11.

2004

Contents

1 Error message .......................................................3

XENON
Appendix2: Error message

XENON Appendix2 - Error Message -1-

 11.2004

-2- Appendix2 - Error Message XENON

11.2004

Error message
No. text Action
Errormessage,CheckSUS-B02
10000 Uok power supply failure, light:GL1,GL2,GL3,GL4 , or all service
staff
10001 Fan is already activated
The machine is shut down because
10002 Check air-flow system of cabinet
temperature inside cabinet is too high
After normally turn-off, restart, if problem
10003 GOK2 on HPS board is abnormal
unsolved, call service staff
Run Z,X,Y,U,V axes home command
10004 Machine is abnormally shut down last time
before erosion
10005 Machine is normally shut down last time
10006 Power supply fails last time
Switch on machine to charge UPS
10007 UPS battery voltage too low
battery
Add water or check the water circular
10008 Water level in clean tank is too low
system
Add water or check the water circular
10009 Water level in dirty tank is too low
system
10010 The cover of the wire container is not fixed Check whether the cover is fixed well
10011 Z+ limit is touched move Z axis in opposite direction
10012 Z- limit is touched move Z axis in opposite direction
Check whether the door of work tank is
10013 The door of the work tank is open
closed well
10014 WI1 is detected
10015 WI2 is detected
10016 Threading fails
10017 K is over the specified value
10018 SBC-B15 diagnosis error Replace SBC-15 board
Communication error between SBC-B15 Switch off and switch on again the
10019
and HB machine
10020 Wire breakage or no wire Check wire drive system
10028 No man option is enabled
10029 Simulation option is enabled
Actual KH2O is too big, user should halt Check uS filter system or change resin if
10030
erosion necessary
Run Z,X,Y,U,V axes home command
10031 Last time power-down memorization failure
before erosion
Run X axis home command before
10032 X axis motor position is already changed
continuing erosion
Run Y axis home command before
10033 Y axis motor position is already changed
continuing erosion
Run U axis home command before
10034 U axis motor position is already changed
continuing erosion
Run V axis home command before
10035 V axis motor position is already changed
continuing erosion
20003 Retraction too long Check whether the wire is in short circuit
20004 No NC file exists No NC file or NC file is damaged
20005 line has erroenous NC code Check ISO codes
20006 Subroutine does not exist Add "N****" subroutine to NC file
20007 M99 unmatched Check NC file
Reduce the number of subroutine
20008 Too much nesting
nestings

XENON Appendix2 - Error Message -3-

 11.2004

No. text Action

20009 Offset not cancelled Apply G40 to cancel offset
20010 Too many blocks without move action Check NC file
20011 Offset is not set before G74 code Check NC file
20012 Radius error exceeds tolerance Correct arc corresponding program block
Reduce offset value and check offset
20013 Overcut or arc radius too large
direction
Correct offset direction or corresponding
20014 Two curves have no intersection point
program block
20015 Two curves connection error Check the corresponding program block
20016 Two equations have no solutions Check the corresponding program block
Check offset direction and the
20017 Arc--Arc connection error
intersection after offset is made
20018 One point can not define a line Check G01 code in NC file
Check NC file, delete round corner arc
20019 Round corner is not needed
which is not needed
Check NC file, increase round corner
20020 Corner radius is smaller than offset value
radius
20021 Line is needed at offset entry or exit point Check NC file
20022 Line is needed at taper entry or exit point Check NC file
Check NC file, make sure that G40 code
20023 Mirror not cancelled
is not missing before G00 code
20024 Offset is not cancelled before G00 code Check NC file
Run Z axis home command, then lower Z
20025 Workpiece height too small axis near to the upper surface of
workpiece, and start job again
Operator actions are needed like
20026 M00 halt threading wire, cutting wire, or taking out
drop-out workpiece
G74/G61, and fixed taper can not be used
20027 Check NC file
simultaneously
20028 Taper value too big Check NC file
Corner R can not be used without curve
20029 Check NC file
intersections
Try to reduce the NC file size. The
20030 NC file is too large maximum size of one NC file should be
less than 256KB
20032 X origin is returned
20033 Y origin is returned
20034 U origin is returned
20035 V origin is returned
20036 Z origin is returned
Clean wire alignment device, move X or
20037 Wire vertical alignment fails
Y axis a little, then try again
GENERATOR - SBC25
30001~
check RS232 and fiber optic
30026

