Instrumentation and Process Control
Instrumentation and Process Control
(A) Has a non-zero slope at the origin (B) Has a damped oscillatory characteristic
(C) Is over damped (D) Is unstable
2s 1
Q.4 The unit step response of the transfer function reaches its steady state asymptotically
(3s 1)(4s 1)
after
(A) A monotonic after (B) A monotonic decrease
(C) Initially increasing and then decreasing (D) Initially decreasing and then increasing
Q.5 The time constant of a unit gain, first order plus time delay process is 5 min. If the phase lag at a
frequency of 0.2 rad/min is 600 , then the dead time (in min) is
5
(A) (B) (C) (D)
12 6 12 3
(s 1)
Q.6 The initial value (t 0 ) of the unit step response for the transfer function is
(2s 1)
1
(A) Zero (B) (C) 1 (D) 2
2
Q.8 A process is initially at steady state with its output y 1 for an input u 1 . The input is suddenly
changed to 2 at time t 0 . The output response is y (t) 1 2t . The transfer function of the process is
2 2 2 1 2
(A) (B) 1 (C) 1 (D) 1
s s2 s s s
Q.9 The calibration data of a thermocouple with its cold junction at 0 0 C are given below :
Hot junction
temperature 0 20 40 60 80 100
(0 0 C )
Thermo emf (mV) 0.00 0.80 1.61 2.43 3.26 4.10
The hot junction of the thermocouple is placed in a bath at 80 0 C while its cold junction is at 20 0 C .
What is the emf of thermocouple?
(A) 3.26 mV (B) 0.80 mV (C) 2.46 mV (D) 2.43 mV
1 1
Q.10 A second order system can be obtained by connecting two first order systems and in
(1s 1) (2s 1)
series. The damping ratio of the resultant second order system for the case 1 2 will be
Q.11 The block diagram of an integrating level process is given below. For unit step change in the set
point h set =1 with d 0 , the offset exhibited by the system is
Kc 1 2K c
(A) (B) (C) 0 (D)
1 Kc 1 Kc 1 Kc
Q.12 An ideal PID controller has the transfer function 1 1/ (0.5s) 0.2s .The frequency at which the
(A) , (B) , (C) , 0 (D) 0,
2 2 2 2 2
Q.16 Water is flowing through a series of four tanks and getting heated as shown in figure. If is desired to
design a cascade control scheme for controlling the temperature of water leaving the Tank 4 as there
is a disturbance in the temperature of a second stream entering the Tank 2.
Select the best place to take the secondary measurement for the secondary loop.
are known with a possible error of 20% of their values. The largest permissible gain K C of a
proportional controller needs to be calculated by taking the values of process gin, time constant and
dead time as
(A) 8, 0.6, 0.08 (B) 12, 0.6, 0.12 (C) 8, 0.6, 0.12 (D) 12, 0.4, 0.08
Q.18 Match the measured process variables with list of measuring devices given below:
T. Composition 5. Pyrometer
Codes:
P Q R S T
(A) 5 1 2 4 3
(B) 3 1 4 2 5
(C) 1 3 4 2 5
(D) 3 1 2 4 5
Q.19 Temperature control of an exothermic chemical reaction taking place in a CSTR is done with the
help of cooling water flowing in a jacket around the reactor. the types of valve and controller action
to be recommended are
Q.20 In the feed forward control scheme, which of the following is not true?
3. It waits until the effect of the disturbance has been felt system before control action is taken
Group I Group II
R. Flow control of a liquid from a pump by positioning the valve in the line 3 PID control
(A) P-1, Q-1, R-2, S-3 (B) P-2, Q-2, R-3, S-3
(C) P-2, Q-2, R-1, S-1 (D) P-2, Q-3, R-2, S-3
Q.22 Find the ultimate gain and frequency for a proportional controller in the case of a process having the
following transfer function.
