RN 1730

Translation of the original operating instructions

RÖHM – HSK clamping system

SK tool clamping system
Stationary unclamping unit
consisting of:
x HSK / SK clamping set
x Draw bar extension
x SEH clamping unit or ASP tool clamp
x SLEH stationary unclamping unit
x Coolant rotary supply unit

Contents Page
The most important HSK components (schematic diagrams) 2
The most important SK components (schematic diagrams) 3
Terms 4
Intended use + description 6
General warnings 18
Operation 22
Assembly 26
Dismounting 33
Maintenance 36
Failure – Causes 40
Spare parts 42
Warranty exclusion 43
Disposal 44
Drawing(s) and piece list(s) (also of subassemblies) Attachment
"Rotoflux installation and run-in instructions" (English/Italian) Attachment
Operating instructions RN 1727 (for ROTOFLUX) Attachment
DEUBLIN 040-555x operating manual Attachment
DEUBLIN installation 040-505 Attachment
GAT ROTODISK operating instructions Attachment

Date of issue: (German original) 02.12.2015

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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- The most important HSK components (schematic diagrams)

Clamping system HSK

Date: 02.12.2015 RN 1730
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1 2 Clamping system 3 Proximity switch 5 6
+ adapter flange
HSK (accessories)

Draw bar extension (2)

SLEH stationary
unclamping unit (5)

HSK clamping set

SEH clamping unit (3)

DEUBLIN

GAT
ROTOFLUX Coolant rotary supply unit
(6)

Note: The actual version might deviate from these schematic diagrams.

Do not use this table for ordering spare parts!

Designation Item Designation Item
HSK clamping set 1 Washer 35
Draw bar extension 2 Guide disc 36
SEH clamping unit 3 Threaded ring 37
SLEH stationary unclamping unit 5 Threaded pin 38
Coolant rotary supply unit (various) 6 Left helical disc spring/disc spring package 39
Right helical disc spring/disc spring package 40
Cylinder screw 41
HSK segment collet 11 TC Glyd ring 42
HSK pressure piece 12 Hex. nut 43
HSK intermediate disc 13 O-ring 44
Threaded pin 14 O-ring 45
O-ring 15

Housing 51
Draw bar extension 21 Pressure piston 52
Shim 22 Cover 53
O-ring 23 Cylinder screw 54
Threaded pin 24 Shim 55
TC Glyd ring 25 Cylinder screw 56
TC step seal 57
TC Glyd ring 58
Guide piston 31 TC step seal 59
Stroke control ring 32 O-ring 60
Sealing cover 33 Kant seal 61
Connection pipe 34

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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- The most important SK components (schematic diagrams)

SK tool clamping system

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Accessories: proximity switch
1 2 3 + adapter flange
5 6
SK tool clamping system
Shown in unclamping position

Draw bar extension (2)

SLEH stationary
unclamping unit (5)

SK clamping set (1)

ASP tool clamp (3)

Coolant rotary supply unit

(6)

Note: The actual version might deviate from these schematic diagrams.

Do not use this table for ordering spare parts!

Designation Item Designation Item
SK clamping set 1 Washer 35
Draw bar extension 2 Guide disc 36
ASP tool clamp 3 Threaded ring 37
SLEH stationary unclamping unit 5 Threaded pin 38
Coolant rotary supply unit (various) 6 Left helical disc spring/disc spring package 39
Right helical disc spring/disc spring package 40
Piston housing 41
SK segment collet 11 Hex. nut 43
SK clamping piece 12 O-ring 45
Threaded pin 14
O-ring 15
Spring cord 17 Housing 51
Gasket 18 Pressure piston 52
Cover 53
Cylinder screw 54
Draw bar extension 21 Shim 55
Threaded pin 24 Cylinder screw 56
TC step seal 57
TC Glyd ring 58
Draw bar 31 TC step seal 59
Stroke control ring 32 O-ring 60
Sealing cover 33 Kant seal 61
Connection pipe 34

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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- Terms

The HSK clamping system and SK tool clamping system

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The following terms apply for using this document.

Actuating force
Force which acts on the HSK clamping set (1) or on the HSK pressure piece (12) or on the SK
clamping set (1) or on the SK clamping piece (12) in the clamping position.

Pulling-in force
(a) HSK: The clamping force (see below, standardized term for HSK clamping system) is often
referred to as the "pull-in force", since this expression excellently describes the effect of
the force.

(b) SK: In the case of the SK tool clamping system: Force at which the taper tool is pulled
axially into the tool spindle with its draw bolt by the SK segment collet (11).

Spring force
Force, generated by the left helical disc spring/disc spring package (39) or right helical disc
spring/disc spring package (40), and is dissipated with the clamping system
(a) HSK: to the guide piston (31).

(b) SK: via the wedge slide gear of the ASP tool clamp (3) to its draw bar (31).

HSK
Clamping system for tools with a hollow shank taper, DIN 69893-1:2011-04 and VDMA 34181:2005-
07, for installation in tool spindles in acc. with DIN 69063-1:2005-05.

Unclamping force
Force required to safely unclamp the SEH clamping unit (3) or the ASP tool clamp (3) and to eject the
tool out of the tool spindle.

Nominal pull-in force

Also: Nominal clamping force. Clamping force which must be reached in a new clamping system or
one in well-maintained condition.

SK
Clamping system for tools with a steep taper in acc. with DIN ISO 7388-1 and draw bolt in acc. with
DIN ISO 7388-3 or JIS B 6339 (for machine tools in the Asian region, formerly MAS-BT) for
installation in tool spindles, either in acc. with DIN 2079 or ISO 9270-1 or ISO 9270-2.

Clamping force (HSK) only)

Force according to definition in DIN 69063-1:2005-05, DIN 69893-1:2011-04 and VDMA 34181:2005-
07, at which the hollow shank taper tool is pulled axially into the tool spindle by the HSK segment
collet (11).
A recommendation for the amount of clamping force is given in DIN 69893-1:2011-04, depending on
the tool size.

Limit bending moment

(a) HSK: The bending moment on a tool clamped at the recommended clamping force in acc. with
DIN 69893-1:2011-04; when this is exceeded, it is to be expected that the tool collar will
lift up on one side from the tool spindle plane face.

(b) SK: The bending moment on a tool clamped with at least the min. clamping force in acc. with
the table "Limit values for the SK clamping system" (in chapter "Intended use +
Description"); when this is exceeded, it is to be expected that the tool collar will lift up
on one side from the tool spindle plane face.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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- Terms

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Limit torque
(a) HSK: The torque on a tool clamped at the recommended clamping force in acc. with DIN 69893-
1:2011-04; when this is exceeded, it is to be expected that the tool shaft will spin inside
the tool spindle bore against the acting frictional forces.
If, for example, the load of the driver (slot nut) is taken into consideration for a hollow
shank taper of type "A" or "C", a considerably higher limiting torque results.

(b) SK: The torque on a tool clamped with at least the min. clamping force in acc. with the table
"Limit values for the SK clamping system" (in chapter "Intended use + Description");
when this is exceeded, it is to be expected that the tool shaft will spin inside the tool
spindle bore against the acting frictional forces.

Wear limit
(a) HSK: The wear limit (or better: clamping force wear limit) is exceeded when the measured
clamping force falls below the recommended clamping force in acc. with DIN 69893-
1:2011-04.

(b) SK: The wear limit (or better: clamping force wear limit) is exceeded when the measured
clamping force falls below the min. clamping force in acc. with the table "Limit values for
the SK clamping system" (in the chapter "Intended use + Description").

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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- Intended use + description

The HSK clamping system and SK tool clamping system

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Foreword: 1. These operating instructions have been compiled with due
consideration being given to DIN EN ISO 12100-1, DIN EN ISO
12100-2, DIN EN ISO 23125 and associated and relevant
standards.
2. If component names are mentioned in the following text, the item
number from the sketches is also always specified in parentheses
in the chapter "The most important components" starting on
page 2. These item numbers generally correspond to the numbers
specified in the component list in the chapter "The most
important components".

Assemblies
x HSK clamping set (1) or SK clamping set (1).
x Draw bar extension (2).
x SEH clamping unit (3) or ASP tool clamp (3)
x SLEH stationary unclamping unit (5).
x Coolant rotary supply unit (6).

Ambient conditions
– Ambient conditions (in accordance with EN 60204):
• Relative air humidity (at 40°C) 50%.
• Contamination of the surroundings within the boundary of the contamination coming from the
machine itself.
• No ionising and non-ionising radiation.
• Not a potentially explosive area.
• Vibration-free base / attachments.
• Ambient temperature on site (tool spindle bore) 5°C to 80°C. Higher ambient temperatures only
with written permission from the manufacturer.
• Ambient temperature during transportation and storage - 15°C to 55°C (for 24 h also up to
70°C).

- Intended use
Note: The manufacturer can naturally not accept any responsibility for personal injury or
property damage caused by improper use of this product.
Specifically for HSK clamping system
– The inner contour of the tool spindle, in which the HSK clamping system, but particularly the HSK
clamping set (1), is to be installed and operated, must correspond to the type HSK DIN 69063-1.
– Only tools with shafts satisfying DIN 69893 may be clamped with the HSK clamping system,
particularly with the HSK clamping set (1).
– If media (e.g. coolant) is conducted through the HSK clamping system, then a tool must also be
used with an undamaged outlet tube (e.g. coolant tube). Non-observance of this fundamental
principle will lead to a deterioration in the clamping force, and therefore to a reduction in the
transferable moments.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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Specifically for SK tool clamping system
– The inner contour of the tool spindle in which the tool clamping system, but particularly the SK
clamping set (1), is to be installed and operated, must either satisfy DIN 2079 or ISO 9270-1 or
ISO 9270-2.
– With this tool clamping system, particularly with the SK clamping set (1), only tools with a shaft
satisfying DIN ISO 7388-1 and with draw bolts satisfying DIN ISO 7388-3 or JIS B 6339 (formerly
MAS-BT, for machine tools from the Asian region) may be clamped.

