Pex4 User Manual
Pex4 User Manual
Notice
The purchased products, services, and features are stipulated by the contract made between Vertiv Co.,
and the customer. All or part of the products, services, and features described in this document may not be
within the purchasing scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided “AS IS” without warranties, guarantees or
representations of any kind, either express or implied. The information in this document is subject to change
without notice. Every effort has been made in the preparation of this document to ensure the accuracy of
the contents, but all statements, information, and recommendations in this document do not constitute a
warranty of any kind, express or implied.
China
Homepage: [Link]
E-mail: support@[Link]
Asia Pacific
Homepage: [Link].
E-mail: [Link]@[Link]
For Technical Support, users may contact the nearest Vertiv Co. local sales office or service centre.
Purpose of the Document
This document applies to the series of precision air conditioners and cooling solutions which maintain optimal
environmental control of technological ecosystems at minimal operating costs. This document gives an
overview of the specifications, installation, commissioning, and maintenance procedures with troubleshooting
from the user perspective. The figures used in this document are for reference only.
Please read this manual carefully before installing, maintaining, and troubleshooting.
Liebert PEX4 Air-cooled precision CRAC is a professional device, only professionals are permitted to access the
unit and is kept in a place where access is restricted to common people.
Note
• The Note section indicates additional and useful information. It also calls
attention to best practices and industry-best protocols that are
standardized and help make maximum utilization of the resources at
hand. Helpful information related to the product also comes under the
Note heading, helping the users with the definitions, concepts, and
terminologies used in the manual.
Version History
Read the manual prior to installation and operation of the unit. Only qualified personnel should move, install,
or service this equipment.
Before working on the equipment, the user reads and considers all precautions, compliance and safety
measures. The unit control must be used exclusively for the purpose which it is intended for; the
manufacturer takes no liability for incorrect use or a modification to the unit control.
Adhere to all the Warnings and Cautionary measures included in the manual.
Please read this manual carefully before installing, maintaining and troubleshooting; especially the
Warning/Danger/Caution information in the User Guide. Apart from the User Guide, also pay attention
to the warning labels on the unit and its components.
This manual is retained for the entire service life of the unit. The user must read all the precautions, danger,
warnings, and cautionary measures mentioned in the manual prior to carrying out any operations on the unit.
Each unit is equipped with an electric insulation which allows the users to work in safe conditions. The main
switch is positioned on the electrical panel cover; to access it, open the right door. Before any maintenance
operation, switch off the unit with this electrical insulation device to eliminate risks such as electrical shocks,
burns, automatic restarting, moving parts, and remote control. The panel key, supplied along with the unit,
must be kept by the personnel responsible for the maintenance. The protective covers can be removed after
the electric power has been cut off by opening the main switch.
In the following sections, notice the various cautionary measures and warnings that need to be read carefully
prior to installing or operating the system.
Disconnect the local and remote power supplies prior to working with the unit.
Prior to the installation process, read all the instructions, verify if all the parts are in place, and check the
nameplate to ensure the voltage matches the available utility power for the unit.
The controller doesn’t isolate power from the unit even in the Off mode, and some internal components still
require and receive power during the Off mode.
If the unit door is open while the fans are operating, the airflow may result in abrupt slamming of the door
resulting in injury. Another aspect is the presence of small objects in the fans bay that can result in object
ejection during the fan start-up and there is a probable risk of being hit by these objects resulting in grievous
injury and causing equipment damage.
The unit contains fluids and gases under high pressure. Therefore, the pressure should be relieved before
working with the piping.
Various components such as compressors, refrigerant discharge lines, and humidifiers are extremely hot during
the unit operation. Therefore, allow sufficient time for the unit to cool down before working with the unit cabinet.
Handle the unit with extreme caution and wear safety equipment such as protective gloves, safety shoes, and
arm protection while working with the hot compressors, discharge lines, and reheats.
There is a risk of water leaking that can damage both the equipment and the building. Effective water drain
connection and facilities should be available. Installation should be precise. Implementation of the application
and service practices should be appropriate and fault-free. Failure to comply with these norms will result in
water leakage from the unit. Water leakage can lead to massive damage and loss of critical equipment in the
hosting ecosystem. Therefore, care should be taken to ensure that the unit is not located directly above any
equipment that could sustain damage due to water and excessive moisture. Use of a leak detection system for
the unit and system supply lines are recommended by Vertiv Co.
Table of Contents
Table of Contents
1.4.3. EC Fans..................................................................................................................................................................................................................4
1.4.13. Controller.............................................................................................................................................................................................................7
1.4.15. Monitoring..........................................................................................................................................................................................................7
Chapter 2: Installation...............................................................................................................................................................................................13
2.1. Pre-installation............................................................................................................................................................................................................13
2.1.3. Inspection...........................................................................................................................................................................................................16
Chapter 5: Troubleshooting...............................................................................................................................................................................79
Liebert PEX4 series air conditioning includes 10 models of cooling unit (35 kW, 45 kW, 50 kW, 60 kW, 70 kW, 80
kW, 90 kW, 100 kW 110 kW, 120 kW). These models are available in both upflow and downflow configurations
which are further differentiated as small cooling capacity (35 kW, 45 kW, 50 kW, 60 kW) with variable frequency
drive single compressor and large cooling capacity units (70 kW, 80 kW, 90 kW, 100 kW, 110 kW, 120 kW)
with two variable frequency compressors. To improve further efficiency of the configuration, EC fan and
Electronic Expansion Valve (EEV) are the standard options. PEX4 also uses micro-channel evaporator, standard
distribution air supply temperature sensor, but heating and humidification are optional. The optional humidifier
(infrared or electrode) is available according to different requirements.
The PEX4 unit is compatible to both flat and ‘V’ type outdoor unit. Outdoor unit has pressure regulating fan
speed to meet the system cooling demand. It improves the operational reliability of the system and also results
in minimal noise pollution. In case of high-temperature applications, PEX4 can also be available with an optional
LVC condenser spray device to meet the cooling requirements of the data center or equipment room or similar
ecosystem.
Upflow Model
Downflow Model
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
P 1 0 6 0 D A 1 3 8 0 9 0 2 E 1 D 0 0 N C E 0 4 0
1 EC Plug Fan – Standard Static 2 Supply Air Pressure & High Temp
Digit 9 Power Supply 3 Supply Air Pressure & Smoke & High Temp
3 380 V to 415 V, 3 Ph+N~50 Hz/ 60 Hz 4 Supply Air Temp & Smoke Sensor
Digit 10 Cooling System 5 High Temp & Supply Air Temp Sensor
8 R-410a EC Scroll Compressor, Single Circuit 6 Supply Air Sensor & Supply Air Temp Sensor
9 R-410a EC Scroll Compressor, Dual Circuit 7 High Temp & Supply Air Temp Sensor & Smoke Sensor
Digit 11 Humidification 8 Supply Air Sensor & Supply Air Temp & Smoke Sensor
0 None 9 Supply Air Pressure & High Temp & Supply Air Temp Sensor
H Infrared Humidification
B Supply Air Pressure & Smoke & High Temp & Supply Air
Temp Sensor
S Electrode Humidification
1 Standard color black orange peel grain coating, ZP7021 Digit 24 Order Identifier
The standard components are represented in ‘Bold Italic’ font in Table 1-1.