1
G p (s)
(4s 1)(2s 1)(s 1)
1 45 7 46
(A) ; KC (B) ; KC
14 7 14 6 3
7 45
(C) 1;KC 13 (D) ; KC
8 4
Q.23 Water is entering a storage tank at a temperature T0 and flow rate Q0 and leaving at a flow rate Q
and temperature T. There are negligible heat losses in the tank. The area of Cross-section of the tank
is A C . The model that describes the dynamic variation of water temperature in the tank with time is
given as
dT dT
(A) Q0 (T0 T) A C h (B) Q0T0 QT AC h
dt dt
dT d(Th)
(C) Q T0 T A C h (D) Q T0 T A C
dt dt
1 2 1 2
(A) (B) (C) (D)
2s3 s3 s3 s2
Q.25 For the block diagram shown below.
Q.26 The process and disturbance transfer functions for a system are given by
Y(s) 2 Y(s) 1
G p (s) And G p (s)
m(s) (2s 1)(5s 1) d(s) (2s 1)(5s 1)
The feed forward controller transfer function that will keep the process output constant for changes
in disturbance is
2 (2s 1) 2 (5s 1) 1
(A) (B) (C) (D) (2s 1) (5s 1)
(2s 1) 2 (5s 1) 2 2
Q.29 Match first order system given in Group-I with the appropriate time constant in Group- II
Group I Group II
Thermometer (mCp )
P. 1.
(hA)
Mixing q
Q. 2.
V
V
3.
q
hA
4.
(mCp )
(A) P-4, Q-2 (B) P-4, Q-3 (C) P-1, Q-2 (D) P-1, Q-3
Q.30 Cascade control comes under the control configuration which uses
(D) More than one measurement and more than on manipulate variable.
Q.33 The unit step response of a first order system with time constant and steady state gain K P is given
by.
K P e t /
(A) K P 1 e t/
(B) K P 1 e t/
(C) K p 1 e 2t/
(D)
Q.34 The value of ultimate period of oscillation Pu is 3 min and that of the ultimate controller gain K cu is
2. Select the correct set of tuning parameters (Controller gain K c , the derivative time constant D in
minute, and the integral time constant I in minute) for a PID controller using Ziegler – Nichols
controller settings.
20
Q.35 Given the process transfer function G p and controller transfer function G C K C and
(s 2)
assuming the transfer function of all other elements in the control loop are unity, select the range of
K C for which the closed – loop response will be stable.
1 1 1 1 1
(A) K C (B) K C (C) KC (D) K C
10 100 100 10 10
Q.36 Given the process transfer function G p 4 / (s 1)2 and the disturbance transfer function
Gd 2(s 1), select the correct transfer function for the feed forward controller for perfect
disturbance rejection.
(A) P-1, Q-2, R-3 (B) P-1, Q-3, R-2 (C) P-3, Q-1, R-2 (D) P-4, Q-2, R-1
2006 - IIT Kharagpur
Q.39 The control valve characteristics for three types of control vales (P, Q and R) are given in the figure
below. Match the valve with its characteristics.
When the system is excited by the sinusoidal input X(t) sin t the intermediate response input Y =
A sin ( t )
Q.40 For the same input, the amplitude of the output Z will be
(A) 1.00 (B) 0.62 (C) 0.42 (D) 0.32
Q.41 If the response of Y lags behind the input X by 450 and 1 1, then the input frequency is
(A) 1 (B) (C) zero (D) –1
4
The block diagram of a closed-loop control system is shown in the figure below. Y is the controlled
variable. D is disturbance, Ysp is the set point, G1 ,G 2 and G 3 are transfer functions and K C is the
proportional controller
Q.42 Let G1 (s) 1 and G 2 (s) G3 (s) 1/ (s 1) . A step change of magnitude M is made in the set point.