General for HSK/SK

– Only intended for commercial use.
– Only when there is written approval from the manufacturer may the HSK clamping system / the SK
tool clamping system
• be installed in tool spindles deviating from the afore-mentioned standards.
• be used for clamping tools whose shafts and/or draw bolts deviate from the afore-mentioned
standards.
– The HSK clamping system / the SK tool clamping system is constructed and manufactured
according to the state of the art. All relevant safety precautions have been adhered to. There are,
however, always residual risks involved in the use of the clamping system, even when used as
intended.
– The HSK clamping system / the SK tool clamping system is meant for attachment and installation
in tool spindles.
– The tool may only be clamped or hydraulically or pneumatically unclamped when the tool spindle is
at a standstill.
– All cylinder screws (54) of the SLEH stationary unclamping unit (5) must be tightened to the
prescribed tightening torque.
– In the clamped state of the HSK clamping system / SK tool clamping system, the SEH stationary
unclamping unit (5) must be actively lifted up from the SEH clamping unit (3) or from the ASP tool
clamp (3).
– The setting dimension in the unclamping position must be checked regularly according to the
specifications in the "Maintenance" chapter and readjusted, if necessary.
– The limits (e.g. spindle speed, actuation pressures, etc.) specified in the technical specifications
(see associated drawing(s) in the attachment) must not be exceeded.
– The machine in which the HSK clamping system / SK tool clamping system is installed may only be
operated with water-based cooling lubricants with an oil component < 15%.
– The respective and necessary safety precautions (e.g. fire protection system) must be taken when
using a water-based cooling lubricant with an oil ration in excess of 15% and / or non-water-based
cooling lubricants.
– When using a minimum quantity lubrication system or when dry machining, adverse effects are to
be expected on the service life of the clamping system components and, under unfavorable
conditions, on machine safety. Such system may therefore only be used after consultation with the
manufacturer and checks must be carried out to establish. which systems are required to ensure
safe operation of the machine.
– Neither the permissible limit bending moment nor the permissible limit torque may be exceeded
on the used tool. See also "Technical specification" -> "Limit values" below or the specifications
on the associated assembly drawing in the attachment.
– Gaseous or liquid media may be conducted centrally through the HSK clamping system / SK tool
clamping system. The used coolant rotary supply unit (6) is usually decisive for the amount of

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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permissible media pressure, the type of the permissible media and the minimum required filter
fineness. See also the operating instructions for this.
– If there is no coolant rotary supply unit (6) belonging to the scope of the clamping system, then the
following minimum requirements for the fed-through media apply:
• Max. perm. media pressure 60 bar.
• No flammable, explosive, corrosive or caustic fluids or gases.
• Filter fineness max. 60 ȝm.
– During the tool change, another medium (e.g. compressed air for taper cleaning) can be switched
to as an option, depending on the used rotary supply unit (6).
– To prevent premature wear and the resulting loss of clamping force, the filter finenesses of the
selected media (specified below under "Features") must be complied with.

Use contrary to regulations / Obvious abuse

Specifically for HSK clamping system
– If the HSK clamping system is operated with a tool without an outlet tube (e.g. coolant tube), no
medium (e.g. coolant) may be fed through.

General for HSK/SK

– The HSK clamping system / SK tool clamping system must not be used to carry loads (e.g. as a
gripper).
– The HSK clamping system and particularly the SEH clamping unit (3) or the SK tool
clamping system and ASP tool clamp (3) must not be disassembled.
– Changing the tool or unclamping the HSK clamping system / SK tool clamping system
during the circulating operation of the tool spindle is strictly prohibited.
– The HSK clamping system / SK tool clamping system must not be operated at speeds above
500 rpm without a tool inserted!
– The "clamping" and "unclamping" connections of the SLEH stationary unclamping unit (5) must not
be switched.
– The "clamping" connection of the SLEH stationary unclamping unit (5) must never be
depressurized during the circulating operation of the tool spindle.
– The HSK clamping system / SK tool clamping system must not be operated without correctly
installed, adjusted stroke-monitoring sensors (e.g. proximity switches) which are ready for
operation.
– The shape and weight of the tool is of great importance. The following therefore applies:
• The tools must have a well-balanced mass.
• If a well-balanced mass is not possible, the speed must be reduced to an uncritical value for
unbalanced tools.
• Only clamping systems approved by the manufacturer may be used with the corresponding
individual components, e.g. a clamping set.
• The HSK clamping system / SK tool clamping system must be designed and used according to
the specifications in the user documentation and the valid guidelines.
– The used tools must not be faulty or damaged.
– The tools must not be fed imprecisely. A collision with the HSK clamping system / SK tool
clamping system must be avoided under all circumstances.
– An overload of the HSK clamping system / SK tool clamping system with regard to speed, bending
moment or torque will lead to component breakage and therefore to the damage or failure of the
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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HSK clamping system / SK tool clamping system.
– During regular operation, no manual tool change may be carried out, even when pressure is
applied to the taper cleaning / blast air. Exception: Setup mode.
– The use of impermissible or impure media can lead to increased wear and the loss in clamping or
pull-in force resulting from this.
– The coolant rotary supply unit (6) is a complete unit and must not be opened or modified.
– The connections "Feed" and "Leakage" on the coolant rotary supply unit (6) must not be switched
or installed incorrectly.
– The use of external compressed air for the general cleaning of the HSK clamping system / SK tool
clamping system is not permissible.
– The fed-through media must not be corrosive.

User responsibilities
– In order to be able to recognize an insufficient or deficient tool clamping in time, the correct axial
position of the HSK pressure piece (12) must be checked. To do this, the HSK clamping system /
SK tool clamping system must be monitored with a stroke monitoring device.
– In order to be able to rule out the unclamping of the clamping system while the tool spindle
rotates, the machine control must be programmed accordingly.
– To protect the operator from hurled-out parts, there must be separating protective equipment on
the machine tool in acc. with DIN EN ISO 23125:2012-07.
– The temperature of the machine spindle bore must be monitored.
The left helical disc spring/disc spring package (39) and right helical disc spring/disc spring
package (40) must not be subjected to a continuous operating temperature above 80°C, since
otherwise, premature fatigue of the spring forces and therefore considerably diminished clamping
or pull-in forces are to be expected.
– When the tool spindle is at a standstill, the supply line to the coolant rotary supply unit (6) must be
depressurized.
– The values given in the technical specifications of the clamping system with regard to speed,
bending moment and torque must not be exceeded.
– Before doing any work on the components of the clamping system, make sure that:
• The competent personnel has ready access to the respective parts of the user documentation.
• The competent personnel has read and understood the user documentation as well as the
information plates on the machine and clamping device. This applies particularly to all safety
and warning instructions.
• The competent personnel is suitably and sufficiently qualified to carry out their respective tasks.
This applies particularly to commissioning, maintenance / servicing and repair work as well as
to all work on electrical installations and components. The respective and current regulations
and directives as well as instructions in the user documentation must be adhered to.
• All safety devices have been fitted correctly and are fully operational. Safety devices must not
be manipulated or made inoperative. The resistance classes of the isolating safety devices (e.g.
protective hoods, safety windows) must be adhered to.
• The machine and the HSK clamping system / SK tool clamping system must be in technically
perfect condition.
• All damaged or defective parts must be renewed without delay. This applies particularly to all
safety devices.
– Changes to the HSK clamping system / SK tool clamping system generally involve a safety risk.
The following therefore applies:
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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• Changes to the HSK clamping system / SK tool clamping system may only be carried out with
written permission from the manufacturer. This applies particularly to all safety devices,
electrical circuits and the machine control software.
• All changes must be traceably recorded.
– The use of original parts is of deciding importance for the safety / security of the clamping system.
The following therefore applies:
• Spare parts, additional equipment, assemblies or other accessories from outside suppliers must
be approved by the manufacturer.
• Information and instructions contained in the documentation of the outside supplier must be
strictly observed and adhered to.
– Collisions should be avoided. Check the movement sequence for a potential collision. If a collision
still occurs, the HSK clamping system / SK tool clamping system must be checked according to the
specifications in the user documentation.
– Information relating to auxiliary materials, coolant and lubricants as well as maintenance / servicing
instructions for the clamping system must be observed. All necessary and additional safety devices
must be used for transportation, maintenance / servicing and repair work.
– The relevant rules and regulations must be observed when disposing of the clamping system or of
auxiliary materials, coolants and lubricants.
– Serious development of heat, open flames or other sources of ignition (e.g. cigarettes) are not
permitted in the immediate vicinity of the clamping system.
– The user is obliged to prevent any fires and / or explosions. The necessary measures must be
determined in association with the respective organizations (e.g. Fire safety representative, fire
insurers, fire service). This applies particularly for machines which generally operate unsupervised.

Personal protective equipment

– The machine user must ensure the availability of personal safety equipment. The use of personal
safety equipment is closely related to the production process. The use of personal safety
equipment should be cleared with the safety representative.
– Personal safety equipment, which may be necessary:
• Ear protectors
• Eye protection (safety goggles)
• Hand protection (gloves)
• Foot protection (safety shoes)
• Head protection (safety helmet)
• Close-fitting, flame-retardant working clothes
• Hair net
• Skin protection agent.

Putting out of operation / shutting down

– The clamping system must be put out of operation or shut down
• after the service life specified on the assembly drawing expires.
If the clamping system should be operated past the specified service life or be put back into
operation after it has been shut down, it must undergo a general overhaul by the manufacturer
or the inspection measures listed in the "Maintenance" chapter must be carried out.
• if the measured values listed in the "Maintenance" chapter can no longer be reached during
inspection.
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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Further operation is only permissible if, due to reduced clamping force, there is also a
correspondingly reduced limit bending moment or limit torque acting on the inserted tool.
See also "Technical specification" -> "Limit values" below or the specifications on the
associated assembly drawing in the attachment.

Characteristics
HSK clamping set (1)
– With the HSK clamping set (1) (for graphics, see below), hollow shank taper tools can be clamped
in acc. with DIN 69893. The precondition, however, is that the bore of the tool spindle, in which the
clamping system/HSK clamping set (1) is to be installed and operated, meets DIN 69063 as well
as the specifications of the clamping system manufacturer which go beyond this.
– The right size can be found in the associated drawing (see attachment).
– The HSK clamping set (1) grips the hollow shank taper tool with Tool with hollow shank taper
its HSK segment collet (11) and pulls this into the hollow shank Working spindle
taper bore of the tool spindle, after which it transfers the axial or
clamping force. HSK
HSK clamping
clamping set
set
– The surface of the HSK pressure piece (12) is coated with a
"DLC" wear protection layer. See also "DLC coating".
Setting dimension

– In principle, the HSK clamping set (1) consists of

Clamping position
x HSK segment collet (11),
x HSK pressure piece (12)
x intermediate disc (13)
x threaded pin (14) and Unclamping position
x O-ring (15). Ejection stroke

– If the HSK clamping set (1) is opened, first its HSK segment collet
(11) releases the hollow shank taper tool, which is then ejected via the HSK pressure piece (12).
Important: Hold the hollow shank taper tool on the outside!
– By adjusting the thickness of the shim (22) of the draw bar extension (2) (or by inserting an
additional shim), the setting dimension/control dimension of the HSK pressure piece (12) can be
adjusted in the unclamping position. See the part view "Unclamping position".
– HSK technical specification:
Size A25/B32 A32/B40 A40/B50 A50/B63 A63/B80 A80/B100 A100/B125
Actuation force [kN] 0.7 1 2 3 4 7.5 10
Clamping force [kN] 3.5 5 10 15 25 37.5 50
Total stroke [mm] 7 9 13 15 14 17 18
Clamping stroke [mm] 4 5.5 7 8 8 11 12
Ejection stroke [mm] 0.2 0.3 0.5 0.5 0.5 0.5 0.8
Total length [mm] 28.8 35.1 42.5 50 62 80 98.5

– See also the "General operating instructions for the HSK clamping sets". This is made
available on request (generally free of charge for languages "German" and "English", other
languages on request1).

Important: If part of the HSK segment collet (11) breaks, then the HSK
clamping system may only continue to be operated after
exchanging the entire HSK clamping set (1).