1.4.1. Cabinet
The cabinet frame is constructed of 2.5 mm, 2.0 mm, and 1.2 mm folded galvanized steel. The exterior panels are
constructed of 1.2 mm zinc coated sheet steel and insulated with foam insulation. The cabinet is powder coated
in Charcoal Grey color and have a textured finish. The hinged front doors can be removed and include the
captive 1/4 turn fasteners. PEX4 cabinet is divided into two sections- power module and cooling module. Power
module is comprising of compressor (s) and control section.
The filter panels can be removed from the front of the unit. Filtration is provided by V/ A form and the dry
disposable media housed in a metal frame. The rated efficiency is in accordance with EU4/ MERV8 standards.
The unit is fitted with a Filter Differential Pressure Switch, which is connected to the microprocessor controller
to provide ‘Filter Clogged’ warning indication.
1.4.3. EC Fans
The unit is fitted with one/ two direct-driven, high efficiency, single inlet, backward curved, centrifugal
‘plug’ type fan (s), with aluminum nozzle (s) and PP Plastic impeller (s). The fan motors are Electronically
Commutated (EC), IP54, with internal protection and speed regulation via controller signal. The fans is statically
and dynamically balanced. For down-flow applications, the EC fan is mounted within the raised floor for higher
energy efficiency. A minimum raised floor height of 450 mm is required.
PEX4 indoor unit is equipped with one/two (depending on capacity - >60 kW– two) scroll compressor driven
by inverter. It has a wide speed range of 1000 RPM to 7200 RPM to help part load efficiency. The compressor
is charged with lubricating oil, designed for operating with green refrigerant i.e. R410a. Each compressor has an
internal motor protection and is mounted on vibration isolators. Wide range of 30% to 120% of rated capacity is
attained by the system.
PEX4 uses scroll compressor with inverter drive arrangement can adjust the speed according to the change of
refrigeration demand automatically, which greatly improves the overall energy efficiency of the system. Inverter
system has a drive arrangement, which is compact in size with built-in DC reactor, that supports large torque
under low speed with small torque ripple and speed control accuracy of ± 0.5%. It has high thermal reliability,
long service life and CE certification.
The unit’s intelligent oil return logic allows the proper return of oil to the compressor during the part load
period. When the oil return adjustment is required, to maintain the running time of return oil, the compressor
sets the return oil running speed.
The PEX4 unit comes with a built-in Electromagnetic Interference (EMI) filter to suppress the interference
which is generated by inverter drive system. EMI-filter conforms with class B standard and IEC No: EN55014-1.
The refrigeration system is of the direct expansion type and includes one or two hermetic scroll compressors
(with inverter drive arrangement), equipped with crankcase heaters and rota-lock connections. The system
includes an auto reset high pressure control and low pressure control; also has EEV, high sensitivity refrigerant
sight glass, large capacity filter dryer with rota-lock connections and charging/access ports in each circuit. Each
circuit only connects to one compressor.
• For any consequences resulting from inferior quality refrigerant, Vertiv does not assume warranty
responsibility.
Each circuit has two EEVs for better refrigerant distribution with a common drive to control both valves.
The EEV is designed to collect temperature and pressure signals simultaneously to accurately modulate the
refrigerant mass flow and to precisely regulate the flow of refrigerant. EEV has a wide operating envelope, also
reduces the condensing pressure, thereby resulting in substantial energy savings. EEV also helps in maintaining
constant superheat.
In PEX4 series parallel flow tube evaporator is adopted, as shown in Figure 1-4. It uses aluminum material that
reduces the weight of the evaporator and also reduces the copper consumption. At the same time, the design
of the micro-channel greatly reduces the refrigerant charge amount and enhances heat transfer, optimizes the
air bypass. Each cooling module consists of two separate evaporators, ‘V’ pattern for upflow unit and ‘A’ pattern
for downflow unit.
For dehumidification, the Compressor operates a specific cycle which uses an Electronic Expansion Valve (EEV)
control logic called Te . This EEV control logic adjusts EEV opening (normally closed) to reduce the surface
temperature of the coil below the return dew point condition.
Refer to “LSF/LDF condenser User Manual” and “LVC Series Condenser User Manual.”
Each unit is supplied with single water under floor point detector as standard. The alarm is triggered when the
‘water-under-floor sensor alerts the controller upon detection of water.
1.4.13. Controller
The Controller provides a simple operational user-interface and it is developed by using the latest and highly
advanced PID regulation technology. The controller features self-recovery power failure and protection against
high/low voltage. An accurate running status of the major components can be viewed through the menu
operation. It uses RS485 to configure Modbus protocol or SIC card (optional) to configure SNMP protocol.
PEX4 is equipped with 9-inch color display, which enables monitoring of operating status of the precision AC
through menu-driven operations. It features auto restart function with high and low voltage protection, phase
loss protection, and phase reversal protection. It can display up to 500 historical alarms.
It also has HMI features such as Temperature control– Proportional, PI, PID, Position Increment; different
scenario for Room cooling or Optimizing aisle cooling. The cooling capacity is controlled via sensors such as
return air temperature/ supply air temperature/ remote rack temperature sensors, etc. The Inverter compressor
capacity helps in modulation for variable speed. The HMI also facilitates Supply and Return Air control, Heating
control, EEV control, EC fan control, Humidification control, and Static Air Pressure control.
1.4.15. Monitoring
Liebert PEX4 inverter air conditioner series is capable of connecting to the Building Management System/
Building Automation System using the following protocols:
• Modbus RTU – Modbus Remote Terminal Unit (RTU) communication protocol over a RS-485 serial network
(also known as Modbus RTU RS-485)
1.5.1. Humidifier
• Infrared Humidifier
The infrared humidifier (shown in Figure 1-5) consists of infrared humidifier lamp, water injection valve,
humidifying water dish, temperature alarm protection devices and water level alarm device. The infrared
humidifier in the Liebert PEX4 series provides quicker and more responsive operation which is quite important
for mission-critical applications. These humidifiers reduce the dependency of water quality.
