Quick Reference Catalog

| Compressors | Valves | Wheel End | Air Dryers | Integrated Modules | Electronics | Vision Systems |
 Some guys use cheap parts and
never have a breakdown.

Of course, some guys actually

talk their way out of speeding tickets.

Some guys are just lucky. For the rest of us, there’s Genuine Bendix. Every Genuine Bendix
par t is rigorously tested, backed by a powerful warranty and engineered to keep your
brake system in spec. And, we stand right behind you with our 100% ASE-certified service team
and an extensive network ready to respond, whenever and
wherever you need us. So the question is: Do you want to be lucky,
or do you want to be sure? For more information about Genuine
Bendix valves, compressors, air dryers, wheel end components and
more, call 1-800-AIR-BRAKE (1-800-247-2725) or visit [Link].

©2003 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse group. All rights reserved.
 INDEX
Product
Group
Product
Page Group
Product Index
Page Group Page
01 Compressors & Governors 03 Air System Components 08 Air Dryers (cont'd)
Compressors ..................................... 4-10 Relay Valves (cont'd) EverFlow™ Air Dryer Module................ 89
Engine Application................................. 11 R-12DC® ............................................... 40 Trailer System-Guard®.......................... 80
Inlet Check Valve.................................. 14 R-14® ................................................... 41
Safety Valve, Inlet Regulating RE-6®, RE-6NC™, Dual Relay............... 42 09 Fan Clutch
Valve, Air Strainers ............................... 15 HR-1™ ................................................... 43 FD-1™, FD-L™,
Governors & Gaskets ........................... 16 Safety Valves TorqueMaster® FD-3™
Compressor Changeover ..................... 17 ST-3™ & ST-4™ ................................ 15, 43 Fan Clutch Controls Kits ...................... 90
Spring Brake Valves
02 Actuators SR-1™, SR-2™, SR-4™, PR-3™ ............... 44 13 AntiLock
Brake Chambers, Rotochambers, SR-5™, SR-7®........................................ 45 EC-60™ Controller ............................. 91-92
Spring Brakes, Diaphragms, Tractor Protection Valves EC-30™, Gen4/5 Controller ................... 93
Springs, Yokes.................................. 18-19 TP-3®, TP-3DC™ ................................... 46 M-32™, M-32QR™ Modulator ................. 94
TP-4™, TP-5™ ........................................ 47 AT-3™, ATR-3™....................................... 95
03 Air System Components AutoBrake™ ........................................... 48 Front Axle Module (FAM),
Brake Valves Maintenance Kits............................. 49-57 Rear Axle Module (RAM) ..................... 95
E-2™, E-3™, E-5™ ................................... 20 Valve Changeover ................................ 58 TABS-6, BR9235™ ................................ 96
E-8P®, E-10P™, E-10PR™, E-12™, MC-30, A-18, MC-12 ............................ 97
E-14™, E-15™......................................... 21 05 Slack Adjusters WS-24™ Wheel Speed Sensor,
E-7™ ...................................................... 22 Manual ................................................. 59 WS-20™ Sensor Replacements ...............98
E-6®, E-10™, BVA-85™ ........................... 23 ASA-5®, Yoke Adapters ........................ 60 ESP® Sensor ........................................ 99
TC-2™, TC-6™, TC-7™ ............................ 24 Service Piece Numbers ....................... 61 ABS Diagnostic Tools .............................99
TCS-9000™ .............................................25 Kits ...................................................... 62
Inversion Valves 15 Electronics
TR-2™, TR-3™........................................ 25 06 Indicating & Warning Devices ET-2™, ET-S2™ .................................... 101
Pressure Protection Valves DS-1™, DS-2™ ...................................... 64
PR-2™, PR-4™ ....................................... 26 SL-3™, SL-4™, SL-5™ ............................. 65 19 Safety & Comfort
Check Valves LP-2™, TE-1™ ........................................ 66 XVision® .............................................. 102
Double .................................................. 26 LP-3™ .................................................... 67
Single, Right Angle Check Valves ........ 27 Air Horn Kits ......................................... 67 22 Foundation Brakes
Pressure Reducing Valves Steer Axle Drum Brake ...................... 104
RV-3™ ......................................................27 07 Tubing & Fittings Drive Axle Drum Brake....................... 105
C-1™, C-3™ ............................................ 68 Trailer Axle Drum Brake ..................... 106
Quick Release Valves
QR-L™ ................................................... 27 C-5™, C-6™ ............................................ 69
DV-2™ ................................................... 70 23 Air Disc Brake
QRN-2™, QR-1®, QRN™ ........................ 28
Tubing & Tubing Clamps ...................... 71 ADB22X™, ADB225™, SB-7™
QR-1C®, LQ-2™ .................................... 29
Tubing Inserts, Nylon Tubing ............... 71 SN-7™, SK-7™ ............................... 108-109
Ratio, Limiting & Proportioning Valves
LQ-4™ ................................................... 29 Tubing Fittings ................................. 72-75
Reducer Bushings ................................ 74 Literature and Training Materials
LQ-5™, BP-1™, BP-R1® .......................... 30
Air Brake Hose Order Guide .......................................... 110
Control Valves
PP-1®, PP-2™, PP-3™ ............................ 31 Hose, Hose Assy., Hose Fittings &
100 Typical Air Systems
PP-5™, PP-7™, E-Z-Grip® Soft Suspension Spring .......................... 76-79
School Bus, Coach ....................... 111-112
Button Cover ........................................ 32 Hose Couplings, Dummy Couplings 79-80
PP-8™, PP-DC® ..................................... 33
RD-3™, MV-2™ ....................................... 34 08 Air Dryers
MV-3®, TC-4™ ........................................ 35 Cyclone DuraDrain™ ............................. 80
TW-1™, TW-2™, TH-3™, TW-3™ ................36 PuraGuard®, AF-3™ ............................... 81
TW-4™, TW-11™, SV-1™, SV-4™ ............. 37 AD-2® , AD-4® ....................................... 82
Relay Valves AD-9® .................................................... 83
R-6™, R-8™, R-8P™ ................................ 38 AD-SP® ................................................. 84
R-12®, R-12P™ ...................................... 39 AD-IP®, AD-IP® DI ................................. 85
R-7™ Modulating Valve ......................... 46 AD-IS® ............................................. 86-88

BW1114 © 2008 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • All rights reserved • 10/2008 Printed in U.S.A.

3
 Compressors & Governors 01 Compressors

Compressor Sizes
BX-2150™ Compressor Tu-Flo® 400 Compressor Tu-Flo® 500 Compressor Tu-Flo® 501 Compressor
9.5 CFM AT 1250 RPM 7.25 CFM AT 1250 RPM 12 CFM AT 1250 RPM 12 CFM AT 1250 RPM

Tu-Flo® 550 Compressor Tu-Flo® 600 Compressor Tu-Flo® 700 Compressor Tu-Flo® 750 Compressor
13.2 CFM AT 1250 RPM 14.5 CFM AT 1250 RPM 15.5 CFM AT 1250 RPM 16.5 CFM AT 1250 RPM

Tu-Flo® 1000 Compressor Tu-Flo® 1400L Compressor DuraFlo™ 596 Compressor BA-921® Compressor
24 CFM AT 1250 RPM 31 CFM AT 1250 RPM 27 CFM AT 1250 RPM 15.8 CFM AT 1250 RPM

• Bendix air compressors are designed to meet a wide range of vehicle needs. BA-922® Compressor
• Several sizes and various mounting configurations are available. 31.6 CFM AT 1250 RPM
• Compressors are available remanufactured exchange.
V.M.R.S. 13-009-000
Right

Compressor Port Orientation

Unless indicated, inlet & discharge locations
are as shown.

Left
Front
4
 Compressors Compressors & Governors 01

Model

Compressor Nameplates Bendix Piece No.

