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Fence Analysis for ASTM Compliance

This document summarizes a finite element analysis of different fence designs to determine if they meet impact standards. A model of each fence is created in ANSYS and subjected to simulated impacts at various speeds up to 50 mph. The initial design of an HP3000 fence made of steel grades DD11 and DC01 is found to not meet the standard due to excessive penetration at 37.9 mph. Modifications to increase the thickness of vertical and horizontal elements are proposed to improve performance.

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Gerardo Jose
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0% found this document useful (0 votes)
26 views98 pages

Fence Analysis for ASTM Compliance

This document summarizes a finite element analysis of different fence designs to determine if they meet impact standards. A model of each fence is created in ANSYS and subjected to simulated impacts at various speeds up to 50 mph. The initial design of an HP3000 fence made of steel grades DD11 and DC01 is found to not meet the standard due to excessive penetration at 37.9 mph. Modifications to increase the thickness of vertical and horizontal elements are proposed to improve performance.

Uploaded by

Gerardo Jose
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Basic project:

CALCULATION MEMORY
NEAR CONTAINMENT
MODEL HP3000,HP2700,HP2400

Situation:

Promoter:
Index

1. Project description

2. Calculation Method.

3. Characteristics of the materials

4.- Norms considered

5. - Calculation Process

6.- Conclusions
1. Project description

In this document, an analysis of fences is carried out, in order to determine whether or


not these security elements meet the requirements established in the technical
standard ASTM M30 and M40 for manufacturing.
The geometric data is provided by the manufacturer of the fences and the mechanical
data of the materials are obtained from the main manufacturers.

2. Calculation Method..

To perform the analysis of the selected fence, the use of computer software is
necessary. As it is an element that is subjected to efforts and deformations, the
program uses the finite element method for its analysis. ANSYS will be the software
used, used to solve problems with dynamic and static structures, it is divided into four
main processes called modules:

• Creation of geometry.
• Creation of the mesh (PRE-PROCESS).
• Calculation (PROCESS).
• Results (POST-PROCESS).

The pre-process and post-process can be viewed through a graphical interface.

3. Characteristics of the materials


hot rolled steel
Below is grade DD11
cold rolled steel
Below is grade DC01

3. Norms considered
American Society for Testing and Materials
ASTM M30 Crash Rated
ASTM M40Crash Rated

4. CALCULATION PROCESS

• Creation of geometry.
• Creation of the mesh (PRE-PROCESS).
• Calculation (PROCESS).
• Results (POST-PROCESS).

The pre-process and post-process can be viewed through a graphical interface.


3 types of elements will be submitted for review
5.1 Creation of Geometry

*Geometry 2400HP
*Geometry 2700HP
*Geometry 3000HP

the dimensions were entered according to customer specifications.


type section generated in ANSYS R19.2
5.2 creation of the mesh
To perform the analysis, the Explicit Dynamics module is used. Here we proceed to
load the materials and constants of the elements to be analyzed (Engineering Data); It
should be noted that every element must have an assigned material.
Meshing is performed, this is done to each of the elements of the analysis, taking into
account that the percentage of meshing is approximately 85%, this tells us that the
results obtained converge in the analysis

5.3 creation of the mesh

*PROCESS

Once the meshing of the elements has been obtained, the initial conditions for the
calculation must be entered, such as:
• Impact speed.
The velocity of the body must be entered in the form of components in “x, y or z,
as appropriate. an impact will be simulated for speeds of 28 miles/hour and 46.9
miles/hour
ASTM International Designation F 2656-07 Certification Standard

Medium-duty truck (M) (15 000lbs)


M3050 (30 mph) (28.0-37.9 mph) 415
M4065 (40 mph) (38.0-46.9 mph) 802
M5080 (50 mph) (47.0-above mph) 1250

It will proceed simulating, in stages, from the lowest speed (28 mph) until finding a
failure in the penetration limits of the barrier.

• Impact time.
To perform the analysis, an impact time of 0.2 seconds has been taken.

• Movement restrictions.
For the analysis, the fixed parts of the element are determined, in the case of the fence
the posts are embedded in the ground, the lower face of the same is considered as
fixed
5.4 Analysis of Results

Item: HP3000

Vehicle Weight: 15,000 lbs.

Speed: 37.9mph

Material: DD11 and DC01 grade steel

Medium-duty truck (M3050)


Result : Does not comply.
Resulting penetration= 4.15 Ft (exceeds limit value of 3 Ft according to ASTM
International Designation F 2656-07 Certification Standard)

the thinnest vertical elements suffer deformations that reach the limits of rupture
while the thickest elements (posts) maintain their deformation within the elastic limit.

the horizontal elements undergo plastic deformations and reach the breaking point in
their central area

conclusions:

a new design is proposed keeping the side posts and increase the cross section of
the fine verticals and also double the number of horizontal elements from 2 to 4
pieces (see example), although it should only be applied if an increase in their cross
section is not enough. making the changes without altering the initial aesthetic
should be a main [Link] is recommended to simulate again, adding one by one,
the necessary geometric changes and combining them in case they are not enough.
Example

Results Finite element analysis

Project
First Saved Tuesday, August 23, 2022

Last Saved Saturday, August 27, 2022

Product Version 19.2 Release


Units
TABLE 1
Unit System U.S. Customary (in, lbm, lbf, s, V, A) Degrees rad/s Fahrenheit

Angle Degrees

Rotational Velocity rad/s

Temperature Fahrenheit

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry

State Fully Defined

Definition

Type SpaceClaim

Length Unit Meters

Display Style Body Color

Bounding Box

Length X 109.44 in

Length Y 110.16 in

Length Z 136.61 in

Properties

Volume 18248 in³

Mass 25336 lbm

Scale Factor Value 1.


Statistics

Bodies 2

Active Bodies 2

Nodes 56932

Elements 181211

Mesh Metric None

Update Options

Assign Default Material No

Basic Geometry Options

Solid Bodies Yes

Surface Bodies Yes

Line Bodies Yes

Parameters Independent

Parameter Key

Attributes Yes

Attribute Key

Named Selections Yes

Named Selection Key

Material Properties Yes

Advanced Geometry Options

Use Associativity Yes

Coordinate Systems Yes

Coordinate System Key

Reader Mode Saves Updated File No

Use Instances Yes


Smart CAD Update Yes

Compare Parts On Update No

Analysis Type 3-D

Mixed Import Resolution None

Clean Bodies On Import No

Stitch Surfaces On Import No

Decompose Disjoint Geometry Yes

Enclosure and Symmetry Processing Yes

TABLE 3
Model (A4) > Geometry > Parts
Object Name cerca con carro ultima-prt0\Solid1 cerca con carro ultima-prt1\Solid1

State Meshed Meshed

Graphics Properties

Visible Yes Yes

Transparency   1

Definition

Suppressed No

Stiffness Behavior Flexible

Coordinate System Default Coordinate System

Reference Temperature By Environment

Reference Frame Lagrangian

Material

Assignment Aluminum Alloy Steel DD11

Bounding Box

Length X 48.772 in 109.44 in


Length Y 105.76 in 4.527 in

Length Z 27.172 in 136.61 in

Properties

Volume 17357 in³ 890.09 in³

Mass 25083 lbm 252.43 lbm

Centroid X 65.771 in 59.087 in

Centroid Y -54.887 in -0.32945 in

Centroid Z -51.856 in -75.578 in

Moment of Inertia Ip1 2.8996e+007 lbm·in² 3.6246e+005 lbm·in²

Moment of Inertia Ip2 8.9104e+006 lbm·in² 7.9831e+005 lbm·in²

Moment of Inertia Ip3 3.4193e+007 lbm·in² 4.3681e+005 lbm·in²

Statistics

Nodes 2944 53988

Elements 8801 172410

Mesh Metric None

CAD Attributes

PartTolerance: 0.00000001

Color:143.149.175

Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System

State Fully Defined

Definition

Type Cartesian

Origin
Origin X 0. in

Origin Y 0. in

Origin Z 0. in

Directional Vectors

X Axis Data [ 1. 0. 0. ]

Y Axis Data [ 0. 1. 0. ]

Z Axis Data [ 0. 0. 1. ]

Connections
TABLE 5
Model (A4) > Connections
Object Name Connections

State Fully Defined

Auto Detection

Generate Automatic Connection On Refresh Yes

Transparency

Enabled Yes

TABLE 6
Model (A4) > Connections > Contacts
Object Name Contacts

State Fully Defined

Definition

Connection Type Contact

Scope

Scoping Method Geometry Selection

Geometry All Bodies

Auto Detection

Tolerance Type Slider


Tolerance Slider 0.