• Electrode Humidifier
The electrode humidifier uses the electrodes to boil the water in humidifier bottle to produce steam for
humidifying purpose. It has different requirement for water quality and sizes of inlet/ outlet pipes with respect to
standard. Steam from the cylinder is mixed with the discharge air from the evaporating coil by a copper steam
distributor. The humidification rate for 1-bay unit is 5 kg and for 2-bay unit the humidification rate is 8 kg.
In the PEX4 models, the PTC (PTC= Positive Temperature Co-efficient) heaters are used and it features
with fast temperature rising speed, automatic regulation of air temperature and power consumption. Its
calorific value not only maintains Dry Bulb Temperature but also compensates temperature drops due to
dehumidification. The lower surface temperature of the heater prevents the air from being ionized, thereby
extending the service life. The 1-stage heater capacity is 9 kW for models P1035 to P1060 and 12 kW for rest of
the models; for 2-stage, it is 18 kW & 24 kW. The material used for heating is metal. The safety devices, used in
the reheater are two automatic reset Overheat Switches and one manual reset Overheat Switch.
For upflow system, the plenum of the same size can be selected with the unit. All plenums have grills to regulate
the airflow and can manually control the grills for different air directions. The material used for Plenum is hot
galvanized plate with spraying material.
The long piping kit is mandatory if the field piping equivalent length is more than 30 m. It is used with both
check valve and solenoid valve. The long piping kit prevents the refrigerant from returning and concentrating
after the compressor is turned off, ensuring the normal start of the compressor and make the system safer.
The smoke detectors immediately shut-down the system and activate the alarm system when activated. The
smoke detectors are mounted in the electrical panel with the sensing element in the return-air compartment.
The smoke detector is not intended to function as or replace any room smoke-detection system that may be
required by local or national codes. The smoke detectors shall include a supervision contact closure.
The fire detector can check the field return air temperature. It triggers fire alarm when the smoke level
continues to rise along with elevated room temperature, or the temperature is too high and reaches the fire
alarm threshold. The primary purpose of the sensor is to examine the air temperature and to initialize the
anti-fire measures installed in the facility. Fire detector trips at 125 F±6 F, and when fire alarm occurs the unit
will shutdown. Refer Figure 1-9.
The unit is equipped with F5 grade filter for high efficiency output. This type of filter is applicable only to the
environments requiring a higher level of air cleanliness.
In order to ensure that the air conditioner should normally start in the cold regions, a low temperature kit is
configured to effectively establish the low pressure, required at the start of the unit to avoid any failure. Low
temperature kit is also used when the outdoor unit is being placed more than 5m below from the indoor unit,
consult Vertiv representative for more details.
The PEX4 operating environment meets the requirements of IEC 61000-3-12. The PEX4 storage environment
meets the requirements of IEC60721-3-3:2002. Refer Table 1-2 and Table 1-3 for the operating environment and
storage environment.
Table 1-2 Operating Environment Requirements
Project Requirements
Indoor 18 °C to 40 °C
Ambient temperature -15 °C to +45 °C, such as low temperature components, outdoor
Outdoor
minimum operating temperature is -34 °C
Protection level (cooling
IP20
unit)
Altitude < 1000 m, derating is required when location altitude is above 1000 m
Operating voltage range 380V to 415V, 3 Ph+N~50 Hz/ 60 Hz
Project Requirements
General requirement Clean room (no dust, etc.)
Environment humidity Less than 80% Rh (30 °C)
Ambient temperature -25 °C to +55 °C
Total transportation and storage time should not exceed six months, otherwise the
Storage time
performance of the system needs to be re-calibrated.
1. The voltage of the air conditioning unit is beyond the range of the operating voltage.
Chapter 2: Installation
The Installation process consists of the following procedures, namely-
• Pre-installation
• Installation Preparation
• Mechanical Installation
• Electrical Installation
2.1. Pre-installation
Railway and shipping are the preferred transport options for the CRAC. If transport by rail or by ship is
unavailable, transport by road is recommended. When selecting road transport, roads without too many bumps
are strongly recommended.
• Liebert PEX4 unit is heavy, it is recommended to use the mechanical equipment like electrical forklift to
move the unit.
• Move the equipment to the location near the installation site/ room.
• If an electric forklift is used, insert the tines (forks) of the forklift below the pallet as displayed in Figure 2-1.
• Figure 2-1 shows how the forklift tines (forks) are inserted underneath the pallet and shows in the same
picture below the illustration to the right that the lines should be aligned with the center of gravity to prevent
the equipment from falling over.
While moving the indoor unit, keep the obliquity within the range of 75° to 105°, as shown in Figure 2-2.
2.1.2. Unpacking
Move the equipment to the location near the final installation site and unpack it. Follow the procedures below
for unpacking
Remove the packaging tape and carton at first, then remove the top cover followed by dismantling the unit on
the sealing plastic, finally, remove the Honey Comb Paper Board. For better understanding see Figure 2-3.
Use a claw hammer or straight screwdriver to straighten the connection hook that holds the side panels to the
top cover, as shown in Figure 2-4.
Firstly, straighten all the hooks holding side panel-I and remove side panel-I. Then straighten all the hooks
holding side panel-II and remove side panel-II. Finally remove top cover-III, as shown in Figure 2-5.
The unit is fixed onto the base pallet with M8×65 bolts or M8×90 screw, as shown in Figure 2-6. Use a 17 mm
open-end spanner, ratchet spanner or sleeve to remove the fixing bolts.
No. Description
1 Screw (M8x20)
2.1.3. Inspection
Check that the fittings are complete and the components are intact against the packing list. If any parts are
missing or damage is found, report immediately to the local office of the carrier and Vertiv local representative.
The equipment room must be prepared before installation to ensure a smooth operating flow and to achieve
the expected results. The data center must meets the standards to be properly ventilated and heated. The
design specifications for the air conditioners must be ideal and should correspond to energy-efficient design
standards.
Following are the requirements to maintain a favorable room environment prior to the installation.
The equipment room should have suitable and effective heat insulation.
• The equipment room should have a sealed and damp-proof layer. Polyethylene film should be used for the
damp proof layer of the ceiling and walls. Alternatively, a moisture-proof paint can be used to simulate the
same effect akin to Polyethylene. It is important to ensure that the coating on the concrete wall and floor are
damp-proof.
• Outdoor air significantly increases the load of heating, cooling, humidification, and dehumidification.
Therefore, all the doors and windows must be closed. Gaps and seams must be very narrow to prevent
the outdoor air from entering the equipment room. It is an industry best practice to keep the infiltration of
the outdoor air below 5% of the total indoor airflow. Apply appropriate thermal insulation and antifreeze
measures for outdoor water pipes to avoid poor drainage and insufficient water supply caused by freezing.
• Vertiv recommends that the site preparation is defined as per the requirements. However, if these require-
ments are not met, Vertiv recommends that rectifications to be made on the site in order to comply with
the specified requirements and conditions.