1
These are available free of charge on request in the languages German, English, Italian, Chinese and Spanish (version at the date of
creation).
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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SK clamping set (1)
– With the SK clamping set (1) (see graphic below), steep-taper tools in acc. with DIN 69871 or ISO
7388-1 with draw bolts in acc. with DIN ISO 7388-3 (formerly DIN 69872) and MAS BT can be
clamped. The precondition, however, is that the bore of the tool spindle, in which the clamping
system/SK clamping set (1) is to be installed and operated, meets DIN 2079 as well as the
specifications of the clamping system manufacturer which go beyond this.
– The right size can be found in the associated drawing (see attachment).
– The SK clamping set (1) grips the steep-taper tool with the SK segment collet (11), pulls this into
the steep-taper bore of the tool spindle and then transfers the axial / pull-in force.
– The surfaces on the SK segment collet (11), which come into Tool with steep taper
contact with the tool pin or the tool spindle bore, are laser-
hardened according to a special method. Working spindle

– In principle, the SK clamping set (1) consists of SK clamping set

x SK segment collet (11)
x SK clamping piece (12)
x O-ring (15).
x Threaded pin (14)
x spring cord (17) and Unclamping position
Clamping position
x Gasket (18)
– If the SK clamping set (1) is opened, then its SK segment collet (11) first releases the draw bolt of
the steep-taper tool, which is then ejected via the SK clamping piece (12). Important: Hold the
outside of the steep-taper tool!
– By adapting the screw-in depth of the draw bar extension (21) of the draw bar extension (2) in the
SK clamping piece (12) of SK clamping set (1) with subsequent countering with its threaded pin
(14), the setting dimension / control dimension of the SK clamping piece (12) can be adjusted in
the unclamping position.
– SK technical specification:
Size 30 40 45 50 60
Actuation force [kN] 6 12 15 25 65
Pull-in force [kN] 6 12 15 25 65
Total stroke [mm] 5.8 6.0 6.2 6.2 9.5
Clamping stroke [mm] 5.4 5.5 5.6 5.6 8.5
Ejection stroke [mm] 0.95 0.7 1.5 0.7 1.15

Important: If part of the SK segment collet (11) breaks, then the SK tool
clamping system may only continue to be operated after
exchanging the entire SK clamping set (1).

Draw bar
extension (2)
Draw bar extension (2)
– The draw bar extension (2) is the mechanical
connection between
x HSK system: the guide piston (31) of the SEH
HSK
clamping unit (3) and the HSK pressure piece
(12) of the HSK clamping set (1).
or
x SK system: the draw bar (31) of the tool clamp (3) and the SK clamping piece (12) of the SK
clamping set (1). SK
– It is for transferring forces and strokes, as well as
adjusting the length to the specified individual tool spindle length.
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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SEH clamping unit (3)

SEH clamping unit

– In the clamped state and during the entire circulating operation, the tool is only mechanically held
via the HSK clamping set (1) through the spring force of the left helical disc spring /disc spring
package (39) and the right helical disc spring/disc spring package (40) of the SEH clamping unit
(3) and pulled into the tool spindle (clamping force).

Caution: Parts hurled out by pretensioned elastic elements can cause

injuries, especially in the face area.
The SEH clamping unit (3) may only be disassembled by the
manufacturer.
Wear eye protection!

Note: Depending on the used coolant rotary supply unit (6), the technical version of the
connection pipe (34) might vary from what is shown in the figure in these instructions.

Important: The max. perm. operating temperature is specified above under

"Ambient conditions". Temperature monitoring of the tool spindle
is required.

ASP tool clamp (3)

– In the clamped state and during the entire circulating operation, the tool is only mechanically held
via the SK clamping set (1) through the spring force of the left helical disc spring /disc spring
package (39) and the right helical disc spring/disc spring package (40) of the ASP tool clamp (3)
and pulled into the tool spindle (pull-in force).
– The wedge slide gear in the ASP tool clamp (3) ensures both power transmission as well as a
mechanical self-locking system thanks to multiple successively arranged wedges.

Caution: Parts hurled out by pretensioned elastic elements can cause

injuries, especially in the face area.
The ASP tool clamp (3) may only be disassembled by the
manufacturer.
Wear eye protection!

Note: Depending on the used coolant rotary supply unit (6), the technical version of the
connection pipe (34) might vary from what is shown in the figure in these instructions.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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Important: The max. perm. operating temperature is specified above under
"Ambient conditions". Temperature monitoring of the tool spindle
is required.

SLEH stationary unclamping unit (5)

– To make it possible to exchange the used tool, the SLEH
stationary unclamping unit (5) can be used to hydraulically
push open/unclamp the SEH clamping unit (3) when the tool
spindle is at a standstill.
– During the entire circulating operation, the SLEH stationary
unclamping unit (5) must be open to the stop on the cover
(53). The "clamping" connection in the cover (53) must
therefore be charged with hydraulic pressure during the entire
circulating operation.
– Direct contact between the pressure piston (52) and the
stroke control ring (32) / guide piston (31) of the mechanical
SLEH stationary unclamping unit SEH clamping unit (3) may not occur during circulating
operation.
– The exact setting of the axial end position of the pressure surface of the pressure piston (52) of the
SLEH stationary unclamping unit (5) relative to the end of the tool spindle is made by adjusting the
thickness of its shim (55).
– Operation with hydraulic oil. See also "Hydraulic oil" below.

Coolant rotary supply unit (6)

– The coolant rotary supply unit (6) is for introducing and supplying a medium (e.g. cooling lubricant,
cutting oil or oil/air mixture for inner minimum quantity lubrication) from a stationary supply line to a
rotating machine shaft.
– When the tool spindle is stopped, blast air can be introduced to clean the hollow shank taper.
– The coolant rotary supply unit (6) is an independent unit, which is installed, put into operation and
tested according to certain criteria. See below.
– It is not permitted to put the coolant rotary supply unit (6) into operation after opening or modifying
it.
– There are several different types of conventional coolant rotary supply units available. Depending
on the HSK clamping system, one of the following coolant rotary supply units (6) will be included in
delivery:
– The permissible media and their max. perm. operating pressures, if specified, can be found in the
relevant one of the enclosed operating manuals/operating instructions. Coolant rotary
supply unit
ROTOFLUX ROTOFLUX
– See operating instructions RN 1727 "General operating
instructions for the "Rotoflux" coolant rotary feed-through"

and [Link]. Coolant rotating

union, DEUBLIN
DEUBLIN

– See "Operating manual for 040-555x DEUBLIN" and

[Link].

GAT
– See "Operating instructions for GAT ROTODISK" and [Link]-
Coolant rotary
feedthrough, GAT
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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[Link].

Media feed-through (HSK)

– The guide piston (31) of the SEH clamping unit (3) and their connection pipe (34), the draw bar
extension (21) of the draw bar extension (2) as well as the pressure piece HSK (12) of HSK
clamping set (1) and its threaded pin (14) are supplied with through holes.
– Through these through holes, despite the stationary unclamping unit (5) being decoupled during
circulating operation, a medium supplied via the coolant rotary supply unit (6) can be transferred
to the HSK clamping system or to the HSK clamping set (1).
– During the tool change, another medium (e.g. compressed air for taper cleaning) can be switched
to as an option, depending on the used rotary supply unit (6).
– Possible media: See "Coolant rotary supply unit (6)".

Media feed-through (SK)

– The draw bar (31) of the ASP tool clamp (3) and their connection pipe (34), the draw bar extension
(21) of the draw bar extension (2) as well as the SK clamping piece (12) of the SK clamping set (1)
and its threaded pin (14) are supplied with through holes.
– Through these through holes, despite the stationary unclamping unit (5) being decoupled during
circulating operation, a medium supplied via the coolant rotary supply unit (6) can be transferred
to the HSK clamping system or to the HSK clamping set (1).
– During the tool change, another medium (e.g. compressed air for taper cleaning) can be switched
to as an option, depending on the used rotary supply unit (6).
– Possible media: See "Coolant rotary supply unit (6)".

Hydraulic oil
– Operation of the SLEH stationary unclamping unit (5) with hydraulic oil.
– The max. perm. operating pressure of the SLEH stationary unclamping unit (5) must be taken from
the drawing(s) (see attachment).
– A hydraulic oil with the designation HLP in accordance with DIN 51525 and a kinematic viscosity
between 32 and 46 centistokes at 40°C is to be fundamentally used as a hydraulic medium (HLP
32 or HLP 46).
– A pressure filter is to be used against foreign particles in the hydraulic medium. Insertion on an
hydraulic unit between the pump and control valve is recommended.
The filter gauge should be 0.01 mm (absolute).

Compressed air
– The compressed air used for blast air (e.g. for the taper cleaning) must be cleaned and enriched
with a drop of machine lubricating oil (e.g. SHELL MORLINA OIL 10) or a lubricant in acc. with ISO
designation C GLP DIN 51502 with viscosity class VG 68 DIN 51519 with a maintenance unit
approx. every 6 - 10 min.
– A pressure filter is to be used against foreign particles. Insertion is recommended after the air
supply maintenance unit.
The filter gauge should be between 0.005 mm and 0.01 mm (absolute).

Cooling lubricant
– A filter is to be used against foreign particles in the cooling lubricant. It is recommended to install it
in the intake socket in front of the pump.
The filter gauge should be 0.05 mm (absolute).

Attention: If other values are expressly specified for the filter fineness in the
text or in drawings, these are binding.
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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DLC coating:
– With a carbon-containing plasma, DLC layers (= Diamond Like Carbon) can be adhesively
deposited on almost all metals and metal alloys (steel, bronze etc.), carbides and light metals
(aluminum, magnesium etc.), but also on non-metals (silicon, glass, ceramics, plastic, etc.).
– With this method, it is of considerable advantage that the properties of the DLC layers can be
influenced via the various process parameters, such as the treatment duration. With this, the layer
thickness, the specific resistance, the hydrogen content, etc. can be adjusted to the requirement
profile over a wide range.
– The hardness of the DLC layer is many times higher than the hardness of stainless steel, for
example. Therefore, this coating is often found on (highly stressed) tools. Thanks to the DLC
coating, the service life of these tools is prolonged, among other things.
x Superhard surface (20,000-60,000 N/mm2).
x Very thin layer thicknesses from 0.5 – 3 ȝm or even more can be achieved.
x Operation temperature max. 200°C.
x Has the same structure as highly crosslinked polymers.
x Good anti-adhesive properties.
x Excellent corrosion resistance.
x Good biocompatibility (approved in the food and medical areas).
x Extremely low friction coefficient.

Technical data
x See drawing(s) in the attachment.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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HSK clamping system limit values2:
Clamping force [N] Limit bending Limit torque [Nm]
Size Form moment
min. max. [Nm] min. medium max.
3
A/C 320
32 5 000 7 000 85
E 4.5 16
A/C3 640
40 6 800 12 000 140
E 8 33
A/C3 1 120
50 11 000 18 000 230
E 15 57
A/C3 1 600
63 18 000 30 000 450
E 34 130
A/C3 3 300
80 28 000 40 000 810
E 65 250
A/C3 6 000
100 45 000 70 000 1 230
E 130 540
A/C3 11 500
125 70 000 110 000 2 900
E 250 1 000

Attention: The table values do not apply if deviating limit values are specified
on the drawings!