Tolerance Value 0.51705 in

Use Range No

Face/Face Yes

Face Overlap Tolerance Off

Cylindrical Faces Include

Face/Edge No

Edge/Edge No

Priority Include All

Group By Bodies

Search Across Bodies

Statistics

Connections 1

Active Connections 1

TABLE 7
Model (A4) > Connections > Contacts > Contact Regions
Object Name Contact Region

State Fully Defined

Scope

Scoping Method Geometry Selection

Contact 2 Faces

Target 17 Faces

Contact Bodies cerca con carro ultima-prt0\Solid1

Target Bodies cerca con carro ultima-prt1\Solid1

Protected No
Definition

Type Bonded

Scope Mode Automatic

Behavior Program Controlled

Trim Contact Program Controlled

Trim Tolerance 0.51705 in

Maximum Offset 3.937e-006 in

Breakable No

Suppressed No

TABLE 8
Model (A4) > Connections > Body Interactions
Object Name Body Interactions

State Fully Defined

Advanced

Contact Detection Trajectory

Formulation Penalty

Sliding Contact Discrete Surface

Body Self Contact Program Controlled

Element Self Contact Program Controlled

Tolerance 0.2

TABLE 9
Model (A4) > Connections > Body Interactions > Body Interaction
Object Name Body Interaction

State Fully Defined

Scope
Scoping Method Geometry Selection

Geometry All Bodies

Definition

Type Frictionless

Suppressed No

Mesh
TABLE 10
Model (A4) > Mesh
Object Name Mesh

State Solved

Display

Display Style Use Geometry Setting

Defaults

Physics Preference Explicit

Element Order Linear

Element Size Default

Sizing

Use Adaptive Sizing Yes

Resolution Default (4)

Mesh Defeaturing Yes

Defeature Size Default

Transition Slow

Span Angle Center Coarse

Initial Size Seed Assembly

Bounding Box Diagonal 206.82 in

Average Surface Area 28.681 in²


Minimum Edge Length 1.5979e-003 in

Quality

Check Mesh Quality Yes, Errors

Target Quality Default (0.050000)

Smoothing High

Mesh Metric None

Inflation

Use Automatic Inflation None

Inflation Option Smooth Transition

Transition Ratio 0.272

Maximum Layers 5

Growth Rate 1.2

Inflation Algorithm Pre

View Advanced Options No

Advanced

Number of CPUs for Parallel Part Meshing Program Controlled

Straight Sided Elements

Number of Retries Default (4)

Rigid Body Behavior Full Mesh

Triangle Surface Mesher Program Controlled

Topology Checking Yes

Pinch Tolerance Please Define

Generate Pinch on Refresh No

Statistics

Nodes 56932
Elements 181211

Explicit Dynamics (A5)


TABLE 11
Model (A4) > Analysis
Object Name Explicit Dynamics (A5)

State Solved

Definition

Physics Type Structural

Analysis Type Explicit Dynamics

Solver Target AUTODYN

Options

Environment Temperature 71.6 °F

Generate Input Only No

TABLE 12
Model (A4) > Explicit Dynamics (A5) > Initial Conditions
Object Name Initial Conditions

State Fully Defined

TABLE 13
Model (A4) > Explicit Dynamics (A5) > Initial Conditions > Initial Condition
Object Name Pre-Stress (None) Velocity

State Fully Defined

Definition

Pre-Stress Environment None Available

Pressure Initialization From Deformed State  

Input Type   Velocity

Define By   Components

Coordinate System   Global Coordinate System


X Component   0. in/s

Y Component   667.04 in/s

Z Component   0. in/s

Suppressed   No

Scope

Scoping Method   Geometry Selection

Geometry   1 Body

TABLE 14
Model (A4) > Explicit Dynamics (A5) > Analysis Settings
Object Name Analysis Settings

State Fully Defined

Analysis Settings Preference

Type Program Controlled

Step Controls

Number Of Steps 1

Current Step Number 1

End Time 1.e-003

Resume From Cycle 0

Maximum Number of
1e+07
Cycles

Maximum Energy Error 0.1

Reference Energy
0
Cycle

Initial Time Step Program Controlled

Minimum Time Step Program Controlled

Maximum Time Step Program Controlled


Time Step Safety
0.9
Factor

Characteristic
Diagonals
Dimension

Automatic Mass
No
Scaling

Solver Controls

Solve Units mm, mg, ms

Beam Solution Type Bending

Beam Time Step Safety


0.5
Factor

Hex Integration Type Exact

Shell Sublayers 3

Shell Shear Correction


0.8333
Factor

Shell BWC Warp


Yes
Correction

Shell Thickness Update Nodal

Tet Integration Average Nodal Pressure

Shell Inertia Update Recompute

Density Update Program Controlled

Minimum Velocity 3.93701e-005 in s^-1

Maximum Velocity 3.93701e+011 in s^-1

Radius Cutoff 1.e-003

Minimum Strain Rate


1.e-010
Cutoff

Euler Domain Controls

Domain Size Definition Program Controlled


Display Euler Domain Yes

Scope All Bodies

X Scale factor 1.2

Y Scale factor 1.2

Z Scale factor 1.2

Domain Resolution
Total Cells
Definition

Total Cells 2.5e+05

Lower X Face Flow Out

Lower Y Face Flow Out

Lower Z Face Flow Out

Upper X Face Flow Out

Upper Y Face Flow Out

Upper Z Face Flow Out

Euler Tracking By Body

Damping Controls

Linear Artificial
0.2
Viscosity

Quadratic Artificial
1.
Viscosity

Linear Viscosity in
No
Expansion

Artificial Viscosity For


Yes
Shells

Hourglass Damping AUTODYN Standard

Viscous Coefficient 0.1

Static Damping 0.
Erosion Controls

On Geometric Strain
Yes
Limit

Geometric Strain Limit 1.5

On Material Failure No

On Minimum Element
No
Time Step

Retain Inertia of Eroded


Yes
Material

Output Controls

Save Results on Equally Spaced Points

Result Number Of
20
Points

Save Restart Files on Equally Spaced Points

Restart Number Of
5
Points

Save Result Tracker


Cycles
Data on

Tracker Cycles 1

Output Contact Forces Off

Analysis Data Management

C:\Users\Gerardo Castellano\Desktop\NUEVO ENSAMBLE 15000\nuevo


Solver Files Directory
emsamble\prueba hp 3000_files\dp0\SYS\MECH\

Scratch Solver Files


Directory

TABLE 15
Model (A4) > Explicit Dynamics (A5) > Loads
Object Name Fixed Support

State Fully Defined


Scope

Scoping Method Geometry Selection

Geometry 2 Faces

Definition

Type Fixed Support

Suppressed No

Solution (A6)
TABLE 16
Model (A4) > Explicit Dynamics (A5) > Solution
Object Name Solution (A6)

State Solved

Information

Status Done

Post Processing

Beam Section Results No

TABLE 17
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Solution Information
Object Name Solution Information

State Solved

Solution Information

Solution Output Solver Output

Update Interval 2.5 s

Display Points All

Display Filter During Solve Yes

TABLE 18
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Results
Equivalent Equivalent Plastic
Object Name Total Deformation Equivalent Stress
Elastic Strain Strain

State Solved

Scope

Scoping Method Geometry Selection

Geometry All Bodies

Definition

Equivalent Equivalent (von- Equivalent Plastic


Type Total Deformation
Elastic Strain Mises) Stress Strain

By Time

Display Time Last

Calculate Time
Yes
History

Identifier

Suppressed No

Results

Minimum 0. in 0. in/in 0. psi 0. in/in

5.5865e-002
Maximum 3.8414 in 5.2023e+005 psi 0. in/in
in/in

2.4206e-003
Average 0.60615 in 36567 psi 0. in/in
in/in

Minimum Occurs cerca con carro


cerca con carro ultima-prt0\Solid1
On ultima-prt1\Solid1

Maximum cerca con carro


cerca con carro ultima-prt1\Solid1
Occurs On ultima-prt0\Solid1

Minimum Value Over Time

Minimum 0. in 0. in/in 0. psi 0. in/in

Maximum 0. in 0. in/in 0. psi 0. in/in

Maximum Value Over Time


Minimum 0. in 0. in/in 0. psi 0. in/in

6.7477e-002
Maximum 3.8414 in 1.8731e+006 psi 0. in/in
in/in

Information

Time 1.e-003 s

Set 21

Cycle Number 106087

Integration Point Results

Display Option   Averaged

Average Across
  No
Bodies

FIGURE 1
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Deformation

TABLE 19
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [in] Maximum [in] Average [in]

