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Micro Tensile Tester User Manual

The document provides specifications and instructions for using a Micro Tensile Tester. The tester is used to measure the tensile strength of microfibers by applying an increasing load until failure. It can test both raveled and cut fabric strips with dimensions ranging from 8x2cm to 8x3cm. The tester consists of a load cell, stepper motor, lead screw, support rods and machine body. Tests are conducted by clamping the prepared specimen at a 4cm gauge length and recording the load at elongation and breakage. This provides data on the material's stress-strain properties and maximum strength.

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VISHNU S Rao
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0% found this document useful (0 votes)
40 views2 pages

Micro Tensile Tester User Manual

The document provides specifications and instructions for using a Micro Tensile Tester. The tester is used to measure the tensile strength of microfibers by applying an increasing load until failure. It can test both raveled and cut fabric strips with dimensions ranging from 8x2cm to 8x3cm. The tester consists of a load cell, stepper motor, lead screw, support rods and machine body. Tests are conducted by clamping the prepared specimen at a 4cm gauge length and recording the load at elongation and breakage. This provides data on the material's stress-strain properties and maximum strength.

Uploaded by

VISHNU S Rao
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

User Manual for Micro Tensile Tester

Vishwas Rangu, Uday Yadav, Vudayagiri Kirneshwar, Abhishek Tiwari,


Vadla Srivatsava, Mayank Ahuja, Vishnu S
November 6, 2019

1 Introduction
Quantitative knowledge of the mechanical behaviour
(elastic deformation range, ultimate strength, tough-
ness, etc.) of microfibers is critical to understand Type of tester Constant rate of transverse
their performance in the target application. One such
test is the tensile test. A tensile test, also known Machine Dimensions: 400mm × (f ill) ×
as a tension test, is one of the most fundamental 90mm
and common types of mechanical testing. Material Max. load can be applied: 373N
strength testing, using the tensile tester method, in-
volves applying an ever-increasing load to a test sam- Specimen Material: cotton fabric
ple up to the point of failure. The process creates a Dimensions
stress/strain curve showing how the material reacts
throughout the tensile test. The Micro tensile tester Raveled strip: 8cm × 3cm
is intended to meet the need for a low cost, safe and Cut strip: 8cm × 2cm
easy to use research tool for measuring the tensile
strength of such different materials. Using this we Gauge length:4cm
can measure the stiffness, the elongation, the maxi- Lead screw Material:Stainless steel
mum yield strength and the maximum elongation of
the specimen. Length: 300mm, diameter :
8mm
Pitch:2mm, Lead : 8mm

2 Specifications Stepper motor Working conditions:12V − 2A


Torque: [Link]
3 Specimen Preparation Support rods(2 Material:Stainless steel
No.)
This test method covers raveled strip and cut strip Machine body Material: Mild steel
test procedures for determining the breaking force
and elongation of fabrics with low to moderate tear
strength. The main aim is test the strength of cotton
fabrics. Both raveled and cut strip test can be done.
Firstly, select the woven cotton fabric to be tested.

1
3.0.1 Raveled strip preparation 4 Procedure
Differentiate the warp and the weft and cut the cloth 1. Take the prepared specimen and clamp the edges
8cm along the warp and 3cm along the weft for test- so that the gauge length of the specimen is 4 cm
ing the breaking force and elongation in the warp. i.e. 2 cm of length is clamped by the jaw on
Then strip off the threads from the warp from either either sides.
sides, so that the gauge width of the specimen would
be 2cm i.e. stripping off 0.5cm wide spread threads 2. Now tighten the bolts of the clamp.
in the warp on either sides as shown in the figure.
3. Connect it to the ac power supply of 220V-50Hz.
4. Note the load cell readings as the specimen is
getting elongated.
5. Note the load cell reading just before the speci-
men breaks completely.
6. Loosen the clamp bolts and remove the speci-
men.

Figure 1: Source: [Link]


[Link]

Figure 2: •

For testing the breaking strength of weft cut the


weft to 8 cm and the warp to 3cm and strip off the
threads in weft on both the sides.+

3.0.2 Cut strip test


For cut strip test just differentiate between the warp
and weft and prepare a specimen with dimensions
8cmx2cm to test strength of both warp and weft.

Common questions

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It is important to note the load cell readings before the specimen breaks because it provides the data necessary to calculate the ultimate tensile strength of the material. This reading, taken at the point just before failure, gives an accurate measure of the maximum stress the specimen can withstand, which is critical for evaluating material performance .

Elongation measurements in a tensile test determine how much a fabric can stretch before breaking. These values help understand the fabric's flexibility, drape, and durability, which are important factors in its performance for end uses such as clothing or industrial applications .

Besides tensile strength, the micro tensile tester measures stiffness, elongation, maximum yield strength, and maximum elongation of the specimen. These measurements provide a comprehensive understanding of the material's mechanical behavior under stress .

Differentiating between warp and weft is significant because these directions can have different mechanical properties due to the way fabrics are woven. Ensuring accurate measurement requires testing both directions separately to capture variations in tensile strength and elongation, which can influence fabric performance in practical applications .

Machine settings for performing a tensile test include ensuring the specimen is clamped with the correct gauge length, tightening of the clamp bolts, and connecting the device to a suitable power supply (220V-50Hz). These settings ensure the specimen is subjected to a consistent and controlled testing environment, crucial for obtaining accurate measurement results .

For raveled strip tests, the preparation involves differentiating between the warp and weft. You cut the cloth to specific dimensions (8cm along the warp and 3cm along the weft), then strip off threads from either side to achieve a gauge width of 2cm . For cut strip tests, you similarly differentiate between warp and weft but prepare a specimen that is 8cm x 2cm without additional stripping .

Using stainless steel for components like lead screws and support rods ensures durability and resistance to corrosion, critical in providing consistent and reliable performance during testing. Mild steel used in the machine body provides sturdiness and stability, which is important for maintaining precision under the mechanical loads applied during testing .

Measuring the ultimate strength and toughness of microfibers is important because these properties dictate how the material performs under stress and over time. Understanding these properties ensures that the microfibers will meet the functional and safety requirements in applications like textiles, biomedical devices, or any field where material integrity is critical .

Clamping the specimen with a gauge length of 4 cm ensures that only the desired portion of the material is under tension during testing, which allows for accurate measurement of mechanical properties like tensile strength and elongation without the influence of the clamping mechanism .

The primary goal of conducting tensile tests on microfibers using a micro tensile tester is to gain quantitative knowledge of their mechanical behavior, such as elastic deformation range, ultimate strength, and toughness, crucial for understanding their performance in specific applications .

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