Note: Limit values for hollow shank taper tools in acc. with DIN 69893 with HSK interface forms
"B", "D" and "F" on request from the manufacturer5.

SK tool clamping system limit values4:

Size 30 40 45 50 60
min. 4 500 9 000 11 000 18 000 50 000
Pull-in force [N]
max. 7 500 15 000 15 000 26 000 80 000
5
Limit bending moment [Nm] on request
Limit torque [Nm] On request5

Attention: The table values do not apply if deviating limit values are specified
on the drawings!

2
based on VDMA 34181:2005-07 / DIN 69063 / DIN 69853
3
Torque specification with load of the driver (slot nut)
4
The basis for the determined limit bending moments and limit torques is the massive tool shaft (nominal Ø). The general tool load is to be
determined with regard to the further geometric shape.
5
Telephone number at the bottom of every page of these operating instructions.
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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Warning: Faulty assembly of the components can endanger the safety of the
entire machine.
If one doesn't have one's own skilled personnel, then the clamping
device may generally only be disassembled and reassembled by skilled
personnel from RÖHM.

I. Qualifications of operating personnel

This HSK clamping system / SK tool clamp may only be used, set up and maintained by
personnel specially trained or instructed for this purpose and/or who have long years of
experience doing this.
Personnel lacking any experience in the handling of HSK clamping systems / SK tool clamps are
at particular risk of sustaining injury due to incorrect handling and usage, such injuries emanating
in particular from the clamping movements and forces involved during setup work.
II. Injury risks
Due to technical reasons, this subassembly might be made up of sharp and/or sharp-edged
components. Any tasks involving this module should be carried out with extreme care to prevent
risks of injury!
1. Activation
In order to prevent unintentionally switching the actuation pressure to the unclamping or
clamping line, only locking valves may be used in the hydraulic control.

2. Integrated energy storage

Moving parts which are pretensioned with pressure springs, tractive springs and other springs,
or other flexible elements, are a potential source of risk, due to the intrinsic energy stored.
Underestimation of this can lead to serious injury caused by uncontrolled, flying parts being
propelled through the air.
Before performing further work on the associated components, this stored energy must be
dissipated. Clamping fixtures which are to be dismantled should be inspected for such sources
of danger with the assistance of the respective assembly drawings.
The fixture may only be dismantled by authorized RÖHM personnel if it should prove
impossible to "safely" dissipate this stored energy.

Caution: Parts hurled out by pretensioned elastic elements can cause

injuries, especially in the face area.

The SEH clamping unit (3) / ASP tool clamp (3) may only be
disassembled by the manufacturer. Wear eye protection!

3. Maximum permissible speed

The operating data can be found on the assembly drawing and must not be exceeded.
If the maximum speed of the machine is greater than that permissible for this HSK clamping
system / SK tool clamp, then a corresponding speed limiting mechanism must be activated on
the machine.
If these values should be exceeded for reasons not caused by us, damage cannot be ruled
out, even if this damage isn't immediately apparent.
This damage could provoke the danger of flung-away components and possibly personal
injury/material damage resulting from this.

4. Exceeding the permissible speed

This equipment is intended for revolving operation. Centrifugal forces created by excessive
speed and/or peripheral speed can result in individual parts loosening and becoming potential
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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sources of danger for personnel or objects in the near vicinity.
Operation at speeds higher than those permitted for these units is prohibited for the above-
mentioned reasons.
Even exceeding the permissible values one time can lead to damage and can pose a hazard
source not easy to detect. The manufacturer should be informed immediately in such cases so
that an inspection of functional and operational safety can be conducted. Further safe
operation of the clamping unit can only be guaranteed in this manner.

5. Fixing and replacing screws

Inferior replacements or inadequate fixing of screws which are being changed or become
loose can lead to risks of both injury to personnel and material damage. It is therefore
imperative that, unless otherwise expressly specified, only such tightening torque as expressly
recommended by the screw manufacturer and suitable for the screw quality be applied when
tightening fixing screws.
Note: All specified torques must be adhered to with the usual tolerance of the torque
wrench of about ± 10%.
The following torque table applies for the common sizes M5 - M24 and qualities 8.8, 10.9 and
12.9:

Quality M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24

8.8 5.9 10.1 24.6 48 84 133 206 295 415 567 714 Nm

10.9 8.6 14.9 36.1 71 123 195 302 421 592 807 1017 Nm

12.9 10 17.4 42.2 83 144 229 354 492 692 945 1190 Nm
All details in Nm

Attention: The values in the table do not apply when the tightening torque is
expressly specified elsewhere!

Screw quality 12.9 should be selected in cases of doubt when replacing original screws. Fixing
screws for clamping inserts, top jaws, fixed stops, preloaded covers, balancing weights and
similar elements should fundamentally have quality class 12.9.
All fixing screws which, due to the purpose for which they are intended, are loosened
frequently and must then be tightened again (e.g. during conversion work) should have their
threads and the bearing surface of their heads coated with a lubricating medium every six
months (grease paste).
Even securely tightened screws can become loose under adverse outside conditions such as,
for instance, vibrations. In order to prevent this happening, all safety-related screws (clamping
fixture fastening screws, top tooling set fastening screws etc.) must be checked and, if
necessary, tightened at regular intervals.

6. SLEH stationary unclamping unit (5) without continuous pressure supply

If the hydraulic or pneumatic connection to the pressure source is interrupted, this could lead
to a pressure drop in the active cylinder chamber of the SLEH stationary unclamping unit (5).
In the process, the unclamping force of the HSK clamping system / SK tool clamp is usually
reduced and the tool can no longer be removed or changed out.
For this reason, the release force must be maintained without interruption during the entire
removal and supply operation.

Attention: During circulating operation, the hydraulic pressure must act on the
clamping connection of the SLEH stationary unclamping unit (5) without
interruption.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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7. Maintenance work
The reliability and safety of the HSK clamping system / SK tool clamping system can only be
ensured if service regulations in the operating instructions are followed exactly.
It is advantageous to run on several times the end positions of internal moving components
after 200 clamping operations at the latest. (Lubricant which has been pressed out is reapplied
to the pressure surfaces as a result. The clamping force is maintained for a longer period of
time as a consequence).

8. Danger due to ejection

So as to protect the operator against ejected parts and in line with DIN EN 23125 a separating
protective equipment must be fitted to the machine tool.

III. Check
1. Stroke monitoring
The stroke monitoring device must be adjusted to suit the new situation if an HSK clamping
system with a stroke monitoring device is newly mounted.

2. Maintenance checks
The reliability and safety of the HSK clamping system can only be ensured if service
regulations in the operating instructions are followed exactly.

3. Force checks
The clamping force of the HSK clamping system must be checked using a clamping force
measuring device at regular intervals.

IV. Environmental hazards

1. Materials
Sometimes, a wide range of lubricating, cooling, cleaning and other media are required for
operating an HSK clamping system. These are usually supplied to the HSK clamping system /
SK tool clamp via the SLEH stationary unclamping unit (5) or the coolant rotary supply unit (6).
Most common are hydraulic oil, coolant and oiled compressed air. Careful attention must be
paid to these substances when handling the HSK clamping system / SK tool clamp to prevent
them penetrating the soil or contaminating water. Danger! Environmental hazard!
This applies in particular
– during assembly/dismantling, since residual quantities of such substances can still be
present in lines, components and piston chambers,
– to porous, defective or incorrectly-fitted seals,
– for coolant and/or blast air, which, for design or production-related reasons, emerge from
the HSK clamping system / SK tool clamp during operation or is ejected from this.
These emerging substances must therefore be collected and reused (or disposed of in
accordance with applicable regulations)!
2. Noise
In very rare cases, the operation of rotating assemblies can release noise emissions. These
are usually determined during commissioning.
If these emissions should not be able to be eliminated by means of constructive measures on
the HSK clamping system / SK tool clamp or with production-related measures, suitable noise
insulation might have to be provided on the machine by the manufacturer or user of the

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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machine.

V. Safety-related requirements for the HSK clamping system / SK tool

clamping system
1. The actual position of the HSK clamping system / SK tool clamp must be measured (e.g. via
the stroke control ring (32)) and be processed by the machine control, keeping the actuation of
the tool spindle drive in mind.
2. The tool spindle may only start up once the unclamping pressure has been dissipated and the
clamping pressure built up in the SLEH stationary unclamping unit (5) and clamping has been
done in the permissible working range.
3. Unclamping the tool clamping system must only be possible while the tool spindle is at a
standstill.
4. If the permissible working range of the clamping is left, a signal must immediately shut down
the tool spindle.
5. If the tool spindle is shut down, the tool must remain firmly clamped in until the tool spindle
comes to a standstill.
6. If the power should fail and then return again, the possibility of a change in the current switch
setting must be ruled out.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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Important: If part of the HSK (11) or SK (11) segment collet breaks, then the
HSK clamping system / SK tool clamping system may only be
further operated after exchanging the entire HSK (1) / SK (1)
clamping set.

Personnel qualification
The HSK clamping set / SK tool clamp can be operated by instructed personnel (in automatic
mode). The instructed person must be certifiably instructed by the user about the tasks he is
assigned and the potential hazards which arise due to improper behavior.

Personal protective equipment

1. The following personal protective equipment must be worn:
x Eye protection
x Hand protection
x Helmet
Warning: Sharp-edged components can cause cut injuries.
Keep extremities away from sharp-edged components.
Use hand protection.

Speed limit
1. If the tool spindle is made to rotate during operation without a tool being clamped with the HSK
clamping system / SK tool clamping system, it must be made sure beforehand that the max.
speed cannot exceed 500 rpm.

Function procedure
1. Fed-through media
– When the machine spindle is shut down, it must be made sure that the media feeds for fluids
are depressurized.
– For suitable rotary supply units (6), it is permissible to switch from coolant to compressed air
during the automatic tool change.

Warning: Fluids or gases which emerge under high pressure can cause
serious injuries and/or possible scalding, especially in the facial
region.
Before the manual tool change, check to make sure the pressure
connections and their lines are depressurized. Actively vent.
Use eye protection!

2. Inserting the tool

Important: The tool is only inserted when the tool spindle at a standstill.
Danger: Components moving under high forces.
Do not reach into the tool take-up bore of the tool spindle. Danger of
accident (crushing/shearing).
Use hand protection.

In the case of manual as well as mechanical insertion in the tool spindle, the tool must both
– be fed so exactly (coaxialism < 0.5 mm, applies to all sizes) that damage (e.g. of the coolant
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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tube) or faulty clamping are ruled out.
– be actively re-pushed until the clamping operation (see below) has been completed.
Note: The clamping force as well as the setting dimension of the HSK pressure piece
(12) / SK clamping piece (12) must be checked regularly. See also the
"Assembly" and "Maintenance" chapters.

3. Clamping the tool

Important: The tool is only clamped when the tool spindle at a standstill.