• However, if the rectifications or modifications are not implemented, then Vertiv does not guarantee the
accuracy and precision of the temperature and humidity provided by the unit.
Adequate installation space for the indoor unit must be provided. The indoor unit of the air-cooled product
must be installed on the floor of equipment room or computer Room and the outdoor unit must be installed at
outside of data center, open to external ambient.
• Do not use the indoor unit in the open and severe outdoor environment.
• Avoid locating the indoor unit in concave or narrow areas, which can obstruct the airflow, shorten the
cooling cycle and result in air return short cycle and air noise.
• Avoid locating multiple indoor units close to each other that can result in short cycle of air and creating
load imbalance.
• Do not install the unit within the vicinity of any other precision cooling equipment to avoid the leakage
of condensed water produced due to imbalance load condition.
• Do not install other devices (such as smoke detector) over the indoor cabinet.
When installing the unit, a minimum maintenance space of 900 mm must be reserved in-front of the air
conditioner unit. The requirement for maintenance space is given in Figure 2-7.
The given space parameters are used to provide regular maintenance, such as changing the air filter,
adjusting the supply of the unit, cleaning the humidifier and so on.
The following Table 2-2 shows the generic tool sets and utilities used in the installation and maintenance
process:
Table 2-2 List of Generic Tools
Stepladder Forklift
Insulated torque
Torque screwdriver
wrench
The tools mentioned in Table 2-2 are generic and commonplace; however, depending on various factors such as
site environment, local rules and regulations, cables, installation equipments, and on-site electrical connections
these tools may vary in a real- time scenario.
Ensure that the tools used in the installation, operation, and maintenance processes are well insulated.
The refrigerant piping is required to connect the indoor and outdoor units of the air-cooled system. The system
arrangement diagram of the refrigeration system is shown in Figure 2-8
List of the components of system arrangement diagram (Figure 2-8) is given in the below table.
The following points should be considered before checking out the overall layout diagram:
• Components (marked with *) are not supplied by Vertiv but are recommended for the proper circuit
operation and maintenance.
• +: When the pipeline equivalent length exceeds 30 m, these components are optional.
• : Factory piping
The system installation schematic diagram explains the process of installation for the condenser.
If the condenser is installed higher than the compressor (see Figure 2-9), a back-bend should be fitted to the
discharge line and liquid line of the condenser, so as to prevent the liquid refrigerant from flowing back when
the condenser stops. The top end of the inverted back-bend should be installed higher than the ultimate level
of the copper pipe of the condenser. However, if the condenser is installed lower than the compressor, then
there is no need of modification.
The illustration in Figure 2-9 depicts the schematic diagram of system installation when the condenser is
installed at a higher level than the compressor and Figure 2-10, when the condenser is installed at a lower level
than the compressor.
The dimensions and operational weight of the indoor units are depicted in Figure 2-11 & Figure 2-12 and
Table 2-3 respectively. In PEX4 series unit installation, while lowering the fan, the floor height should not be less
than 450 mm.
Refer to the “LSF/LDF Condenser User Manual” and “LVC Series Condenser User Manual.”
If it is difficult to connect the pipes from the base plate as per the cable layout, the knocking holes on the side
plate can also be used for the connection as shown in Figure 2-15. Select the inlet and outlet holes according to
the actual needs. Ensure only one service is used per opening.
The equipment has knock-outs, ensure to mount sleeve to the cable holes to avoid cutting the cables.
The position and dimensions of air outlet on the top cover of upflow unit are shown in Figure 2-16 and in
Table 2-4 respectively.
Figure 2-16 The Position of Air Outlet on Top Cover Upflow Unit
A B C
Type
mm inch mm inch mm inch
Module series1 850 33.5” 900 35.4” 900 35.4”
Module series2 850 33.5” 900 35.4” 1800 70.9”
• Module series 2 contains P2070, P2080, P2090, P2100, P2110, P2120 series unit.
The floor stand has to be prepared by the installation team according to the dimensions, weight, and height of
the unit. To ensure the rigidness of the structure, size the floor stand according to Figure 2-17 & Figure 2-18.
Determine the installation position according to the requirements of Section 2.2.2, and fix the floor stand onto
the selected mounting position. The floor stand shall be fixed to the ground through expansion bolts or spot
welding, and the floor stand shall be calibrated by horizontal ruler before it is fixed. Ensure the floor stand
should be lifted enough to make the top surface of the unit absolutely horizontal. While designing and installing
the downflow unit which requires lowering of EC fan, we must consider the proper gap distance and the base
strength of the floor stand.
• Damping Treatment
Place a layer of rubber cushion on the top, side of the floor stand, and on the bottom of the steel plate
respectively to avoid transmission of vibration during operation of the unit. Refer Table 2-5 for more details.
Specifications
Project
Units in mm
Rubber Above Thickness: 3 mm to 5 mm
Damping Side Thickness: 2 mm to 3 mm
Pad Bottom Thickness: 10 mm to 12 mm
• For the downflow unit, the base must be greater than the height of 400mm and for the upflow unit, the
base height must be about 200mm.
• The side panels are suspended to the frame of the unit, ensure that floor stand should bear the weight of
the panels.
• The distance between the obstacles that may obstruct the air supply around the upper edge of the base
and the outer edge of the EC fan shall be greater than 160mm
• Connection of the copper pipe (discharge and liquid pipe) between the indoor and outdoor unit.
The following points need to be taken into consideration during the piping process:
• The selection, layout, and fixing of the pipes should comply to the industry standards and norms.
• Vacuum pumping and refrigerant charging operations, and procedures must conform to the
industry standards.
• Pressure drop, compressor oil return, noise, and vibration must be considered during the
designing and installation process.
The condensate of Infrared humidifier and evaporator is connected by a cross connector and drained through
the drain pipe, as shown in Figure 2-19. The pipe outer diameter is 25 mm. If the drain pipe is used by three or
more units, the minimal pipe outer diameter should be 40 mm.
When connecting the drain pipe, ensure that the ‘U’ bend is installed vertically and the ‘U’ shape is not
distorted, to ensure that the condensate can be drained immediately and effectively.
Because the Infrared humidifier contains flowing hot water, the water pipe must be resistant to heat higher
than 90 °C.
For the connection of water inlet pipe to the humidifier select the nearest point to the unit. The material used
for the inlet pipe is galvanized pipe, aluminum plastic pipe, Ppr Hot-Melt pipe. And GI pipe is recommended.
• Infrared Humidifier
Requirements for connecting the water inlet pipe of infrared humidifier: To facilitate maintenance, an isolation
valve should be fitted to the water inlet pipe. Ensure that the water inlet pipe is sealed properly to prevent
leakage. The infrared humidifier reserves a copper pipe (OD: 6.35 mm), as shown in Figure 2-20. There is a 1/4”
copper nut at the end of the copper pipe followed with the 1/4” × 1/2” conversion copper thread connector,
which has been connected to the copper nut to avoid any loose contact.