A nameplate is attached to the crankcase of all compres- 123456
H1295H
sors. It displays the model, piece number (PC. NO.) and
Serial No.
serial number (SER. NO.). When making reference to a
particular compressor use the piece number (PC. NO.)
stamped on the nameplate. Country of Manufacture
Model
The serial number is interpreted as follows: First is an
alpha character (A through M skipping the letter I) repre- Bendix Piece No.
senting January through December. The next four char-
acters are numbers representing the day of the month 123456
followed by the year (two digits for each). The sixth and H1295H
Serial No.
last character represents the manufacturing plant. For
example serial number H1295H indicates the product
was manufactured on August 12, 1995 in the Huntington,
Indiana facility. Country of Manufacture

Gaskets

Service
New Compressor
Pc. No.
N 5013553 Tu-Flo® 550/750
Inlet Flange Gasket Pc. No. 243430N 5016795 Tu-Flo® 501

For all Tu-Flo® Compressors Base Plate Gasket

except Tu-Flo® 300 Compressor
For compressors with 1/2" bottom drain port

Phone Numbers:
1-800-AIR BRAKE
(1-800-247-2725)

Fax: 440-329-9556

5
 Compressors & Governors 01 Compressors

BA-921® Remanufactured Compressors BA-921®

w/core group and core class identification Air Compressor
(Core Class 2K)
3126, C7, C9
5010806X

Note: Flange gasket

must be purchased
CAT from Caterpillar.
Core Group 1K

BA-921® BA-921® Compressor Kits

Air Compressor
(Core Class 2K) Part No. Description
C11 Acert, C13 Acert Maintenance Kits
5014428X 5008558 Cylinder Head Gasket Kit
external oil return line 5008557 Unloader Kit
5008561 Governor Adapter Kit
C15 Acert, C18 Acert 5008559 Compressor Seal Kit
5012533X

CAT
Core Group 1K

6
 Compressors Compressors & Governors 01

BA-922® Remanufactured Compressors

BA-922®
w/core group and core class identification Air Compressor
(Core Class 1P)
C11 Acert, C13Acert
5013058X
(42 tooth drive gear)

BA-922®
Air Compressor
(Core Class 1P)
C15 Acert, C18 Acert
CAT 5013059X
Core Group 1P (40 tooth drive gear)

BA-922® BA-922®
Air Compressor Air Compressor
(Core Class 1L) (Core Class 1N)
5013695X 5016389X
(69 tooth drive gear with a (drive gear not included)
21 tooth spline)

A changeover kit is required

if replacing a Tu-Flo® 750 or
DDC DuraFlo 596™ compressor.
Series 60 non-EGR & See BW2524 for additional John Deere
Series 50 information. Tier 3 PowerTech Plus™
Core Group 1L Core Group 1N

BA-922® Compressor Kits

Part No. Description

Maintenance Kits
5014472 Cylinder Head Gasket Kit
5014473 Unloader Kit
5008561 Governor Adapter Kit
5008559 Compressor Seal Kit

Changeover Kits
5015871 Series 50 CNG Kit
5016263 Series 50 Diesel,
Series 60 non-EGR (rear mount ECM)
5016728 Series 50 Diesel,
Series 60 non-EGR (side mount ECM)

7
 Compressors & Governors 01 Compressors
Tu-Flo® 550
Tu-Flo® 550 & Tu-Flo® 750 Air Compressor
(Core Class 1A)
Remanufactured Compressors 5011016X
w/core group and core class identification *5008249X
107981X
(Left Inlet)

Tu-Flo® 550
Tu-Flo® 750
Air Compressor
(Core Class 1A) Air Compressor
3406, C10, C12, C15, C16 CAT (Core Class 2A)
3116, 3126, 5004118X
5002984X
(rear end cover studs) C7 Acert, C9 Acert
3176, C15, C16 Core Group 1A Top inlet unless noted.
Removable rear flange cover.
5005790X
* High torque thru drive.

107509X Tu-Flo® 550

(2 ½° tilt) Air Compressor
(Core Class 1A)
109251X
Tu-Flo 750
®

Air Compressor
(Core Class 2A)
3406, C10, C12, C15, C16
CAT 5002713X Tu-Flo® 750
Core Group 1A (rear end cover studs) Air Compressor
(Core Class 2A)
3176, C15, C16 109287X
5002983X

107508X
CAT 3306
Core Group 1A
(2 ½° tilt)

Tu-Flo® 550 Tu-Flo® 550

Air Compressor Air Compressor
(Core Class 1E) (Core Class 1B)
108804X 107506X
(top air inlet)

109653X
(left air inlet)

Tu-Flo® 750
Tu-Flo 750
®
Air Compressor
Air Compressor (Core Class 2B)
37 tooth gear (Core Class 2E) 107507X
109382X
Cummins ISB & C (top air inlet) Cummins
Core Group 1E ISM, N14, M11
Optional Tu-Flo® 550 & 750 compressors available with premium crank- Core Group 1B
shafts for severe duty applications. See Bendix bulletin TCH-001-054.

8
2
 Compressors Compressors & Governors 01
Tu-Flo® 550 Tu-Flo® 550
Air Compressor Air Compressor
(Core Class 1D) (Core Class 1C)
Series 60 non-EGR Series 60 non-EGR
5004188X 107622X
(69 tooth gear w/ (21 tooth spline)
21 tooth spline)

Tu-Flo® 750 Tu-Flo® 750

Air Compressor Air Compressor
(Core Class 2D) (Core Class 2C)
Series 60 non-EGR & Series 60 non-EGR &
DDC Series 50 DDC Series 50
Core Group 1D 5004187X Core Group 1C 107623X
(69 tooth gear w/ (21 tooth spline)
21 tooth spline)

Bendix® BA-922® air compressor upgrade available. BA-922® air compressor upgrade available.

Tu-Flo® 550 Tu-Flo® 550

Air Compressor Air Compressor
(Core Class 60) (Core Class 60)
T444E VT365
107514X 5015314X
(M18 water port &
M10 oil port.)

Engines built before 6/05 may

require kit pc. no. 5016415
for oil and water port adapters
- see Bendix Bulletin
NPT Ports
TCH-001-055.

International V8 International V8
Pre-2004 2004 - 2006
Core Group 1I Core Group 1I

Tu-Flo® 550
Air Compressor
(Core Class 60)
VT365
5019445X
(M18 water port &
M10 oil port.)

International V8
2007
Core Group 1I

9
 Compressors & Governors 01 Compressors
Tu-Flo® 550 Tu-Flo® 550
Air Compressor Air Compressor
(Core Class 1G) (Core Class 1G)
DT466, HT530 DT466
5004613X 5014144X

HT570
*5014488X
Tu-Flo® 750
Air Compressor
(Core Class 2G)
NPT Ports Bottom drain &
HT530
metric ports Tu-Flo® 750
5004614X Air Compressor
International I-6 International I-6 (Core Class 2G)
Pre-2004 2004 - 2006
HT570
Core Group 1G Core Group 1G
*5014489X
Optional Tu-Flo® 550 & 750 compressors available with premium crank-
shafts for severe duty applications. See Bendix bulletin TCH-001-054. * Premium crankshaft for severe duty applications.

Tu-Flo® 550 Tu-Flo® 550

Air Compressor Air Compressor
(Core Class 1G) (Core Class 1F)
DT466 *108866X
5019320X (Pre -1997)

5002865X
HT570
*5019321X
Tu-Flo® 750
Bottom drain & Air Compressor
metric ports (Core Class 2F)
Tu-Flo® 750
Air Compressor *5003729X
International I-6 (Core Class 2G) Mack Extended
(Pre -1997)
2007
HT570 Core Group 1F 5002868X
Core Group 1G
*5019322X
* Premium crankshaft for severe duty applications. * Head contoured for special clearance application.