Y(s)
Q.43 The closed loop transfer function is given by
D(s)
G 3G1 G1
(A) (B)
1 (G1G 3 G 2 )K C 1 (G1G 3 G 2 )K C
G3 G3
(C) (D)
1 (G1 G 2 )G 3K C 1 (G1G 3 G 2 )K C
Q.44 A process is perturbed by a sinusoidal input U(t) Asin t . The resulting process output is
KA
Y(s) . If Y(0) 0 , the differential equation representing the process is
(s 1)(s 2 2 )
dy(t) dy(t)
(A) y(t) Ku(t) (B) y(t) KAu(t)
dt dt
dy(t) dy(t)
(C) y(t) Ku(t) (D) y(t) KAu(t)
dt dt
Q.45 A 2-input, 2-output process can be described in the Laplace transform domain as given below
Where U1 and U 2 are the input and Y1 and Y2 are the output. The gains of the transfer functions
Q.47 The Laplace transform of the input function X(t), given in the figure below, is given by
2
1 e2s 2
1 e2s 2
1 e2s 2
1 e2s
1 1 1 1
(A) (B) (C) (D)
2s 2s 2s s
Q.48 An operator was told to control the temperature of a reactor at 600 . The operator set the set-point of
the temperature controller at 600 . The scale actually indicated 0 to 100% of a temperature range of 0
to 2000 C. This caused a runaway reaction by over pressurizing the vessel, which resulted in injury
to the operator. The actual set-point temperature was
A cascade control for pressure control is shown in the figure given below. The pressure transmitter has a
range of 0 to 6 bar (g) and the flow transmitter range is 0 to 81 nm3 /h . The normal flow rate through the
valve is 32.4 nm3 /h corresponding to the value of set point for pressure = 1 bar (g) and to give the flow, the
valve must be 40% opened. The control valve has linear characteristics and is fail- open (air to close) Error,
set point and control variable are expressed in percentage transmitter output (%TO). Proportional gain is
expressed in the unit of per cent controller output (CO%TO).
Q.50 The bias values for the two controllers, so that no offset occurs in either controller are
(A) Direct acting for the pressure control and direct acting for the flow control
(B) Indirect acting for the pressure control and indirect acting for the flow control
(C) Direct acting for the pressure control and indirect acting for the flow control
(D) Indirect acting for the pressure control and direct acting for the flow control
Q.52 The first two rows of Routh’s tabulation of a third order equation are
s3 2 2
s2 4 4
(B) The equation has two root on the left j-axis at s = j and –j .The third root is the left half plane
(C) The equation has two root on the j-axis at s = 2j and –2j .The third root is in the left half plane
(D) The equation has two root on the j-axis at s = 2j and –2j .The third root is in the right half plan
Match the List-I with List-II and select the correct answer using the given below the lists:
List-I List-II
P. Control strategy 1. Feed forward control
Q. Primary control variable 2. Cascade control
R. Slowest controller 3. Concentration in the reactor
S. Fastest controller 4. Reactor temperature
5. Jacket temperature
6. Concentration controller
7. Reactor temperature controller
8. Jacket temperature controller
9. Flow controller
10. Selective control
Codes:
P Q R S
(A) 2 3 6 9
(B) 1 4 8 7
(C) 1 7 9 6
(D) 1 8 5 9
Q.54 Match the transfer function with the responses to a unit step input shown in the figure.
temperature of Ts with a cold water feed stream entering the tank at a flow rate q1 and feed
temperature of T0 . A water stream is drawn from the tank bottom at a flow rate of q 4 by a pump and
the level in the tank is proposed to be controlled by drawing another water stream at a flow rate q 3
The cross-over frequency associated with a feedback loop employing a proportional controller to
2eS
control the process represented by the transfer function G p (S) , (unit of time is minute) of
(S 1) 2
found to be 0.6 rad/min. Assume that the measurement and value transfer functions are unity
Q.58 Match the List-I with List-II and select the correct answer using the codes given below the lists.
List-I List-II
4. Disturbance measurement
Codes:
P Q R
(A) 3 2 4
(B) 1 2 4
(C) 3 4 2
(D) 1 4 2
Q.59 Match the List-I with List-II and select the correct answer using the codes given below the lists.