1.1755e-038

5.0004e-005 9.8457e-002 6.2753e-003

1.e-004 0.19708 1.9557e-002

1.5e-004 0.30364 3.9306e-002

2.e-004 0.48116 6.3532e-002

2.5e-004 0.613 9.1881e-002

3.e-004 0.8134 0.12244

3.5001e-004 1.0586 0.15406

4.e-004 1.3975 0.18608

4.5e-004 1.7488 0.21937

5.0001e-004 1.9545 0.25325


0.
5.5e-004 2.1397 0.28658

6.0001e-004 2.2935 0.31991

6.5001e-004 2.4033 0.35319

7.e-004 2.579 0.38649

7.5e-004 2.7854 0.41942

8.0001e-004 2.9836 0.4534

8.5001e-004 3.1651 0.48839

9.e-004 3.4001 0.52695

9.5e-004 3.6396 0.56655

1.e-003 3.8414 0.60615

FIGURE 2
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Elastic Strain
TABLE 20
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [in/in] Maximum [in/in] Average [in/in]

1.1755e-038

5.0004e-005 0. 4.0036e-002 6.7639e-004

1.e-004 6.7477e-002 1.1089e-003

1.5e-004 6.6533e-002 1.1174e-003

2.e-004 6.1244e-002 1.3464e-003

2.5e-004 5.2349e-002 1.4512e-003

3.e-004 3.8269e-002 1.5298e-003

3.5001e-004 3.7146e-002 1.6104e-003

4.e-004 3.8947e-002 1.6761e-003

4.5e-004 4.7798e-002 1.7972e-003

5.0001e-004 4.345e-002 1.8793e-003

5.5e-004 4.8981e-002 1.9017e-003


6.0001e-004 4.2798e-002 1.975e-003

6.5001e-004 5.3487e-002 2.0574e-003

7.e-004 6.0389e-002 2.2053e-003

7.5e-004 6.0265e-002 2.1637e-003

8.0001e-004 4.0077e-002 2.214e-003

8.5001e-004 4.2126e-002 2.2222e-003

9.e-004 4.7226e-002 2.353e-003

9.5e-004 4.56e-002 2.3471e-003

1.e-003 5.5865e-002 2.4206e-003

FIGURE 3
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Stress

TABLE 21
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [psi] Maximum [psi] Average [psi]
1.1755e-038

5.0004e-005 1.1076e+006 9148.8

1.e-004 1.8731e+006 14496

1.5e-004 1.6457e+006 14164

2.e-004 1.2154e+006 17234

2.5e-004 7.7722e+005 18550

3.e-004 5.6906e+005 20127

3.5001e-004 8.0789e+005 22119

4.e-004 4.0649e+005 23620

4.5e-004 4.9103e+005 25243

5.0001e-004 5.2442e+005 26910


0.
5.5e-004 5.4887e+005 27263

6.0001e-004 4.4025e+005 28754

6.5001e-004 5.1728e+005 29872

7.e-004 5.8089e+005 32028

7.5e-004 5.4941e+005 31461

8.0001e-004 6.0866e+005 32480

8.5001e-004 5.5553e+005 32883

9.e-004 7.5988e+005 35376

9.5e-004 5.9412e+005 35338

1.e-003 5.2023e+005 36567

FIGURE 4
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Plastic Strain
TABLE 22
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Plastic Strain
Time [s] Minimum [in/in] Maximum [in/in] Average [in/in]

1.1755e-038

5.0004e-005

1.e-004

1.5e-004

2.e-004

2.5e-004

3.e-004

3.5001e-004

4.e-004

4.5e-004

5.0001e-004

5.5e-004
6.0001e-004

6.5001e-004

7.e-004

7.5e-004

8.0001e-004

8.5001e-004

9.e-004

9.5e-004

1.e-003

Material Data
Aluminum Alloy
TABLE 23
Aluminum Alloy > Constants
Density 1.4451 lbm in^-3

Isotropic Secant Coefficient of Thermal Expansion 1.2778e-005 F^-1

Specific Heat Constant Pressure 0.20899 BTU lbm^-1 F^-1

TABLE 24
Aluminum Alloy > Color
Red Green Blue

138 104 46

TABLE 25
Aluminum Alloy > Compressive Ultimate Strength
Compressive Ultimate Strength psi

TABLE 26
Aluminum Alloy > Compressive Yield Strength
Compressive Yield Strength psi
40611

TABLE 27
Aluminum Alloy > Tensile Yield Strength
Tensile Yield Strength psi

40611

TABLE 28
Aluminum Alloy > Tensile Ultimate Strength
Tensile Ultimate Strength psi

44962

TABLE 29
Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature F

71.6

TABLE 30
Aluminum Alloy > Isotropic Thermal Conductivity
Thermal Conductivity BTU s^-1 in^-1 F^-1 Temperature F

1.5247e-003 -148

1.926e-003 32

2.2068e-003 212

2.3406e-003 392

TABLE 31
Aluminum Alloy > S-N Curve
Alternating Stress psi Cycles R-Ratio

40001 1700 -1

34998 5000 -1

29994 34000 -1

25005 1.4e+005 -1
20001 8.e+005 -1

16998 2.4e+006 -1

13000 5.5e+007 -1

12000 1.e+008 -1

24743 50000 -0.5

20247 3.5e+005 -0.5

15751 3.7e+006 -0.5

12750 1.4e+007 -0.5

11251 5.e+007 -0.5

10499 1.e+008 -0.5

21001 50000 0

17506 1.9e+005 0

14997 1.3e+006 0

13500 4.4e+006 0

12499 1.2e+007 0

10499 1.e+008 0

10750 3.e+005 0.5

10250 1.5e+006 0.5

9624.7 1.2e+007 0.5

8999.6 1.e+008 0.5

TABLE 32
Aluminum Alloy > Isotropic Resistivity
Resistivity ohm cmil in^-1 Temperature F

1.2184 32

1.3387 68
1.82 212

TABLE 33
Aluminum Alloy > Isotropic Elasticity
Young's Modulus psi Poisson's Ratio Bulk Modulus psi Shear Modulus psi Temperature F

1.0298e+007 0.33 1.0096e+007 3.8713e+006

TABLE 34
Aluminum Alloy > Isotropic Relative Permeability
Relative Permeability

Steel DD11
TABLE 35
Structural Steel > Constants
Density 0.2836 lbm in^-3

Isotropic Secant Coefficient of Thermal Expansion 6.6667e-006 F^-1

Specific Heat Constant Pressure 0.10366 BTU lbm^-1 F^-1

Isotropic Thermal Conductivity 8.0917e-004 BTU s^-1 in^-1 F^-1

Isotropic Resistivity 8.5235 ohm cmil in^-1

TABLE 36
Structural Steel > Color
Red Green Blue

132 139 179

TABLE 37
Steel > Compressive Ultimate Strength
Compressive Ultimate Strength psi

TABLE 38
Steel > Compressive Yield Strength
Compressive Yield Strength psi
36259

TABLE 39
Steel > Tensile Yield Strength
Tensile Yield Strength psi

36259

TABLE 40
Steel > Tensile Ultimate Strength
Tensile Ultimate Strength psi

66717

TABLE 41
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature F

71.6

TABLE 42
Steel DD11 > S-N Curve
Alternating Stress psi Cycles Mean Stress psi

5.8001e+005 10 0

4.1002e+005 20 0

2.7499e+005 50 0

2.0494e+005 100 0

1.5505e+005 200 0

63962 2000 0

38000 10000 0

31038 20000 0

20015 1.e+005 0

16534 2.e+005 0
12502 1.e+006 0

TABLE 43
Steel DD11 > Strain-Life Parameters
Cyclic Strain
Strength Strength Ductility Ductility Cyclic Strength
Hardening
Coefficient psi Exponent Coefficient Exponent Coefficient psi
Exponent

1.3343e+005 -0.106 0.213 -0.47 1.4504e+005 0.2

TABLE 44
Steel DD11 > Isotropic Elasticity
Young's Modulus psi Poisson's Ratio Bulk Modulus psi Shear Modulus psi Temperature F

2.9008e+007 0.3 2.4173e+007 1.1157e+007

TABLE 45
Structural Steel > Isotropic Relative Permeability
Relative Permeability

10000

Item: HP2700

Vehicle Weight: 15,000 lbs.