Tu-Flo® 550
Air Compressor
(Core Class 1H)
108937X

Tu-Flo® 750
Air Compressor
(Core Class 2H)
108935X

Volvo
Core Group 1H

10
 Compressors Compressors & Governors 01

Engine Application
Tu-Flo® 500 Tu-Flo® 501 Tu-Flo® 700 Tu-Flo® 1400 Tu-Flo® 550 Tu-Flo® 750 BA-921® BA-922®
Flanges Engines Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor
CAT 3406 – 286546X 289349X – – – – –
CAT 3406B – 103274X 103278X 104583X 107509X 107508X – –
CAT 3408 – 286552X – – – – – –
CAT 3116 – – – – – – – –

CAT C11/C13 – – – – – 5014428X 5013058X

CAT C15/C18 – – – – – – 5012533X 5013059X
–
Mack 6 cylinder 284662X 286544X 289340X – 107511X – –
Mack (other) – 286620X – 104584 – 107510X – –
–

CAT 3126, – – – – – – 5010806 –

C7 and C9

Cummins
NH, NTC, KT,
KTA Series 284718X* 286618X* 289339RX – 107506X 107507X – –
Engines 284699X 286554X
(See bulletin
PRO-01-2)
Detroit Diesel
0° Tilt 276962RX 286539X 289941X 108779X 107513X 107512X – –
45° Tilt 285252X – 101158X – – – – –

Series 60
0° Tilt – 286619X 106780X – 107622X 107623X – –

Detroit Diesel – – – – – – – 5013695X

International
DT466 – – – – 5014144X – – –
MT530 – – – – 5004613X 5004614X – –
MT – – – – 5014488X 5014489X – –
I-6 – – – – 5019320X 5019322X – –
5019321X

Series 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result in
compressor damage.
**Top Discharge - Cylinder Head
**Tu-Flo® 700 Compressor Cylinder Head incorporates both side & top discharge

11
 Compressors & Governors 01 Compressors

Compressor Maintenance and Service Kits

U-71/4 E-12™ & F-12™ BX-2150™ Tu-Flo® 300 Tu-Flo® 400 Tu-Flo® 500 Tu-Flo® 501
Compressor Compressor Compressor Compressor Compressor Compressor Compressor
NUMBER OF 2 2 1 2 2 2 2
CYLINDERS
FIELD NA NA 108848N 229415N 229416 229417N 287043N
MAINT. KIT 109356 (CAT)
UNLOADER KIT NA NA 108847N 279613N 279614 279615N 279615N

GASKET SET NA NA NA NA 280511 280512N 101558

PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
Standard Size 226721N 225514 104045 226778N 226721N (4) 225514 106105N (5)
289603N (3)
.010 O.S. 226722N 225515N 104046 226779 226722N (4) 225515N 106106 (5)
289604 (3)
.020 O.S. 226723N 225516N 104047 226780 226723N (4) 225516N 106107 (5)
289605 (3)
.030 O.S. 226724 225517N 104048 226781 226724 (4) 225517N 106108 (5)
289606 (3)
.040 O.S. NA NA NA NA NA NA 5005216
PISTON AND WRIST PIN KITS (5) = 5 ring piston
* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin
& two wrist pin buttons.
Standard Size NA NA 104049 225704N* 289438N 289928N 106109N (5)
.010 O.S. NA NA 104050N 226630* 289439N 289929N 106110N (5)
.020 O.S. NA NA 104051 226631* 289440N 289930N 106111N (5)
.030 O.S. NA NA 104052 226632* 289441 289931N 106112N (5)
.040 O.S. NA NA NA NA NA NA 5005217
ALUMINUM CONNECTING RODS (services 1 connecting rod)
Without Inserts 229083 NA NA NA 229083 NA NA
With Std. Inserts 229082N NA 102398RX (Std.) 227479 (Std.) 229082N NA NA
107465RX (.010 O.S.)
107466RX (.020 O.S.)
STEEL CONNECTING RODS (services 1 connecting rod)
Without Inserts NA 229085 NA NA NA 229085 286258
With Std. Inserts NA NA NA NA NA NA 286259
CONNECTING ROD INSERT KIT (services 1 connecting rod)
Standard Size 282763N 282767N NA NA 282763N 282767N 286254N
287062N(M) 287058N(M)
.010 O.S. 282764N 282768N NA NA 282764N 282768N 286255N
287063(M) 287059N(M)
.020 O.S. 282765N 282769N NA NA 282765N 282769N 286256N
287064(M) 287060N(M)
.030 O.S. 282766N 282770N NA NA 282766N 282770N 286257N
287061N(M)
.040 O.S. NA NA NA NA NA NA 5005218
5005219(M)
PISTON, RINGS & NA NA NA NA NA NA NA
CONN. ROD KIT
(services the
entire compressor)
CRANKSHAFT NA NA NA NA NA NA NA
BEARING KIT

(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available
See pages 6 and 7 for BA-921® and BA-922® compressor kits.

12
 Compressors Compressors & Governors 01

Compressor Maintenance and Service Kits

Tu-Flo® 550 Tu-Flo® 600 Tu-Flo® 700 Tu-Flo® 750 Tu-Flo® 1000 Tu-Flo® 1400
Compressor Compressor Compressor Compressor Compressor Compressor
NUMBER OF 2 2 2 2 4 4
CYLINDERS
FIELD 107516N 229417N 289998N 107516N 229417N 104592
MAINT. KIT (2 req’d.)
UNLOADER KIT 107515N 279615N 279615N 107515N 279615N 279615N
(2 req’d.) (2 req’d.)
GASKET SET NA 101559 101559 NA NA NA
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
Standard Size 107639N 282525N (5) 282525N 5005361 288646 282525N
(2 req’d.)
.010 O.S. 107640 282526N (5) 282526N 5005362 288647N 282526N
(2 req’d.)
.020 O.S. 107641 282527N (5) 282527N 5005363 288648 282527N
(2 req’d.)
.030 O.S. 107642 282528N (5) 282528N 5005364 288649 282528N
(2 req’d.)
PISTON AND WRIST PIN KITS (5) = 5 ring piston
* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin
& two wrist pin buttons.
Standard Size 107647 289891N 289891N 107643 289928N 289891N

.010 O.S. 107648 289892N 289892N 107644 289929N 289892N

.020 O.S. 107649 289893 289893N 107645 289930N 289893N

.030 O.S. 107650 289894 289894N 107646 289931N 289894N

ALUMINUM CONNECTING RODS (services 1 connecting rod)

Without Inserts NA NA NA NA NA NA
With Std. Inserts NA NA NA NA NA NA

STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted)

Without Inserts 108841 (serv. 2) 229085 229085 108841 (serv. 2) 289029 229085
With Std. Inserts NA NA NA NA NA NA

CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted)
Standard Size 107651 282767N 282767N 107651 282751N 282767N
(serv. 2) 287062N(M) (serv. 2)
.010 O.S. 107652 282768N 282768N 107652 282752N 282768N
(serv. 2) 287063(M) 287063(M) (serv. 2)
.020 O.S. 107653 282769N 282769N 107653 282753N 282769N
(serv. 2) 287064(M) 287064(M) (serv. 2)
.030 O.S. 107654 282770N 282770N 107654 282754N 282770N
(serv. 2) (serv. 2)
PISTON, RINGS & 108843 (std.) NA NA 108842N (std.) NA NA
CONN. ROD KIT 5000334 (.010 O.S.) 5000331 (.010 O.S.)
(services the 5000333 (.020 O.S.) 5000330 (.020 O.S.)
entire compressor) 5000332 (.030 O.S.) 5000329 (.030 O.S.)
CRANKSHAFT 107969N NA NA 107969N NA NA
BEARING KIT

(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available

13
 Compressors & Governors 01 Compressors

Inlet Check Valve

The inlet check valve may be used on naturally aspirated
compressors to prevent oil misting during the unloaded
cycle. Do Not use the inlet check valve if the compres-
sor inlet is connected to the pressure side of the super-
charger or turbocharger.
Important: Installation of the inlet check valve assembly
must be as shown in all illustrations.