List-I List-II
4. Pyrometer
Codes:
P Q R
(A) 1 2 3
(B) 4 1 3
(C) 1 2 4
(D) 4 2 1
Q.61 A tank of volume 0.25 m3 and height 1 m has water flowing in at 0.05 m3 /min. The outlet flow rate is
governed by the relation Fout 0.1h , where, h is the height of the water in the tank in meter and Fout is
the outlet flow rate in m3 / min . The inlet flow changes suddenly from its nominal value of 0.05
m3 / min to 0.15 m3 / min and remains there. The time (in min) at which the tank will begin to
overflow is given by
(A) 0.28 (B) 1.01 (C) 1.73 (D) infinite
(s 2)
Q.62 A unit step input is given to a process that is represented by the transfer function . The initial
(s 5)
value of the response of the process to the step input is
2
(A) 0 (B) (C) 1 (D) infinite
5
Q.63 The unit impulse response of a first order process is given by 2e0.5t . The gain and time constant of
the process are, respectively
(A) 4 and 2 (B) 2 and 2 (C) 2 and 0.5 (D) 1 and 0.5
Q.64 The roots of the characteristic equation of an under damped second order system are.
(A) Real, negative and equal (B) Real, negative and unequal
(C) Real, positive and unequal (D) Complex conjugates
Q.65 Which one of the following sensors is used for the measurement of temperature in a combustion
process (T 18000 C) ?
Q.66 For a tank of cross-sectional area 100 cm 2 and inlet flow rate ( Qi in cm3 / s ), the outlet flow rate (
For a unit step change in the set point, R(s) the steady state offset in the output Y(s) is
(A) 0.2 (B) 0.3 (C) 0.4 (D) 0.5
Q.68 The characteristic equation of a closed-loop system using a proportional controller with gain K C is
12s3 19s2 8s 1 K C 0
t t t t
(A) e 2 e t (B) 2e 2 e t (C) e t 2e 2 (D) e t e 2
Q.70 The transfer function G(s) whose asymptotic Bode diagram is shown below, is
Group- I Group-II
4 Inverse response
Codes:
P Q R
(A) 1 2 3
(B) 3 4 1
(C) 3 2 4
(D) 1 4 3
A constant head pump transfers a liquid flow from a tank maintained at 20 psi to a reactor operating
at 100 psi, through a heat exchanger and a control value. At the design conditions, the liquid flow
rate is 1000 L/min, while the pressure drop across the heat exchanger is 40 psi, and that across the
control valve is 20 psi. Assume that the pressure drop across the heat exchanger varies as the square
of the flow rate. If the is reduced to 500 L/min, then the pressure drop across the control valve is
3 5 3
(A) (B) 1 (C) (D)
4 4 2
The steady state gain of the closed-loop system, between output y(s) and set point R(s), is
5 4 1 2
(A) (B) (C) (D)
9 9 3 9
Q.76 The range of standard current signal in process instruments is 4 to 20 mA. Which one of the
following is the reason for choosing the minimum signal as 4 mA instead of Zero?
(A) To minimize resistive heating in instruments.
(B) To distinguish between signal failure and minimum signal condition.
(C) To ensure a smaller difference between maximum and minimum signals.
(D) To ensure compatibility with other instruments.
Q.77 Match the process parameters in Group-I with the measuring instruments in Group-II
Group-I Group-II
P. Flame temperature I. Thermocouple
Q. Composition of LPG II. Radiation Pyrometer
R. Liquid air temperature III. Gas chromatograph
TC = Temperature controller
LC = Level controller
TT = Temperature transmitter
LT =Level transmitter
(A) Changing the level controller set point affects the opening of V2 ONLY.
(B) Changing the temperature controller set point affects the opening of V2 ONLY.
(C) Changing the temperature controller set point affects the opening of both V1 and V2 .
(D) Changing the level controller set point affects the opening of both V1 and V2
Q.82 The thermometer initially at 1000 C is dipped at t = 0 into an oil bath maintained at
1500 C . If the recoded temperature is 1300 C after 1 min, that the time constant of thermometer (in
min) is
(A) 1.98 (B) 1.35 (C) 1.26 (D) 1.09
A unit step input is introduced in the set point, the value of K C to provide a critically damped
Q.84 The characteristic equation for the system is s3 9s2 26s 12(2 K C ) 0 Using Routh test, the value
Q.85 A thermocouple having linear relationship between 0 0 C and 350 0 C shows an emf of zero and 30.5
mV respectively at these two temperatures. If the cold juncture temperature is shifted from 00 C and
GROUP - I GROUP-II
P. Viscosity 1. Pyrometer
R. Velocity 3. Rheometer
(A) P-4, Q-3, R-1, S-2 (B) P-3, Q-4, R-1, S-2
(C) P-3, Q-4, R-2, S-1 (D) P-4, Q-3, R-2, S-1
5
Consider the following transfer function G p (s) .
