CAULK PSC
ELASTOMERIC POLYSULFIDE
Corporate Offices CAULK
1818 Miller Parkway
Streetsboro, OH 44241
330-562-1970
330-562-7638 FAX
[Link]
FEATURES Color Gray
Specific Gravity 1.4
State of Florida: Tensile Strength ASTM D-412 780 PSI
Secondary Containment Approval EQ-510 Elongation ASTM D-412 60%
Self-Priming *7 days @ 77°F
VOC Compliant
SPECIFICATIONS
RECOMMENDED APPLICATIONS Caulk PSC shall be a two component Polysulfide
Elastomeric Caulk/Sealant as manufactured by Dudick,
SUGGESTED USES Inc. material shall be spray applied in accordance with the
manufacturer’s recommended practices.
To form a flexible, corrosion resistant seal on the exterior
chime angle of field storage tanks. THE CAULK PSC SYSTEM
As a concrete expansion joint compound where other Caulk PSC is a two-component, very high solids,
conventional sealants may soften or fail due to solvents elastomeric, chemically resistant sealant with the
and chemical attack. consistency of soft putty. Consists of base and activator,
which produce a colored caulk when mixed.
CHEMICAL RESISTANCE PROPERTIES
Primer 67 is the recommended holding primer designed
Aliphatic hydrocarbons including unleaded gasoline to prevent abrasive blasted steel from developing rust
Toluene and higher boiling aromatics bloom prior to the application of the Caulk PSC.
Fuel Oil Concrete can be primed to aid in the “wetting out”
Crude Oil required for good bonding and retarding outgassing.
Butyl Acetate and higher boiling esters * Refer to Primer 67 bulletin
Ethanol and higher boiling alcohols
Mineral acids and bases Topcoat: The unique elastomeric polysulfide binder in
Caulk PSC provides high film integrity, and excellent
Note: While Caulk PSC is resistant to these materials, it chemical resistance required for prolonged substrate
should never be put into immersion service without being protection.
top-coated with Protecto-Coat PS.
ESTIMATING QUANTITIES AND ORDER BILL
TEMPERATURE LIMITS (METAL APPLICATIONS) OF MATERIAL
Maximum Service Temperature: COVERAGE PER GALLON (PRACTICAL)
180°F in continuous service (dry). For immersion,
contact Dudick Inc. for specific recommendations. Typical exterior Chime Angle – 12 linear ft./gallon (based
on angle resting flush and a 3” foundation lip).
COLORS: Gray, Cirrus Gray, Clay Tan Applications where the angle does not rest flush or where
foundation lip is wider will result in significantly lower
PHYSICAL PROPERTIES coverage rate.
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Typical concrete joints (3/4” wide x 2” deep) – 10 linear filled with Epoxy Grout EG. (Refer to separate product
ft./gallon bulletin).
Quantities shown are for estimating purposes only. Actual PRIMING
field usage may vary.
The following Primers are compatible with Caulk PSC:
SUGGESTED FILM BUILD (DFT) Primer 67, Primer 67LV, Primer 67DPLV, Primer 67DTO
& Primer 60.
Two inches maximum; will cure in thicker films, but
produces significant exothermic heat build up. Typical APPLICATION SPECIFICATIONS
chime angle sealant application will range from ½ inch
over the angle to approximately 20 mils at the outer edges. Substrate temperature for both concrete and metal must be
PACKAGING between 50ºF and 110ºF.
Relative humidity must not exceed 85%.
Available in 15 gallon kits and 3 gallon kits of color and
activator. Substrate temperature must be 5ºF above the Dew Point.
APPLICATION INSTRUCTIONS CAULK PSC MIX RATIO (BY VOLUME)
SURFACE PREPARATION BASE 1 gallon
ACTIVATOR 65 fl. oz.
Metal: Metal surfaces must be abrasive blasted to an
appropriate finish. For small volumes mix 2 parts colored based until uniform
in color. Add 1 part activator to 2 parts colored base
Immersion and heavy spillage service: White Metal, SSPC slowly with constant mixing. For large areas use heated
SP 5 or NACE #1, minimum 3.0 profile. Heavy non- plural component equipment.
immersion service (i.e. fumes and spillage): Near white,
SSPC SP 10 or NACE #2, minimum 2.0-mil profile. Pot life of the mixed Caulk PSC will depend on the
Atmospheric service: Commercial SSPC SP 6 or NACE temperature. To prevent material waste and avoid damage
#3, minimum 2.0-mil profile. to equipment, do not mix more material than can be used.
Concrete: Concrete must be prepared mechanically to POT LIFE
remove the surface laitance. Oils, grease or other
contaminant must be removed prior to surface 45 minutes @ 77°F.
preparation. Concrete must be free of curing compounds
and form release agents. Surface texture should be similar Higher temperatures will greatly decrease pot life and will
to 40-60 grit sandpaper or the visual standard, CSP-5 from make application by heated plural component spray
the International Concrete Repair Institute with pea mandatory.
gravel exposed. The prepared surface should have a
nominal tensile strength of 250 PSI per ASTM D-7243. Do not attempt to store mixed material. Residual material
should be properly disposed of at the end of each work
All concrete substrates must be checked for moisture prior period.
to product application using the Plastic Sheet Test, ASTM
D-4263. APPLICATION SPECIFICATIONS
Additional surface preparation will be required if a 40-60- Apply by heated plural component spray for best results.
grit texture with exposed pea gravel is not achieved and
the surface laitance not completely removed with the first Pour and trowel.
mechanical preparation procedure.
Manufacturers listed below are a guide. Others may be
Mechanical preparation removes laitance, exposing used. Changes in pressure and tip size may be required to
honeycombs or voids beneath the surface, which must be achieve proper application.
