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Fruit Reception and Juice Extraction Process

The fruit reception process involves unloading fruits from trucks onto a conveyor belt. Fruits are prewashed to remove surface dirt and pesticides before being destemmed. Staff manually inspect fruits and samples are taken from each truck for quality analysis. Sound fruits are sent to storage bins while damaged fruits are removed. Fruits of different sizes are sorted and sent to appropriately sized extractors to maximize juice yield during the extraction process.

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0% found this document useful (0 votes)
25 views4 pages

Fruit Reception and Juice Extraction Process

The fruit reception process involves unloading fruits from trucks onto a conveyor belt. Fruits are prewashed to remove surface dirt and pesticides before being destemmed. Staff manually inspect fruits and samples are taken from each truck for quality analysis. Sound fruits are sent to storage bins while damaged fruits are removed. Fruits of different sizes are sorted and sent to appropriately sized extractors to maximize juice yield during the extraction process.

Uploaded by

Hdjsns khoo
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Fruit reception

The very first step of the production process is fruit reception. Fruit reception area collects
fruits that are delivered and discharge from the trucks. Fruits are unloaded onto a specially
designed tipping ramp. Fruits roll off from the truck through the ramp and land on the
conveyor. Fruits are then being sent to the prewash station. This step also prewashes fruits to
clean the immediate surface dirt and pesticide residue before any leaves and stems still
attached are removed. Fruits will go through the roller conveyor of the destemming to allow
leaves and twigs to fall through the conveyor bed. After prewashing, staffs will remove any
unsuitable fruit by manual inspection. A sample of fruit will be taken from each truck for
analysis of juice yield, color, acidity, and degrees of Brix. The sampling process provides the
processor an indication of fruit ripeness. This allows the factory to label, tag, and identify
every load of fruit. This makes the factory possible to choose and select the most suitable
fruit from different source for blending during the extraction process to attain the desired
quality of final product. Sound fruit is sent to the storage bins. Fruits are drawn from the
storage bins into the surge bin. This is the place where fruits from other storage bins may be
combined. Fruits are thoroughly washed immediately before the extraction process. The wash
water may contain low percentage of disinfectant to minimize the microbial presence on the
fruit surface. Fruits are then passes over a series of grading tables for visual inspection. At
this stage, any damaged fruit is removed and conveyed to the feed mil.

Extraction

After arriving fruit reception, fruit is ready for extraction. During this process, fruit juice is
squeezed or reamed out of either whole or halved oranges by using mechanical pressure. The
primary aim of the juice extraction process is to extract optimum fruit juice from the fruit
while avoiding oil and other fruit components from entering the juice. These incidents may
cause bitterness in taste or unwanted defects during subsequent process. After fruit is being
thoroughly washed and graded, it is ready for the extraction process. Since there are various
types of extractors for different sizes of fruits, raw fruit mush be sorted according to its size
in order to optimize each extractor performance.
Fruit sizing

This process grades fruit into different streams according to fruit diameter. Fruit will go
through a sizing table that is made up of a series of rotating roller. The distance between the
roller is preset, and the gap gets bigger as the fruit travels over the table. The smallest fruits
drop onto the conveyor that brings them to an extractor set for their size range. As the gap
getting bigger, lager fruit will pass through the rollers and being sent to their extractors set.
Before fruit is being extracted, the fruit is separated according to its size into different
streams or lanes after final washing and inspection. Individual fruits are being sent to the
most suitable extractor so as to achieve optimum juice yield. This step will have various
extractor as the extraction operation determine the juice yield and quality. Therefore, using
the correct setting of extractor is very crucial in this process.

Clarification

After the extraction process, fruit juice will be separated into two production line, which are
FC (concentrated fruit juice) and NFC (not-from-concentrated fruit juice). FC is the
traditional fresh juice. After the juice extracted from the juice extractor, it goes to dehydrated
and sterilize process, and finally added with water to become fresh juice. FC juice in the
market is generally added with edible essence, sugar, and other add additives to strengthen
the taste. On the other hand, NFC juice is made up of only pure fruit juice without any other
ingredient.

From-concentrate juice

The juice goes to the evaporator from the blending tanks after clarification. Within the
evaporator circuit, the juice is first pre-heated and keep at pasteurization temperature. After
that, the juice is passed through the evaporation stages of the process, the concentration is up
to 66 degrees of Brix. This process is crucial as it can flash off volatile flavor components.

Not-from-concentrate juice

Another alternative to concentrate production is to process as an NFC product. Fruit juice is


clarified and pasteurized before storage. This type of fruit juice is stored in frozen condition,
it may be stored up to a year.