Movement sequence of the SLEH stationary unclamping unit (5)

– During the clamping operation, the pressure piston (52) of the SLEH stationary unclamping
unit (5) is lifted up, actively hydraulically actuated, from the stroke control ring (32) of the
SEH clamping unit (3), and moved back to the stop on the cover (53).
– There is no longer a mechanical contact between the pressure piston (52) of the SLEH
stationary unclamping unit (5) and stroke control ring (32) of the SEH clamping unit (3).
– To rule out an unintentional change in position of the pressure piston (52), the clamping
pressure must be maintained during the entire clamping period.

Movement sequence of the SEH clamping Movement sequence of the ASP tool
unit (3) clamp (3)
– During the clamping operation, the left – During the clamping operation, the left
helical disc spring/disc spring package helical disc spring/disc spring package
(39) and right helical disc spring/disc (39) and right helical disc spring/disc
spring package (40) of the SEH clamping spring package (40) of the ASP tool
unit (3) push their guide piston (31) clamp (3) push its draw bar (31) away
toward the rear away from the tool spindle from the tool spindle opening toward the
opening. rear.
– The stroke movement of the SEH – The stroke movement of the ASP tool
clamping unit (3) lasts until the clamping clamp (3) lasts until the clamping
operation has been fully completed operation has been fully completed
through traction. through traction.

Movement sequence of the draw bar extension (2)

– Since the guide piston (31) of the SEH clamping unit (3) and the HSK pressure piece (12) of
the HSK clamping set (1) / the draw bar (31) of the ASP tool clamp (3) and the SK clamping
piece (12) of the SK clamping set (1) are screwed directly to one another via the draw bar
extension (2), the actuation force generated by the SEH clamping unit (3) / ASP tool clamp (3)
is directly introduced to the HSK clamping set (1) and its HSK pressure piece (12) / the SK
clamping set (1) and its SK clamping piece (12).

Clamping set movement sequence

Important: In order to be able to recognize an insufficient or deficient tool
clamping system in time, the correct axial position of the HSK
pressure piece (12) / SK clamping piece 12) must be checked. To
do this, the clamping system / tool clamping system must be
monitored with a stroke monitoring device.

(a) HSK clamping set (1)

– During the clamping movement, the HSK pressure piece (12) of the HSK clamping set (1)
presses the segments of its HSK segment collet (11) into the taper of the hollow shank
taper tool.
– The axial force is generated by the taper of the hollow shank taper tool as well as the
shape of the HSK segment collet (11) of the HSK clamping set (1), which acts on the
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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hollow shank taper tool as a so-called "clamping force".
Note: During the entire clamping operation, the hollow shank taper tool must be
actively pushed into the tool spindle bore.
– The power effect is retained as long as the clamped condition lasts.
(b) SK clamping set (1)
– During the clamping movement, the SK clamping piece (12) of the SK clamping set (1)
presses the segments of its SK segment collet (11) into the taper of the draw bolt in the
steep-taper tool.
– An axial force is generated by means of the taper of the draw bolt in the steep-taper tool
as well as the shape of the SK segment collet (11) of the SK clamping set (1), which acts
as a so-called "pull-in force" on the steep-taper tool.
Note: During the entire clamping operation, the steep-taper tool must be actively
pushed into the tool spindle bore.
– The power effect is retained as long as the clamped condition lasts.

4. Unclamping the tool

Important: The tool is only unclamped when the tool spindle is at a standstill.

Movement sequence of the SLEH stationary unclamping unit (5)

– During the unclamping operation, the pressure piston (52) of the SLEH stationary unclamping
unit (5) moves hydraulically actuated on the stroke control ring (32) of the SEH clamping unit
(3) or on the pressure piston (46) of the ASP tool clamp (3) and presses this forward against
the forces of its left helical disc spring/disc spring package (39) and right helical disc
spring/disc spring package (40).
Note: In special cases, an external stop of the pressure piston (52) (also possibly via
other components of the HSK clamping system / SK tool clamping system) is also
possible. See the associated assembly drawing.
– The stop of the pressure piston (52) of the SLEH stationary unclamping unit (5) at the front is
realized in its housing (51).
Movement sequence of the SEH clamping Movement sequence of the ASP tool
unit (3) clamp (3)
– By pressing the left helical disc – By pressing the left helical disc
spring/disc spring package (39) and right spring/disc spring package (39) and right
helical disc spring/disc spring package helical disc spring/disc spring package
(40) of the SEH clamping unit (3) (40) of the ASP tool clamp (3) together, its
together, its guide piston (31) is pushed draw bar (31) is pushed forward toward
forward toward the tool spindle opening. the tool spindle opening.

Movement sequence of the draw bar extension (2)

– The guide piston (31) of the SEH clamping unit (3) and the HSK pressure piece (12) of the
HSK clamping set (1) / the draw bar (31) of the ASP tool clamp (3) with the SK clamping piece
(12) of the SK clamping set (1) are screwed directly to one another via the draw bar extension
(2).
– As a result, the movement forced by the SLEH stationary unclamping unit (5) with the
unclamping force reduced by the spring force (for compressing the left helical disc spring/disc
spring package (39) and right helical disc spring/disc spring package (40) of the SEH clamping
unit (3) / ASP tool clamp (3)) is introduced directly into the HSK clamping set (1) / SK clamping
set (1).

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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Movement sequence of the HSK clamping Movement sequence of the SK clamping
set (1) set (1)
– The HSK pressure piece (12) of the HSK – The SK clamping piece (12) of the SK
clamping set (1), due to the contact clamping set (1), due to the contact
geometries to its HSK segment collet geometries to its SK segment collet (11)
(11), causes the segments of the HSK and the inserted spring cord (17), causes
segment collet (11) of the HSK clamping the segments of the SK segment collet
set (1) to fold inward. (11) of the SK clamping set (1) to fold
outward.
– This exposes the taper of the hollow
shank taper tool. – With this, the draw bolt in the steep-taper
tool is released.
– As a result of the pressure piece (12)
setting, the hollow shank taper tool is – Due to the setting of the SK clamping
actively ejected from the tool spindle by a piece (12), the steep-taper tool is actively
small amount. Important: Hold the ejected from the tool spindle by a small
hollow shank taper tool on the outside! amount. Important: Hold the outside of
the steep-taper tool!

Danger: Components moving under high forces.

Do not reach into the tool take-up bore of the tool spindle. Danger of
accident (crushing/shearing).
Wear hand protection

5. Removing the tool

Important: The tool is only removed when the tool spindle is at a standstill.

– The tool can be removed from the tool spindle and exchanged for a different one. This
completes the function circuit.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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I. Personnel qualification
The HSK clamping system / SK tool clamp may only be installed on/in the tool spindle by
trained, skilled personnel from the manufacturer of the tool spindle, the machine or
clamping system, who, based on their professional training, are familiar with the work assigned
to them as well as the potential hazards, and are able to minimize these by taking suitable safety
measures.

II. Personal protective equipment

1. The following personal protective equipment must be worn:
x Eye protection
x Helmet
x Hand protection
x Foot protection
Warning: Sharp-edged components can cause cut injuries.
Keep extremities away from sharp-edged components.
Use hand protection.

Danger: Parts/tools pulled out of the clamping due to insufficient mechanical

strength or overload (bending, torque) can cause serious injuries.

Wear personal protective gear.

III. Space requirement

1. The available work area on the end of the tool spindle for mounting the HSK clamping system
or SK tool clamping system should be at least 1x the tool spindle length.

IV. Tightening torques for cylinder screws

1. If cylinder screws (according to DIN 912 + DIN 6912) have to be loosened or tightened for
mounting or dismounting / for the operation of the clamping system, then the tightening
torques according to the VDI directive 2230 are generally to be applied.
2. This is the only way to guarantee the greatest possible strength of the cylinder screw.
3. A selection of these tightening torques for the usual screw sizes and for 3 different screw
qualities (8.8 to 12.9) can be found in the tightening torque table in the chapter "General
warnings" in the paragraph "Fastening and exchange of screws".
4. For this clamping system, screw quality 12.9 is used almost exclusively. If in doubt, refer to the
piece list: There, the screw qualities for standard screws are specified. The screw quality can
also be found on the screw head.
5. Tightening torques deviating from this specification for screws which have to be loosened or
tightened in the scope of mounting or dismounting or during the operation of the clamping
system are given on the assembly drawing.

V. Speed limit
1. If the tool spindle has to be made to rotate during installation or commissioning of the HSK
clamping system / SK tool clamping system, then it must be made sure beforehand that the
max. speed cannot exceed 500 rpm.

VI. Pressures
1. All actuation pressures must be shut down during all installation steps as well as during setting
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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mode, except for testing purposes.

VII. Fed-through media (for the installation / commissioning of individual components)

1. Before beginning work, it must be made sure that all media feeds are depressurized and are
actively vented.

VIII. Installation of SEH clamping unit (3) / ASP tool clamp (3) + draw bar
extension (2)
Caution: Parts hurled out by pretensioned elastic elements can cause
injuries, especially in the face area.
The SEH clamping unit (3) / ASP tool clamp (3) may only be
disassembled by the manufacturer.
Wear eye protection!

1. Delivery
1. The draw bar extension (2) is delivered already completely screwed to the SEH clamping
unit (3) / ASP tool clamp (3) and secured with 2 threaded pins (24).

Warning: Components could be overloaded and destroyed due to improper

torque introduction. As a result, pretensioned elastic elements could
relax explosively.
The screw connection between the draw bar extension (2) and the SEH
clamping unit (3) / ASP tool clamp (3) may only be released or screwed by
the manufacturer of the HSK clamping system or SK tool clamping system.
See also above note.

2. Preparing the tool spindle

1. Clean the bore of the tool spindle and check the concentricity and axial run-out. Max. perm.
error (depending on the magnitude of the spindle speed) max. 0.02 mm.

3. Preparing the SEH clamping unit (3) / ASP tool clamp (3)
1. All components must be present and undamaged.

Warning: Parts/tools which are torn out of the clamping by machining forces
can cause serious injuries.
Do not use any damaged components.

2. All components must be free of dirt.

3. The left helical disc spring/disc spring package (39) and right helical disc spring/disc spring
package (40) of the SEH clamping unit (3) / ASP tool clamp (3) must be greased with
grease F80*.

* Recommended F80 grease

Package [kg] 0.1 0.25 0.5 1 5 25
[Link]. 630869 304345 308555 028975 318310 658047

SEH clamping unit (3) (HSK clamping system)

4. Remove the shim (22) of the draw bar extension (2) from its draw bar extension (21).

4. Installation of the SEH clamping unit (3) / ASP tool clamp (3) with draw bar extension
(2)
1. Insert the SEH clamping unit (3) / ASP tool clamp (3) all the way into the tool spindle from

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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the rear with the draw bar extension (2) screwed in.
SEH clamping unit (3) (HSK clamping system)
2. Push the shim (22) of the draw bar extension (2) into the tool spindle bore from the front
and onto the draw bar extension (21) of the draw bar extension (2).
Note: The shim (22) of the draw bar extension (2) has several threaded bores. Using
these threads and matching long screws, the mounting/dismounting of the shim
(22) of the draw bar extension (2) can be simplified.
HSK clamping system / SK tool clamp
3. Check the whole assembly with the specified dimensions. See the assembly drawing in the
attachment.

