent of COET S.p.A.
Revision traceability

Manual code - Revision Date Description Revision

M-RPR-2_rev.00_E 26/06/2017 Emission

M-RPR-2_rev.01_E 18/04/2018 Cop.

M-RPR-2_rev.02_E 29/03/2021 Cap.2 (error)

INDICE GENERALE
GENERAL RULES .................................................................................................................... 1
0.1 Storage and Transportation ....................................................................................................................... 1
0.2 Installation ................................................................................................................................................... 1
0.3 Electrical Connections ............................................................................................................................... 1
0.4 Input Quantities and Auxiliary Power ....................................................................................................... 1
0.5 Output Loads............................................................................................................................................... 1
0.6 Grounding.................................................................................................................................................... 1
0.7 Setting and Calibration............................................................................................................................... 1
0.8 Safety Devices............................................................................................................................................. 1
0.9 Handling....................................................................................................................................................... 1
0.10 Maintenance and Use ............................................................................................................................... 1
0.11 Faults and Repairs .................................................................................................................................... 1

CAP. 1 GENERAL FEATURES ................................................................................................. 2

1.1 Electrical characteristics............................................................................................................................ 2

CAP. 2 RELAY MANAGEMENT................................................................................................ 3

CAP. 3 MODBUS COMMUNICATION PROTOCOL ................................................................. 5

3.1 Main communication port of the base ...................................................................................................... 6

CAP. 4 MAINTENANCE............................................................................................................. 7

CAP. 5 INDUSTRIAL FREQUENCY INSULATION TEST......................................................... 8

CAP. 6 WIRING DIAGRAM........................................................................................................ 9

CAP. 7 OVERALL DIMENSIONS (MM)..................................................................................... 10

CAP. 8 ELECTRICAL SPECIFICATIONS ................................................................................. 11

DEVICE DISPOSAL .......................................................................................................................................... 12
Types of material used and how to dispose of them.................................................................................... 12

II
II
 GENERAL RULES
Always refer to the specific product description and the manufacturer's instructions.
Observe the following warnings.

0.1 Storage and Transportation

The environmental conditions listed in the catalog or dictated by the applicable IEC standards must always be observed

0.2 Installation
Installation must be performed in accordance with the operating conditions established by the manufacturer and the appli-
cable IEC standards.

0.3 Electrical Connections

These must be carried out strictly according to the wiring diagrams supplied with the product, its features and in compli-
ance with applicable regulations, paying particular attention to operator safety.

0.4 Input Quantities and Auxiliary Power

Carefully check that the input value and the power supply voltage is correct and within the permissible variation limits.

0.5 Output Loads

These must be compatible with the performance declared by the manufacturer

0.6 Grounding
Carefully check efficiency where appropriate.

0.7 Setting and Calibration

Carefully check the proper setting of various functions according to the configuration of the protected system, the safety
provisions and any co-ordination with other devices.

0.8 Safety Devices

Carefully check that all protections are correctly mounted, apply suitable seals where required and periodically check their
integrity.

0.9 Handling
Although all the best protection techniques have been used in designing the electronic circuits of the relays, the electronic
components and semiconductors mounted on the modules could be seriously damaged by electrostatic discharge that
may occur during any handling. The damage may not be immediately visible, but the reliability and durability of the product
might be reduced as a result thereof. The electronic circuits are completely safe against electrostatic discharge when they
are housed in their casing. Swapping the modules without due caution automatically exposes them to risk of damage.

0.10 Maintenance and Use

Refer to the manufacturer's instructions; maintenance should be carried out by qualified personnel and in strict accor-
dance with safety regulations.

0.11 Faults and Repairs

Internal calibrations and components should not be altered or replaced.
For repairs, contact the manufacturer or its authorized dealer.
Failure to follow the rules and instructions above releases the manufacturer from any liability.

1
CAP. 1 GENERAL FEATURES
The "RPR-2" relay receives the measurement by optical fiber
through the "TIM" transducer which allows the precise mea-
surement of current and voltage. The operation of the tripping
thresholds can be programmed.

RPR-2 relay

The relay is provided with:

— 2 programmable output relays
— 1 diagnostic relay normally energized
— 2 analog output 0…20 mA or 4...20 mA
— 1 RS 485 with MODBUS protocol
The protection function are :
— Inverse current
— Maximum or minimum voltage
The connections must be made in accordance to the connection diagrams shown on the side of the casing. Check that the
input values are the same as reported on the wiring diagram and on the test certificate.

