VESHIWAA AR COM
RCE ECO
EcOcoLL
BKLKDT-387101
CCREDIrED T"B+68DE i
2021-22
PROJECT ON INDUSTRIAL VISIT
www. D
SUE
2a:i1:2a
B. CO
SUBELIEnt euap 0pent
PROJECI UDER
[Link]
FSPpSpprspESSS
Post Box No: 59
Exam centre No: 6205
08354:220229(Q)
Fax: 08354-221712
Mob:9448302144
BASAVESHWAR COMMERCE COLLEGE,
[Link]'s
(Dist BAGALKOT) BAGALKOT- 587101
Dr. Jagannath.V. Chavan (KARNATAKA STATE)
NAAC B+
(MA., [Link].,Ph.d.,S.L.E.T) [Link]:-BCCB / 20
Principal
Date: 22/12/202
Email: bwscommerce@[Link]
To,
General Manager
Sai Priya Sugar Ltd
Tq-Badami. Dist- Bagalkot-5871001
Respected Sir/Madam,
Following are the students of our college studying in [Link] third semester and
they are Interested to do Project in your Company. We are requesting you to
provide necessary information for improving knowledge of the students. This
project is only for study purpose.
Following is the list of students
[Link] Name of the Students
01 [Link]
02 [Link]
03 [Link]
04 [Link]
0S ltan knarn Balag
Thanking You
Rrincipa
Basaveshwar Commerce Colleg
BAGALKOT
M . M. Hu dda)
REDIMI NOE 9P RO
COAUA
SAU 29AAHCS1562R2ZK CIN: U51229PN2001PLCI31630
GROPRODUuCrsunb
RUGESH R. NIRANI
CROUP [Link], Post: Kerakalmatti 587206 Dist. Bagalkot Karnataka State
No. SKSAPL/HRD/ADM/2021-22/ Date: 22/12/2021
To,
BASAVESHWAR COMMERCE COLLEGE
BAGALKOT
Dear Sir,
Sub: Permission for you Industrial Visit of your College student to our Unit.
Ref: Your letter dated: 20/12/2021.
With reference to the above, we are to inform you that, we are please
to permit your college 5 students proposing to visit our plant on 22 Dec.
2021. We give warm welcome to your college students who will visit our
Unit.
We will provide the necessary guidance and support in this regard.
Thanking you,
Product Ltd.,
For, Shri Kedarnath Sugar & Agro
UNIT HEAD
ROiceReE DiAl14N4ORachEalRLOusingSociety, Near Tapowan Kalamba, Kolhapur. MH 416012 India.
4aires fnx Correspondence: #S 904,9 Floor, World Trade Centre, Brigade gateway Campus,
/ 2 6 / 1 Dr. Raj Kumar Road, Malleshwaram West Bangalore 580055.
Dhona 080-23256500-50 Telefax: 080-23256050 E-mail: niranisugars@[Link]
ACKNOWNLEDGEMENT
I would Ilike to express my special thanks
of gratitude of my teacher Prof M .M
Huddar as well as our principal
[Link] who gave me
golden opportunity to do this wonderful
project, which also helped me in doing a
lot of Research and I came to know
about so many new things I am really
thankful to them.
Secondly I would also like to thank my
parents and friends who helped me lot in
finalizing this project within the limited
time frame.
[Link] Name of the
Students
01 Anilkumar S. Hiremath
02 Ajay C. Sagar
03 Basavaraj D. Ganiger
04 Basavaraj Kavalli
05 Kirankumar Balager
Date:-04/01/2022
Place- Bagalkot
TABLE OF CONTENNT
UNIT TOPICS Page
Number
01 INTRODUCTION
The Successful Story Of
Entrepreneur Murgesh R. Nirani. 01-02
About Group Of Industry
M.R.N. Group.
02 PROFILE
About Sugar Industry Shree
Kedaranath Sugar & Agro Product
LTD. 03-05
About Products Sugar & Its By
Products.
03 PRODUCTION PROCESS
Different Steps In Production. 06-11
04 ANALYSISS AND
INTERPRETATION
Interrogation Questions With 12- 15
Answers.
Problems Of Sugar Industry.
Controlling Equation.
