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Quality Assurance Plan for Boiler Renovation

This document is a Quality Assurance Plan (QAP) for the renovation of an existing boiler for M/S Jefferson Enterprise LLC. It outlines the quality checks that will be performed on steam traps during the project. Key checks include material verification testing, dimensional inspections, functional testing on a steam rig, hydrostatic testing of welds, and final visual inspections. The QAP specifies acceptance criteria, reference documents, inspection methods, and responsibilities for inspections at various stages.

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Pavul Raj
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56 views2 pages

Quality Assurance Plan for Boiler Renovation

This document is a Quality Assurance Plan (QAP) for the renovation of an existing boiler for M/S Jefferson Enterprise LLC. It outlines the quality checks that will be performed on steam traps during the project. Key checks include material verification testing, dimensional inspections, functional testing on a steam rig, hydrostatic testing of welds, and final visual inspections. The QAP specifies acceptance criteria, reference documents, inspection methods, and responsibilities for inspections at various stages.

Uploaded by

Pavul Raj
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ENMAS EPC POWER PROJECTS LIMITED

ENMAS EPC POWER PROJECTS LIMITED


CHENNAI - 600 008, INDIA.

QUALITY ASSURANCE PLAN


CUSTOMER : M/S JEFFERSON ENTERPRISE LLC JOB NO. : HC01S1
PROJECT : Renovation of Existing Boiler QAP NO. : EEPC/HC01S1/QAC/IC/333/S/0028
CONSULTANT : ---- REV. NO. : 00
COMPONENT : STEAM TRAP DATE : 05.05.2022
MANUFACTURER :

REV. DATE DESCRIPTION REVISED BY PREPARED REVIEWED APPROVED


00 NAME [Link] [Link] RAJ [Link]

SIGNATURE

DATE

ABBREVIATIONS:-
1 MANUFACTURER MT MAGNETIC PARTICLE TEST
2 ENMAS EPC/THIRD PARTY MVR MATERIAL VERIFICATION REPORT
3 CUSTOMER NDT NON DESTRUCTIVE TEST
AI/IA AUTHORISED INSPECTOR / INSPECTING AUTHORITY P PERFORM
AWS AMERICAN WELDING SOCIETY PO PURCHASE ORDER
CC COMPLIANCE CERTIFICATE PMI POSITIVE MATERIAL IDENTIFICATION
DC DELIVERY CHALLAN PT LIQUID PENETRANT TEST
DRG DRAWING PQR PROCEDURE QUALIFICATION RECORD
EP EDGE PREPARATION QAP QUALITY ASSURANCE PLAN
FICN FINAL INSPECTION CLEARANCE NOTE R REVIEW
HOLD(STAGES AT WHICH CLEARANCE BY ENMAS IS MANDATORY AND NO FURTHER RT RADIOGRAPHY TEST
H
OPERATION PERMITTED WITHOUT CLEARANCE) R/W RANDOM WITNESS
HT HEAT TREATMENT TC TEST CERTIFICATE
HTR HYDRO TEST REPORT UT ULTRASONIC TEST
IR INSPECTION REPORT
W WITNESS (STAGES AT WHICH AI /IA/ ENMAS IS TO BE INFORMED. FURTHER OPERATION SHALL CONTINUE)
LS & CS LONG SEAM AND CIRCULAR SEAM
MFR MANUFACTURER WPQ WELDER PERFORMANCE QUALIFICATION
ASME AMERICAN SOCIETY OF MECHANICAL ENGINEERS WPS WELDING PROCEDURE SPECIFICATION
DFT DRY FILM THICKNESS TDC TECHNICAL DELIVERY CONDITION

Page 1 of 2
ENMAS EPC POWER PROJECTS LIMITED

TYPE OF CHECK REFERENCE ACCEPTANCE FORMAT INSPECTION BY


[Link]. OPERATION CHARACTERISTICS
& QUANTUM DOCUMENT NORM OF RECORD 1 2 3
Chemical / Physical - 1 Sample per
Matrial Approved drawing Approved drawing TC P R
heat
Body, Cover casting, Cap, gasket, Flange, Visual - 100% Approved drawing Approved drawing IR
1.0 Surface Defects P R
Pipes, Reducers / Expanders

Dimensions Dimensional - 10% Approved Drawing Approved Drawing IR P R

2.0 T/W Setup Dimensions Dimensional - 100% Approved drawing Approved drawing IR P R

3.0 Disc Grinding & Demagnetising Defects Approved Drawing Approved Drawing Approved Drawing IR P R

Dimensions Dimensional - 100% Approved Drawing Approved Drawing IR P R


4.0 Ball Float & Gasket Assembly (If applicable)
Surface Defect Visual - 100% Approved Drawing Approved Drawing IR P R

Product test Specification Product test Specification


Functioning of Trap & Leak Tested on Steam rig & Hydrostatic
5.0 Functional Test Steam (if applicable) / Approved Drawing / / Approved Drawing / Data IR P H H
Tightness Pressure - 100%
Data Sheet Sheet

Hydraulic test 2 times the Design


6.0 Trap Assembly With Coupling Weld Soundness Approved Drawing Approved Drawing IR P R
Pressure - 100%

Tested at 2 times Working pressure


7.0 Hydro Test (if applicable) Porosity & Leakage of Weld Test Specfication No Leakage Hydro Test Report P H H
- 100%

8.0 Final Inspection Visual Dimensional Approved Drawing Approved Drawing IR P H H

Page 2 of 2

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