IX. Assembly of the SLEH stationary unclamping unit (5)

1. Delivery
1. The SLEH stationary unclamping unit (5) is delivered completely preassembled.

2. Preparing the tool spindle

1. There must be an adapter flange matching the tool spindle housing available with take-
up/mounting options for several stroke control switches, and this must be mounted to the
tool spindle housing.
2. The prescribed dimension between the end of the tool spindle and the screw-on surface of
the housing (51) of the SLEH stationary unclamping unit (5) on the adapter flange must be
complied with. See drawings in the attachment. The thickness of the shim (55) might have
to be adjusted within the likewise prescribed tolerances.

3. Assembly of the SLEH stationary unclamping unit (5)

1. Screw the complete SLEH stationary unclamping unit (5) to the adapter flange fastened
stationary to the tool spindle housing with the cylinder screws (54) to the prescribed
tightening torque (see note).
Note: The prescribed tightening torque for the cylinder screws (54) is specified next to
these on the take-up cover (53).
If this should not be the case, use the prescribed tightening torque from the
tightening torque table in the chapter "General warnings" in the paragraph
"Fastening and exchanging screws". See also item IV.
4. Hydraulic connections, SLEH stationary unclamping unit (5)
1. The hydraulic connections of the SLEH stationary unclamping
unit (5) are located on its cover (53). The connection thread sizes
as well as the connection designations (here, e.g. "S" and "L") S L
can be found on the enclosed drawings. See also the right
schematic diagram.
2. The connection lines may be designed as hose lines or pipe
connections as long as they are designed such that the effect of
external forces on the cover (53) can be ruled out.
3. Only connection lines can be used whose pressures as well as environmental influences for
the application are suitable with regard to the type of media.
4. To remove any contamination from the connection lines, these should be flushed with the
later-intended flow medium or blown through before connecting to the cover (53).
5. Remove the closure caps from the hydraulic connections in the cover (53).

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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Note: It is recommended that the closure caps be kept in a safe place, as these can
be useful if SLEH stationary unclamping unit (5) is dismounted at a later stage.
Contamination penetrating into the SLEH stationary unclamping unit (5) must be
avoided under all circumstances, since otherwise, premature wear has to be
expected on the dynamically stressed seals and sliding surfaces.
6. Establish the hydraulic connections to the cover (53). The tightening torques for the screw
joints given on the enclosed drawings must be complied with.
Note: When filling the SLEH stationary unclamping unit (5) with hydraulic oil for the
first time, reduce the hydraulic pressure to max. 10 bar.

X. Assembly of the coolant rotary supply unit (6)

– There are several different types of conventional coolant rotary supply units available. Depending
on the HSK clamping system, one of the following coolant rotary supply units (6) will be included in
delivery:
– Refer to the corresponding enclosed instructions for assembly:
ROTOFLUX
x Operating instructions RN 1727 "General operating instructions ROTOFLUX coolant rotary
supply unit

for coolant rotary supply unit" ROTOFLUX".

x "ROTOFLUX installation and run-in instructions"
(English/Italian).
DEUBLIN
Coolant rotary supply
unit, DEUBLIN
x "Operating manual 040-555x DEUBLIN".
x "DEUBLIN installation 040-505".
Coolant rotary
supply unit, GAT
GAT
x "GAT Rotodisk operating instructions".

– After installing the connections, check again whether the feed lines are correct and check for
leaks.
Note: You can find updated information about its coolant rotary supply unit on the websites of
the manufacturer. The web addresses are listed in the chapter "Intended use +
Description" in the section "Coolant rotary supply unit (6)".
When the coolant rotary supply unit (6) is charged with the intended medium for the
first time, first reduce its pressure to max. 10 bar (liquids) or 3 bar (gases).

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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XI. Clamping set installation
(a) HSK clamping set (1)

Danger: It is imperative that the specifications in acc. with DIN 69063,

particularly the dimensional specifications and geometries of the
tool spindle bore, be complied with.
Deviations from the dimensions and geometries of the tool spindle bore
in acc. with DIN 69063 can lead to malfunctions or diminished clamping
forces. Risk of accident (crushing/impact).

1. See also the "General operating instructions for the HSK clamping sets6".
2. Put the SEH clamping unit (3) into the unclamping position using the SLEH stationary
unclamping unit (5).
3. Determine the actual setting dimension taking the clamping set length into account
(length of the HSK pressure piece (12) and HSK intermediate disc (13). To do this,
measure from the plane face of the tool spindle to the shoulder on the shim (22) of the draw
bar extension (2). See also the dimensions on the assembly drawing of the HSK clamping
system ("unclamping position").
4. Determine the difference between the actual setting dimension and the theoretical setting
dimension and correct the clamping set length by
x either grinding down the thickness of the shim
(22) of the draw bar extension (2)
x or adjusting the thickness of the intermediate
disc (13) (if present)
x or a self-fabricated disc is inserted between the
draw bar extension (2) and HSK clamping set
(1).

Unclamping Setting dimension

Note: The shim (22) of the draw bar position
Clamping set
extension (2) has several threaded
bores. Using these threads and matching long screws, the
mounting/dismounting of the shim (22) of the draw bar extension (2) can be
simplified.

Attention: The vulcanisate of the HSK segment collet (11) must not be
removed.
This serves to keep the individual segments in the circumference spaced
apart and is the precondition for the safe function.

5. Put the SEH clamping unit (3) into its end position (clamping position without tool or
clamped-through-empty position) using the SLEH stationary unclamping unit (5).
6. Grease the marked surfaces of the flexible HSK segment collet (11) of the HSK clamping
set (1)7 and insert these in the ring groove of the working spindle.

Danger: Tools which are torn out of the clamping by machining forces can
cause extremely serious injuries.
Do not use damaged clamping set parts.

7. Also grease 7 the HSK pressure piece (12) and screw it onto the draw bar extension (2).
The enclosed drawings must be referred to for the tightening torque for the HSK pressure

6
These are available free of charge on request in the languages German, English, Italian, Chinese and Spanish (version at the date of
creation).
7
See the "Maintenance" chapter
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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piece (12). See also the table below.
8. Counter the HSK pressure piece (12) with the threaded pin (14). Refer to the enclosed
drawings for the countering torque for the threaded pin (14). See also the table below.
Note: Matching socket wrenches for the HSK pressure piece (12) and matching
hexagon screwdrivers for the threaded pin (14) in common sizes can be
purchased as accessories. See the table below.

Danger: Components moving under high forces.

Do not reach into the tool take-up bore of the tool spindle. Danger of
accident (crushing/shearing).

Table: Socket wrenches and hexagon screwdrivers (accessories) and tightening torques for the
common sizes:
Nominal size A25/B32 A32/B40 A40/B50 A50/B63 A63/B80 A80/B100 A100/B125
Socket wrench [[Link].] - 830252 831296 831291 831274 831289 831434
HSK pressure 8
piece (12) Tightening torque approx.
2.5 6 15 20 25 50 100
[Nm]
Hexagon screwdriver
671237 830253 863494 817262 844250 756660 381601
Threaded pin [[Link].]
(14) Tightening torque approx.
2.5 6 15 20 25 50 100
[Nm]
The tightening torques can also be found on the enclosed drawings.

9. Put the SEH clamping unit (3) into the unclamping position Accessorie
using the SLEH stationary unclamping unit (5). Threaded pin (14) Insert

10. At the end of assembly, check the actual setting

dimension one more time. To do this, measure from the
plane face of the tool spindle to the shoulder on the shim
(22) of the draw bar extension (2). See also the dimensions Hexagon
HSK pressure
on the assembly drawing of the HSK clamping system piece (12) screwdriver
("unclamping position").
Important: After approx. 100 clamping strokes, the setting dimension and the
countering of the HSK pressure piece (12) must be checked again.

(b) SK clamping set (1)

Danger: It is imperative that the specifications be complied with, either

according to the dimension sheet of the SK clamping set (1), DIN
2079 or in acc. with ISO 9270-1 / ISO 9270-2, particularly the
dimensional specifications and geometries of the tool spindle bore.
Deviations from the dimensions and geometries of the tool spindle bore
on the dimension sheet of the clamping set (1) or in acc. with DIN 2079
or ISO 9270-1 / ISO 9270-2 can lead to malfunctions or diminished
clamping forces. Risk of accident (crushing/impact).
Wear hand protection, foot protection and head protection, if
applicable.

1. Put the ASP tool clamp (3) into the unclamping position using the SLEH stationary
unclamping unit (5).
2. Insert the SK clamping piece (12) with the inserted SK segment collet (11) and spring cord
(17) as well as the threaded pin (14) screwed as far as it can go in the SK clamping piece
(12) into the tool spindle bore and screw onto the threaded pin of the draw bar extension

8
For expanded draw bar bores, the tightening torque might have to be reduced. Ask the manufacturer!
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
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(21) of the draw bar extension (2).
3. Determine the actual setting
dimension. To do this, measure
from the plane face of the tool
spindle to the plane face on the
SK clamping piece (12). See also
the dimensions on the assembly
drawing of the SK tool clamping Ejection
system ("unclamping position"). Setting stroke

4. Compensate for the difference between the actual setting dimension and the theoretical
setting dimension by screwing on the SK clamping piece (12) more or less further onto the
threaded pin of the draw bar extension (21) of the draw bar extension (2) and then
countering with the threaded pin (14). The tightening torque can be found in the table
below.
Note: Matching socket wrenches for the SK clamping piece (12) and matching
hexagon screwdrivers for the threaded pin (14) in common sizes can be
purchased as accessories. See the table below.

Danger: Components moving under high forces.

Do not reach into the tool take-up bore of the tool spindle. Danger of
accident (crushing/shearing).

Table: Socket wrenches and hexagon screwdrivers (accessories) and tightening torques
for the common sizes:
Nominal size 30
40 45 50 60
756393
SK clamping Socket wrench [[Link].] 772214 756396 760229 747337
+756396
piece (12)
Tightening torque approx. [Nm] - - - - -
Hexagon screwdriver
Threaded pin 367665 802094 802094 769078 769078
[[Link].]
(14)
Tightening torque approx. [Nm] 6 25 25 50 50
The tightening torques can also be found on the enclosed drawings.

5. Put the ASP tool clamp (3) into the Hexagon wrench
unclamping position using the SLEH SK clamping piece Tool spindle
stationary unclamping unit (5).
6. At the end of assembly, check the actual
setting dimension one more time. To do
this, measure from the plane face of the tool Threaded pin (14)
spindle to the plane face on the SK
Setting Insert
clamping piece (12). See also the
dimensions on the assembly drawing of the
SK tool clamping system ("unclamping
position").
Important: After approx. 100 clamping strokes, the setting dimension and the
countering of the SK clamping piece (12) must be checked again.

XII. Final check

1. After completing installation - even only of individual components of the clamping system - a
stroke check as well as clamping force measurement must be done as a matter of principle.
See also the "Maintenance" chapter.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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I. Personnel qualification
The HSK clamping system / SK tool clamp may only be dismounted from the tool spindle by
trained, skilled personnel from the manufacturer of the tool spindle, the machine or
clamping system, who, based on their professional training, are familiar with the work assigned
to them as well as the potential hazards, and are able to minimize these by taking suitable safety
measures.