Applications & Kits Kit 107567N

Compressor Kit Comments
Tu-Flo® 300 Compressor – Not available for Tu-Flo®
300 Compressor
Tu-Flo® 400 Compressor 107567N
BX-2150™ Compressor See Illustration & Notes Below
Tu-Flo® 500 Compressor 107567N
Tu-Flo® 501 Compressor 107567N
Tu-Flo® 550 Compressor 107567N Typical Multi-Cylinder Existing Inlet
Compressor Fitting or Air
Tu-Flo® 700 Compressor 107567N Strainer
Tu-Flo® 750 Compressor 107567N
Tu-Flo® 1000 Compressor 107567N Two kits required
Tu-Flo® 1400 Compressor 107567N Two kits required

Inlet Check Valve Kit 104670N for

BX-2150™ Compressor Cylinder Heads

This kit can be used on

cylinder heads with a
plugged boss as shown here.

Inlet Check Valve Kit 104670N

14
 Compressors Compressors & Governors 01

ST-4™ Safety Valve

V.M.R.S. 13-010-073

ST-4™
Safety Valve Used in Pressure No. of Hole
Pc. No. Conjunction with Setting Thread Holes
131081 250 psi 1/2-14 NPT 2
800019 150 psi 1/2-14 NPT 2
800154 250 psi 1/2-14 NPT 2
800155 200 psi 1/4-18 NPT 1
800350 Dryer Reservoir Module 150 psi 1/4-18 NPT 1
Thread
800533 250 psi 3/4-16 UNF-2A 2
800534 250 psi M16 x 1.5-6H 2
801116 250 psi 7/8-14 UNF-2A 2

See the valve section of this catalog for additional safety valves.

Air Strainers Replacement Filter Replacement Filter

243009 239292

Kit includes air strainer

& hardware.
Air Strainer Service New Air Strainer Service New
Can not be used on a
Kit Pc. No. Pc. No. Kit Pc. No. Pc. No.
Tu-Flo® 300 compressor.
278500N 279901N 227785N 226469N

Inlet Regulating Valve

3/4 P.T.
Turbocharger
Supply Port

Outlet
Flange

Service New
Pc. No.
104171N

Do not use on a
BX-2150™ Compressor.
Can not be used on a
Tu-Flo® 300 Compressor.

15
 Compressors 01 Changeover Kits/Modules

D-2® Governor
Reman. Service Pressure
• Available Remanufactured Exchange Exch. New Range
• Maintenance Kit With High Temperature Pc. No. Pc. No. P.S.I. Comments
O-Rings Pc. No. 280915 – 065018 100-120 Non-
1/8" P.T.
Adjustable Exhaust
• Maintenance Kit With Standard – 275200N 90-105 –
O-Rings 276121N 275491RX 275491N 100-120 – 1/8" P.T. 5"
Unloader
• Mounting gasket 5007834 – 275508N 95-110 – (3)
– 275530N 105-125 –
• Governor Check Valve Kit 5004049
275707RX 275707N 105-125 –
• Operating cut-in and cut-out pressures – 277486N 110-130 –
are adjustable to O.E. equivalent – 283657N 115-135 –
pressures except non-adjustable 284358RX 284358N 105-125 See Note 1
– 800361N 105-130 Non- 1/8" P.T. Res. (3)
V.M.R.S. 13-010-018 Adjustable
1 Governor supplied with high temperature D-2® Governor
o-rings and waterproof cover

D-2A™ Governor
(Non-Adjustable)

Governor Maintenance Kit

Contents
276121N and 280915

D-2®/SV-1™ Module
SV-1™
Governor
Used in conjunction with the DuraFlo 596 Compressor.
™ Valve

Service
New
D-2®/SV-1™
Pc. No. Type
5005365 130 PSI D-2® Governor
5007116N Standard D-2®/SV-1™ Module
5007404N (High Temperature) w/unloader hose D-2®/SV-1™ Module
5007801 Steel Piston SV-1™ Valve

Mounting Bracket

16
 Changeover Compressors 01

Tu-Flo® 400 Tu-Flo® 500 Tu-Flo® 501 Tu-Flo® 700 Tu-Flo® 400 Tu-Flo® 500 Tu-Flo® 501 Tu-Flo® 700
Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor
CAT N5309 227404X 227320X 286526X 289350X
1W7146 289541RX 284790RX 289336X N5309A 227403X 227322X 286527X 101256X
7N4014 285131X 286546X 289349X N5310 Series 227404X 227320X 286526X 289350X
N5502 A,B,F 289444X 276961RX 286538X 289925X
FORD N5502 H 276962RX 286539X 289941X
E1HT2875JB 281042X 286542X 289342X N5504 A 276962RX 286539X 289941X
E2HT2875AA 281042X 286542X 289342X N5504 B 289444X 276961RX 286538X 289925X
E3HT2875EB 281042X 286542X 289342X N5601 B,C,D,F,G, 228344X
EOHT2875N2A 281042X 286542X 289342X K,M,P,V
IHC SERVICE N5601,E,J,L,R, 227407X
97193R91 227404X 227320X 286526X 289350X S,W
130573R91 283690X N5603 A,B,C 227407X
143018R91 227404X 227320X 286526X 289350X N5603, D 228344X
149628R91 227404X 227320X 286526X 289350X N6300 Series 227404X 227320X 286526X 289350X
179022R91 227404X 227320X 286526X 289350X N7002,A,C,F,G,H, 283690X
261187C93 283690X K,L,M,N,P,R,S,
261187R93 283690X T,V,W,X
276468C93 283690X N7004,A,B,C,D,F 284718X 289339RX
278668C92 289444X 276961RX 286538X 289925X N7005,A,B,C,D,E, 280962X 289925X
287668C91 289444X 276961RX 286538X 289925X G,H,J,K,L,M,P,
287668C92 289444X 276961RX 286538X 289925X V,W
295435C91 227404X 227320X 286526X 289350X N7006,B,C 283690X
337806C91 228344X N7009C,D,E,F,G 281042X 286542X 289342X
338444C91 228344X N7010A,B,C,D,E, 281042X 286542X 289342X
348566C91 228344X F,N
398566C91 228344X N7011,A,B 284662X 286544X 289340X
398567C92 227403X 227322X 286527X 101256X N7012A,B 285131X 286546X 289349X
398568C91 227404X 227320X 286526X 289350X N7015,A 289541X 284790RX 289336X
398568C92 227404X 227320X 286526X 289350X NT7011 Series 284662X 286544X 289340X
467418C91 281042X 286542X 289342X MIDLAND
467876C91 283690X SERVICE
468579C91 280962X 289925X KN7000(L,L) 227406X 228344X
476521C91 283690X KN7000(R,R) 227407X
476522C91 280962X 289925X KN7010(L,L) 228344X
476523C91 281042X 286542X 289342X KN7030(L,L) 286526X 289350X
476524C91 284718X 289339RX KN7030(R,R) 283429X
476525C91 283690X KN7040 286526X 289350X
480214C91 285131X 286546X 289349X KN7050 283429X 286527X 101256X
480446C91 281042X 286542X 289342X KN7070 289444X 276961RX 286538X 289925X
480951C91 281042X 286542X 289342X KN7080 276962RX 286539X 289941X
570291C91 284718X 289339RX KN7170 227404X 227331X 286526X 289350X
861447R91 228344X KN7180 227403X 227322X 286527X 101256X
861447R92 228344X KNX12031(R,R) 286527X
861447R93 228344X KNX12031(L,L) 286526X
861448R91 227404X 227320X 286526X 289350X KN13040 284718X 289339RX
861448R92 227404X 227320X 286526X 289350X KN13050(R,T) 286541X
861448R93 227404X 227320X 286526X 289350X KN13060 283690X
866781R91 280962X 289925X KN13070(R,T) 286541X
874706R92 227403X 227322X 286527X 101256X KN13090 281042X 286542X 289342X
874707R93 227403X 227322X 286527X 101256X KN13100(L,T) 281042X 286542X 289342X
990003C91 289444X 276961RX 286538X 289925X KN13100(R,T) 285252X
990003C92 289444X 276961RX 286538X 289925X KN13110 284662X 286544X 289340X
990007C91 227404X 227320X 286526X 289350X KNT13110 284662X 286544X 289340X
990081C91 228344X KNT13120 285131X 286546X 289349X
990176C91 228344X KNT13150 289541X 284790RX 289336X
990177C91 227403X 227322X 286527X 101256X KNX7000(R,R) 227407X
990178C91 227404X 227320X 286526X 289350X KNX7010(L,L) 228344X
990187C91(R,R) 286527X KNX7030(L,L) 286526X 289350X
990187C91(L,L) 286526X KNX7030(R,R) 283429X
990209C91 228344X KNX7040 286526X 289350X
990210C91 227404X 227320X 286526X 289350X KNX7050 283429X 286527X 101256X
990418C91 281042X 286542X 289342X KNX7060 289444X 276961RX 286538X
990419C91 280962X 289925X KNX7070 289444X 276961RX 286538X 289925X
990420C91 284718X 289339RX KNX7080 276962RX 286539X 289941X
990421C91 283690X KNX7170 227404X 227331X 286526X 289350X
994866C91 280962X 289925X KNX7180 227403X 227322X 286527X 101256X
997064R91 228344X KNX13020 283690X
997065R91 227404X 227320X 286526X 289350X KNX13040 284718X 289339RX
997104R91 227403X 227322X 286527X 101256X KNX13050(R,T) 286541X
997109R91 227403X 227322X 286527X 101256X KNX13060 283690X
MACK KNX13070(R,T) 286541X
303GB-578 284662X 286544X 289340X KNX13090 281042X 286542X 289342X
303GB-587 284662X 286544X 289340X KNX13100(L,T) 281042X 286542X 289342X
303GB-4194 283690X KNX13100(R,T) 285252X
MIDLAND O.E. KNX13110 284662X 286544X 289340X
N5084 Series 227404X 227320X 286526X 289350X KNX13120 285131X 286546X 289349X
N5085 Series 227404X 227320X 286526X 289350X KNX13150 289541X 284790RX 289336X
N5098,W,AW,CW, 227404X 227320X 286526X 289350X KNX13160 281042X 286542X 289342X
DW,EW KTX13110 284662X 286544X 289340X
N5303,B,D,F,H,M, 227404X 227320X 286526X 289350X R=Right, L=Left, T=Top for (Inlet, Discharge) designation
S,W,X
N5303,C,E,G,J, 227403X 227322X 286527X 101256X
N,V
N5308 A,C,D 227404X 227320X 286526X 289350X
N5308, B 227403X 227322X 286527X 101256X