• Where the main channel pipe pressure may exceed 700 kPa (the main line pressure should be between
100 kPa to 700 kPa), a pressure reducer should be fitted.
• Where the main pipe pressure falls below 100 kPa, a water tank and pump system should be used.
• Electrode Humidifier
Requirements for connecting water inlet pipe of electrode humidifier: Water inlet pipe uses 3/4” G screw-
threaded connection pipe.
Water filter and water quality detection are recommended to prevent the water quality from affecting the
normal operation of the humidifier.
Metric/Imperial Equivalents
mm 13 16 19 22 25 28 32 35
inch 1/2 5/8 3/4 7/8 1 1-1/8 >1-1/4 1-3/8
• Long piping kit should be added to the equivalent length marked with *.
• The equivalent values for metric and imperial conventions are shown in Table 2-8.
• If the pipe length exceeds 60 m or less than 20 m, please consult Vertiv local representative for
details.
• If the outdoor temperature is below -15 °C, use the low temperature kit and consult Vertiv local
representative for details.
Table 2-9 shows the copper piping specification as per IEC 61000-3-12. If the project site uses semi-hard or
soft copper pipes, consult Vertiv technical staff for the selection wall thickness, otherwise it leads to system
leakage or explosion.
The recommended “Equivalent length” for each connector is shown in Table 2-11 including the calculation of the
pressure loss caused by the elbow joint. The installer should confirm the suitability of the site according to the
following situation.
1. If the equivalent length exceeds 30 m, or the vertical height difference between the indoor and outdoor
units exceeds the values given in Table 2-10, consult Vertiv local representative for technical support before
installation and if any modification is required.
Table 2-10 Vertical Height Difference Between Indoor and Outdoor Units
2. The equivalent length can be calculated by selecting appropriate dimension in accordance with the
respective diameter. For details refer Table 2-11.
• If the vertical distance between indoor and outdoor units exceeds the values in Table 2-10, consult Vertiv
local representative.
• ‘U’ trap should be provided at every 7.5 m of vertical distance. Please consult Vertiv local
representative for details.
• Notes and instruction labels are pasted onto the base and the side panel close to the ball valve. Ensure
that the ball valve must be wrapped with a wet cloth before brazing to protect the label from burning.
• Connect the discharge pipe and liquid pipe of the indoor unit according to the instructions on the labels.
• Horizontal sections of the discharge pipe should be sloped down from the compressor with a slope of at
least 1:200 (5 mm down for each 1 m run).
• The discharge pipes should be insulated where they are routed in the conditioned space
(including under the raised floor).
The exposure time of system pipes must not exceed 15min. Longer exposure will result in moisture
affecting the compressor lubrication oil, which affect the life of the key components and the system
operation stability.
The unit has a specifically designed air conditioning system that requires a desired per-specified quality of
refrigerant (R410a) to perform continuously at the most optimum efficiency. For the details on the quantity of
refrigerant to be charged inside the system refer Table 2-12 and Table 2-13.
• Do not use refrigerant of inferior quality. For any consequences resulting from inferior quality refrigerant,
Vertiv does not assume warranty
responsibility.
P1035 P1045 P1050 P1060 P2070 P2080 P2090 P2100 P2110 P2120
Indoor Model Single Single Single Single Double Double Double Double Double Double
Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit Circuit
Standard Charge 3.3 3.3 3.4 3.4 2x3.32 2x3.32 2x3.32 2x3.44 2x3.44 2x3.44
Refrigerant Charge = Charge of Indoor Unit + Charge of Outdoor Unit + (Refrigerant Charge per Unit
Length of Liquid Pipe x Length of Extended Pipe)
The system has a sufficient amount of oil for piping up to 50 m, if piping length exceeds 50 m
then additional oil is required in the system (equal to extra 6% of refrigerant amount). Unit for
extra oil quantity is expressed in litre (L).
Table 2-14 Amount of Refrigerant per Unit Length of Liquid Pipe (Unit: kg/m)
Please contact Vertiv local representative when operating under the following condition
• For non-standard vertical/ horizontal piping length based refrigerant amount.
• In case of different condenser.
• The copper pipes should be thermally insulated. When the copper pipes pass through the wall or other
obstacles, it is recommended to use the shock absorber and other isolation measures to avoid direct contact
with the wall, as well as to prevent the entry of dust, water vapor, solid particles into the copper pipes.
• In order to ensure the quality of brazing, use high-quality silver-based solder welded pipe joints. The brazing
pipeline should be filled with nitrogen to protect the brazing process.
• The selection, placement and fixation of piping; system vacuum and filling of refrigerant are required to
operate according to industry standards. The parameters such as pipeline pressure drop, compressor return
oil, noise reduction and vibration should be considered while designing and construction process.
• The copper pipe interface should be polished after brazing, the burr should be cleared and the inside of the
copper pipe should also be cleaned. Refer following cleaning methods.
1. The slender wire is wrapped in a cotton cloth dipped in the alcohol (or acetone), pulled back and froth into
the copper pipe. For specific operation, refer to the Figure 2-21.
2. Nitrogen protection should be used in the brazing process and the edges of the copper pipes should be
sealed to prevent impurities and wet air from entering the copper pipe. For specific operation of the seal,
refer to Figure 2-22.
3. If other devices, such as globe valve, schrader valve, expansion valve, etc., are located within one meter of
the brazing point on the copper pipe, apply the wet cloth to wrap the devices as a protective treatment, see
Figure 2-23.
4. After brazing, use high-pressure nitrogen blowing pipe to remove the internal pipeline residual dust and
beryllium oxide and other impurities. If the pipeline passes through the wall, soft material should be used
to seal the gaps on the wall around the hole. The soft material also plays a role in the insulation of heat and
absorbs vibration between the wall and the surface of the pipe.
• Lowering Procedure:
1. Installing lift and lowering kit for EC fan: Open the unit maintenance cover, check the fixing bolts (refer, total
2 PCS) of the L shaped lifting component to ensure that it is fixed properly, and then install the fixing bolts
(total 4 PCS) of the winch bracket, as shown in Figure 2-25.
2. Turn the handle and use the hook of the winch to hook the L-shaped lifting component to the middle round
hole (refer Figure 2-26). Adjust the handle until the sling is completely tight.
3. Cut off the cable tie that binds the fan cables to ensure that the cable length meets the fan lowering
requirements, and then remove the fixing bolts (refer Figure 2-26, total 4 PCS) for fan lowering.
4. Hold the winch handle firmly, and then turn the handle counterclockwise to lower the fan. After the fan has
been lowered, the status is shown in Figure 2-27.