II. Personal protective equipment

1. The following personal protective equipment must be worn:
x Helmet
x Hand protection
x Eye protection
x Foot protection
Warning: Sharp-edged components can cause cut injuries.
Keep extremities away from sharp-edged components.
Use hand protection.

III. Pressures
1. All operating and actuation pressures must be shut off during the entire dismounting
procedure.

IV. Dismounting the clamping set

(a) HSK clamping set (1)
1. Put the SEH clamping unit (3) into its end position (clamping position without tool or
clamped-through-empty position) using the SLEH stationary unclamping unit (5).
2. Loosen the threaded pin (14) of the HSK clamping set (1) by 2 - 3 turns.
3. Screw the HSK pressure piece (12) of the HSK clamping set (1) out of the draw bar
extension (21) of the draw bar extension (2) and pull it forward and out of the tool spindle.
Note: For information about the matching socket wrench for the HSK pressure piece
(12) and the hexagon screwdriver for the threaded pin (14), see the "Assembly"
chapter under "HSK clamping set (1)".
4. Remove the flexible HSK segment collet (11) of the HSK clamping set (1) from the ring
groove of the working spindle.

(b) SK clamping set (1)

1. Put the ASP tool clamp (3) into its end position (clamping position without tool or clamped-
through-empty position) using the SLEH stationary unclamping unit (5).
2. Loosen the threaded pin (14) of the SK clamping set (1) by 2 - 3 turns.
3. Screw the SK clamping piece (12) of the SK clamping set (1) out of the threaded pin of the
draw bar extension (21) of the draw bar extension (2) and pull toward the front and out of the
tool spindle together with the threaded pin (14), the SK segment collet (11) and the spring
cord (17).
Note: For information about the matching socket wrench for the SK clamping piece (12)
and the hexagon screwdriver for the threaded pin (14), see the "Assembly"
chapter under "SK clamping set (1)".

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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V. Dismounting the coolant rotary supply unit (6)
1. Shut off all media pressures on the coolant rotary supply unit (6) and actively relieve the
pressure lines (aerate).
2. Leave the connection lines screwed into the coolant rotary supply unit (6) when dismounting.
3. Either refer to the corresponding enclosed instructions for the dismounting of the coolant
rotary supply unit (6) itself or follow the assembly procedure in the opposite order:
ROTOFLUX
x Operating instructions RN 1727 "General operating instructions

for coolant rotary supply unit "ROTOFLUX". ROTOFLUX coolant

rotary supply unit
x "ROTOFLUX installation and run-in instructions" (English/Italian).
DEUBLIN
x "Operating manual 040-555x DEUBLIN".
x "DEUBLIN installation 040-505". Coolant rotary Coolant rotary supply
supply unit, GAT unit, DEUBLIN
GAT
x "GAT Rotodisk operating instructions".

Warning: Fluids or gases which emerge under high pressure can cause
serious injuries and/or possible scalding, especially in the facial
region.
Before dismounting, check to make sure the pressure connections and
their lines are depressurized. Actively vent.
Use eye protection!

VI. Dismounting the SLEH stationary unclamping unit (5)

1. Shut off all media pressures on the SLEH stationary unclamping unit (5) and actively relieve
the pressure lines (aerate).
2. Screw the connection lines out of the cover (53) of the SLEH stationary unclamping unit (5).

Warning: Fluids or gases which emerge under high pressure can cause
serious injuries and/or possible scalding, especially in the facial
region.
Before dismounting, check to make sure the pressure connections and
their lines are depressurized. Actively vent.
Use eye protection!

3. Seal the connecting threads to the cover (53) with plugs.

4. Screw the cylinder screws (54) out of the adapter flange fastened stationary to the tool spindle
housing and, together with this, take the complete SLEH stationary unclamping unit (5) down
toward the rear.

Attention: DANGER - SLIPPERY!

Oil leaking from the SLEH stationary unclamping unit (5) and/or from the
connection lines.
Use collecting devices and dispose of properly.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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VII. Dismounting the SEH clamping unit (3) / ASP tool clamp (3) + draw bar
extension (2)
Danger: The SEH clamping unit (3) / ASP tool clamp (3) and the draw bar
extension (2) may only be screwed apart by the manufacturer!
The SEH clamping unit (3) / ASP tool clamp (3) may only be
disassembled by the manufacturer!

SEH clamping unit (3)

1. Remove the shim (22) of the draw bar extension (2) toward the front and out of the tool spindle
bore.
Note: The shim (22) of the draw bar extension (2) has several threaded bores. Using
these threads and matching long screws, the mounting/dismounting of the shim
(22) of the draw bar extension (2) can be simplified.
2. Pull the SEH clamping unit (3) with the screwed draw bar extension (2) toward the rear and
out of the tool spindle bore.
3. Push the shim (22) of the draw bar extension (2) back onto its draw bar extension (21).
4. Keep the SEH clamping unit (3) and the draw bar extension (2) screwed together.

Caution: Parts hurled out by pretensioned elastic elements can cause

injuries, especially in the face area.
Use eye protection! Do not disassemble the SEH clamping unit (3)!

ASP tool clamp (3)

1. Pull the ASP tool clamp (3) with the screwed draw bar extension (2) toward the rear and out of
the tool spindle bore.
2. Keep the ASP tool clamp (3) and the draw bar extension (2) stored screwed together.

Caution: Parts hurled out by pretensioned elastic elements can cause

injuries, especially in the face area.
Use eye protection! Do not disassemble the ASP tool clamp (3)!

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

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Personnel qualifications
To carry out the work that has to be done during the course of maintenance measures, different
personnel qualifications are required. These are categorized into the following groups:

1. Qualification group 1
Instructed personnel: The instructed person must be certifiably instructed by the user about the
tasks he is assigned and the potential hazards which arise due to improper behavior.
Assigned tasks:
– Inspection (e.g. visual inspection, clamping force check, checking the signals output
(adjustment) of the stroke control sensors, leak checks).
– Cleaning and lubrication of the tool spindle cone or tool shaft.
– Setting dimension check.

2. Qualification group 2
Trained, skilled personnel from the manufacturer of the tool spindle, machine or the
clamping system or from the user: Skilled personnel who, based on their professional training,
are familiar with the work assigned to them as well as the potential hazards, and are able to
minimize these by taking suitable safety measures.
Assigned tasks:
– All maintenance and repair measures on the HSK clamping system / SK tool clamp, which are
limited to the removal and installation of entire groups. The draw bar extension (2) screwed to
the SEH clamping unit (3) / ASP tool clamp (3) counts as 1 group here.
– Setting dimension correction.

3. Qualification group 3
Trained, skilled personnel from the clamping system manufacturer: Skilled personnel who,
based on their professional training, are familiar with the work assigned to them as well as the
potential hazards, and are able to minimize these by taking suitable safety measures.
Assigned tasks:
– Dismounting the draw bar extension (2) and SEH clamping unit (3) / ASP tool clamp (3).
– Disassembly of the SEH clamping unit (3) / ASP tool clamp (3).

Personal protective equipment

1. The following personal protective equipment must be worn:
x Hand protection
x Helmet
x Eye protection
Pressures
1. Except for testing purposes, all actuation pressures must be switched off during maintenance
measures. This particularly applies when the tool take-up has to be grabbed for maintenance
purposes.

Warning: Fluids or gases which emerge under high pressure can cause
serious injuries and/or possible scalding, especially in the facial
region.
Before maintenance measures, check to make sure the pressure
connections and their lines are depressurized. Actively vent.
Wear eye protection!

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

******************************************************************************************** Page: 37 **
- Maintenance

The HSK clamping system and SK tool clamping system

Date: 02.12.2015 RN 1730
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Function and safety check:
Warning: Sharp-edged components can cause cut injuries.
Keep extremities away from sharp-edged components.
Use hand protection.
Danger: Components moving under high forces.
Do not reach into the tool take-up bore of the tool spindle. Danger of
accident (crushing/shearing).
Use hand protection.
Weekly or after 75 hours of operation9
1. Visually inspect the HSK clamping set (1) / SK clamping set (1) (qualification group 1):
x Clamping movement
x Check the adjustment (signal output) of the stroke control sensors above the stroke control ring
(32) of the SEH clamping unit (3) or ASP tool clamp (3).
x Damage
x Leak check of SLEH stationary unclamping unit (5) and coolant rotary supply unit (6).
x Contamination, with cleaning and lubrication of tool spindle cone or tool shaft (also O-ring (15) of
the HSK clamping set (1)), if necessary.
x Degreasing
In the event of
x Stroke control error: Optimize the adjustment of the stroke control sensors according to their
operating instructions.
x Damage: Exchange the entire HSK clamping set (1) / SK clamping set (1)
(qualification group 2).
x Oil/coolant escape: Dismount the SLEH stationary unclamping unit (5) and fix the cause of the
leak. Insert new seals, if necessary. Then remount the SLEH stationary
unclamping unit (5). If there is a coolant rotary supply unit (6), replace this.
x contamination: Remove the HSK clamping set (1) / SK clamping set (1) and clean, together
with the inner contour of the spindle (qualification group 2). Observe the
warning!
x degreasing: Find the reason for the degreasing and rectify it (e.g. defective seals,
unsuitable cooling lubricant, washing out in unfitted state). Relubricate the
HSK segment collet (11) / SK segment collet (11) (in installed state, e.g.
using a brush). For lubricants, see below (qualification group 2).
Note: The use of external compressed air for the general cleaning of the HSK clamping
system / SK tool clamping system is not permissible.

Monthly, or after 300 hours of operation9

1. Check the setting dimension of the HSK pressure piece (12) / SK clamping piece (12)
(qualification group 1).
If there is a setting dimension error: Correct the setting dimension or reset
(qualification group 2). See chapter "Assembly" ĺ "Clamping set assembly" ĺ "HSK
clamping set (1)" or "SK clamping set (1)"
2. Measure the clamping force / pull-in force. To do this, an approved clamping force measuring
device10 must be used.
HSK clamping system:
For a measured value below the values specified in DIN 69893 / DIN 69063 11, the following
catalog of measures must be worked through, one by one, until the measured value at least

9
Whichever comes first.
10
E. g. RÖHM clamping force measuring device F-SENSO SPINDLE 10 - 100 kN, [Link]. 1255729, with adapter HSK 100, [Link]. 1255741, or
adapter SK 50, [Link]. 1255745
11
See table in chapter "Intended use + Description" -> "Limit values".
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
******************************************************************************************** Page: 38 **
- Maintenance

The HSK clamping system and SK tool clamping system

Date: 02.12.2015 RN 1730
**********************************************************************************************************
corresponds to the nominal value (qualification group 2):
1. Regrease the HSK segment collet (11) and measure the clamping force again.
2. Exchange the HSK clamping set (1) and measure the clamping force again.
3. Put the HSK clamping system out of operation and completely replace.
Note: See also the chapter "Intended use + Description" -> "Putting out of operation /
shutting down".