30027 Err_IOB04perXY_NONok check IOB-04 board

30028 Err_IOB04perUV_NONok check IOB-04 board

30049 Short circuit too long: check wire/piece and reference cable
30056 Err_IPO_Boundary check wire/piece and reference cable

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11.2004

No. text Action

30064 Msg_infinite_pause stop/start

30070 X+ limit is touched move axis

30071 X- limit is touched move axis
30072 Y+ limit is touched move axis
30073 Y- limit is touched move axis
30074 U+ limit is touched move axis
30075 U- limit is touched move axis
30076 V+ limit is touched move axis
30077 V- limit is touched move axis
30080 short during Homing check short circuit and reference cable
30081 Edge find start in short check short circuit and reference cable

30100~
motor time-out check IOB-04 / IMC-09
30122
30124 Erosion start is interrupted start again
30125 Retraction too long check wire in short
30130~
stop during edge-find check stop cause
30138
30139 Workpiece surface is too dirty smooth too rough surface
Err_CmdPRM_Request TooMany
30141 check [Link] file
Parameters
Geometry loaded in IPO memory out of
30144 notify BAC
range
30152 U parameter too high operator or TEC table error
30153 P parameter too high operator or TEC table error
30154 I parameter too low operator or TEC table error
30155 Gen set parameter too high (> 100) operator or TEC table error
30156 I parameter too high operator or TEC table error
30160 Corner set parameter too high (> 100) operator or TEC table error
30161 Spindle correction command >7 check [Link] file
30162 motor command time-out check IOB-04 / IMC-09
30163 incorrect command check [Link] file
You must return to Start Point, then try You must return to Start Point, then try
30167
again again
30200~
motor transmission incorrect check IOB-04 / IMC-09
30217
30300 PMO29/1 - DTR57 connection cable check cable connection
30301 PMO29/2 - DTR57 connection cable check cable connection
Erosion stop, check LEDs and fuse,+24V
30312 LPS-25 +15V not OK
out tolerance
Erosion stop, check LEDs and fuse, if
30313 LPS-25 -15V not OK
necessary substitute board
Erosion stop, check LEDs and fuse, if
30314 LPS-25 +12V not OK
necessary substitute board
Erosion stop, check LEDs and fuse, if
30315 LPS-25 -12V not OK
necessary substitute board
Erosion stop, check LEDs and fuse, if
30316 LPS-25 +5V not OK
necessary substitute board
Erosion stop, check LEDs and fuse, if
30317 LPS-25 -5V not OK
necessary substitute board
Erosion stop, check LEDs and fuse, if
30318 LPS-25 +24V not OK
necessary substitute board

XENON Appendix2 - Error Message -5-

 11.2004

No. text Action

Check air flow, rack fans,LPS25 power
30319 LPS-25 temperature too high
overtemperture
Switch OFF/ON, if still error, substitute
30320 DTR-57 download Xilinx1 not OK
DTR-57 board
Switch OFF/ON, if still error, substitute
30321 DTR-57 download Xilinx2 not OK
DTR-57 board
Connector X3A/C or X4A/C overload;
30322 DTR-57 X3/X4 connector overload
check cables or PMO29
30323 DTR-57 X5 connector overload Connector X5 overload; check cables
Connector X6 overload; check cables or
30324 DTR-57 X6 connector overload
PMO37
Connector X7 overload; check cables or
30325 DTR-57 X7 connector overload
PMO37
30326 DTR-57 X8 connector overload Connector X8 overload; check cables.
30327 DTR-57 +24V DC not OK Check PMO37 or cable X4B
30332 PMO-29-2 current regulation not OK Check PMO29-2 or cable X3C
30333 PMO-29-2 temperature not OK Check air-flow
30334 PMO-29-1 current regulation not OK Check PMO29-1 or cable X3A
30335 PMO-29-1 temperature not OK Check air-flow
30336 Download Xilinx ADC23 check ADC23 board
30337 Voltage PMO37 check PMO37 board
30338 PMO-37 temperature is high Check air-flow
30339 PMO-37 temperature is too high Check air-flow
30340 PMO-37 transistor V62-V59 not OK Check PMO-37 or cable X4B
Switch OFF/ON, if still error, substitute
30342 ADC-23 Ramp converter tolerance not OK
ADC-23 board
Switch OFF/ON, if still error, substitute
30343 ADC-23 Converter configuration not OK
ADC-23 board
Switch OFF/ON, if still error, substitute
30344 ADC-23 Servo configuration not OK
ADC-23 board
30347 Command unit ready signal not OK switch off system
30350 Current pick-up damaged Turn or substitute current pick-up
30351 Temperature PMO29-1 check filter ventilation
30352 Temperature PMO29-2 check filter ventilation