Speed: 37.9mph

Material: DD11 and DC01 grade steel

Medium-duty truck (M3050)


Result : Does not comply.
Resulting penetration= 4.01 Ft (exceeds limit value of 3 Ft according to ASTM
International Designation F 2656-07 Certification Standard)
Due to the similarity in its performance with the HP3000 model, it is recommended to
include the same changes that are made (HP3000) and evaluate again
It could also be evaluated with other more resistant steel grades.

Finite Element Analysis

Project
Product Version 19.2 Release

Save Project Before Solution No

Units
TABLE 1
Unit System U.S. Customary (in, lbm, lbf, s, V, A) Degrees rad/s Fahrenheit

Angle Degrees

Rotational Velocity rad/s

Temperature Fahrenheit

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry

State Fully Defined

Definition
Source F:\hp2700 30mph_files\dp0\SYS\DM\[Link]

Type SpaceClaim

Length Unit Meters

Display Style Body Color

Length X

Length Y

Length Z

Properties

Volume 18248 in³

Mass 14465 lbm

Scale Factor Value 1.

Statistics

Bodies 2

Active Bodies 2

Nodes 56932

Elements 181211

Mesh Metric None

Update Options

Assign Default Material No

Basic Geometry Options

Solid Bodies Yes

Surface Bodies Yes

Line Bodies Yes


Parameters Independent

Parameter Key

Attributes Yes

Attribute Key

Named Selections Yes

Named Selection Key

Material Properties Yes

Advanced Geometry Options

Use Associativity Yes

Coordinate Systems Yes

Coordinate System Key

Reader Mode Saves Updated File No

Use Instances Yes

Smart CAD Update Yes

Compare Parts On Update No

Analysis Type 3-D

Mixed Import Resolution None

Clean Bodies On Import No

Stitch Surfaces On Import No

Decompose Disjoint Geometry Yes

Enclosure and Symmetry Processing Yes

TABLE 3
Model (A4) > Geometry > Parts
Object Name cerca con carro ultima-prt0\Solid1 cerca con carro ultima-prt1\Solid1

State Meshed

Graphics Properties
Visible Yes

Transparency 1

Definition

Suppressed No

Stiffness Behavior Flexible

Coordinate System Default Coordinate System

Reference Temperature By Environment

Reference Frame Lagrangian

Material

Assignment Aluminum Alloy Steel DD11

Properties

Volume 17357 in³ 890.09 in³

Mass 14213 lbm 252.43 lbm

Centroid X 65.771 in 59.087 in

Centroid Y -54.887 in -0.32945 in

Centroid Z -51.856 in -75.578 in

Moment of Inertia Ip1 1.643e+007 lbm·in² 3.6246e+005 lbm·in²

Moment of Inertia Ip2 5.0489e+006 lbm·in² 7.9831e+005 lbm·in²

Moment of Inertia Ip3 1.9375e+007 lbm·in² 4.3681e+005 lbm·in²

Statistics

Nodes 2944 53988

Elements 8801 172410

Mesh Metric None

CAD Attributes
PartTolerance: 0.00000001

Color:143.149.175

Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System

State Fully Defined

Definition

Type Cartesian

Origin

Origin X 0. in

Origin Y 0. in

Origin Z 0. in

Directional Vectors

X Axis Data [ 1. 0. 0. ]

Y Axis Data [ 0. 1. 0. ]

Z Axis Data [ 0. 0. 1. ]

Connections
TABLE 5
Model (A4) > Connections
Object Name Connections

State Fully Defined

Auto Detection

Generate Automatic Connection On Refresh Yes

Transparency

Enabled Yes
TABLE 6
Model (A4) > Connections > Contacts
Object Name Contacts

State Fully Defined

Definition

Connection Type Contact

Scope

Scoping Method Geometry Selection

Geometry All Bodies

Auto Detection

Tolerance Type Slider

Tolerance Slider 0.

Tolerance Value 0.51705 in

Use Range No

Face/Face Yes

Face Overlap Tolerance Off

Cylindrical Faces Include

Face/Edge No

Edge/Edge No

Priority Include All

Group By Bodies

Search Across Bodies

Statistics

Connections 1

Active Connections 1
TABLE 7
Model (A4) > Connections > Contacts > Contact Regions
Object Name Contact Region

State Fully Defined

Scope

Scoping Method Geometry Selection

Contact 2 Faces

Target 17 Faces

Contact Bodies cerca con carro ultima-prt0\Solid1

Target Bodies cerca con carro ultima-prt1\Solid1

Protected No

Definition

Type Bonded

Scope Mode Automatic

Behavior Program Controlled

Trim Contact Program Controlled

Trim Tolerance 0.51705 in

Maximum Offset 3.937e-006 in

Breakable No

Suppressed No

TABLE 8
Model (A4) > Connections > Body Interactions
Object Name Body Interactions

State Fully Defined

Advanced

Contact Detection Trajectory

Formulation Penalty
Sliding Contact Discrete Surface

Body Self Contact Program Controlled

Element Self Contact Program Controlled

Tolerance 0.2

TABLE 9
Model (A4) > Connections > Body Interactions > Body Interaction
Object Name Body Interaction

State Fully Defined

Scope

Scoping Method Geometry Selection

Geometry All Bodies

Definition

Type Frictionless

Suppressed No

Mesh
TABLE 10
Model (A4) > Mesh
Object Name Mesh

State Solved

Display

Display Style Use Geometry Setting

Defaults

Physics Preference Explicit

Element Order Linear

Element Size Default

Sizing
Use Adaptive Sizing Yes

Resolution Default (4)

Mesh Defeaturing Yes

Defeature Size Default

Transition Slow

Span Angle Center Coarse

Initial Size Seed Assembly

Bounding Box Diagonal 206.82 in

Average Surface Area 28.681 in²

Minimum Edge Length 1.5979e-003 in

Quality

Check Mesh Quality Yes, Errors

Target Quality Default (0.050000)

Smoothing High

Mesh Metric None

Inflation

Use Automatic Inflation None

Inflation Option Smooth Transition

Transition Ratio 0.272

Maximum Layers 5

Growth Rate 1.2

Inflation Algorithm Pre

View Advanced Options No

Advanced
Number of CPUs for Parallel Part Meshing Program Controlled

Straight Sided Elements

Number of Retries Default (4)

Rigid Body Behavior Full Mesh

Triangle Surface Mesher Program Controlled

Topology Checking Yes

Pinch Tolerance Please Define

Generate Pinch on Refresh No

Statistics

Nodes 56932

Elements 181211

Explicit Dynamics (A5)


TABLE 11
Model (A4) > Analysis
Object Name Explicit Dynamics (A5)

State Solved

Definition

Physics Type Structural

Analysis Type Explicit Dynamics

Solver Target AUTODYN

Options

Environment Temperature 71.6 °F

Generate Input Only No

TABLE 12
Model (A4) > Explicit Dynamics (A5) > Initial Conditions
Object Name Initial Conditions
State Fully Defined

TABLE 13
Model (A4) > Explicit Dynamics (A5) > Initial Conditions > Initial Condition
Object Name Pre-Stress (None) Velocity

State Fully Defined

Definition

Pre-Stress Environment None Available

Pressure Initialization From Deformed State  

Input Type   Velocity

Define By   Components

Coordinate System   Global Coordinate System

X Component   0. in/s

Y Component   667 in/s

Z Component   0. in/s

Suppressed   No

Scope

Scoping Method   Geometry Selection

Geometry   1 Body

TABLE 14
Model (A4) > Explicit Dynamics (A5) > Analysis Settings
Object Name Analysis Settings

State Fully Defined

Analysis Settings Preference

Type Program Controlled

Step Controls

Number Of Steps 1
Current Step Number 1

End Time 1.e-004

Resume From Cycle 0

Maximum Number of Cycles 1e+07

Maximum Energy Error 0.1

Reference Energy Cycle 0

Initial Time Step Program Controlled

Minimum Time Step Program Controlled

Maximum Time Step Program Controlled

Time Step Safety Factor 0.9

Characteristic Dimension Diagonals

Automatic Mass Scaling No

Solver Controls

Solve Units mm, mg, ms

Beam Solution Type Bending

Beam Time Step Safety Factor 0.5

Hex Integration Type Exact

Shell Sublayers 3

Shell Shear Correction Factor 0.8333

Shell BWC Warp Correction Yes

Shell Thickness Update Nodal

Tet Integration Average Nodal Pressure

Shell Inertia Update Recompute

Density Update Program Controlled

Minimum Velocity 3.93701e-005 in s^-1


Maximum Velocity 3.93701e+011 in s^-1

Radius Cutoff 1.e-003

Minimum Strain Rate Cutoff 1.e-010

Euler Domain Controls

Domain Size Definition Program Controlled

Display Euler Domain Yes

Scope All Bodies

X Scale factor 1.2

Y Scale factor 1.2

Z Scale factor 1.2

Domain Resolution Definition Total Cells

Total Cells 2.5e+05

Lower X Face Flow Out

Lower Y Face Flow Out

Lower Z Face Flow Out

Upper X Face Flow Out

Upper Y Face Flow Out

Upper Z Face Flow Out

Euler Tracking By Body

Damping Controls

Linear Artificial Viscosity 0.2

Quadratic Artificial Viscosity 1.