SK clamping system:
For a measured value below the specified minimum values12, the following catalog of measures
must be worked through, one by one, until the measured value at least corresponds to the nominal
value (qualification group 2):
1. Regrease the SK segment collet (11) and measure the pull-in force again.
2. Exchange the SK clamping set (1) and measure the pull-in force again.
3. Put the SK tool clamping system out of operation and completely replace.
Note: See also the chapter "Intended use + Description" -> "Putting out of operation /
shutting down".

Maintenance:
Annually or after 500,000 tool changes13
HSK clamping system and SK tool clamp:
1. Replace the O-ring (15) of the HSK clamping set (1) / SK clamping set (1) (qualification group 2).

Lubricant recommendation for HSK clamping set (1):

1. Grease pastes:
x LUBRICATING METAL PASTE TECHNO-SERVICE GmbH
70-85: Detmolder Str. 515
33605 Bielefeld, Germany
x MOLYKOTE TP42 DOW CORNING GMBH
Pelkovenstr. 152
80992 Munich, Germany
x GREASE PASTE TECHNO-SERVICE GMBH
METAFLUX 70-8508 Detmolder Str. 515
33605 Bielefeld, Germany

2. Lubricating sprays:
x LUBRICATING METAL SPRAY TECHNO-SERVICE GMBH
METAFLUX 70-81 Detmolder Str. 515
33605 Bielefeld, Germany
x FIN GREASE + INTERFLON DEUTSCHLAND GMBH
TEFLON SPRAY Herrenpfad-Süd 6
41334 Nettetal, Germany

12
See table in chapter "Intended use + Description" -> "Limit values".
13
Whichever comes first.
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
******************************************************************************************** Page: 39 **
- Maintenance

The HSK clamping system and SK tool clamping system

Date: 02.12.2015 RN 1730
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Repair
x Have the HSK clamping set (1) / SK clamping set (1) exchanged by personnel from qualification
group 2.
x Of the HSK clamping system / SK tool clamp, with exchange of individual components by
personnel from qualification group 3.
x The stationary unclamping unit (5) by personnel from qualification group 3.
x The coolant rotary supply unit (6) by personnel from qualification group 3 or by the supplier of
the coolant rotary supply unit (6).
x In order to avoid extensive downtimes in the event of a malfunction, it is recommended to always
have a set of wear parts in stock, as indicated on the piece lists.
x Furthermore, on request, repair clamping sets and spare part sets with the corresponding
exchange instructions will be provided.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

******************************************************************************************** Page: 40 **
- FAILURE - CAUSES

Clamping system HSK

Date: 02.12.2015 RN 1730
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Malfunction Cause
The hollow shank taper tool is …
Wrong setting up dimensions.

The securing device of the HSK clamping set (1) and/or the
thread of the draw bar extension (21) of the draw bar
extension (2) has come loose.

Wrong hollow shank taper installed ( see tool specification).

Incorrect or faulty inner contour of the tool spindle.

… not correctly pulled in
The hollow shank taper or inner contour of the tool spindle
is dirty.

Left helical disc spring/disc spring package (39) and/or right

helical disc spring/disc spring package (40) of the SEH
clamping unit (3) is partly broken or fatigued.

Hollow shank taper tool is not actively "pushed further"

when inserted.

Wrong setting up dimensions.

SLEH stationary unclamping unit (5) defective.

… not released
Fretting corrosion in the taper surfaces of the tool spindle or
tool.

HSK segment collet (11) of HSK clamping set (1) is broken.

Guide piston (31) of the SEH clamping unit (3) or draw bar
extension (21) of the draw bar extension (2) is broken.

Hollow shank taper tool or HSK pressure piece (12) of the

… pulled out during machining HSK clamping set (1) is broken.

Clamping force is too low.

Left helical disc spring/disc spring package (39) and/or right

helical disc spring/disc spring package (40) of the SEH
clamping unit (3) is partly broken or fatigued.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

******************************************************************************************** Page: 41 **
- FAILURE - CAUSES

SK tool clamping system

Date: 02.12.2015 RN 1730
**********************************************************************************************************
Failure Cause
The steep-taper tool is …
Wrong setting up dimensions.

The securing device of the SK clamping set (1) and/or the

thread of the draw bar extension (21) of the draw bar
extension (2) has come loose.

Steep taper or draw bolt is installed with the wrong

geometry (see tool standard).

… not correctly pulled in Incorrect or faulty inner contour of the tool spindle.

Steep taper or inner contour of the tool spindle is dirty.

Left helical disc spring/disc spring package (39) and/or right

helical disc spring/disc spring package (40) of the ASP tool
clamp (3) is partly broken or fatigued.

Steep-taper tool is not actively "pushed further" when

inserted.

Wrong setting up dimensions.

SLEH stationary unclamping unit (5) defective.

… not released
Fretting corrosion in the taper surfaces of the tool spindle or
tool.

SK segment collet (11) of the SK clamping set (1) is broken.

Draw bar (31) of the ASP tool clamp (3) or draw bar
extension (21) of the draw bar extension (2) is broken.

Steep-taper tool or draw bolt / SK clamping piece (12) of

… pulled out during machining the SK clamping set (1) is broken.

Clamping force is too low.

Left helical disc spring/disc spring package (39) and/or right

helical disc spring/disc spring package (40) of the ASP tool
clamp (3) is partly broken or fatigued.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

******************************************************************************************** Page: 42 **
- Spare parts

The HSK clamping system and SK tool clamping system

Date: 02.12.2015 RN 1730
**********************************************************************************************************
Please note that only ORIGINAL RÖHM spare parts or components acquired from suppliers
authorized by Röhm GmbH should be used. MESSRS. RÖHM will not accept any liability for any
damage caused by the use of components provided by other suppliers.

Note: Details of the 6-digit identity number engraved on the module and the manufacturing
number (if available) are required to facilitate spare parts or individual components
ordering. The manufacturing number consists of a letter followed by 2 numbers and,
possibly, an incremental number, this being either on the nameplate or in the near vicinity
of the identity number.

Manufacturer's address: Firm

RÖHM GmbH
Heinrich-Röhm-Str. 50
89567 Sontheim /Brenz
GERMANY

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

******************************************************************************************** Page: 43 **
- Warranty exclusions

The HSK clamping system and SK tool clamping system

Date: 02.12.2015 RN 1730
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The warranty of the seller does not include damage or deficiencies

1. caused by the user due to non-compliance with the written instructions of the seller with regard to
commissioning (e.g. deficient construction and installation work), the operation and the
maintenance of the equipment (as far as this maintenance is not taken over by the manufacturer
as part of a contractual agreement).
2. caused by technical operating conditions (e.g. chemical or electrolytic influences) and/or machine
data unknown to the manufacturer.
3. caused by natural wear.
4. caused by forces of nature.
5. caused by erroneous operation of any sort or caused by improper use or operation of the clamping
device or part thereof. This also includes loading beyond the specified load limits (e.g. speed,
pressure, force, etc.).
6. which are not our responsibility. This also includes damage caused when the customer or third
parties make modifications or repairs to the manufacturer's work/products without having the
previous written permission of the manufacturer. Excluded from this are damage and deficiencies
proven not to be caused by these modifications or repairs.
7. which occur during use of the system/installation or parts thereof under altered operating
conditions (e.g. materials, tools, cutting parameters, programs, etc.), in particular without
consultation with and written release by the seller or the manufacturer.
8. which were caused by altered environmental conditions.

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0

******************************************************************************************** Page: 44 **
- Disposal

The HSK clamping system and SK tool clamping system

Date: 02.12.2015 RN 1730
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Materials
The main materials used for the HSK clamping system and SK tool clamping system:
Weight %
Material Used for
approx.
Steel Main components 100
Grease, oil, organic COH groups Operating materials, lubrication Traces
Spacing of the HSK segment collet
Silicone / rubber (black) (11) of the HSK clamping set (1)
Traces
NBR (PERBUNAN®, nitrile butadiene rubber, Seals (O-rings, gaskets, Usit seals, Traces
black) wipers)
®
FPM/FKM (VITON , fluorinated rubber,
O-rings Traces
brown)
®
PTFE (TURCON , polytretraflourethylene, Seals (support rings) Traces
white/light gray)
H-PU (thermoplastic polyurethane, red),
PA (polyamide, natural white) or POM Rod and piston seals Traces
(polyoxymethylene, white)

Note: The colors specified for the plastics are not binding. Other colors might be used, depending on the manufacturer. Observe the
piece list.

Disposal information
Personnel qualifications
To carry out the work that has to be done during the course of disposal (dismounting and
disassembly, if applicable), different personnel qualifications are required. These are categorized into
the following groups:

Qualification group 2
Trained, skilled personnel from the manufacturer of the tool spindle, machine or the clamping
system: Skilled personnel who, based on their professional training, are familiar with the work
assigned to them as well as the potential hazards, and are able to minimize these by taking suitable
safety measures.
Assigned tasks:
– Removal of entire groups from the tool spindle. The draw bar extension (2) screwed to the SEH
clamping unit (3) / ASP tool clamp (3) counts as 1 group here.

Qualification group 3
Trained, skilled personnel from the clamping system manufacturer: Skilled personnel who,
based on their professional training, are familiar with the work assigned to them as well as the
potential hazards, and are able to minimize these by taking suitable safety measures.
Assigned tasks:
– Disconnect the draw bar extension (2) and SEH clamping unit (3) / ASP tool clamp (3).
– Disassemble the SEH clamping unit (3) / ASP tool clamp (3).

Personal protective equipment

1. The following personal protective equipment must be worn:
x Foot protection
x Hand protection
x Helmet
x Eye protection
GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0
 Ejection stroke
Setting
dimension
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- Disposal

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Date: 02.12.2015 RN 1730
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Measures (qualification group 2)
1. Dismount the HSK clamping system / SK tool clamping system. Please refer to the chapter
"Dismounting".
Important: The SEH clamping unit (3) / ASP tool clamp (3) and the draw bar extension (2) may not
be screwed apart here.
2. Before disposal, the SLEH stationary unclamping unit (5) must be drained. The accumulated
hydraulic oil must be disposed of with the waste oil or recycled according to the local regulations.
3. As long as the installed seals (made of various plastics) don't have to be disposed of separately,
all components of the HSK clamping system or SK tool clamping system can be disposed of in
the usual steel scrap.

Danger: The SEH clamping unit (3) / ASP tool clamp (3) and the draw bar
extension (2) may only be screwed apart by the manufacturer!
The SEH clamping unit (3) / ASP tool clamp (3) may only be
disassembled by the manufacturer!

Measures (qualification group 3)

1. The HSK clamping system / SK tool clamping system must already be dismounted. See also the
"Dismounting" chapter.
2. If even the smallest traces of foreign (e.g. non-magnetic) substances have to be separated due to
any locally valid regulations, then the entire drained HSK clamping system or the entire drained
SK tool clamping system must be disassembled and separated into its different materials before
disposal and disposed of separately according to the used materials (see list above or piece list).
3. If the HSK clamping system or the SK tool clamping system is disassembled, individual items
from the chapter "General warnings" must be observed (operator qualification, dangers of injury
(partially), environmental hazards).

KOB Sontheim, issued: 28.06.2016

GmbH, Heinrich-Röhm-Str. 50, D-89567 Sontheim/Brenz, GERMANY, Tel. (49)7325/16-0