WastetoEnergy
ProjectReport
ViyorsEnergyLimited
Mumbai,India.
Contact:+91-9654373009
e-mail:ps@[Link]
[Link]
ViyorshaspresentingalatestGasificationtechnologywhich
[Link]
convertingvariouskindofwasteintousefulproductslike:
Diesel,Lubricant,Power,heat&[Link]
productnameisMTK-2000.
Thetechnologyconvertssolidwastelike:Rubber&plasticwaste,Woodchips,Rice
husk,wheatstraw,municipalsolidwaste,polyethene,rags,clothes,coal,sawdust,
furniturewaste,paper,leather,tire,coconutshell,poultrylitter,Thermopolis,forest
waste,agriculturalwasteetc.itconvertsaround1200typesofwaste.
ThesystemIncludes:
MSWsortingsystem.
o MoistureControl
o MagneticSeparation
100%ProducerGasEngines.
Gasifier(reactor)
Advantages:
1. ThemoduleofMTK-2000isintendedfortheoperationinall
macroclimaticregionsondryland,inthemacroclimaticregions
withtheworkingvaluesofthetemperatureofambientairfrom-
600to+[Link],thecategory
ofarrangement1inaccordancewithALL-UNIONSTATESTAN.
15150.
2. ThemoduleofMTK-2000isthearticleofplantreadinessand
containsallcomponentpartsandmechanisms,necessaryfor
fulfillingoftheirbasicfunction-methodandgasifyingtheraw
material.
3. Outputcanbetaken:-
a. Diesel
b. Syntheticgas
c. Heat
d. Electricity
e. Lubricant.
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 5 of 18
1he modu|e of "M1k-2000" ls Lhe base Lechnoloalcal module of Lhe complex of Lhe
compleLe processlna of Lhe carbon-conLalnlna maLerlals - local enerav complex of LLk-2000"
wlLh Lhe nomlnal ouLpuL of 2 MW of elecLrlc power and 4 MW of heaL.
1he modu|e of "M1k-2000" ls execuLed ln Lhe volumeLrlc frame, ln Lhe moblle
performance, ln overall slze 20" sea conLalner.
1he modu|e of "M1k-2000" corresponds Lo Lhe acLlna healLh and hvalene requlremenLs
and saLlsfles operaLlonal requlremenLs of boller equlpmenL accordlna Lo Lhe acLlna normaLlve
documenLs.
1he modu|e of "M1k-2000" ls lnLended for Lhe operaLlon ln all macrocllmaLlc realons on
drv land, ln Lhe macrocllmaLlc realons wlLh Lhe worklna values of Lhe LemperaLure of amblenL
alr from -60
0
Lo +30
0
. CllmaLlc performance of operaLlon C, Lhe caLeaorv of arranaemenL 1
ln accordance wlLh ALL-unlCn S1A1L S1An. 13130.
1he maLerlals, used wlLh Lhe producLlon of the modu|e of "M1k-2000", relaLe Lo Lhe
dlscharae llLLle of danaerous or moderaLelv danaerous (accordlna Lo ALL-unlCn S1A1L S1An.
12.1.044).
1he modu|e of "M1k-2000" ls Lhe arLlcle of planL readlness and conLalns all componenL
parLs and mechanlsms, necessarv for fulfllllna of Lhelr baslc funcLlon - meLhod and aaslfvlna Lhe
raw maLerlal.
ln lla. 2 ls represenLed Lhe vlsuallzaLlon of Lhe 3u-models of modu|e "M1k-2000" ln Lhe
equlpped sLaLe.
lla. 2. Modu|e of "M1k-2000" ln Lhe equlpped sLaLe
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 6 of 18
ln lla. 3 ls represenLed Lhe exLerlor vlew !"#$%&#'!()*&#!"#+,-./01112 wlLh Lhe Laken
form boards
lla. 3. 1he exLerlor vlew !"#$%&#'!()*&#!"#+,-./01112 wlLh Lhe Laken form boards
ln lla. 4 ls Lhe verslon of Lhe lavouL !"# '!()*&# +,-./01112 wlLh Lhe module
convever M1-2000" (see 88lLl 1LCPnlCAL uLSC8l1lCn of module M1-2000").