Linear Viscosity in Expansion No

Artificial Viscosity For Shells Yes

Hourglass Damping AUTODYN Standard


Viscous Coefficient 0.1

Static Damping 0.

Erosion Controls

On Geometric Strain Limit Yes

Geometric Strain Limit 1.5

On Material Failure No

On Minimum Element Time Step No

Retain Inertia of Eroded Material Yes

Output Controls

Save Results on Equally Spaced Points

Result Number Of Points 20

Save Restart Files on Equally Spaced Points

Restart Number Of Points 5

Save Result Tracker Data on Cycles

Tracker Cycles 1

Output Contact Forces Off

Analysis Data Management

Solver Files Directory F:\hp2700 30mph_files\dp0\SYS\MECH\

Scratch Solver Files Directory

TABLE 15
Model (A4) > Explicit Dynamics (A5) > Loads
Object Name Fixed Support

State Fully Defined

Scope

Scoping Method Geometry Selection

Geometry 2 Faces
Definition

Type Fixed Support

Suppressed No

Solution (A6)
TABLE 16
Model (A4) > Explicit Dynamics (A5) > Solution
Object Name Solution (A6)

State Solved

Information

Status Done

Post Processing

Beam Section Results No

TABLE 17
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Solution Information
Object Name Solution Information

State Solved

Solution Information

Solution Output Solver Output

Update Interval 2.5 s

Display Points All

Display Filter During Solve Yes

TABLE 18
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Results
Equivalent Equivalent
Object Name Total Deformation Equivalent Stress Total Velocity
Elastic Strain Plastic Strain

State Solved

Scope
Scoping
Geometry Selection
Method

Geometry All Bodies

Definition

Equivalent Equivalent (von- Equivalent


Type Total Deformation Total Velocity
Elastic Strain Mises) Stress Plastic Strain

By Time

Display Time Last

Calculate Time
Yes
History

Identifier

Suppressed No

Results

Minimum 0. in 0. in/in 0. psi 0. in/in 0. in/s

Maximum 0.4281 in 0.10614 in/in 2.9578e+006 psi 0. in/in 9089.5 in/s

2.1987e-003
Average 4.7383e-002 in 28030 psi 0. in/in 840.8 in/s
in/in

cerca con carro


Minimum cerca con carro
cerca con carro ultima-prt0\Solid1 ultima-prt1\
Occurs On ultima-prt1\Solid1
Solid1

Maximum ultima-prt0\ ultima-prt1\


ultima-prt1\Solid1
Occurs On Solid1 Solid1

Minimum Value Over Time

Minimum 0. in 0. in/in 0. psi 0. in/in 0. in/s

Maximum 0. in 0. in/in 0. psi 0. in/in 0. in/s

Maximum Value Over Time

Minimum 0. in 0. in/in 0. psi 0. in/in 3937. in/s

Maximum 0.4281 in 0.14532 in/in 4.0682e+006 psi 0. in/in 10330 in/s


Information

Time 1.0001e-004 s

Set 21

Cycle Number 10600

Integration Point Results

Display Option   Averaged  

Average
  No  
Across Bodies

FIGURE 1
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Deformation

TABLE 19
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [in] Maximum [in] Average [in]

1.1755e-038

5.006e-006 0. 1.9709e-002 1.0192e-003


1.0001e-005 3.9372e-002 2.036e-003

1.5005e-005 5.9073e-002 3.0609e-003

2.0008e-005 7.8775e-002 4.2267e-003

2.5003e-005 9.8445e-002 5.7323e-003

3.0007e-005 0.11817 7.593e-003

3.5001e-005 0.13788 9.773e-003

4.0006e-005 0.15763 1.2103e-002

4.5009e-005 0.1774 1.4449e-002

5.0003e-005 0.20137 1.6805e-002

5.5008e-005 0.21814 1.9228e-002

6.0004e-005 0.23659 2.1782e-002

6.5001e-005 0.25616 2.4471e-002

7.0007e-005 0.2757 2.7276e-002

7.5007e-005 0.29531 3.0205e-002

8.0003e-005 0.31498 3.3302e-002

8.5008e-005 0.33468 3.6585e-002

9.0004e-005 0.35967 4.0037e-002

9.5e-005 0.39128 4.3648e-002

1.0001e-004 0.4281 4.7383e-002

FIGURE 2
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Elastic Strain
TABLE 20
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [in/in] Maximum [in/in] Average [in/in]

1.1755e-038

5.006e-006

1.0001e-005

1.5005e-005 0. 2.0663e-002 5.8866e-005

2.0008e-005 4.5418e-002 4.4945e-004

2.5003e-005 5.3084e-002 8.7792e-004

3.0007e-005 5.4408e-002 1.1166e-003

3.5001e-005 7.7422e-002 1.3528e-003

4.0006e-005 9.3718e-002 1.6124e-003

4.5009e-005 0.104 1.8601e-003

5.0003e-005 0.11335 2.0447e-003

5.5008e-005 0.12637 2.1816e-003


6.0004e-005 0.13268 2.2743e-003

6.5001e-005 0.13929 2.3506e-003

7.0007e-005 0.14532 2.3779e-003

7.5007e-005 0.1412 2.3688e-003

8.0003e-005 0.13741 2.3544e-003

8.5008e-005 0.1345 2.3398e-003

9.0004e-005 0.13031 2.2988e-003

9.5e-005 0.12346 2.2533e-003

1.0001e-004 0.10614 2.1987e-003

FIGURE 3
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Stress

TABLE 21
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [psi] Maximum [psi] Average [psi]
1.1755e-038

5.006e-006

1.0001e-005

1.5005e-005 5.6589e+005 1100.9

2.0008e-005 1.202e+006 7968.

2.5003e-005 1.3744e+006 14337

3.0007e-005 1.4454e+006 15577

3.5001e-005 2.1328e+006 17949

4.0006e-005 2.6016e+006 20849

4.5009e-005 2.8743e+006 24172

5.0003e-005 3.1569e+006 26171

5.5008e-005 3.5204e+006 28688


0.
6.0004e-005 3.6909e+006 29643

6.5001e-005 3.89e+006 30254

7.0007e-005 4.0682e+006 30664

7.5007e-005 3.9439e+006 30658

8.0003e-005 3.8366e+006 30408

8.5008e-005 3.7506e+006 30056

9.0004e-005 3.6335e+006 29206

9.5e-005 3.4364e+006 28651

1.0001e-004 2.9578e+006 28030

FIGURE 4
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Plastic Strain
TABLE 22
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Plastic Strain
Time [s] Minimum [in/in] Maximum [in/in] Average [in/in]

1.1755e-038

5.006e-006

1.0001e-005

1.5005e-005

2.0008e-005

2.5003e-005

3.0007e-005

3.5001e-005

4.0006e-005

4.5009e-005

5.0003e-005

5.5008e-005
6.0004e-005

6.5001e-005

7.0007e-005

7.5007e-005

8.0003e-005

8.5008e-005

9.0004e-005

9.5e-005

1.0001e-004

FIGURE 5
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Velocity

TABLE 23
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Velocity
Time [s] Minimum [in/s] Maximum [in/s] Average [in/s]
1.1755e-038