17
 Actuators 02 Chambers

Spring Brakes Piggyback

Assembly
Service
Diaphragm
V.M.R.S. 13-010-025

Push Rod
Yoke

Clamp
Ring
A

Spring Brake Service

A New Pc. No. Rubber Service
Push Rod Piggyback Service Clamp Dust Return
Type Stroke Length1 w/Out Yoke w/Yoke 2
Kit3 Piggyback Diaphragm Band Plug Spring
20/24 2.25" 8.20" 800828 5007129 K027229 5007123 802488 800908
8.00" 800829 5007130
24/24 2.50" K027230 5007124
9.75" K026559
802489
8.00" 800830 5007131 800909
24/30 2.50" K027231 5007125
9.75" K026561
24/30 ELS 3.00" 7.80" 5010434 5010402 5011593 801376N 801378
800925 800919
5.88" 801130 802708
7.80" 800831 5007132N
30/30 2.50" 5007610 5007126 802490
9.75" 802547
800910
12.00" 801300
8.00" K022884 K022883
30/30 ELS 3.00" 5011594 801377N 801379
9.75" 802541
30/36 2.50" 7.80" 800832 5007133 K024654 5007127 802490 800910 802067 800919
36/36 ELS 3.00" 8.50" 800833 5007134N K027243 5007128 802491 800911 802067 800920

1
Push rod length measured in the fully retracted, zero stroke position.
2
Yoke part number 228790N is included. See yoke information below.
3
Piggyback kit includes: Piggyback assembly, clamp bands with hardware, and a rubber service diaphragm.

Yoke Assemblies C
For Brake Chambers Yoke A B C D
Assembly End to Slot Pin Thread
& Rotochambers
Pc. No. Pin Width Dia. Size
205948N 1-3/4" 9/16" 1/2" 1/2-20
V.M.R.S. 13-004-018
228790N 1-3/4" 9/16" 1/2" 5/8-18
228798N 1-3/4" 9/16" 5/8" 5/8-18
A 229496N 1-7/8" 13/16" 3/4" 5/8-18
282592N 2" 13/16" 3/4" 3/4-16

D
B

18
 Chambers Actuators 02

Brake Chambers 3/8" N.P.T. Inlet Push Rod

Fully Threaded Push Rod Yoke

V.M.R.S. 13-010-034

Service A Service A
Brake New Push New Push
Chamber Pc. No. Rod Pc. No. Rod Rubber Clamp
Type Stroke w/Out Yoke Length w/Yoke Length Diaphragm Band Spring
12 1.75" 800822 8.60" 5007117N 8.60" 802486 800906
800918 Diaphragm
16 2.25" 800823 8.60" 5007118N 8.60" 802487 800907
20 2.50" 802990 8.20" 800824 8.20" 802488 800908
24 2.50" 802986 8.00" 800825 7.80" 802489
800909
24 ELS 3.00" K025364 8.00" K025365 8.00" 801378 800919
30 2.50" 800826 7.60" 5007121N 8.60" 802490
800910
30 ELS 3.00" K025360 8.00" K025356 8.00" 801379 Spring
36 ELS 3.00" 800827 8.40" 5007122N 8.40" 802491 800911 800920

Rotochambers
V.M.R.S. 13-010-034

Fully Threaded Push Rod

Spring
Push Rod

Inlet

B* C

A Diaphragm

Diaphragm Material and Size

Service Port A Push
New Size Push Rod Rod B C
Type Pc. No. (NPT) Length Thread Diameter* Rubber Neoprene Diameter Spring

9 229814 1/4"-18 13" 1/2"-20 4-3/4" 234172 236524 4-5/16" 231481

12 229815 3/8"-18 11" 1/2"-20 5-9/32" 231506 236525 4-27/32" 231513
16 229816 3/8"-18 7-7/8" 1/2"-20 5-7/8" 231525 236526 5-7/16" 231531
20 229817 3/8"-18 6-7/8" 1/2"-20 6-13/32" 231982 236527 5-31/32" 231933
24 229818 1/4"-18 5-13/16" 1/2"-20 6-15/16" 231516 236528 6-7/16" 231522
30 229819 1/4"-18 9-1/16" 5/8"-18 7-17/32" 231543 236529 7-3/32" 231549
36 229820 1/4"-18 8-1/16" 5/8"-18 8-5/32" 231534 236530 7-21/32" 231540
50 229821 3/8"-18 10-15/16" 3/4"-16 9-13/32" 231491 236531 8-29/32" 231498
* Diameter "B" measurement includes the bolt heads.
19
 Air System Components 03 Brake Valves

E-2™ Brake Valve (Basic)

• Available Remanufactured Exchange
A
• Maintenance Kits P.T.
Delivery
Pc. No. 276119N Minor Repair (4)
Pc. No. 289324N Major Repair
4-5/16"