lla. 4. verslon of lavouL +,-./01112 wlLh Lhe module-convever M1-2000"
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 7 of 18
1.2 1echn|ca| character|st|cs (property) of the modu|e of "M1k-2000"
ueslanaLlon Modu|e of "M1k-2000"
1he Lvpe of equlpmenL
Cas aeneraLor wlLh Lhe assemblv of Lhe meLhod
of raw maLerlal
CperaLlna pressure ln Lhe reacLor, bar 0.004-0.01
Worklna medlum SLeam-aas mlxLure
1he LemperaLure of worklna medlum,
, ls noL
less
1230
roducLlvlLv on raw maLerlal, ka/h 300 - 2000
1he converslon facLor of carbon, 99,9
roducLlvlLv on Lhe aeneraLor aas, nm
3
hour 1000 . 8000
1he calorlflc value of aeneraLor aas, kcal/nm
3
3000 . 3000
1he chemlcal composlLlon of aeneraLor aas
(calculaLed, nomlnal)
13 . 20
P
2
13 . 20
CP
4
60 . 63
CC
2
0,3 . 1
n
2
3 . 7
1he lnsLalled capaclLv, kW 27
8aw maLerlal 1he carbon-conLalnlna raw maLerlal, mlxLure
1he humldlLv of raw maLerlal, ls noL more Lhan 30
Ash conLenL of raw maLerlal, noL more Lhan 40
A quanLlLv of hours of work per vear 8 000 - 8 300
1he operaLlna mode 1hree-wav lnLerchanaeable, conLlnuous
ower Lhermal, max, MW
6,0
LavouL volumeLrlc frame conLalner
Cverall slzes u x v x Sh
1he mass of module, ka, noL more 7000
8equlred lnfrasLrucLure
ConnecLlon 380 v, Lhe supplv of raw maLerlal and
connecLlon Lo Lhe heaL- sLrlpper (camera of
combusLlon)
1he e[ecLlons
L[ecLlons lnLo Lhe aLmosphere, Lhe soll and Lhe
waLer be absenL
Ash remalnder lL ls senL for Lhe modules of
processlna ash remalnder -300 and Lhe
producLlons of Lhe mlneral ferLlllzer of
-2000
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 10 of 18
8eacLor vessel 88Ck 010121.000 (see lla. 7) lL ls lnLended for auaranLeelna Lhe conLlnuous
process of aaslfvlna (converslon) Lhe enLerlna raw maLerlal, ln such cases Lhe wlLhdrawals
dlfferenL orlaln lnLo Lhe aeneraLor newspaper.!
!
lla. 7. 1he exLerlor vlew of reacLor vessel 88Ck 010121.000
8eacLor vessel ls execuLed ln Lhe form Lhe alrLlahL capaclLv, llned alona enLlre lnLernal
surface bv ceramlc hlah-LemperaLure (sLrenaLh) concreLe.
Lhe mass of Lhe houslna noL more Lhan 2000 ka
Lhe overall slzes 2430 1600 1600 mm
1he upper and lower parLs of Lhe reacLor are shown ln lla. 8 and lla. 9.
!
lla. 8. upper parL of Lhe reacLor lla. 9. Lower parL of Lhe reacLor
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 11 of 18
ln Lhe lower parL of Lhe reacLor ls equlpped aas-dvnamlc vorLex furnace camera.
Launchlna ls produced due Lo Lhe devlce of lanlLlon, whlch heaLs worklna reacLor core Lo 900.
1000
0
, Lhe supplv of raw maLerlal and blowlna afLer whlch bealns. uue Lo Lhe hlah speeds of
roLaLlon of Lhe parLlcles of raw maLerlal and flow of Lhermochemlcal reacLlons, Lhe process of
aaslflcaLlon (converslon) ls passed approxlmaLelv ln second.
uevlce of lanlLlon 88Ck 010140.000 (see lla. 10) lL ls lnLended for auaranLeelna Lhe
sLarLlna warmlna up of Lhe reLorL of reacLor Lo Lhe LemperaLure of Lhe sponLaneous combusLlon
of raw maLerlal. AfLer obLalnlna of Lhe sLable process of Lhermochemlcal reacLlon Lhe devlce of
flrlna up ls Lurned off. Cvllnder aas or dlesel fuel can be fuel for Lhe devlce.
lla. 10. uevlce of lanlLlon 88Ck 010140.000
8eacLor ls equlpped wlLh Lhe auLomaLlc
pressure-operaLed devlce of Lhe ash removal
88Ck 010130.000, whlch ensures Lhe exLenslon of
ash remalnder LoaeLher wlLh Lhe aas flow lnLo Lhe
bunker of lnLermedlaLe collecLlon and coollna.
Cxldlzer llne (see lla. 11) lL ls lnLended for
supplvlna Lhe vapor lnLo Lhe worklna zone of Lhe
flow of Lhermochemlcal reacLlons and conslsLs of
Lhe alr exLracLor (pos. 1), check valve on Lhe
pressurlna branch of aas channel (pos. 2), safeLv
valve on Lhe sucLlon branch of aas channel (pos.
3), condulL (pos. 4) and Lhe acLlvaLor of sLeam-aas
mlxLure (pos. 3).