5.006e-006 3937. 203.59

1.0001e-005

1.5005e-005 5865.7 212.52

2.0008e-005 6687.1 273.44

2.5003e-005 7529.5 352.02

3.0007e-005 7806. 426.74

3.5001e-005 8861.7 470.99

4.0006e-005 10203 489.88

4.5009e-005 8537.8 498.86

5.0003e-005 0. 7914.8 518.72

5.5008e-005 7962.8 551.81

6.0004e-005 7344. 586.87

6.5001e-005 7617.6 621.17

7.0007e-005 7462.6 658.33

7.5007e-005 8641.4 698.32

8.0003e-005 7968.7 737.5

8.5008e-005 8817. 768.07

9.0004e-005 8079.9 797.46

9.5e-005 10330 822.84

1.0001e-004 9089.5 840.8

Material Data
Aluminum Alloy
TABLE 24
Aluminum Alloy > Constants
Density 0.81883 lbm in^-3
Isotropic Secant Coefficient of Thermal Expansion 1.2778e-005 F^-1

Specific Heat Constant Pressure 0.20899 BTU lbm^-1 F^-1

TABLE 25
Aluminum Alloy > Color
Red Green Blue

138 104 46

TABLE 26
Aluminum Alloy > Compressive Ultimate Strength
Compressive Ultimate Strength psi

TABLE 27
Aluminum Alloy > Compressive Yield Strength
Compressive Yield Strength psi

40611

TABLE 28
Aluminum Alloy > Tensile Yield Strength
Tensile Yield Strength psi

40611

TABLE 29
Aluminum Alloy > Tensile Ultimate Strength
Tensile Ultimate Strength psi

44962

TABLE 30
Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature F

71.6

TABLE 31
Aluminum Alloy > Isotropic Thermal Conductivity
Thermal Conductivity BTU s^-1 in^-1 F^-1 Temperature F
1.5247e-003 -148

1.926e-003 32

2.2068e-003 212

2.3406e-003 392

TABLE 32
Aluminum Alloy > S-N Curve
Alternating Stress psi Cycles R-Ratio

40001 1700 -1

34998 5000 -1

29994 34000 -1

25005 1.4e+005 -1

20001 8.e+005 -1

16998 2.4e+006 -1

13000 5.5e+007 -1

12000 1.e+008 -1

24743 50000 -0.5

20247 3.5e+005 -0.5

15751 3.7e+006 -0.5

12750 1.4e+007 -0.5

11251 5.e+007 -0.5

10499 1.e+008 -0.5

21001 50000 0

17506 1.9e+005 0

14997 1.3e+006 0

13500 4.4e+006 0
12499 1.2e+007 0

10499 1.e+008 0

10750 3.e+005 0.5

10250 1.5e+006 0.5

9624.7 1.2e+007 0.5

8999.6 1.e+008 0.5

TABLE 33
Aluminum Alloy > Isotropic Resistivity
Resistivity ohm cmil in^-1 Temperature F

1.2184 32

1.3387 68

1.82 212

TABLE 34
Aluminum Alloy > Isotropic Elasticity
Young's Modulus psi Poisson's Ratio Bulk Modulus psi Shear Modulus psi Temperature F

1.0298e+007 0.33 1.0096e+007 3.8713e+006

TABLE 35
Aluminum Alloy > Isotropic Relative Permeability
Relative Permeability

Steel
TABLE 36
Steel > Constants
Density 0.2836 lbm in^-3

Isotropic Secant Coefficient of Thermal Expansion 6.6667e-006 F^-1

Specific Heat Constant Pressure 0.10366 BTU lbm^-1 F^-1

Isotropic Thermal Conductivity 8.0917e-004 BTU s^-1 in^-1 F^-1


Isotropic Resistivity 8.5235 ohm cmil in^-1

TABLE 37
Steel > Color
Red Green Blue

132 139 179

TABLE 38
> Compressive Ultimate Strength
Compressive Ultimate Strength psi

TABLE 39
Steel > Compressive Yield Strength
Compressive Yield Strength psi

36259

TABLE 40
Steel > Tensile Yield Strength
Tensile Yield Strength psi

36259

TABLE 41
Steel > Tensile Ultimate Strength
Tensile Ultimate Strength psi

66717

TABLE 42
Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature F

71.6

TABLE 43
Steel > S-N Curve
Alternating Stress psi Cycles Mean Stress psi
5.8001e+005 10 0

4.1002e+005 20 0

2.7499e+005 50 0

2.0494e+005 100 0

1.5505e+005 200 0

63962 2000 0

38000 10000 0

31038 20000 0

20015 1.e+005 0

16534 2.e+005 0

12502 1.e+006 0

TABLE 44
> Strain-Life Parameters
Cyclic Strain
Strength Strength Ductility Ductility Cyclic Strength
Hardening
Coefficient psi Exponent Coefficient Exponent Coefficient psi
Exponent

1.3343e+005 -0.106 0.213 -0.47 1.4504e+005 0.2

TABLE 45
> Isotropic Elasticity
Young's Modulus psi Poisson's Ratio Bulk Modulus psi Shear Modulus psi Temperature F

2.9008e+007 0.3 2.4173e+007 1.1157e+007

TABLE 46
> Isotropic Relative Permeability
Relative Permeability

10000
Item: HP2400

Vehicle Weight: 15,000 lbs.

Speed: 37.9mph

Material: DD11 and DC01 grade steel

Medium-duty truck (M3050)

Result : Does not comply.


Resulting penetration= 3.91Ft (exceeds limit value of 3 Ft according to ASTM
International Designation F 2656-07 Certification Standard)
It is recommended to make changes in the geometry, gradually increasing the
rigidity, if not enough, change the material to a more resistant steel alloy.
Project
First Saved Tuesday, August 23, 2022

Last Saved Sunday, August 28, 2022

Product Version 19.2 Release

Save Project Before Solution No

Save Project After Solution No

Units
TABLE 1
Unit System U.S. Customary (in, lbm, lbf, s, V, A) Degrees rad/s Fahrenheit

Angle Degrees

Rotational Velocity rad/s

Temperature Fahrenheit

Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry

State Fully Defined

Definition

Type SpaceClaim

Length Unit Meters

Display Style Body Color


Properties

Volume 17897in³

Mass 25336 lbm

Scale Factor Value 1.

Statistics

Bodies 2

Active Bodies 2

Nodes 56932

Elements 181211

Mesh Metric None

Update Options

Assign Default Material No

Basic Geometry Options

Solid Bodies Yes

Surface Bodies Yes

Line Bodies Yes

Parameters Independent

Parameter Key

Attributes Yes

Attribute Key

Named Selections Yes

Named Selection Key

Material Properties Yes

Advanced Geometry Options


Use Associativity Yes

Coordinate Systems Yes

Coordinate System Key

Reader Mode Saves Updated File No

Use Instances Yes

Smart CAD Update Yes

Compare Parts On Update No

Analysis Type 3-D

Mixed Import Resolution None

Clean Bodies On Import No

Stitch Surfaces On Import No

Decompose Disjoint Geometry Yes

Enclosure and Symmetry Processing Yes

TABLE 3
Model (A4) > Geometry > Parts
Object Name cerca ultima-prt0\Solid1 cerca ultima-prt1\Solid1

State Hidden Meshed

Graphics Properties

Visible No Yes

Transparency   1

Definition

Suppressed No

Stiffness Behavior Flexible

Coordinate System Default Coordinate System

Reference Temperature By Environment

Reference Frame Lagrangian


Material

Assignment Aluminum Alloy Steel DD11

Properties

Volume 17357 in³ 890.09 in³

Mass 25083 lbm 252.43 lbm

Centroid X 65.771 in 59.087 in

Centroid Y -54.887 in -0.32945 in

Centroid Z -51.856 in -75.578 in

Moment of Inertia Ip1 2.8996e+007 lbm·in² 3.6246e+005 lbm·in²

Moment of Inertia Ip2 8.9104e+006 lbm·in² 7.9831e+005 lbm·in²

Moment of Inertia Ip3 3.4193e+007 lbm·in² 4.3681e+005 lbm·in²

Statistics

Nodes 2944 53988

Elements 8801 172410

Mesh Metric None

CAD Attributes

PartTolerance: 0.00000001

Color:143.149.175

Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System

State Fully Defined

Definition

Type Cartesian
Origin

Origin X 0. in

Origin Y 0. in

Origin Z 0. in

Directional Vectors

X Axis Data [ 1. 0. 0. ]

Y Axis Data [ 0. 1. 0. ]

Z Axis Data [ 0. 0. 1. ]

Connections
TABLE 5
Model (A4) > Connections
Object Name Connections

State Fully Defined

Auto Detection

Generate Automatic Connection On Refresh Yes

Transparency

Enabled Yes

TABLE 6
Model (A4) > Connections > Contacts
Object Name Contacts

State Fully Defined

Definition

Connection Type Contact

Scope

Scoping Method Geometry Selection

Geometry All Bodies

Auto Detection
Tolerance Type Slider

Tolerance Slider 0.