Treadle and Mounting Plate A

Not Furnished. If Required, Refer To Reman. Service Pipe
Master Parts Catalog. Exch. New Thread
Pc. No. Pc. No. (Delivery) 1/2" P.T.
V.M.R.S. 13-010-019 229500RX 229500N 3/8" Supply
(2)
229501RX 229501N 1/2" 1/4" P.T. Auxiliary
(2)

E-3™ Brake Valve (Basic)

• Available Remanufactured Exchange
• Maintenance Kits A
Pc. No. 276119N Minor Repair P.T.
Pc. No. 289329N Major Repair Delivery
(4)

Treadle and Mounting Plate 4-5/16"

Not Furnished. If Required Refer To
Master Parts Catalog. A B
B Reman. Service Pipe Auxi-
Aux. Del Exch. New Thread liary
V.M.R.S. 13-010-019 Ports Pc. No. Pc. No. (Delivery) Ports
277863RX 277863N 1/2" NONE
1/4" P.T. 278998RX 278998 1/2" 2-1/4"
1/2" P.T. Auxiliary Sup.
Supply Ports (2)
Ports
(2)

2-1/2" Exhaust

E-5™ Brake Valve (Basic) 1/8" P.T. Mtg. Stud

or Hole
Supply
• Available Remanufactured Exchange
1/2" P.T.
• Maintenance Kits Supply
Pc. No. 281084N Minor Repair
Pc. No. 289334N Major Repair
1/2" P.T.
Pedal and Mounting Plate Not 3-29/32" Delivery
Bottom
Furnished. If Required Refer To Master View
Parts Catalog.

V.M.R.S. 13-010-019 3-5/8"

1/4" P.T. 3/8" P.T.
Supply Delivery
(5)

Service
New
1/4" P.T. Pc. No.
Delivery (2)
279950N

20
 Brake Valves Air System Components 03

Service New Replaces

E-8P®, E-10P™ & E-10PR™ Dual E-8P® E-12™
Brake Valves Brake Valve Brake Valve Comments
800629 065313, 800583 Lower Body Rotated 90°
800630 065458 Lower Body Rotated 90°
800631 065460, 800407 1/2" NPT Exhaust
V.M.R.S. 13-010-051
Service New Replaces
E-10P™ E-15™
Brake Valve Brake Valve
065315
800632
800318

Service New Replaces

E-10P™ E-15R™
Brake Valve Brake Valve
E-10P™ 800632 800319
Basic
Brake
Valve

E-10PR™
Brake Valve
E-8P ®
E-10P™

Brake Valve Brake Valve

E-12™ & E-15™ Dual Brake Valves

• Maintenance Kit
Primary Supply
Pc. No. 108367 Minor (2) Primary Delivery
(2)

V.M.R.S. 13-010-051
5.17
Secondary Supply
(2)

Secondary Delivery
(2)
Exhaust

Exhaust
E-14 Dual Brake Valve (Basic)
™
Secondary Delivery
• Maintenance Kit
5.17
Pc. No. 108367 Minor

V.M.R.S. 13-010-051 Primary Delivery

Secondary Supply
Service
New
Pc. No. Comments
065314 –
065317 Exhaust Port Threaded Primary Supply
065395 Used with Manifold

21
 Air System Components 03 Brake Valves

E-7™ Dual Brake Valve (Basic) J

E
• Available Remanufactured Exchange
K
• Maintenance Kits F
Pc. No. 289352N Minor Repair L
G
Pc. No. 289353 Major Repair M
H Q
Pedal and Mounting Plate Not Right Side Left Side
Furnished. If Required Refer To View View
Master Parts Catalog.
1/2" P.T.
1/8" P.T. Exhaust
V.M.R.S. 13-010-051 Supply
A
N B
O 5-1/16"
C
D
4-23/64" P

Rear
View

Mtg. Studs
Reman. Service Port Thread Sizes in Positions Stud Stud
Exch. New & Locations “N”, “O” “P” Length Thread
Pc. No. Pc. No. A B C D E F G H J K L M Above Q Size
No No No No
†284760RX †284760N† Thd Thd Thd Thd 1/4 – 1/4 – – – – – No – –
286773RX 286773 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 1-1/2" 3/8"-24
286775RX – 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 3/4" 3/8"-16
284711RX 287411N 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 No – –
*287564RX *287564N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 1/4 1/4 1/4 Yes 15/16" 3/8"-16
*288383RX *288383N* 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 No – –
† Ford Basic Valve Kit: INCLUDES BASIC VALVE & 10 SEALING RINGS

* EXHAUST PORT CONTAINS DIAPHRAGM

22
 Brake Valves Air System Components 03

E-6® Dual Brake Valve (Basic)

3/8" P.T.
• Available Remanufactured Exchange Supply–#1
• Maintenance Kits Reservoir
(2)
Pc. No. 287368N Minor Repair
Pc. No. 289335N Major Repair 5-5/8"
3/8" P.T.
Treadle and Mounting Plate Not Furnished. Delivery–#1 Reman. Service
If Required Refer To Master Parts Catalog. (2)
Exch. New
Pc. No. Pc. No.
V.M.R.S. 13-010-051 3/8" P.T. 286171RX 286171N
Delivery–#2
(2) 3/8" P.T.
Exhaust Supply–#2
Reservoir (2)

E-10™ Dual Brake Valves (Basic)

• Maintenance Kit
Pc. No. 102100

Treadle and Mounting Plate Not Furnished.

If Required, Refer to Master Parts Catalog. 3/8" P.T.
Delivery–#2
V.M.R.S. 13-010-051 (2)

3/8" P.T.
Delivery–#1
(2) 5-15/16"

Reman Service
3/8" P.T. Exch. New
Supply–#2 Pc. No. Pc. No.
Reservoir
(2) 101100RX 101100N

3/8" P.T.
Exhaust Supply–#1
Reservoir (2)

BVA-85™ Brake Valve Actuator

Service
New
Pc. No. Comments
5009593 Push to connect fittings
5009594 NPT Ports
BVA-85™
E-6 /E-10
® ™ Brake
Brake Valve
Valve

23
 Air System Components 03 Brake Valves
Clamp
TC-2™ Brake Valve (Basic) (not included)
3/8"-16 Thd.
• Available Remanufactured Exchange Screw
• Maintenance Kit Lock
Pc. No. 276122 Washer

A
Handle - Not Furnished. If Required
B
Refer To Master Parts Catalog. C

V.M.R.S. 13-010-014
Top View
Grad.
Reman. Service Range Final B
Exch. New Pressure Delivery Thd./Drill 1/4" P.T. Supply
Pc. No. Pc. No. (p.s.i.) Pressure (p.s.i.) A Depth C
– 101460 5-125 125 2.35" 1.4 .97" 1/4 " P.T.
276270RX 276270N 5-80 Reservoir 3.44" 1.1 2.1" Exhaust
– 800172 5-125 Reservoir 1.25" Through .09"
1/4" P.T.
– 800173 5-80 80 1.25" Through .09" Delivery
Bottom View

A°
TC-6 Brake Valve
™

• Maintenance Kit
Pc. No. 289890 Final
B Service Delivery
Mounting Plate Not Furnished. If New Handle Pressure
Required Refer To Master Parts Pc. No. A° B (p.s.i.)
Catalog. 065512 55 7.03" 85
106385 55 8.93" Self Returning 85
V.M.R.S. 13-010-159 4-3/32" 101786N 75 8.52" 120
289884N 75 4.5" 120
289885N 75 4.5" 50
5003601N 55 8.9" 85

1/4" P.T. 1/4" P.T. 1/4" P.T.

Exhaust Supply Delivery

TC-7™ Brake Valve

• Maintenance Kit Supply
Pc. No. 102145

Handle and Mounting Bracket Not Furnished.