1.1 Electrical characteristics

Auxiliary power supply 110 - 132 Vcc

Input optical fiber from TIM device

Display 2 display 7 segment 4 digit and 4 led

di stato dei relè

Display range 9999 V for voltage ; - 9.99 kA to 9999

A for current

Measure accuracy The input signal is digital , the accura-

cy is due to TIM transducer

Analog output accuracy 0.2 % from - 10 ° C to + 50 °C

Output contacts 2 A @ 230 Vca ; 2 A @ 30 Vcc

Dielectric test 2500 Vac

Fiber optic connection type ST

Screw terminal block 2.5 mmq

2
CAP. 2 RELAY MANAGEMENT
The local programming takes place by means of the keys on
the front of the device or using a laptop connected to the
RS485 serial port on the back of the relay. In normal operation,
the display 2 the operator interface, display respectively the 1 2
values of voltage and current. .

Press Prog (1) to access the programming. Pressing further the key Prog in any programming menu you are, you leave
the programming mode and return to the display.
The + (2) and - (3)keys allow you to move within the different stages of programming or increment and decrement the val-
ue you want to set.
Programming Phases, + button
Below the different stages of programming as well as presenting to the press + button:
Display Description

ASS1 (nul ; U S = V > ; U I = V < ; I1 S = I1 > ; I2 S = I2 relay 1 function association

>) • NUL-is not associated with function
• V-> is associated with the maximum voltage protection
• V <-is associated with the minimum voltage protection
• I1-> is associated to reverse current protection
• I2-> is associated to reverse current protection

POL1 (n = normal; I = polarity reversed) • relay 1 polarity (normal energized/deenergized)

dIS1 (dIS = disabled ; en = enabled) • relay 1 alarm threshold

ALL1 (value from 50 a 500 A) • relay 1 alarm threshold

rII1 (value from 1 a 500) (*) • relay 1 tripping delay

rIR1 (value from 1 a 1000) (*) • relay 1 release delay

rAP1 (value from 70 a 97 expressed in %) • relay 1 release ratio

ASS2 (nul ; U S = V > ; U I = V < ; I1 S = I1 > ; I2 S = I2 relay 2 function association

>) • NUL-is not associated with function
• V-> is associated with the maximum voltage protection
• V <-is associated with the minimum voltage protection
• I1-> is associated to reverse current protection
• I2-> is associated to reverse current protection

POL2 (n = normal; I = polarity reversed) • relay 2 polarity (normal energized/deenergized)

dIS2 (dIS = disabled ; en = enabled) • enable relay2

ALL2 (value from 50 to 500 A) • relay 2 alarm 2 threshold

rII2 (value from 1 to 500 A) (*) • relay 2 tripping relay

rIR2 (value from 1 to1000 A) (*) • relay 2 release delay

rAP2 (value from 70 to 97 expressed in %) • relay 2 release ratio

Cn U (value) • V ratio constant

Cn I (value) • I ratio constant

(*) refers to 10 milliseconds, then the value 1 is actually 10 milliseconds, 500 value is 5 seconds.
Note: the 3 leds (if switched on) indicate the activation of V, I1, I2. 1 diagnostic LEDs (if off) indicates abnormality.

3
 Error codes
If it is detected an anomaly, the protection remains always operative, but the display show err associated with one of the
following codes:

1 • Lack of internal communication of the relay

2 • low voltage side micro controller (TIM) reset

3 • high voltage side micro controller (TIM) reset

4 • shunt open

5 • no fiber optic communication

6 • at least 1 incorrect parameter programmed and reinitialized to the default value

4
CAP. 3 MODBUS COMMUNICATION PROTOCOL
Modbus RTU a 9600 baud , 8 , N , 1 ( modbus adress = 0x01 )
Registers Description

0x0000 • software version

0x0001 • hardware version

0x0005 System State:

• bit 0 = not used
• bit 1 = micro BT in reset (1)
• bit 2 = micro current AT reset (1)
• bit 3 = not used
• bit 4 = shunt (1)
• bit 5 = NO Reception from optical fiber (1)
• 6 bits = at least 1 parameter in EEPROM wrong (1)
• bit 7 = enabled protection (1)
• bits 6:15 = not used

0x0006 Relay status

• bit 0 = relay 1 (0 = off, 1 = on)
• bit 1 = relay 2
• bit 2: 7 = not used
• 8 bit = relay DIAGNOSTICS
• bits 9:15 = not used

0x0010 / 0x0011 • K conv. (floating voltage Intel notation (byte lsb ... ...
msb bytes) (default = 1.5)

0x0012 / 0x0013 • K conv. (floating) (default = 1.2348)

0x0020 / 0x0021 • Voltage protection value (see floating) (default =

3900)

0x0022 / 0x0023 • debounce value intervention (0.01 seconds) (default

= 10)

0x0024 / 0x0025 • debounce value release (0.01 seconds) (default = 10)

0x0026 / 0x0027 • release ratio (percentage of value protection) (default

= 90)