(2s 1) 4
of a liquid through the valve at 40% stem position is 1m3 /h .What will be the flow rate in m3 /h at
50% stem position if the pressure drop across the valve remains unchanged? (Up to 2 digits after the
decimal point)
Q.90 A unit gain 2nd order under damped process has a period of oscillation 1 second and decay ration
[Link] transfer function of the process is
1 1
(A) (B)
0.024s 0.067s 1
2
0.067s 0.024s 1
2
1 1
(C) (D)
0.021s 0.1176s 1
2
0.1176s 0.021s 1
2
Q.91 Assume that an ordinary mercury-in-glass thermometer follows first order dynamics with a time
constant of 10s. It is at a steady state temperature of 00 C . At time t=0, the thermometer is suddenly
immersed in a constant temperature bath at 1000C . The time required (in s) for the thermometer to
read 950C , approximately is
(A) 60 (B) 40 (C) 30 (D) 20
Q.92 A unit IMPULSE response of a first order system with time constant and steady
K P is given by
1 t/ KP t/
(A) e (B) K P e t / (C) K P e t / (D) e
KP
t (t)dt t (t)dt
2
dt dt
(A) 0
t2 (B) 0
t (C) 0 (D) 0
Q.96 Given below is a simplified block diagram of a feed forward control system.
5
The transfer function of the process is G P and the disturbance transfer function is
s 1
5
Gd . The transfer function of the PERFECT feed forward controller, G f (S) is
s 2s 1
2
5 5 1
(A) (B) (C) (D) 5(s 1)
(s 1)3 (s 1) 5(s 1)
Q.97 A step change of magnitude 2 is introduced into a system having the following transfer function:
2
G(s)
s 2s 4
2
Q.98 The transfer function for the disturbance response in an open-loop process is given by G open
d (s) . The
corresponding transfer function for the disturbance response in closed-loop feedback control system
with proportional controller is given by G closed
d (s) Select the option that is always correct
(A) O G open
d (s) O G closed
d (s) (B) O G open
d (s) O G closed
d (s)
(C) O G open
d (s) O G closed
d (s) (D) O G open
d (s) O G closed
d (s)
Q.102 Consider a control system with the open loop transfer function given by:
K c e0.3s
G OL
1.5s 1
In the above function, pre- factor of s in minutes and Kc is the gain of proportional controller. The
frequency for phase margin of 30o is 4.04 rad/min. The value ok Kc for a gain margin of 1.7 (up to
one decimal place) is__________
Q.103 A system exhibits inverse response for a unit step change in statement must necessarily be satisfied?
(A) The transfer function of the system has at least one negative pole
(B) The transfer function of the system has at least one positive pole
(C) The transfer function of the system has at least one negative zero
(D) The transfer function of the system has at least one positive zero
Group-I
P. Conductivity meter
Q. Turbine meter
Group-II
I Flow
II Pressure
III Composition
Q.106 For a unit step input, the response of a second order system is
1
t 1 2
y(t) K P 1 e sin
t
1 2
Where, K p is the steady state gain, is the damping coefficient, is the natural period of oscillation
and is the phase lag. The overshoot of the system is exp . For a unit step input, the
1 2
response of the system from an initial steady state condition at t = 0 is shown in the figure below.
Assume the transfer function of the measuring element and the final control element are both unity
G m 1,Gf 1 .
The gain (rounded off to the first to the first decimal place) of the controller that will constitute the
critical condition for stability of the PI feedback control system is___
Q.108 A liquid flows through an “equal percentage” valve at a rate 2m3 /h where the valve is 10% open.
