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Example 6
Aplastic extrusion plant will be built to produce 30 million meters of plastic extrusions per year. The
plant will run three 8 hour shifts per day, 360 days per year. For planning purposes, the average run
length = 3000 meters of extruded plastic. The average changeover time between runs = 2.5 hr, and
average extrusion speed = 15 m/min, Assume scrap rate = 1%, and average uptime proportion per
extrusion machine = 95% during run time, Uptime proportion during changeover is assumed to be 100%.
If each extrusion machine requires 500 sq. ft of floor space, and there is an allowance of 40% for aisles
and office space, what is the total area of the extrusion plant?
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yee ae
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- G.(02 rhs bh Gar, iExample 3
A total of 800 parts must be produced in the lathe section of the machine shop during a particular 40-hr
week, The parts are identical. How many lathes will be needed to produce the 800 parts, given that each
machine must be set up at the beginning of the week? Each set up takes 3.5 hr. availabilty on the lathes
is 100% BOs} he
whe 153.33 4 356 aie of
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az
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Lathe workers” on qlour of the lather. fow much ovetare shoe the
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Example 4
ample aa
‘Suppose that in Example 2 the anticipated availability of the lathe is 100% during setup and 92% during
the production run. The fraction defect rate for lathe work of this type is 59. Other data from Example 2
are applicable. How many lathes are required during the week, given this additional information?
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