2
CAULK PSC
ELASTOMERIC POLYSULFIDE
Corporate Offices CAULK
1818 Miller Parkway
Streetsboro, OH 44241
330-562-1970
330-562-7638 FAX
[Link]
HEATED PLURAL COMPONENT SPRAY 5. Use of a penetrating primer under coatings or linings
for concrete can be an effective means of minimizing
Use heated plural component equipment. outgassing. If the use of a penetrating primer is
Pump: 45:1 (Graco) desired, use Primer 67. Please consult Dudick, Inc.
Fluid Hose: 3/8” i.d. x 100’ hose length. For longer hose, for recommendations. Also, please refer to the
to avoid excessive pressure drop, use ½” i.d. up to 200’ Primer 67 data sheet.
with 3/8” i.d. x 25’ whip.
Airless Gun: Graco 207945 CURE CYCLE:
Minimum pressure to avoid fingering: 3000 psi at nozzle.
Cure Times (Hours @ 77°F, 25°C and 50% R.H.)
See Additional Comments #4
To Touch – 2 hours
ADDITIONAL COMMENTS To Recoat – 6 hours min / 48 hours max
Hard Dry – 12 hours
1. At sealant temperatures below 70°F, material is too
viscous to spray. Ideally, use heated plural If these recoat times are exceeded, consult a Dudick
component equipment. If heated plural component representative; sanding or abrasive blasting may be
equipment is not available, preheat material to reduce required before the next coat. Recoat times are
viscosity. Contact Dudick for availability of plural dramatically reduced when the coating is exposed to direct
component equipment. sunlight.
2. It is possible to topcoat Caulk PSC with coatings Application of Caulk PSC in direct sunlight may lead to
such as Dudick epoxies. However, because Caulk blistering, pinholes, or wrinkling due to outgassing of air
PSC is highly elastomeric, it is likely any coatings in the concrete and high substrate temperatures. Double
applied on top will crack and therefore not priming, shading, or evening application may be required.
recommended. Consult a Dudick representative.
3. When applying Caulk PSC in situations where CLEANING
thickness’ approach 2 inches, a considerable
exotherm is possible. Care must be taken to ensure Use S-14 Thinner to clean tools.
personal safety, as well as to allow sufficient time for
the heat to dissipate and proper cure before SHIPPING
application of any Protecto-Coat PS. Excessive
voids to be filled should be packed with backer rod to Refer to Material Safety Data Sheets.
fill area before application of Caulk PSC.
STORAGE
4. For more detailed information on plural component
recommendations, please refer to Dudick High Warning: All Dudick products classified by DOT with
Performance Coatings Technical Advisory 96-1 white, yellow or red labels must not be mixed or stored
Heated Plural Component Spray. together as an explosive reaction can occur.
3
All products should be stored in a cool, dry area, away If swallowed, do not induce vomiting; call a physician
from open flames, sparks, or other hazards. immediately.
When properly stored in their original, unopened NOTE: Dudick, Inc. (“Dudick”) warrants all goods of its
containers at 50°F-75°F, Caulk PSC will have a manufacture to be as represented in its catalogs and that
twelve-month shelf life. Storage in direct sunlight or the manufacture of its products by its employees or sub-
excessiveheat will reduce working time and shelf life. contractors shall be performed in a workmanlike manner.
Dudick’s sole obligation under this warranty shall be to
SAFETY replace any material which its examination shall disclose
to be defective. Dudick makes no warranty concerning
M.S.D.S: Material Safety Data Sheets must always be the suitability of its product for application to any surface,
read before using products. Caulk PSC systems are it being understood that the goods have been selected and
intended for application by experienced, professional the application ordered by the Purchaser. DUDICK, INC.
personnel. Dudick, Inc. can supply supervision to help MAKES NO WARRANTY, EXPRESS OR IMPLIED,
determine that the surface has been properly prepared, the THAT THE GOODS SHALL BE MERCHANTABLE
ingredients correctly mixed, and the materials properly OR THAT THE GOODS ARE FIT FOR ANY
and safely applied. PARTICULAR PURPOSE. THE WARRANTY OF
REPAIR OR REPLACEMENT SET FORTH HEREIN IS
If Caulk PSC materials are to be applied by your own EXCLUSIVE AND IN LIEU OF ALL OTHER
personnel or by a third party contractor, please be sure WARRANTIES ARISING BY LAW OR OTHERWISE;
that they are aware of the following safety precautions: AND DUDICK INC. SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES,
Exposure to resins and hardeners through direct skin INCLUDING BUT NOT LIMITED TO LOST PROFITS,
contact and/or inhalation may cause severe dermatitis DOWN TIME, DAMAGES TO PROPERTY OF THE
reactions in some people. Cleanliness of the skin and PURCHASER OR OTHER PERSONS, OR DAMAGES
clothing is critical and must be of paramount concern. FOR WHICH THE PURCHASER MAY BE LIABLE TO
OTHER PERSONS, WHETHER OR NOT
Fumes are flammable and heavier than air. Proper OCCASIONED BY DUDICK’S NEGLIGENCE. This
ventilation should be maintained to minimize warranty shall not be extended, altered or varied except by
breathing of concentrated fumes. written instrument signed by Dudick and Purchaser.
Suitable respirators should be used during 12/20/22
application.
Safety glasses, gloves, and suitable protective
clothing must be worn at all times during application.
If contact with hardeners occurs, remove any clothing
involved and flush the skin with flowing water.
Discard the clothing. Do not attempt to wash and
reuse it. Caulk PSC liquid can be removed with S-14
Thinner.
Keep open flames and sparks away from the area
where materials are being mixed and applied.
If a rash occurs, remove the individual from the work
area and seek a physician’s care for dermatitis.
In case of eye contact, flush with water for at least 15
minutes and consult a physician.