31000~ check [Link] file or configuration page

Configuration parameter out of range
31204 settings
MOTORS
34xxx~
XY Motors IMC display, LED
36xxx
34014 Too many commands active
34015 Activity field not valid
34016 Address field not valid
34028 Missing motor supply 1C, red
34048 Sw started twice the motor control algorithm
34096 X axis current overload 60, red
34112 Y axis current overload 70, red
34099 PMO-17 detected short circuit on X 63,red
34115 PMO-17 detected short circuit on Y 73,red
Emergency off switch active ( jumper
34100 64, red
missing on DMD) on X
Emergency off switch active ( jumper
34116 74, red
missing on DMD) on Y

-6- Appendix2 - Error Message XENON

11.2004

No. text Action

Position error between interpolator and
34097 61,red
actual position of axis X
Position error between interpolator and
34113 71,red
actual position of axis Y
Wrong sequence of A and B encoder
34101 65,red
signals on X
Wrong sequence of A and B encoder
34117 75,red
signals on Y
Wrong encoder step number per revolution
34102 66,red
on X
Wrong encoder step number per revolution
34118 76,red
on Y
A and B encoder signal change at the same
34103 67,red
time on X
A and B encoder signal change at the same
34119 77,red
time on Y
34111 Warning, motor X overheating 69,yellow
34121 Warning, motor Y overheating 79,yellow
34274 O-index not detected during homing
Can not perform homing because axis is in
34275
error
Position requested by IPO at time t is too
34278 16,red
big compared with the one at t-1
Restore from AC-low with position register
34282
not 0
34283 Restore from AC-low with axis in error
34288 Parameter in command not valid
34306~
Configuration errors
34327
34337 Address of command not valid
34339 Not able to perform the command
34515 Too many errors in IMC error buffer 3,yellow
34530 Radius not 0, while sexiting planetary mode 530,jellow
Both limit switches (+ and - ) are active
34560 30, yellow
during homing
34576 Checksum of frame not OK
A frame is not terminated with the character
34577
#
34582 A frame don’t begin with the character @
Axis X : Wrong number of encoder steps
34175 175, red
between 2 0-index
Axis Y : Wrong number of encoder steps
34191 191, red
between 2 0-index
UV Motors
36014 Too many commands active
36015 Activity field not valid
36016 Address field not valid
36028 Missing motor supply 1C, red
36048 Sw started twice the motor control algorithm
36096 U axis current overload 60, red
36112 V-axis current overload 70, red
36099 PMO-17 detected short circuit on U 63,red
36115 PMO-17 detected short circuit on V 73,red
36100 Emergency off switch active ( jumper 64, red

XENON Appendix2 - Error Message -7-

 11.2004

No. text Action

missing on DMD) on U
Emergency off switch active ( jumper
36116 74, red
missing on DMD) on V
Position error between interpolator and
36097 61,red
actual position of axis U
Position error between interpolator and
36113 71,red
actual position of axis V
Wrong sequence of A and B encoder
36101 65,red
signals on U
Wrong sequence of A and B encoder
36117 75,red
signals on V
Wrong encoder step number per revolution
36102 66,red
on U
Wrong encoder step number per revolution
36118 76,red
on V
A and B encoder signal change at the same
36103 67,red
time on U
A and B encoder signal change at the same
36119 77,red
time on V
36111 Warning, motor U overheating 69,yellow
36121 Warning, motor V overheating 79,yellow
36274 O-index not detected during homing
Can not perform homing because axis is in
36275
error
Position requested by IPO at time t is too
36278 16,red
big compared with the one at t-1
Restore from AC-low with position register
36282
not 0
36283 Restore from AC-low with axis in error
36288 Parameter in command not valid
36306~
Configuration errors
36327
36337 Address of command not valid
36339 Not able to perform the command
36515 Too many errors in IMC error buffer 3,yellow
36530 Radius not 0, while exiting planetary mode 530,jellow
Both limit switches (+ and - ) are active
36560 30, yellow
during homing
36576 Checksum of frame not OK
A frame is not terminated with the character
36577
#
36582 A frame don’t begin with the character @
Axis U : Wrong number of encoder steps
36175 175, red
between 2 0-index
Axis V : Wrong number of encoder steps
36191 191, red
between 2 0-index

-8- Appendix2 - Error Message XENON