Tolerance Value 0.51705 in

Use Range No

Face/Face Yes

Face Overlap Tolerance Off

Cylindrical Faces Include

Face/Edge No

Edge/Edge No

Priority Include All

Group By Bodies

Search Across Bodies

Statistics

Connections 1

Active Connections 1

TABLE 7
Model (A4) > Connections > Contacts > Contact Regions
Object Name Contact Region

State Fully Defined

Scope

Scoping Method Geometry Selection

Contact 2 Faces

Target 17 Faces

Contact Bodies cerca con carro ultima-prt0\Solid1

Target Bodies cerca con carro ultima-prt1\Solid1


Protected No

Definition

Type Bonded

Scope Mode Automatic

Behavior Program Controlled

Trim Contact Program Controlled

Trim Tolerance 0.51705 in

Maximum Offset 3.937e-006 in

Breakable No

Suppressed No

TABLE 8
Model (A4) > Connections > Body Interactions
Object Name Body Interactions

State Fully Defined

Advanced

Contact Detection Trajectory

Formulation Penalty

Sliding Contact Discrete Surface

Body Self Contact Program Controlled

Element Self Contact Program Controlled

Tolerance 0.2

TABLE 9
Model (A4) > Connections > Body Interactions > Body Interaction
Object Name Body Interaction

State Fully Defined


Scope

Scoping Method Geometry Selection

Geometry All Bodies

Definition

Type Frictionless

Suppressed No

Mesh
TABLE 10
Model (A4) > Mesh
Object Name Mesh

State Solved

Display

Display Style Use Geometry Setting

Defaults

Physics Preference Explicit

Element Order Linear

Element Size Default

Sizing

Use Adaptive Sizing Yes

Resolution Default (4)

Mesh Defeaturing Yes

Defeature Size Default

Transition Slow

Span Angle Center Coarse

Initial Size Seed Assembly

Bounding Box Diagonal 206.82 in


Average Surface Area 28.681 in²

Minimum Edge Length 1.5979e-003 in

Quality

Check Mesh Quality Yes, Errors

Target Quality Default (0.050000)

Smoothing High

Mesh Metric None

Inflation

Use Automatic Inflation None

Inflation Option Smooth Transition

Transition Ratio 0.272

Maximum Layers 5

Growth Rate 1.2

Inflation Algorithm Pre

View Advanced Options No

Advanced

Number of CPUs for Parallel Part Meshing Program Controlled

Straight Sided Elements

Number of Retries Default (4)

Rigid Body Behavior Full Mesh

Triangle Surface Mesher Program Controlled

Topology Checking Yes

Pinch Tolerance Please Define

Generate Pinch on Refresh No

Statistics
Nodes 56932

Elements 181211

Explicit Dynamics (A5)


TABLE 11
Model (A4) > Analysis
Object Name Explicit Dynamics (A5)

State Solved

Definition

Physics Type Structural

Analysis Type Explicit Dynamics

Solver Target AUTODYN

Options

Environment Temperature 71.6 °F

Generate Input Only No

TABLE 12
Model (A4) > Explicit Dynamics (A5) > Initial Conditions
Object Name Initial Conditions

State Fully Defined

TABLE 13
Model (A4) > Explicit Dynamics (A5) > Initial Conditions > Initial Condition
Object Name Pre-Stress (None) Velocity

State Fully Defined

Definition

Pre-Stress Environment None Available

Pressure Initialization From Deformed State  

Input Type   Velocity

Define By   Components
Coordinate System   Global Coordinate System

X Component   0. in/s

Y Component   667.04 in/s

Z Component   0. in/s

Suppressed   No

Scope

Scoping Method   Geometry Selection

Geometry   1 Body

TABLE 14
Model (A4) > Explicit Dynamics (A5) > Analysis Settings
Object Name Analysis Settings

State Fully Defined

Analysis Settings Preference

Type Program Controlled

Step Controls

Number Of Steps 1

Current Step Number 1

End Time 1.e-003

Resume From Cycle 0

Maximum Number of Cycles 1e+07

Maximum Energy Error 0.1

Reference Energy Cycle 0

Initial Time Step Program Controlled

Minimum Time Step Program Controlled

Maximum Time Step Program Controlled


Time Step Safety Factor 0.9

Characteristic Dimension Diagonals

Automatic Mass Scaling No

Solver Controls

Solve Units mm, mg, ms

Beam Solution Type Bending

Beam Time Step Safety Factor 0.5

Hex Integration Type Exact

Shell Sublayers 3

Shell Shear Correction Factor 0.8333

Shell BWC Warp Correction Yes

Shell Thickness Update Nodal

Tet Integration Average Nodal Pressure

Shell Inertia Update Recompute

Density Update Program Controlled

Minimum Velocity 3.93701e-005 in s^-1

Maximum Velocity 3.93701e+011 in s^-1

Radius Cutoff 1.e-003

Minimum Strain Rate Cutoff 1.e-010

Euler Domain Controls

Domain Size Definition Program Controlled

Display Euler Domain Yes

Scope All Bodies

X Scale factor 1.2


Y Scale factor 1.2

Z Scale factor 1.2

Domain Resolution Definition Total Cells

Total Cells 2.5e+05

Lower X Face Flow Out

Lower Y Face Flow Out

Lower Z Face Flow Out

Upper X Face Flow Out

Upper Y Face Flow Out

Upper Z Face Flow Out

Euler Tracking By Body

Damping Controls

Linear Artificial Viscosity 0.2

Quadratic Artificial Viscosity 1.

Linear Viscosity in Expansion No

Artificial Viscosity For Shells Yes

Hourglass Damping AUTODYN Standard

Viscous Coefficient 0.1

Static Damping 0.

Erosion Controls

On Geometric Strain Limit Yes

Geometric Strain Limit 1.5

On Material Failure No

On Minimum Element Time Step No

Retain Inertia of Eroded Material Yes


Output Controls

Save Results on Equally Spaced Points

Result Number Of Points 20

Save Restart Files on Equally Spaced Points

Restart Number Of Points 5

Save Result Tracker Data on Cycles

Tracker Cycles 1

Output Contact Forces Off

Analysis Data Management

Solver Files Directory C:\Users\Gerardo \

Scratch Solver Files Directory

TABLE 15
Model (A4) > Explicit Dynamics (A5) > Loads
Object Name Fixed Support

State Fully Defined

Scope

Scoping Method Geometry Selection

Geometry 2 Faces

Definition

Type Fixed Support

Suppressed No

Solution (A6)
TABLE 16
Model (A4) > Explicit Dynamics (A5) > Solution
Object Name Solution (A6)

State Solved

Information
Status Done

Post Processing

Beam Section Results No

TABLE 17
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Solution Information
Object Name Solution Information

State Solved

Solution Information

Solution Output Solver Output

Update Interval 2.5 s

Display Points All

Display Filter During Solve Yes

TABLE 18
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Results
Equivalent Elastic Equivalent Plastic
Object Name Total Deformation Equivalent Stress
Strain Strain

State Solved

Scope

Scoping Method Geometry Selection

Geometry All Bodies

Definition

Equivalent Elastic Equivalent (von- Equivalent Plastic


Type Total Deformation
Strain Mises) Stress Strain

By Time

Display Time Last


Calculate Time
Yes
History

Identifier

Suppressed No

Results

Minimum 0. in 0. in/in 0. psi 0. in/in

Maximum 3.4519 in 4.9564e-002 in/in 4.6615e+005 psi 0. in/in

Average 0.54326 in 2.174e-003 in/in 32796 psi 0. in/in

Minimum Occurs cerca con carro ultima-


cerca con carro ultima-prt0\Solid1
On prt1\Solid1

Maximum Occurs
cerca -prt1\Solid1 ultima-prt0\Solid1
On

Minimum Value Over Time

Minimum 0. in 0. in/in 0. psi 0. in/in

Maximum 0. in 0. in/in 0. psi 0. in/in

Maximum Value Over Time

Minimum 0. in 0. in/in 0. psi 0. in/in

Maximum 3.4519 in 6.366e-002 in/in 1.773e+006 psi 0. in/in

Information

Time 1.e-003 s

Set 21

Cycle Number 106069

Integration Point Results

Display Option   Averaged

Average Across
  No
Bodies
FIGURE 1
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Deformation