05 CONCLUSION AND SUGGESTION 16
Murgesh R Niran
The Successful Story of
1 June 1963),is an Indian entrepreneur and
[Link] Rudrappa Niranilborn
political serving as the Large and Medium industries of Karnataka from04 August
Minister of
[Link] is a third term Member of the Legislative Assembly{MLA) of Bilagi, [Link] was
Award for his Social work from KiMSD University of
Honored With Doctorate([Link])
Maharashtra in 05/12/2021.
Shri [Link] is visionary leader,engineer&corporate tycoon who began the
sugar unit to crush canes produced in his own agricultural [Link] went on
group with a
writing his success stories thereafter by starting nations first mini sugar plant namely Nirani
Sugars [Link] never looked back thereafter.
The same mini unit became Asias biggest sugar producing complex at a single site in
couple of [Link],MRN Group of industries have deelled into many verticals that
includes Agro based industries,Cement Factories,Credit& Banking Sectors,Educational
institutions, Construction and Automobiles amongst others.
The Founder of MRN (Nirani)Group,Shri Murgesh [Link] is equally active in the state
[Link] is Currently Member of the Legislative Assembly from Bilagi Constituency
representing Bharatiya Janata Party(BJP) He was a Minister of Large and Medium Scale
industries in the Karnataka State Government under Chief Minister ShriB.S Yeddyurappa.
REDM NOTE 9P
AJAY
MURUGESH R. NIRANI GROUP (M.R.N)
Established in 1995, MRN group is a successful business conglomerate wItn
headquartered presence at Mudhol, Karnataka. Under the visionary of founder
[Link] R. Nirani, the group has been striking the balance between reimagining and
advancing industrialization and improving people"'s lives not only across Karnataka state but
various parts of India. At MRN Group, we constantly work to make the future a reality by
staying connected to our roots of rich resources and combining integrity, creatiVity ana
smart innovation with the utmost consideration for our people, their families, the local
communities around us, our valued customers and the country at large.
We have been a prominent contributor to one of the iargest agro-commodity
bussinesses of India through our sugar manufacturing business with a capacity of 70,000
TCD. Proudly standing as the top piayers of the Indian Sugar industry, MRN Group stands
distinct from its presence in the sugar industry. MRN Group hjas transfigured itself towards
a smarter future that will provide the valuable raw materials our modern society will be
needing right from now. Sustainability has been a major driver in our business where we
advance that contributes to a thriving business where we advance that contributes to a
thriving business planet. In support, we have prioritised sustainable goals to ensure our
business is environmentally, socially amd economically sustainable. And we have taken the
foundation step by aligning our business goals with India's renewable energy mission.
In renewable enegy we exist with a Co Gen Plant of 260 MW, ENA and proudly
stand as the largest manufacturer of Ethanol in Ihdia with a capacity of 850 KLPD. With our
vigorous action plan and strong support to the National Biofuel Policy-2018 that envisages
an indicative target of 20% blending of ethanol in petrol by 2030 we have already seen
ourselves expanding in ethonal to 2400 KLPD by 2022 and scaling taller heights gradually.
REwNOE
INTRUDUCTION ABOUT SHREE KEDARANATH
SUGAR AND AGRo PROUDUCT LTD
Prouduct Ltd Has Seet Up An
Shree Kedaranath Sugar And Agro
Gaganbudihal Post
Intergratedand And Eco Friendly Project At Jalageri Plant
Badami Dist. Bagalakot Karnatak The Company Has 2500 Tcd
Kerekalamatti ,Tq.
600 Tcd Which
With Inbuilt Capacity 3500 Tcd With Provision For Expanation Upto
Cane Per Annum Latest
6.00 To 6.50 Lack M.T
Has Capability Of Crushing Distrubuted Coumputirezed
&
Static Precippitator (Esp)
Tecnhnology Like Electro
Of The Art Sugar Silo Systrem Which
Are Used For Boiler The State
System (Dcs) Auto
Is Augmented With Auto Weighing And
Facilitates Efficiant Cooling Of Sugar Refined
Provision Of Manufacturing Export Quility
Of Bags Tere Is Also
Stiching Sugar And Multi
Fermenation And Pressure -
Hiferm Gr-
Sugar The Mill Has A 60000 Lpd
To Manufacture 120 Lack Liters Rectified Spirit
Distiation Unit The Plant Has Capacity
(R. S.) Per Annum
Tech Details
Crushing Capacity:
6000 Tcd/Day Sugar
Production Capacity Distillery
50 Klpd &
Distillery Commissioning By 2022.