After clarification, processed fruit juice will be packed and sent for distribution
Recommendation
The process strategy recommended for the plant is process focus strategy. Business
procedures assist organizations in achieving their own goals so that management can assess
and realign as market conditions, consumer demands, product developments, and business
strategies change. Due to evolving legislation, increased global rivalry, and saturated
markets, the generally unfixed character of business necessitates new growth. Without a
process-focused company, staff members waste time and money putting out fires, missing out
on opportunities, and generally being ineffective. The focus of a successful firm is on its
consumers, and in order to do so, management must be actively involved in and committed to
enhancing both staff and all operational procedures. Instead of only giving lower-level
managers the responsibility for training, senior management must be involved. Senior
representatives should have a clear understanding of the company's goals and priorities, pay
close attention to these processes, and provide guidance and mentoring to each lower level of
management. Leaders must be organized and possess a clear vision. Businesses require a
mission statement so they can pinpoint their primary procedures. Review the core principles
and operating procedures of the world's most prosperous businesses. It changes as the
business grows, and a plan is in place at every stage. Development is a necessary phase
before deployment and implementation of the strategy, which comes with it. Senior leaders
actively participate in this process to track advancements, spot issues, put in place new
procedures, and develop fresh chances to improve the plan.

Common questions

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A company's mission statement influences its process-focused business strategy by providing a clear vision of its goals and priorities, which guides the development and refinement of core business processes. It ensures that strategies align with the organization's fundamental values and objectives, facilitating coherent decision-making and consistent communication across all levels of management and staff. This alignment fosters stakeholder buy-in and organizational cohesion, enhancing effectiveness and growth potential .

The clarification process for concentrated juice (FC) includes dehydration and the addition of water, edible essence, sugar, and additives after extraction to enhance taste, which can alter its natural flavor profile. In contrast, not-from-concentrate juice (NFC) involves simply clarifying and pasteurizing the pure fruit juice before storage, preserving its natural taste and quality. These differences imply that NFC juice retains more of the raw fruit characteristics and freshness, whereas FC juice might appeal to consumers desiring a more consistent and intensified flavor .

Visual inspection of fruit before extraction is important because it ensures that only high-quality, undamaged fruits proceed to the extraction process. This step removes any fruit that may compromise the flavor, safety, or texture of the juice, thereby maintaining the overall quality and standard of the final product. Additionally, it helps reduce waste by preventing unsuitable fruits from entering further production stages, which could otherwise result in inferior juice quality .

The use of an evaporator in from-concentrate juice production impacts composition by heating the juice to pasteurization temperature followed by evaporation stages, which increases the Brix level to 66 degrees. This process removes water and certain volatile flavor components, which can alter the original taste of the fruit juice. The concentrative approach facilitates longer storage and transportation, potentially affecting natural flavor retention compared to fresh juices .

Fruit separation by size affects the efficiency and quality of juice production by ensuring that each piece of fruit is processed by an extractor suitable for its size. This classification minimizes processing time and maximizes juice yield, as each extractor can perform optimally without being overloaded or underutilized. Moreover, this precision in matching fruit size with extractor settings enhances the final juice quality by reducing the risk of mixed processing outcomes and ensuring uniformity in juice properties .

When setting the fruit extractors during juice production, considerations include the size and grade of the fruit, the specific extractor requirements for maximizing juice yield, and the desired quality of the juice. Correct settings ensure that the extractors operate efficiently, avoiding the inclusion of unwanted components that could lead to taste defects. Proper setting also prevents machinery strain, promoting longevity and consistent productivity in the manufacturing process .

Senior management plays a crucial role in implementing a process-focused strategy by actively participating in and overseeing the development, tracking, and enhancement of business procedures. They ensure that operations align with company goals, provide training and mentorship to lower-level managers, and foster a culture of continuous improvement. Their involvement is pivotal in quickly responding to business challenges, such as legislative changes, market competition, and shifting consumer demands, ultimately driving strategic growth and operational efficiency .

Fruit sizing is crucial for optimizing the juice extraction process because it ensures that each fruit is directed to an extractor preset to handle fruits of its specific size range. This method prevents mechanical errors and maximizes juice yield by using machinery suitably adjusted for different fruit dimensions, thus optimizing extractor performance. Proper fruit sizing also aids in efficiently achieving desired juice quality since the extractors work more effectively when matched with appropriately sized fruits .

The sampling process during fruit reception is significant as it provides the processor with vital information regarding the fruit's juice yield, color, acidity, and degrees of Brix. This data is crucial for assessing the fruit's ripeness and determining its suitability for blending during the extraction process. By analyzing these characteristics, the factory can identify and select the most suitable fruit from various sources to achieve the desired quality of the final product .

A process-focused strategy benefits an organization by enabling it to adapt efficiently to changing market conditions, legislation, and consumer demands. By emphasizing systematic business procedures, companies can streamline operations, reduce waste, and seize new opportunities. Senior management's active involvement ensures alignment of staff activities with the company's goals and fosters continuous improvement, increasing the organization's capacity to innovate and grow in dynamic market environments .

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