TABLE 19
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [in] Maximum [in] Average [in]

1.1755e-038

5.0004e-005 0. 8.8605e-002 5.3048e-003

1.0001e-004 0.17741 1.6855e-002

1.5001e-004 0.26577 3.4325e-002

2.0001e-004 0.42447 5.5856e-002

2.5e-004 0.546 8.1131e-002

3.e-004 0.71818 0.10854

3.5001e-004 0.94381 0.1369

4.e-004 1.2417 0.16565

4.5e-004 1.5649 0.19549

5.0001e-004 1.7538 0.22591


5.5e-004 1.9135 0.25588

6.0001e-004 2.0561 0.2859

6.5001e-004 2.153 0.31584

7.e-004 2.3107 0.34585

7.5001e-004 2.5021 0.3754

8.e-004 2.6732 0.40597

8.5e-004 2.8322 0.43732

9.e-004 3.0436 0.47196

9.5001e-004 3.2624 0.50754

1.e-003 3.4519 0.54326

FIGURE 2
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Elastic Strain

TABLE 20
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [in/in] Maximum [in/in] Average [in/in]

1.1755e-038

5.0004e-005 3.0484e-002 5.3912e-004

1.0001e-004 6.366e-002 9.987e-004

1.5001e-004 6.3231e-002 9.9309e-004

2.0001e-004 5.6114e-002 1.2082e-003

2.5e-004 4.7638e-002 1.3061e-003

3.e-004 3.4294e-002 1.3701e-003

3.5001e-004 3.4305e-002 1.4326e-003

4.e-004 3.4176e-002 1.5138e-003

4.5e-004 4.2977e-002 1.6092e-003

5.0001e-004 3.8562e-002 1.6925e-003


0.
5.5e-004 4.4456e-002 1.7057e-003

6.0001e-004 3.9345e-002 1.7646e-003

6.5001e-004 4.9067e-002 1.8497e-003

7.e-004 5.3737e-002 1.974e-003

7.5001e-004 5.5116e-002 1.952e-003

8.e-004 3.526e-002 1.9931e-003

8.5e-004 3.762e-002 1.9934e-003

9.e-004 4.2803e-002 2.1137e-003

9.5001e-004 4.1003e-002 2.1135e-003

1.e-003 4.9564e-002 2.174e-003

FIGURE 3
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Stress
TABLE 21
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [psi] Maximum [psi] Average [psi]

1.1755e-038

5.0004e-005 0. 8.4297e+005 7644.4

1.0001e-004 1.773e+006 13100

1.5001e-004 1.5757e+006 12624

2.0001e-004 1.076e+006 15457

2.5e-004 7.2422e+005 16657

3.e-004 5.4741e+005 17980

3.5001e-004 6.5362e+005 19589

4.e-004 3.8494e+005 21355

4.5e-004 4.6218e+005 22514

5.0001e-004 4.7625e+005 24116

5.5e-004 4.8271e+005 24528


6.0001e-004 3.9381e+005 25645

6.5001e-004 4.4255e+005 26821

7.e-004 5.4792e+005 28612

7.5001e-004 5.2907e+005 28280

8.e-004 5.4636e+005 29096

8.5e-004 5.0323e+005 29299

9.e-004 7.2884e+005 31773

9.5001e-004 5.3886e+005 31868

1.e-003 4.6615e+005 32796

FIGURE 4
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Plastic Strain

TABLE 22
Model (A4) > Explicit Dynamics (A5) > Solution (A6) > Equivalent Plastic Strain
Time [s] Minimum [in/in] Maximum [in/in] Average [in/in]
1.1755e-038

5.0004e-005

1.0001e-004

1.5001e-004

2.0001e-004

2.5e-004

3.e-004

3.5001e-004

4.e-004

4.5e-004

5.0001e-004

5.5e-004

6.0001e-004

6.5001e-004

7.e-004

7.5001e-004

8.e-004

8.5e-004

9.e-004

9.5001e-004

1.e-003

Material Data
Aluminum Alloy
TABLE 23
Aluminum Alloy > Constants
Density 1.4451 lbm in^-3
Isotropic Secant Coefficient of Thermal Expansion 1.2778e-005 F^-1

Specific Heat Constant Pressure 0.20899 BTU lbm^-1 F^-1

TABLE 24
Aluminum Alloy > Color
Red Green Blue

138 104 46

TABLE 25
Aluminum Alloy > Compressive Ultimate Strength
Compressive Ultimate Strength psi

TABLE 26
Aluminum Alloy > Compressive Yield Strength
Compressive Yield Strength psi

40611

TABLE 27
Aluminum Alloy > Tensile Yield Strength
Tensile Yield Strength psi

40611

TABLE 28
Aluminum Alloy > Tensile Ultimate Strength
Tensile Ultimate Strength psi

44962

TABLE 29
Aluminum Alloy > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature F

71.6

TABLE 30
Aluminum Alloy > Isotropic Thermal Conductivity
Thermal Conductivity BTU s^-1 in^-1 F^-1 Temperature F
1.5247e-003 -148

1.926e-003 32

2.2068e-003 212

2.3406e-003 392

TABLE 31
Aluminum Alloy > S-N Curve
Alternating Stress psi Cycles R-Ratio

40001 1700 -1

34998 5000 -1

29994 34000 -1

25005 1.4e+005 -1

20001 8.e+005 -1

16998 2.4e+006 -1

13000 5.5e+007 -1

12000 1.e+008 -1

24743 50000 -0.5

20247 3.5e+005 -0.5

15751 3.7e+006 -0.5

12750 1.4e+007 -0.5

11251 5.e+007 -0.5

10499 1.e+008 -0.5

21001 50000 0

17506 1.9e+005 0

14997 1.3e+006 0

13500 4.4e+006 0
12499 1.2e+007 0

10499 1.e+008 0

10750 3.e+005 0.5

10250 1.5e+006 0.5

9624.7 1.2e+007 0.5

8999.6 1.e+008 0.5

TABLE 32
Aluminum Alloy > Isotropic Resistivity
Resistivity ohm cmil in^-1 Temperature F

1.2184 32

1.3387 68

1.82 212

TABLE 33
Aluminum Alloy > Isotropic Elasticity
Young's Modulus psi Poisson's Ratio Bulk Modulus psi Shear Modulus psi Temperature F

1.0298e+007 0.33 1.0096e+007 3.8713e+006

TABLE 34
Aluminum Alloy > Isotropic Relative Permeability
Relative Permeability

Steel
TABLE 35
Structural Steel > Constants
Density 0.2836 lbm in^-3

Isotropic Secant Coefficient of Thermal Expansion 6.6667e-006 F^-1

Specific Heat Constant Pressure 0.10366 BTU lbm^-1 F^-1

Isotropic Thermal Conductivity 8.0917e-004 BTU s^-1 in^-1 F^-1


Isotropic Resistivity 8.5235 ohm cmil in^-1

TABLE 36
Structural Steel > Color
Red Green Blue

132 139 179

TABLE 37
Steel > Compressive Ultimate Strength
Compressive Ultimate Strength psi

TABLE 38
Steel > Compressive Yield Strength
Compressive Yield Strength psi

36259

TABLE 39
Steel > Tensile Yield Strength
Tensile Yield Strength psi

36259

Steel > Tensile Ultimate Strength


Tensile Ultimate Strength psi

66717

TABLE 41
Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature F

71.6

TABLE 42
Structural Steel > S-N Curve
Alternating Stress psi Cycles Mean Stress psi
5.8001e+005 10 0

4.1002e+005 20 0

2.7499e+005 50 0

2.0494e+005 100 0

1.5505e+005 200 0

63962 2000 0

38000 10000 0

31038 20000 0

20015 1.e+005 0

16534 2.e+005 0

12502 1.e+006 0

TABLE 43
Steel > Strain-Life Parameters
Cyclic Strain
Strength Strength Ductility Ductility Cyclic Strength
Hardening
Coefficient psi Exponent Coefficient Exponent Coefficient psi
Exponent

1.3343e+005 -0.106 0.213 -0.47 1.4504e+005 0.2

TABLE 44
Steel > Isotropic Elasticity
Young's Modulus psi Poisson's Ratio Bulk Modulus psi Shear Modulus psi Temperature F

2.9008e+007 0.3 2.4173e+007 1.1157e+007

TABLE 45
Steel > Isotropic Relative Permeability
Relative Permeability

10000

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