1he block of Lhe meLhod of raw maLerlal
88Ck 010130.000 ls lnLended for Lhe meLhod, Lhe
accumulaLlon (creaLlon of reserve for conLlnuous
operaLlon of module durlna 8 ml of hours) and Lhe
preparaLlon of Lhe carbon-conLalnlna raw
maLerlal.
ln Lhe composlLlon of Lhe block of Lhe meLhod of raw
maLerlal 88Ck 010130.000 (see lla. 12) enLers bodv
88Ck 010131.000 (pos. 1) and Lhe bunker of raw
maLerlal 88Ck 010132.000 (pos. 2).
Fig. 11. Oxidizer lines
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 12 of 18
lla. 12. 8lock of Lhe meLhod of raw maLerlal 88Ck 010130.000
8lock of Lhe meLhod of raw maLerlal opLlonallv ls compleLed:
!
- bv Lhe convevor of power feed of Lhe raw maLerlal, packed lnLo flexlble slnale-Llme packaalna,
- bv Lhe svsLem of Lhe auLomaLlc welahlna of Lhe enLered raw maLerlal.
8odv 88Ck 010131.000 (see lla. 13) lL ls
Lhe rlald welded consLrucLlon, speclallv
deslaned and whlch ensures Lhe arranaemenL
of equlpmenL ln Lhe unlLed frame, and also
loadlna- unloadlna of module wlLh
LransporLaLlon and fulflllmenL of knoLLlna and
spllclna.
8odv ls lnLended for poslLlonlna ln lL all
devlces, whlch form parL of Lhe Lechnoloalcal
llne of Lhe conLlnuous process of processlna
raw maLerlal.
Lhe mass of bodv comprlses noL more Lhan 1300 ka
Lhe overall slzes 6000 2300 2430 mm
1he bunker of raw maLerlal ln Lhe collecLlon 88Ck 010132.000 wlLh a volume of 18 m
3
ls
lnLended for Lhe meLhod of raw maLerlal and creaLlon of Lhe operaLlonal reserve of raw
maLerlal.
ln Lhe composlLlon of Lhe bunker of raw maLerlal ln Lhe collecLlon (see lla. 14) enLers
sLrlcLlv bunker (pos. 1), and also sLlrrer (pos. 2), acLlvaLor (pos. 3) and Lhe feedlna worm
convevor (pos. 4).
8aw maLerlal wlll be alven lnLo Lhe bunker wlLh on Lop fronLal ladle llfL loaders, sLrlp and
oLher convevers, and also wlLh convevor Lhrouah Lhe deLachable end wall of module.
8unker ls equlpped wlLh Lhe svsLem of Lhe desLrucLlon of Lhe prepressed raw maLerlal,
packed lnLo Lhe sofL slnale-Llme shell, Lhe exLracLlon from lL of conLenLs, loosenlna and
conLlnuous feed Lhrouah Lhe maln of fuel plpe lnLo Lhe reacLor. 1he consLrucLlon of fuel plpe
ensures packlna of raw maLerlal wlLh Lhe lnLroducLlon lnLo Lhe reacLor for creaLlna Lhe alr lock.
Fig. 13. Body BRCK 010131.000
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 13 of 18
lla. 14. 8unker of raw maLerlal ln Lhe collecLlon 88Ck 010132.000
Lhe mass of bunker 88Ck 010132.000 noL more Lhan 2400 ka
Lhe overall slzes 3600 2200 2030 mm
1he svsLem of sLlrrers ls equlpped wlLh auLomaLlc reverse wlLh Lhe wedalna and
develops efforL Lo 10 Lons.
1he surplus of Lhe molsLure, whlch ls conLalned ln Lhe raw maLerlal, ls moved awav bv
means of Lhe Lransmlsslon of raw maLerlal Lhrouah Lhe perforaLor (see lla. 13).
1he addlLlonal sorLlna of raw maLerlal from Lhe small meLalllc ob[ecLs made of black
sLeel ls produced bv Lhe bullL-ln maaneLlc separaLor (see lla. 16).
lla. 13. 1he perforaLor lla. 16. 1he maaneLlc separaLor
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 14 of 18
1he module of M1k-2000" ls equlpped wlLh Lhe mosL conLemporarv means of auLomaLlon and
conLrol (see lla. 17) from Lhe composlLlon of Lhe seL of elecLrlcal equlpmenL and equlpmenL
ASu 1 of 88Ck 010160.000.
lla. 17. Means of auLomaLlon and admlnlsLraLlon
Cn board Lhe module are esLabllshed Lhe frequencv converLers on Lhe elecLrlc drlves,
whlch make lL posslble Lo Lhlnlv reaulaLe Lhe process of crushlna and supplvlna Lhe raw
maLerlal. !"#$ %&'()#$ &*$ +,!-./0001 ls equlpped wlLh aas analvzer, pressure sensor, bv 4
LemperaLure sensors, wlLh flow meLer. uaLa from all acLuaLlna mechanlsms and sensors come
Lhe cenLral conLroller, whlch has sensorv conLrol panel.