No. Description
1 Bolt
Figure 2-26 Position of Fixing Bolt
5. Install the fixing bolts, as shown in Figure 2-26 with total 4 PCS of bolts holding the arrangement tight during
operation.
6. Remove the hook from the L shaped lifting component, turn the handle clockwise, tidy the sling and remove
the fixing bolts (refer Figure 2-27: Position of Fixing Bolt, totally 2 PCS) of the winch bracket, and removed
the winch and the bracket assembly.
7. Remove the fixing bolts of the L shaped lifting component and removed the L-shaped lifting component. At
this point, the operation of lowering the fan of the 1-bay unit is completed. For the unit with two fans, lower
the other fan too, using the fan elevator assembly. The requirements are as follows;
8. Repeat steps 1-7 of the 1-bay unit to lower the other fan.
9. After lowering all fans, arranged the fan cables in right order and fix them using a cable tie.
10. Confirm whether the EC fan has been lowered and installed and ensure that the blade does not touch the
fan housing when the fan rotates.
Damping cushions are added to the base of compressor to reduce the vibration and noise during operation.
However, such method cannot best resist the vibration while transporting the unit and may result in loosening
connections and wearing of certain parts. Hence to ensure the rigidity of the compressor during transportation,
three L-shaped fixing plates are added to the compressor bases.
• Remove the three L-shaped fixing plates after installation, and then restore the bolts and washers in re-
verse sequence of the disassembly process.
No. Description
1 L-shaped fixed sheet metal (total 3 PCS)
Figure 2-28 Position of “L” Shape Fixing Plate
The floating pole of the humidifier high water-level switch is tightly bound together with a rubber string before
delivery, as shown in Figure 2-29. Remove the rubber string before the unit operation. Otherwise, the unit
cannot detect the high water-level alarm.
The electrode humidification bottle has been placed horizontally for transport convenience. At site, the
transportation board and fasteners need to be removed and the humidification bottle can be turned into a
vertical position, the specific operation steps are as shown in Figure 2-30.
To prevent the long copper pipes from scratching the metal plate and being damaged, the pipes are cushioned
with foam or bound before delivery. Remove those materials before power-on commissioning.
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Leave enough space around the unit for maintenance.
The equipment is installed vertically, and the installation fasteners have been fixed.
The pipes between the indoor unit and outdoor unit have been connected, and the
ball valves of the indoor unit and outdoor unit have been opened completely.
Condensate pump is installed (if required).
The water supply pipe for the Infrared humidifier has been connected.
Irrelevant things (such as transportation material, structure material, and tools) inside
or around the equipment have been cleared after the equipment is installed.
The airflow distribution system has been installed in each room (e.g. raised floor/ grill,
duct, etc.).
The upflow unit must have plenum or have air duct connection, and the fan and
heater shall not be accessible after installation.
• See the unit name-plate for the full load current. The cable sizes should meet the local wiring rules.
• If the soft power cable uses Y-connection, and if the cable is damaged, it must be replaced by professional
service personnel.
• Before the wiring, use a volt-meter to measure the power supply voltage and ensure that the power supply
has been switched off.
• The applicable grid for this air conditioner: TN, TT star connection power system; consult Vertiv local
representative for other connections.
Locations of the low voltage devices are visible after the front door of the electrical control box of the indoor
unit is opened, as shown in Figure 2-31. The distribution information of the detailed low voltage components are
differentiated according to the labels.
Figure 2-31 shows the details of the location of power connectors in the electrical control box, connect terminals
L1 ~ L3, N, and PE respectively to their counterparts of external power supply. Reserve some redundancy of the
incoming cable and fix the cable to the cable clamp located on the inner side panel of the unit, refer Figure 2-29.
The types of wiring cables are of copper conductor, and the cross-section-area requirements of the copper
wires can vary with the different models. For the cable specification, refer the rated Full Load Ampere (FLA) in
Table 2-16.
Col. A Col. A
Col. A Col. A
+ +
Full Load amps + +
Electrode Infrared
Models (Comp+ Fan) 1 Stage 2 Stage
Humidification Humidification
Heating Heating
(No Heating) (No Heating)
(A) (B) (C) (D) (E)
P1035 (U/D) 27.4 41.0 54.6 32.6 33.6
P1045 (U/D) 29.5 43.1 56.7 34.6 35.6
P1050 (U/D) 37.8 51.4 65.0 43.0 43.9
P1060 (U/D) 38.7 52.3 65.9 43.8 44.8
P2070U 54.9 73.0 91.2 63.2 64.1
P2080U 58.9 77.1 95.2 67.2 68.1
P2090U 58.9 77.1 95.2 67.2 68.1
P2100U 75.7 93.8 111.9 83.9 84.8
P2110U 75.7 93.8 111.9 83.9 84.8
P2120U 77.4 95.5 113.6 85.6 86.5
P2070D 54.9 73.0 91.2 63.2 66.3
P2080D 58.9 77.1 95.2 67.2 70.4
P2090D 58.9 77.1 95.2 67.2 70.4
P2100D 75.7 93.8 111.9 83.9 87.1
• FLA values of first four single compressor-based models are same for Upflow (U) and Downflow (D) units.
• The FLA values of Air-cooled unit do not account the outdoor unit current.
• MCB & Cable sizes are selected as per local electrical norms.
The position of field connection terminals is shown in Figure 2-31 and the enlarged view of the terminal
optimizing aisle is shown in Figure 2-32. The upper part of the terminal optimizing aisle is connected with the
unit, and the lower part is the interface of the user control signal line.
Before connecting the control line, it is mandatory to perform the corresponding anti-static measures.
Each unit is equipped with a water-under-floor sensor. Connect one end of the sensor to terminal 51# and the
other end to the common terminal 24#. The number of the sensors in parallel connection are not limited, but
each unit has only one water-under-floor alarm.
As shown in Figure 2-32, 37# and 38# terminals can connect to remote shutdown switch, and they have been
shorted in the factory and the shorting cable must be removed if the terminals are to be connected to the
remote shutdown switch.
When 37# and 38# are opened, the unit will be shut down.
Terminals 50#, 51# and 55# can be connected to three kinds of sensors, and terminal 24# is their common
terminal and can be defined as smoke sensor and water-under-floor sensor. After the customer terminals are
connected to external alarm signals, the corresponding customized alarm should be set through the controller.
When the contact is open, and no external alarm is generated, the input state of the customer terminal is open.
But when the contact is closed, and the external alarm is generated, the input state of the customer terminal
will be shorted. At this point, the air conditioner system will generate an audible alarm, and the controller HMI
will display the alarm information.
Terminals 75# and 76# can be connected to the external general alarms. The output signals to external alarm
devices, such as alarm indicator. When critical alarm occurs, the contact is closed to trigger remote alarms, send
signals to the building management system or dial the system automatically. The power supply of the external
general alarm system is user-prepared.