If Required Refer To Master Parts Catalog. 4-5/32"

V.M.R.S. 13-010-159
Service Final Exhaust
New Handle Delivery Delivery Bottom
Pc. No. Remarks Travel Pressure Ports* View
101860 Positioning 71° CW Reservoir 1/4" PT
102394N Self returning 71° CW Reservoir 1/4" PT
102707 Positioning 50° CW 80 psi 1/4" PT
108233N Self returning 50° CW 80 psi 1/4" PT
800960 Positioning 71° CW Reservoir 3/8" PTC
802672 Self returning 71° CW Reservoir 3/8" PTC
*PTC - Push To Connect

24
 Brake & Inversion Valves Air System Components 03

TCS-9000™ Control Valve

1/4" PTC
Exhaust
Service
New
Pc. No. 3/8" PTC
802033 Delivery

3/8" PTC
Supply

1/4" P.T.
TR-2™ Inversion Valve Supply
• Available Remanufactured Exchange
1-1/4"-12
• Maintenance Kit 281138N Mounting
Thread
Reman. Service
V.M.R.S. 13-010-047
Exch. New
Pc. No. Pc. No.
NOTE: With 125 P.S.I. supply 1/4" P.T. 4-5/8" 277340RX 277340N
pressure, valve must begin to Delivery
(2)
exhaust at 65 P.S.I. nominal
ascending control pressure. Valve 1/4" P.T.
must deliver full supply pressure Control
(3)
with 40 P.S.I. nominal descending
control pressure.

Exhaust 1-1/2"

Exhaust
TR-3 Inversion Valve
™

• Available Remanufactured Exchange

1/8" P.T.
V.M.R.S. 13-010-047 Control

NOTE: With common control & supply

pressure, inlet opens at “A” P.S.I. 1/4" P.T.
Delivery
descending pressure and exhaust opens at
“B” P.S.I. ascending pressure.
2-7/8"
Reman. Service
Exch. New A B
Pc. No. Pc. No. PSI PSI 9/32" Mtg
-- 280758N 45 60 Holes (2)
281318RX 281318N 35 70
281459RX 281459N 25 40 1/4" P.T.
*101450RX* *101450N* 25 40 Supply 1-7/32"
*Special Duty-Bus Application

25
 Air System Components 03 Press. Prot. & Check Valves

PR-2™ Pressure Protection Valve

V.M.R.S. 13-010-044

With Adjustable Pressure Setting.

Nominal
Reman. Service Closing
Exch. New Pressure
Pc. No. Pc. No. P.S.I. Comments 1/4" P.T.
Supply 3-15/32"
277147RX 277147N 65
277148RX 277148N 85
– 277222N 95
277226RX 277226N 60
– 277227N 75
– 279505N 65 w/lockwire
1/4" P.T. 1-1/4"
– 281467N 50 – Delivery
282517N 60 w/lockwire

PR-4™ Pressure Protection Valve

• Maintenance Kit Pc. No. 287366 (Note: Not for use
with Pc. No. 103976N)

V.M.R.S. 13-010-044

Fixed Pressure Setting. 3-13/16"

Supply
Reman. Service Nominal & 1/4" P.T.
Delivery
Exch. New Closing Delivery
Pc. No. Pc. No. Pressure Ports
286500RX 286500N 85 P.S.I. 1/4"
288323RX 288323N 70 P.S.I. 1/4"
1/4" P.T.
Supply
1-7/16"

D
Double Check Valves
B
V.M.R.S. 13-010-092
B

A
C
A
C

Service
New Pipe Thread Dimensions
Service Pc. No. A B C D
New Pipe Thread Dimensions 278595N 1/4" 1/4" 1/2" 1/4"
Pc. No. A B C 278596N 3/8" 3/8" 1/2" 1/4"
278614N 3/8" 3/8" 3/8" 278597N 1/4" 1/4" 3/8" 1/4"
278615N 1/4" 1/4" 1/4" 278598N 3/8" 3/8" 3/8" 1/4"
280809N 3/8" 3/8" 3/8" 3/8"

26
 Check & Reducing Valves Air System Components 03

Single Check Valves

• SC-3™ valves replace both the SC-1™ and SC-2™ valves
V.M.R.S. 13-010-013 Single Check Valve: Female inlet – Female outlet
Service New
Inlet A A B Pc. No.
1/4" 1/4" 801144
Outlet B 1/2" 1/2" 800370
3/4" 3/4" 800369

Single Check Valve: Female inlet – Male outlet

Inlet A Service New
A B Pc. No.
1/4" 1/8" 800374
Outlet B
1/4" 1/4" 800375
3/8" 3/8" 800373
1/2" 1/2" 800372
Inlet A

Single Check Valve: Female inlet – Male outlet

Service New
A B Pc. No.
1/2" 1/2" 800376

Outlet B

Exhaust
QR-L™ Inline Quick Release Valve
1/2" P.T.
V.M.R.S. 13-010-008

1/2" P.T.
Service
New
Pc. No. Description Exhaust
800332 Frame or Bracket Mount 1-1/8" UNS
800333 Direct Mount Direct Mount

1/2" P.T.
3/8" P.T.

Frame or Bracket Mount

Exhaust
RV-3™ Pressure Reducing Valve
Pipe 2-7/8"
Service Plug
New Delivery
1/4" P.T.
Pc. No. Pressure Delivery
101837N 85 psi
107154N 44 psi
9/32" Mtg
Holes (2)

1/4" P.T.
Supply 1-7/32"
27
 Air System Components 03 Quick Release Valves

QRN-2™ Quick Release Valve

The QRN-2™ quick release valve is a lightweight, nonmetallic 1.50"
Supply
quick release valve.
Supply port: 1/2" or 3/8"
V.M.R.S. 13-010-008
Piece Number, Delivery
Date Code, and
T.M.C. Identifi-
Service cations Stamped
New Supply Crack Delivery Here
Pc. No. Port Press. Ports
Body
800064 3/8" NPT 0 PSI 3/8" NPT
800063 1/2" NPT 0 PSI 3/8" NPT
800219 1/2" P.T.C. 0 PSI 1/2" P.T.C.
Delivery
P.T.C. - Push-to-connect fittings Exhaust
Cover

QR-1® Quick Release Valve 11/32"

Dia Mtg 1-1/2"
• Available Remanufactured Exchange Holes
• Use maintenance kit piece no. 260519 to convert 0 PSI
B
crack pressure valves to 1 PSI Supply
A
V.M.R.S. 13-010-008 Delivery
(2)
Reman. Exch. Service New Port P.T. Size Crack
Pc. No. Pc. No. A B Press. Comment
229813RX 229813N 1/4" 3/8" 0 PSI 2-1/2"
229844RX 229844N 1/4" 1/2" 0 PSI
229859RX 229859N 3/8" 3/8" 0 PSI
229860RX 229860N 3/8" 1/2" 0 PSI
281024RX 281024N 1/4" 1/4" 0 PSI
*288251RX* *288251N* 3/8" 3/8" 0 PSI
278483RX 278483N 3/8" 1/2" 5-8 PSI
Exhaust
– 102344N 3/8" 3/8" 10-16 PSI Unthreaded
289525RX 289042N 1/4" 3/8" 1 PSI max w/insert
289525RX 289525N 3/8" 3/8" 1 PSI max w/insert 3-1/4"
*3/8" P.T. Exhaust Port

QRN™ Quick Release Valve A

11/32" 1-1/2"
• Maintenance Kit 104463 Slots Supply

V.M.R.S. 13-010-008
Port Sizes 2-1/4"
Service New A B Crack
Pc. No. Supply Delivery Press Mtg.
802745 1/2" 3/8" 1 PSI Max .34 holes
802743 3/8" 3/8" 1 PSI Max .34 holes
802741 3/8" 3/8" 5-8 PSI .34 holes
802744 3/8" 3/8" 1 PSI Max .34 x .75 slots
065213 3/8” 3/8” 4.5-7.5 PSI .34 x .75 slots
B
065214 3/8" 3/8" 2-4.5 PSI .34 x .75 slots Delivery
802742 1/2" 3/8" 5-8 PSI .34 holes (2)
Exhaust
065311 1/2" 3/8" 4.5-7.5 PSI .34 x .75 slots Unthreaded
065347 1/2" 3/8" 2-4.5 PSI .34 x .75 slots
800439 1/2" 3/8" 2-4.5 PSI –