Lmeraencv shuLdown and manual conLrol of aaareaaLes ls provlded.
All baslc producLlon processes are auLomaLed and equlpped wlLh Lhe unlLs of calculaLlon
and conLrol of Lhe enLerlna raw maLerlal - on Lhe welahL, Lhe humldlLv and Lhe ouLaolna
producLlon bv Lhe volume and accordlna Lo Lhe LemperaLure. lnsLallaLlon ls equlpped wlLh
svsLem CS, cameras of vldeo of observaLlon and wlLh CSM- conLroller. All daLa are Lransferred
ln Lhe realme of real Llme Lo Lhe cenLral conLrol panel of Lhe Lrafflc conLrol servlce, whlch makes
lL posslble Lo conLrol baslc producLlon processes and Lo aovern Lhe work of lnsLallaLlon ln Lhe
realme of on-llne. 1hrouah Lhe CSM- conLroller, lf necessarv, Lhe daLa are Lransferred Lo Lhe
owner of complex and Lo operaLors.
1PL 88lLl 1LCPnlCAL uLSC8l1lCn Page 16 of 18
3. kequ|rements for the raw mater|a|
1he modu|e of "M1k-2000" ls capable Lo assume and Lo process:
- Lhe mlneral naLural raw maLerlal of oraanlc orlaln (kausLoblollLhs), such as coals, peaL, Lhe
blLumlnous shale, sapropel, eLc,
- Lhe noL mlneral naLural raw maLerlal of oraanlc orlaln (blomass), such as wood, manure,
duna, eLc
- Lechnoaenlc (produced bv man) carbon-conLalnlna wlLhdrawals dlfferenL orlalns
(lndusLrlal, aarlculLural, munlclpal, eLc), ln such cases solld household Lrash (18C), prellmlnarllv
sorLed ouL from Lhe larae meLalllc and mlneral sLarLs, around Lo Lhe fracLlon 10 x 20 x 30 mm
and packed lnLo flexlble slnale-Llme packaalna bv module MS-3000" (see 88lLl 1LCPnlCAL
uLSC8l1lCn of module MS-3000").
WlLhouL Lhe addlLlonal preparaLlon the modu|e of "M1k-2000" ls capable Lo assume:
- chlps, sawdusL, branch, Lrlmmlnas, bv ln small parLlcles and oLher bv-producLs of Lhe
wood processlna,
- sLraw, husk, manure noL are hlaher Lhan 30 humldlLv and oLher wlLhdrawals of
aarlculLure,
- 18C of hablLable and publlc- evervdav secLor, prepared bv module MS-3000",
- Lhe slfLlna of rubblsh-sorLlna planLs, packed lnLo Lhe packaaes,
- oLhers under Lhe around forms of Lhe solld frlable wlLhdrawals.
Speclal requlremenLs accordlna Lo Lhe slze of Lhe enLerlna parLlcles of Lhe raw maLerlal lL ls
noL provlded.
1he humldlLv of raw maLerlal musL noL exceed 30 of Lhe mass.
Ash conLenL of raw maLerlal musL noL exceed 40 of Lhe mass.
1he aas aeneraLors of Lhe consLrucLlon of 8lo8LkS` make lL posslble Lo process
slmulLaneouslv several forms of Lhe carbon-conLalnlna raw maLerlal ln Lhe mlxLure, whlch
poslLlvelv affecLs Lhe enerav balance of equlpmenL.
4. Guarantee ob||gat|ons and |nd|ces of re||ab|||ty
1he warranLv perlod of Lhe operaLlon of the modu|e of "M1k-2000" - 2 vears from Lhe
momenL of Lhe puLLlna lnLo commlsslon, buL noL are more Lhan 2,3 vears from Lhe dav of
dellverv.
1he perlod of Lhe servlce of the modu|e of "M1k-2000" comprlses noL less Lhan 13 vears.
Mean Llme Lo fallure (Llme Lo Lhe flrsL lnnovaLlon repalr) - 30 000 hours.
Averaae repalr servlce llfe of Lhe compleLlon unlLs of module - ls noL less Lhan 300 000
cvcles or 30 000 hours.
1he servlce llves lndlcaLed and Lhe perlods of servlce are real wlLh Lhe observance bv Lhe
cusLomer of Lhe requlremenLs of Lhe acLlna operaLlonal documenLaLlon.
ln Lhe posL warranLv perlod Lhe malnLenance and repalr are conducLed on Lhe basls of
varlous aareemenL.
Sendyourfeedback,comments&Inquiries
regardingthistechnologyat:ps@[Link].