When the valve opens to 20% the flow rate increases 3m3 /h . Assume that the pressure drop across
the valve and the density of the liquid remain constant. When the valve opens to 50%, the flow rate
(in, rounded off to the second decimal place) is__________.
e2S
Q.111 The open loop transfer function is given for proportional co m /h ntroller gain K C is G OL
3
KC
S
Based on bode criteria for closed loop stability the ultimate gain of the controller rounded to 2
decimal place is________
Q.112 The characteristics equation of closed loop system is 6s3 22s2 6s (1 K) 0 where K >0. The
value of K beyond which the system fast becomes unstable rounded to nearest integer is _________.
1
Q.113 The transfer function of a system is 2 for unit step increase in the input, the fractional
4s 1.2s 1
overshoot rounded to decimal place is
s 1
Q.114 The Laplace transform is L T . The initial and final values, respectively of the function are
s(s 2)
(A) 0 and 1 (B) 1 and ½ (C) ½ and 1 (D) ½ and 0
2
Q.115 A first-order process having a transfer function, G P is controlled by a proportional controller
7s 1
with gain of 3.2. The process time constant is in minutes. Addition of the integral control action with
an integral time constant of 5 minutes leads to increase in
(A) offset (B) speed of response
(C) order of the closed loop system (D) proportional band
1 2 1 2
Q.116 The decay ratio for a system having complex conjugate poles as j and j is
10 15 10 15
K1 K
2
(Q) Pure capacitive (II) s s 1
with K 2 K1
amplitude ratio.
(A) P-II, Q-III, R-IV, S-I (B) P-III, Q-II, R-IV, S-I
(C) P-I, Q-IV, R-II, S-III (D) P-IV, Q-I, R-II, S-III
Q.118 Consider the following transfer function:
3
G(s)
(5s 1)2
Where, the natural period of oscillation is in min. The amplitude ratio at a frequency of 0.5 rad/min
is_____________ (rounded off to second decimal place).
Q.119 For a closed-loop system, consider the following transfer functions: process G p (s) , controller G c (s) ,
2
measuring device G m (s) , and final control element G f (s) G p (s) ; G c (s) 2; G m (s) 1; G f (s) 1
7s 1
The offset in the closed loop response due to a unit step change introduced in the set point of the
output variable is ________.
Q.120 The liquid flow rate through an equal percentage control valve, when fully open, is 150 gal/min and
the corresponding pressure drop is 50 psi. If the specific gravity of the liquid is 0.8, then the value
coefficient, C v , in gal/(min psi 0.5) is _______ (rounded off to two decimal places).
(R) (III) K
(s 1)
k 0, 0
Q.124 For the closed loop system shown in figure, the phase margin (in degrees) is _________ (rounded off
to one decimal place).
Q.125 Consider the following closed loop system with G p and G c as the transfer function of the process and
For a unit step change in the set point (ysp ) , the change in the value of the response ( y ) at steady
Gc'Gf ' and G p are the transfer functions of the controller, the final control element and the process,
respectively. y and ysp are the response and its set point, respectively. For a gain margin of 1.6, the
1 B 2 C 3 B 4 C 5 A
6 B 7 B 8 A 9 D 10 A
11 C 12 D 13 C 14 C 15 D
16 C 17 B 18 A 19 B 20 A
21 C 22 D 23 A 24 C 25 C
26 C 27 A 28 C 29 D 30 B
31 D 32 B 33 A 34 D 35 D
36 C 37 B 38 C 39 A 40 D
41 A 42 A 43 D 44 C 45 D
46 C 47 A 48 C 49 B 50 D
51 D 52 B 53 A 54 A 55 D
56 B 57 D 58 A 59 A 60 B
61 C 62 C 63 A 64 D 65 D
66 D 67 A 68 A 69 A 70 C
71 C 72 C 73 B 74 D 75 B
76 B 77 C 78 B 79 C 80 D
81 A 82 D 83 C 84 C 85 C
86 C 87 B 88 C 89 1.4787 90 A
91 C 92 D 93 C 94 0.50 95 D
96 C 97 16.3 98 D 99 C 100 A