Proposed 150 Klpd
Capacity: 200 Kpld
Total Distillery
REDIM NOLP
A JAYV
Shri Kedaranath Sugar AND Agro
Products Limited Details
Cin U15421PN2001PLC016330
Date Of Incorporation 19Jul, 2001
>Status Strike off
>Company Category Company limited by shares
>Company Sub Non -
govt company
Category
Company Class Public
Business Activityy Manufacturing (food stuffs
Authorized Capital 35.0 lakhs
Paid-Up Capital % 5.0 lakhs
Registrar Office City Pune
Registered State Maharashtra
Registration Number 16330
Registration Date 19 Jul,2001
Listing Status Unlisted
REBMOE PRO
AJAY
introductionAbout Sugar and Sugarcane By Products
Sugar
RUM
Rum
Cane juice
ECO
Eco cardboard Eco plastic
The sugarcane plant offers a huge potential, not only as the sources of a very important
food but also a source of energy and valuable commercial products from fementation and chemical
synthesis. Sugarcane is considered as one of the best converts of solar energy into biomass and
Sugar.
and syrips),fiber (cellulose) ,fodder
Sugarcane isrich source of food ([Link]
a
green top,bagasse, molasses) fuel and chemicals (bagasse molasses and alchohal). During the
process of sugar production the main by-products of cane sugar industry are bagasse, molasses and
pressmud. The other co-products of less commercial value are green leaves, green tops,trash, boiler
and distillery.
ash and effluents generated by sugar industry
industries which are
based on sugarcane by diversification and
There are many other
of the sugar industry, instead of merely dependine an
utilization of co-products and by-products
production of sugar.
for integral
utilization or Sugarcane crop,its co-products and hu
Thus the effort should be
denetits from sugarcane
products to produce many value
added productsto dE andm croo
Tuel (bagasse) and fodder (ereen
At present,sugarcane is used as food (sugar) TIDer (GelnOSe,
information onthe economic importance and utilizatio of
ops,trash, molasses etc.) Crop. Brief
various by-products of sugarcane
in india .
RE2VUNE R
AUAY
Permission granted to enter the Industry
OO REDMI NOTE9 PRO
CO AJAY
SUGARINDUSTRY
SUGAR INDUSIRY
SPORTATON ANE RECUNAL NEDOLA u NG TRAN
r *******" * * * *******
GASSE S1
MuO FLTRADOM
uK SUCAR HACNG
"
M I NOTE 9 PRO
REDIMINNOEOppO
Raw Sugar Production Processing
1. TipplerWeight Bridge
Firstly the sugar can brought by farmers out the sugar factory is properly
checked the weight by tippler weight bridge.
And the weight cane is separated by peeling bark and a fine cane only fine can,s are
sent to the crushing roilers
2. Crushing Roller
At this point the cane is well separated from the sourced milk here the milk
is very well.
is extracted by squeezing the cane
Around 6000 tones per day of sugarcane is squeezed in this industry.
REMI'NOT- 9 FRC
[Link] Bagasse are converted in to electrical energy.
In this industry, the wastage bagasse is converted in to electricity and uses the same
electricity in it's industry. And also the rest of the electricity is supplied to the power
corporation it is also one of the income source to the industry.
4. Heater Boils.
The juice is checked in the laboratory to make Sure the sugar content is there and sent
80" C.
o the heater boils. Here the juice is boiled at
AAV
[Link]
RPRO
the litter
The brewed juice is processed at this point to separate the soil content and
content. And this elements are converted to Bio-fertilizers this
is called as "alivher". This
and income source to
fertilizer can be used for all crops. This is also one of the by product
the Industry.
6. Pan section.
cyrestallization and Seperation 1Mins.
station and er
Pan section is included Evaporator
steam to t o r m syrup.
Ihe syrup then reaches +h
by the
porated out off the juice
vacuum pan.
DREDM NOI R
A
cuum Pan.
This vacuum pan has three pans called A.B.&C. When the B and C pan mix the siurr
he syrup sugar crystals are grown from syrup.