The solenoid valve of the pipe extension kit has two control cables used to connect with the corresponding
terminals of the control board. The solenoid valve cables of 1# system and 2# system in dual system unit should
be marked separately to avoid wrong connection. For specific wiring terminals in the interface board, refer to
the circuit diagram printed on the unit label.
The controller uses the 24V AC solenoid valve port, if other types of solenoid valves are used,
consult Vertiv local representative.
• Connecting Control Signal Cables: In accordance with the cable connection instructions in the Liebert
Condenser User Manual, open the sealed panel of the condenser‘s electrical control box to reveal the fan
speed controller board. The signal cable connection of condenser is as follows.
• Wiring of a condenser with single system used to match an indoor unit with single system: The digital
signal of dry contact J6 on the board (refer cable terminals section in Liebert PEX Condenser User Manual
for the locations) is connected with the control terminals 70#/71# of the indoor unit.
• Wiring of two condensers with single system used to match an indoor unit with dual system: The digital
signals of dry contact J6 on the condenser board corresponding to compressor 1# are connected with the
control terminals 70#/71# of the indoor unit, and the digital signals of dry contacts J6 on the condenser
board corresponding to compressor 2# are connected with the control terminals 70A#/71A# of the indoor
unit.
• Wiring of a condenser with dual system used to match an indoor unit with dual system: Short the
terminals 70# & 70A# and 71# & 71A#. The digital signal of dry contact J6 on the board can be connected
with the control terminals 70#/71# or 70A#/71A#.
The power cables of the outdoor unit are connected to the MCBs reserved in the condenser (refer
Figure 2-33). Liebert PEX4 is configured with the indoor unit matching the two systems- the external power
supply cables and compressor signal cables respectively.
After the electrical installation is completed, confirm the following points as given in the following Table 2-17.
Items Results
The power supply voltage meets the rated voltage on the unit nameplate.
Power cables and ground cables to the MCBs, indoor unit and outdoor unit are well
connected.
The ratings of the MCBs and fuses are correct.
1. Menu-based operation, monitors and displays the operation status of precision cooling air-conditioning
equipment, it also keeps the control environment within the set range.
2. It has power-down self-recovery function such as high and low voltage protection, phase loss protection,
reverse phase protection and other functions.
3. The menu operation provides an accurate understanding of the system’s main parameters and operational
status.
4. Expert fault diagnosis system, can automatically display the current fault content, helps maintenance
personnel for equipment maintenance.
Press this button to display the main menu page by page and enter the
Menu button
various sub-menus
Press this button to enter the main page to see the systems primary data
User button
readings
Press this button to enter the temperature and humidity settings page,
Settings button
the system can set temperature and humidity in the control mode
The unit is turned off, click this button for at least 2s, the unit will be
Off button powered on, if the unit is running, click this button for at least 2s, the unit
gets shut down
Press this button, enter the user login password to log in, login will not
Unlock button
appear after the Settings menu icon opens
Press the toggle button to switch between the graphical display mode
Toggle button (left)
and the list display mode
Press this button to switch between the current sensor readings and
Toggle button (right)
current alarm pages
Humidity set point Displays the current humidity set point, and points to the corresponding
icon arc position according to the proportion of humidity value.
Displays the current actual temperature value, the current display mode is
Actual temperature
switched according to the control sequence.
Status display Displays the current state of the unit and respective components.
Displays the current operating status of each sensor and its respective
Sensor reading list
components.
Press on the Lock icon in the upper right corner of the display, the password interface is displayed, as shown in
Figure 3-6.
Table 3-3 shows the different levels of password for accessing the menu. The detailed explanation is provided in
the same table.
Table 3-3 User Access Level
For the specific password input procedure, refer to Example 1. If incorrect password is entered, press CLR
(Clear key) to make the changes.
If the users do not enter the password and press the Enter button, the users can view the menu
settings, but can not change any parameters, similar to the incorrect example of the password.
Example 1: Enter the password to enter the main menu after the system is powered ON, perform the following
operations to enter the main menu.
3. After entering the correct password, in the main interface, the corresponding parameters of the unit can be
modified.
3.4.2. Menu
Press the MENU button to enter the respective sub-menu options to be viewed and set the system state as
shown in Figure 3-7.
Current Alarms: Press the Alarm menu icon in the main menu to enter the page as shown in Figure 3-8. It
contains two pages: Alarm Status and Alarm History. The current alarm page is used to monitor the current
alarm status record of the AC unit, indicating no alarm or specific alarm status information. Specific alarm status
information includes serial number, alarm content, alarm time, as shown in Figure 3-8.
The latest Alarm SN is the largest number. Press the Up or Down button to scroll through the status records
if more than one alarm is activated. Up to 500 historical alarm records can be stored. They will not be cleared
upon system Power-OFF.
Alarm History: The Alarm History is used to view the historical alarm records, including the Alarm Status
Number (quantifiable number of history alarms), Alarm Serial Number and Alarm Type, Alarm Time (Start and
End Time) as shown in Figure 3-9.
Press the Up or Down button to scroll through the status records if more than one alarm is activated. Up to
500 historical alarm records can be stored. They will not be cleared upon system Power-Off.
Parameters/ System Settings: Enter the user password and login to access the System Setting icon. Press
the icon to enter the System Setting page. The System Setting also includes the system parameters, valve
parameters and pump parameters settings, as shown in Figure 3-10.
In the System Setting screen, the system parameters can be set to Monitoring protocol, Baud Rate, Monitoring
Address, the Display Address, Date and Time Setting. The specific setting methods are as follows:
1. Temperature Setting item, press the position number, the interface appears as shown in Figure 3-11.
Example 2: To modify the parameters; for example, to set the Humidity Setting menu item in the Temperature
and Humidity Setting menu.
2. Enter the Temperature and Humidity Setting interface and Press the Humidity Setting page.
3. In the Humidity Setting interface, press to set the corresponding setting value.
4. After the parameters are selected, press Enter to confirm the parameters take effect.
After changing the parameters, press Enter to confirm, else the Humidity Setting will keep the original
parameters.
1. Control Mode item, Press the drop-down button next to the box.
2. Select the appropriate control mode in the drop-down menu as shown in Figure 3-12 to complete the set.
2. Select columns between the Compressor Control Mode and Fan Control Mode will switch automatically to
the air supply average, select the room, Compressor Control and Fan Control Mode switches to the return air
average automatically.
Do not change the default values of the initial settings. It is recommended to change the settings only under
the guidance of qualified service professional.
Alarm Setting Parameters: Press the Alarm Setting icon, enter the alarm settings page as shown in
Figure 3-13. A keyboard appears in the interface. Enter the upper and lower limits, the alarm value will be saved.