0x0028 / 0x0029 • pro value teione < Voltage (see floating) (default =
2200)

0x002A / 0x002B • debounce value intervention (0.01 seconds) (default

= 10)

0x002C / 0x002D • debou value nce release (0.01 seconds) (default =

10)

0x002E / 0x002F • release report (percentuale protection value) (default

= 110)

0x0030 / 0x0031 • security value 1 > Current (floating) (default = 2000)

0x0032 / 0x0033 • value of 0.0 gives debounce (1 seconds) (default =

10)

0x0034 / 0x0035 • debounce value release (0.01 seconds) (default = 10)

0x0036 / 0x0037 • release report (percentuale protection value) (default

= 90)

0x0038 / 0x0039 • Current protection value > 2 (Floating) (default =

3000)

0x003A / 0x003B • debounce value intervention (0.01 seconds) (default

= 10)

0x003C / 0x003D • debounce value release (0.01 seconds) (default = 10)

5
 Registers Description

0x003E / 0x003F • release ratio (percentage of value) (default = 90)

0x0060 / 0x0061 • measured voltage (floating)

0x0062 / 0x0063 • current measured (floating)

0x0070/0x0071 1 relay protection Association

• 0 = no Association (float) (default = 7)
• 1 = V max protection
• 2 = V min protection
• 3 = I1 max protection
• 4 = I2 max protection

0x0072/0x0073 • association relay protection 2 (default = 2)

0x0080/0x0081 polarity relays

• bit 0 = relay 1 (0 = normal, 1 = reversed) (float) (de-
fault = 0)
• 1 bit = 2 relay (default = 0)
• bits 2:15 = not used

0x0082/0x0083 Disabling single/abilitazione protection

• bit 0 = relay 1 (0 = disable 1 = ability.) (float) (default
= 1)
• bit 1 = relay 2 (0 = disable 1 = ability.) (float) (default
= 1)
• bits 2:15 = not used

3.1 Main communication port of the base

This port is accessible from the two terminals.
It is used to connect up to 31 devices on a RS485 serial bus line with Modbus RTU to the central supervisory system
(SCADA, DCS etc.).
The serial bus must be made with a shielded and twisted pair connecting the different units in parallel (Multi Drop). The
configuration is selectable:

ModbusAddress 1....255

Baud Rate 9600 bps

Start bit 1

Data bit 8

Parity None

Stop 1

6
CAP. 4 MAINTENANCE
There is no expected maintenance. In case of malfunction, call customer service or an authorized dealer with the machine
serial number shown on the special label on the outside of the relay.

7
CAP. 5 INDUSTRIAL FREQUENCY INSULATION TEST
All relays are tested individually in accordance with insulation standard IEC60255-5 at 2 kV, 50 Hz 1min.
The repetition of this test is not recommended as it involves unnecessarily dielectrics. In any case, serial port and digital
input circuits that are connected permanently to ground during testing are excluded from such tests. When the devices are
mounted in a cabinet, they must be subject to insulation testing. Please note that any discharges from other parts of the
control panel may severely damage relays or cause damage to electronic components that may not be immediately obvi-
ous.

8
CAP. 6 WIRING DIAGRAM

9
CAP. 7 OVERALL DIMENSIONS (MM)

L 136 mm

Dimension DIMA
H 66mm

Maximum depth 75 mm

10
CAP. 8 ELECTRICAL SPECIFICATIONS

11
 DEVICE DISPOSAL
When COET devices reache the end of their life they must be disposed of in compliance to the laws in force related to
waste and respect of the environment.
COET systems are realized using various types of materials which when disposed of have to be separated and disposed
using the diversified disposal process.
For each group of material the following list with the identification code for the European Disposal Codes (C. E. R.).

Types of material used and how to dispose of them

The following list specifies all the possible material used to make up the COET devices.
Metallic parts (~ 85%)
— iron, steel: CER 17 04 05
— alluminium: CER 17 04 02
— copper, bronze, brass: CER 17 04 01
Non metallic parts (~ 10 %)
— plastic: CER 17 02 03
— rubber insulation: CER 17 06 04
— plexiglas: CER 07 02 13
— fiberglass: CER 17 06 04
Electric and electronic parts ( < 5%)
Ref.: Directive 2002/96/CE related to electric and electronic components - RAEE.
— video HCD: CER 16 02 13
— electronic boards: CER 16 02 16
— neon: CER 20 01 21
— wiring: CER 17 04 11
Oils and grease (< 0.01 %)
grease: CER 12 01 12

12
COET S.p.A.-
Via Civesio, 12 - 20097 San Donato Milanese (MI)
Italia
Tel +39 02 842934
email coet@[Link]

[Link]