(SLURRY)
slurry is made by
mixing 4 Liters of alcohol and
three K.G. of sugar. And both
should be mixed at 24 Hours.
This 1 Liter of slurry produces 50
tones of sugar.
After sugar is separated from molasses by spinning in the centrifugals station.
stock feed and for ethanol production.
("A" Pan )
blasses used as
As well as the sugar is turned into pure sugar n A pan, the sugar is kept in one place
o dry.
[Link]&
REOMENOTE 9 PRO
REOMI NOTE 9 PRO
At this point the dried sugar is packed through digital machines. One bag is packed to
contain 50 K.G. of sugar.
Packing ability
8 Hours-2500 pack.
3 shift per day - 7500-8000 pack.
[Link].
Packed sugar bags are kept in a safe place where there is no accident. That safe olace
should be free from accident and no accident should occur in that safe place.
Ex-Fire accident, Robbery.
AAY
Controlling equations
1) C12tH22 011+ H20
2CsH1206
SUCROSE WATER INVERT SUGAR
342 18
360
1 0.05263 1.05263
2) C H12 Os 2C2H,OH +2CO2
INVERT SUGAR ETHYL ALCOHOL+ CORBON DIOXIDE
180 92+88
1 0.5111 +0.4889
1.05263 0.53978 +0.51462
OUTPUTTS
NO. INPUTS
0.511 kg equations
1) 1kg reducing sugar 298.23 lit by equation
463.68 kg reducing sugar
2)
259.46 lit actual (87%)
[Link] reducing sugar
3)
AUAYAUAY
INTERROGATION QUESTIONWITH ANSWERS
1. What is an
entrepreneur?
An entrepreneur is an individual who creates, launches and starts a new business,
usually in response to an unfulfilled market need. While exact definitions can
die
typically entrepreneurs are innovative self-starters who create full-time, profitable
and sustainable enterprises. Entrepreneurship can sometimes require large upfront
investments and an initial financial risk.
2. What inspired you to develop your idea?
Entrepreneurs are individuals who successfully transformed an idea from theory into
reality. Executing an idea can require confidence, commitment and determination.
Learning what motivated an entrepreneur to take action toward implementing their
idea can help you evaluate your own ideas, motivators and challenges.
3. How did you decide where to establish your company ?
Where you offer your products and services can have a large impact on your success.
Listen for their top considerations when deciding where to market their offerings
and they may reveal decision -making factors that influenced their success or
explain location aspects they wish they'd known sooner weather they market their
products remoteiy or in a physical store, you can learn a lot from their criteria and
use it to influence your own deciding factors.
4. What advice would you give to someone who is trying to become
an entrepreneur?
Established entrepreneurs likely have experience they can share that may help you
on your [Link] general questions like this can encourage your interviewee
to consider factors you might not think to ask them about. Try to use their response
as guidance for creating actionable steps you can apply to achieve your goals.
working on now?
S. What are you
The question can also reveal alloy about the entrepreneurial process some
constantly set new goals tor themselves. The goals they have now can
entrepreneurs
illustrate that entrepreneurship can de an unending procesS it can also prepare vou
may to look
forward to later in your own carrier
for some things you
REDM INOT 2R0
NNA
6. Workers in Industry -
520workers.
7. Salary to the workers
Office Peons-6,000 Rs
P.M.
Machine operators-20,000 Rs
Workers below the machine P.M.
operators - 10,000 Rs P.M
8. Accounts prepared on-
Accounting software S.A.P. ( Systems,
Applications & Products in Data Processing)
9. Financial Year of
Industry
April 1st to March 31st
10. Work on low raw materials supply-
Only Maintenance work ( Machine repairs,
washing etc)
11. Department Names
Engineering, Manufacturing, Electrical, Instrument, Cogen, H.R. Office, WTP,
Weigh
Bridge.