Humidifier Setting Parameters: Press the Humidifier Setting icon to enter the humidifier settings page as
shown in Figure 3-14.
When modifying the alarm value on the keyboard, the alarm value needs to be modified within the upper and
lower limits.
Teamwork Settings: Press the Parameter Setting in the menu to enter the parameter settings page. Press the
Teamwork Setting to modify the teamwork function, set the parameters such as the Rotation Cycle, Rotation
Quantity and Rotate At (the rotation time), as shown in Figure 3-15.
External Static Pressure Settings: Press the External Stattic Pressure (ESP) Setting button, to enter the
interface as shown in Figure 3-16. Press the intermediate data display frame, a keyboard will pop-up then
parameters can be set according to maximum and minimum values of airflow pressure on the keyboard.
Display Settings: Press the Display Setting icon interface shown in Figure 3-17, press the Parameter Setting
menu, then press the Display Language setting to press the language settings in the drop- down box, display
English support. The drop- down box of the unit type can be set on the unit type.
Start Password Settings: Press the Settings icon, start to enter the settings page, shown in Figure 3-18. Press
to start the password box, keyboard will pop-up, then enter the start password, if the password is correct, then
set the start pop-up box can be used and if the password is wrong, set the pop-up start boxes cannot be used.
Press on the main menu screen, or the top of the “Settings” button, to enter the Temperature and Humidity
Setting page. The Compressor and fan control mode can be modified by the digital keyboard press according
to the low temperature and humidity limit temperature set on the keyboard.
Temperature and Humidity Curves: Press the menu button, then press the temperature and humidity to view
the temperature and humidity curve graph interface. Press on any one of the corresponding curves of FIG
button that appears in the menu. “-” can reduce the display range of the graph, press reduced to two hours.“+”
can enlarge the graph display range, press to enlarge two hours.
• Modbus RTU – Modbus Remote Terminal Unit (RTU) communication protocol over a RS-485 serial network
(also known as Modbus RTU RS-485)
• Optional SIC cards, access through SNMP network management software agreement.
Prior to operation and maintenance, the lethal voltage may be present in the equipment which can be fatal.
All notes, warnings, and cautions marked on the equipment as well as the ones mentioned in the manual
must be considered, otherwise, it may leads to injury and fatality.
Only qualified service and maintenance personnel can perform system operation and maintenance.
1. Conduct overall electrical insulation test, find out the unqualified contacts and handle them. Note to
disconnect the fuses or MCBs of the control part during the test that the high voltage should damage the
control components.
2. Check the contactors before power-on and ensure the contactors can act freely without obstruction.
3. Clean the electric and control elements of dust with a brush or dry compressed air.
4. Check the closing of contactors for arcs or signs of burned. Replace the contactor if necessary.
6. Check that the sockets and plugs are in good condition. Replace those loosen ones.
7. If the power cables are damaged, to avoid any further damage, the cables must be replaced by professional
personnel.
1. Visually inspect the power transformers and isolation transformers, and test the output voltage of the indoor
unit and the outdoor unit.
2. Check that there are no signs of aging on the control interface board, control board, temperature and
humidity sensor board and fuse board.
3. Clean the electrical control elements and control board of dust and dirt with a brush and electronic dust
removing agent.
4. Check and fasten the I/O ports at the control interface board, including the connection between control
board and control interface board, as well as between the temperature/humidity sensor board and the
interface board.
5. Check the connection between the user terminals (70#, 71#, 70A#, 71A#, 37#, 38#) and the control interface
board.
6. Check the output connection between the control interface board and various contactors and solenoid
valves for liquid pipes. Also check the input connection between control interface board and fan overload
protector, high pressure switch, heating over-temperature protection switch, humidifier protection switches,
discharge air temperature sensor, and a low pressure sensor. Check the connection parts such as high
pressure switches and solenoid valves, and replace the component if are in poor connection or faulty.
7. Check and replace electrical components that are faulty, such as control fuses (or MCBs) and control boards.
8. Check the specification and aging condition of the control cable and power cable between the indoor unit
and the condenser, and replace the cables when necessary.
9. Use temperature and humidity measuring meters with higher precision to measure and calibrate the
temperature and humidity sensors.
• Set the humidity control mode to ‘relative humidity control’ during the calibration process.
• Adjust the setpoints. Check the action of the functional parts and the auto-flush control logic of water pan
of the infrared humidifier according to the control logic.
• Simulate and check the operation of the protection devices including high and low pressure alarm, high
and low temperature alarm, high water level alarm and over-temperature protection.
• Before fastening the connection of any mechanical parts or cables, ensure that the power supply of the
control unit has been disconnected.
• Do not use the water detection sensor adjacent to flammable liquid or use it to detect flammable liquid.
Cleaning steps:
4. Remove the fixing screws at the two ends of the pan and pull out the water pan. Cleanse the water pan with
water and hard brush.
Before exercising the corresponding operation, ensure that the power supply has been switched off; also,
ensure that the water in the water pan is close to the room temperature before draining the water from the
infrared humidifier water pan to avoid the personal injury.
The following steps need to be followed during inspection and maintenance of the electric heater:
1. Check the electrical heater for rust. Use an iron brush to remove the rust, if possible, or replace it if the
rustiness is immense or if there is some damage.
2. When heating is required, but heating is not effective, or no heating effect is observed, a multimeter should
be used to check whether the cable connected to the temperature switch is functioning correctly to ensure
that the three temperature switches are normal.
3. If the cable is not functioning properly, remove the electrical heater and check if the manual reset switch
is disconnected. Next, check the automatic reset switches or the electric heater pipe for damage or faulty
condition.
Before exercising the corresponding operation, ensure that the power supply has been switched off.
2. Because component failure is usually accompanied by their corresponding faults, regular checking is an
imperative function to implement in order to avoid most system failures.
3. Inlet and outlet water pipes must be properly fixed and must not vibrate against the wall, floor or frame of the
unit.
4. Inspect all water pipes and fixing brackets every six months for signs of wear and tear.
Chapter 5: Troubleshooting
Troubleshooting is to be performed by the trained and qualified service personnel. However, the checklists have
been provided just for reference purpose.
• Certain circuits carry lethal voltages. Only professional technicians are allowed to maintain the unit.
Extreme care and caution is required while troubleshooting online.
• If jumpers are used for troubleshooting, remember to remove the jumpers after the troubleshooting, if
not removed the connected jumpers may bypass certain control functions and increase the risk to the
equipment.
Infrared humidifier
Replace the lamp.
lamp burned
• High-Temp Switch
The manual-reset high-temp switch is fitted above the lamps. When overheat occurs due to abnormal situation,
the switch cut-offs the power supply to the lamps.
No. Description
1 Reset button
Figure 5-1 Infrared Humidifier Reset Button