12. Management Team-
SL NO NAME DESIGNATION
1SANJITKUMAR R PRASAD DEPARTMENT
UNIT HEAD ADMIN MOB NO
DGM ADMIN 9740237745
IMAHAVEER GHODAKE ADMIN 9322983637
GURUPUTRA B. KAPPARAD D.G.M. (ENGG.) ENGINEERING9900559369
NIVRUTTI V. KSHIRASAGAR SR. MANAGER (ENGG.) ENGINEERING9741936415
SRANGANATH YADAHALLI GM(COGEN) CO-GEN. 8105470036
6 SUNIL A. KAMBALE
OY. MANAGER cO-GEN. 8762415441
MANAGER (ELETL) ELECTRICAL 8310931534
RAMESH S. KHOT A.G.M. (ELECT.) ELECTRICAL 9972954267
SHIVANAND K. HIREMATH D.G.M INSTRUMENT |INSTRUMENT 974104840o
9 NAVEEN MUDAKAVI_ DY MANAGER |UNSTRUMENT9741894675
1 0 RAJENDRA TAKKALAKI CHIEF CHEMIST PROCESS 9920274293
MHANTESHWAR M PATIL STORE MANAGER STORE 9845564906
11 R
J U N J U R A K O P P A ENVIRONMENT MANAGERETP 797240448
MALLAPPA
2 SHANKARBHANUDASZANJE WTP INCHARGE |WTP 8861230716|
9538281024
13 VEERANNA
ACHARY HR OFFICER
CIN 9740483143
1 4H V YADAWAD J RENGINEER
IT 8970452927
BASAVARAJ S
15 MATHAPATI
IT ASST SECURITY 6364068365
N A G A Y Y A G. SECURITY OFFICERR
16 KALAPPAGOL
S H V P P AN
11 8 RAMAPPA BHAJANTR
AJAY
PROBLEMS OFSUGARINDUSTRY
1. Uncertain Production Output
sugarcane has to
complete with several other food and cash crops like oil
coTL
seeds rice etc .This affects the supply of sugarcane to the mills and the production of sugar
also varies trom year causing fluctuating in prices leading to losses in times of excess
oroduction dueto low prices.
[Link] Yield Of Sugarcane
India yield per hectare is extremely low as compared to some of the major
sugarcane production countries of the world for example, India yield is only 64.5 tones/
hectors as compared to 90tonnes in java and 121 tones in Hawaii.
3. Short Crushing Season
Sugar production is a season industry with a short crushing season varying
normally from 4 to 7 months in a year.
4. High Production Cost
High cot of sugarcane inefficient technology, uneconomic process of
production and heavy excise duty result in high cost of manufacturing.
Most of the sugar milts in india are small size with a capacity of 1,000 to 1,500 tones per
day thus fail to take advantage of economies of scale
5. Government Policy And Control
Government and controlling sugar prices through various policy
interventions like export duty imposition of stock limit on sugar mills change in
meteorology rule etc., to balance supply demand mismatch.
But these controls have resulted in unremunerative sugar prices increasing arrears for
SUgar mills and dues to be paid Sugarcane farmers.
. Lowsugar recovery ratte
The average rate of recovery of sugar from sugarcane in India is less than ten D
per
cent which is quite low as compared to other major sugar Producing countries
REDIMI PR
CONCLUSION & SUGGESTIONS
In
based industry
Sugar Industry is the second largest
-
agro
particularly cooperative sugar factories
India. Sugar tactories, instrumental
building
buiaing
and other states have been
Karnataka
Karnataka
industrial base
in
strengthening
rural people and
confidence among more
sugar industry needs
globalization,
ruralIndia. In the era of modernization,
be given by way of
competitive edge which can
quality sugar
at
excellent
manufacturing
productivity, and level of
enhancing at every
management
It needs quality the hour is
to
competitive prices. The need of
performance.
e n h a n c e it's Most of
activity to unprofessional
people.
of
from clutches utilization plants. Project
Project
liberalize industry u t i l i z a t i o n plants.
byproduct
not have Ethanol,
units do should be
initiated.
the sugar molasses
and for
development
on
bagasses scope
based have
tremendous
with
blended
paper
projects allowed to be
alcohol, and Ethanol may
be
adjacent
10-50% installed
future project
in India. In generation
program
based povwer power.
Research
Bagasses need to
petrol. would
fulfill enhancing
cultivation,
factory
to each sugar
area
of
sugarcane
should be
in can price
undertaken Sugar
should be recovery.
given on
is to be
sugar
and A t t e n t i o n
productivity
recovery.
standards standards
at
at
Sugarcane
i n t e r n a t i o n a l
i n t e r n a t i o n a l
sugar
basis of per
on as
fixed sugar
quality
manufacture
manufacture
Competitive price.