28
 Quick Release Valves Air System Components 03
1/4" P.T.
QR-1C® Quick Release Valve 1-1/2"
Balance

• Available Remanufactured Exchange 11/32"

• Unless noted otherwise, crack pressure is 0 PSI Dia. Mtg. 1/4" P.T.
Supply
• Use maintenance kit piece no. 260519 to convert 0 Holes
PSI crack pressure valves to 1 PSI

2-11/16"
V.M.R.S. 13-010-008

Reman. Service A B
Exch. New Delivery Exhaust
Pc. No. Pc. No. P.T. Size P.T. Size Comments
289182RX 289182N 1/4" – –
289714RX 289714N 3/8" – –
– 107881N 3/8" 1/2" w/Silencer –
A
– 800539 3/8" – 1 psi max Delivery (2)
B
differential Exhaust P.T.

A P.T.
LQ-2™ Limiting and Quick Supply
1-1/2" 19/32" Dia
Mtg. Holes
Release Valve
• Available Remanufactured Exchange
Control
• Maintenance Kit 282098N 1/4" P.T.

V.M.R.S. 13-010-008
3-19/32"

Reman. Service A B C B P.T.

Delivery
Exch. New Pipe Pipe Pipe (2)
Pc. No. Pc. No. Thread Thread Thread
229505RX 229505N 3/8" 3/8" –
229507RX 229507N 1/2" 1/4" –
229509RX 229509N 3/8" 1/4" –
C P.T.
288417RX 288417N 3/8" 3/8" 3/8" Exhaust

1-1/2" 3/8" P.T.

LQ-4™ Front Axle Ratio Valve Supply
19/32" Dia
• Available Remanufactured Exchange Mtg Holes
• Maintenance Kit 289500N

V.M.R.S. 13-010-034

Reman. Service Nominal Nominal 4-5/16"

Exch. New Hold Off Equalizing
Pc. No. Pc. No. Pressure Pressure
101311RX 101311N 20 70 3/8" P.T.
289144RX 289144N 4 60 Delivery
289148RX 289148N 10 65

Exhaust

29
 Air System Components 03 Limiting & Prop. Valves
1-1/2"
LQ-5™ Bobtail Limiting Valve 3/8" P.T.
• Available Remanufactured Exchange Supply

• Maintenance Kit 107195

V.M.R.S. 13-010-010

Piece No.
1/8" P.T.
Control
Reman. Exch. Service New
Pc. No. Pc. No.
065154RX 065154
3/8" P.T.
Delivery
Exhaust

BP-1™ Air Brake Proportioning Valve

• BP-1™ Air Brake Proportioning Valve 1-1/2"
Front Maintenance Kit 104710 3/8" P.T.
Supply
• BP-1™ Air Brake Proportioning Valve
Rear Maintenance Kit 104711
Caution: The BP-1™ front air brake proportioning
valve & BP-1™ rear air brake proportioning valve
V.M.R.S. 13-010-222 are similar in appearance but are NOT inter-
changeable. Note identification tag located

Front Nominal Nominal

Piece No.
Service Hold Off Equalizing
New Press Pressure
Pc. No. (P.S.I.) (P.S.I.) 1/8" P.T.
Control
104598N 4 50

V.M.R.S. 13-010-222 3/8" P.T. Delivery

Exhaust
Rear Nominal Nominal
Service Inshot Equalizing
New Pressure Pressure
Pc. No. (P.S.I.) (P.S.I.) • Field Installation Kit 209924 (vehicles with front axle limiting)
106284 8 105

1/4" P.T. 1/8" P.T.

Service
BP-R1® Bobtail Brake Proportioning Control

Relay Valve
• Maintenance Kit 106932 Exhaust
• Universal Mounting Bracket 296010N furnished with
Exchange Valve
5-13/32"
V.M.R.S. 13-010-222

Reman. Exch. Service New Crack

Pc. No. Pc. No. Pressure
065145RX 065145N 4
065146RX 065146N 5.5

3/8" P.T.
1/2" P.T. Delivery
Supply
30
 Control Valves Air System Components 03

PP-1® Control Valve

• Available Remanufactured Exchange
• Maintenance Kit 281126N
• Button and Mtg. Nut not furnished with Exchange Valve
• Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T.
V.M.R.S. 13-010-016 A
Supply
(1)
P.T.
Delivery
Reman. Service Automatic (2) 3-19/32"
Exch. New Release A
Pc. No. Pc. No. Pressure P.T.
276566RX 276566N 20 PSI 1/8"
276567RX 276567N 40 PSI 1/8"
278450RX 278450N – 1/8"
*281587RX* –* 40 PSI 1/8"
283828RX 283828N 60 PSI 1/8"
287417RX 287417N 30 PSI 1/4"
287600RX 287600N 40 PSI 1/4"
*Remote controlled

PP-2™ Control Valve (Pressure Balanced)

• Available Remanufactured Exchange
• Maintenance Kit 281127N
1/8" P.T.
• Button and Mtg. Nut not furnished with Exchange Valve Supply
• Refer to Master Parts Catalog for Button or Dial Plate Pc. No. (1)

4-3/8"
V.M.R.S. 13-010-104

1/8" P.T.
Reman. Service Automatic Delivery
Exch. New Release (2)
Pc. No. Pc. No. Pressure 1/8" P.T.
276462RX 276462N 40 PSI Brk. Vlv.
(1)

PP-3™ Control Valve (Automatic Tripper)

• Available Remanufactured Exchange
• Maintenance Kit 280857N
• Button and Mtg. Nut not furnished with Exchange Valve 1/8" P.T.
• Refer to Master Parts Catalog for Button or Dial Plate Delivery
Pc. No.

V.M.R.S. 13-010-016
4-5/8"
A
P.T.
Delivery
Reman. Exch. Service New A
Pc. No. Pc. No. P.T. Tripper Exhausts at 30 P.S.I. & 1/8" P.T.
†*279787RX †*279787†* None Charges above 50 P.S.I. Plunger Trips Supply
at 40 P.S.I. and Charges Manually.
288746RX 288746N None
289477RX 289477 1/8"
*Remote Controlled
*289512RX* –* 1/8"
†Mtg. Nut Furnished
1/4" P.T.
Delivery

31
 Air System Components 03 Control Valves

PP-5™ Control Valve (With Pilot Air Release) Button

Pc. No.
• Maintenance Kit 281949 248433
• Button is Furnished with Valve Pc. No. 284744N
• Refer to Master Parts Catalog for Button Pc. No. 1/8" P.T.
Delivery
1/8" P.T. (2)
V.M.R.S. 13-010-104 Supply 4-3/8"

Service Automatic
New Release
Pc. No. Pressure
1/8" P.T.
281946N 40 PSI Pilot Air
284744N Manual Inlet

PP-7™ Trailer Supply Valve

• Available Remanufactured Exchange
• Maintenance Kit 287367
• Button and Mtg. Nut not furnished with Exchange Valve
• Refer to Master Parts Catalog for Button or Dial Plate Pc. No.

V.M.R.S. 13-010-016 1/8" P.T.

Supply
Automatic Release
Pressure 40 PSI 4-25/32"

Reman. Service Threaded

Exch. New Exhaust 1/4" P.T.
Exhaust Delivery
Pc. No. Pc. No. Port
288239RX 288239N –
288241X – 1/4" 1/8" P.T.
Control
*288242RX* *288242* –
* Remote Controlled

E-Z-Grip® Soft Button Cover

Service Button
Pc. No. Shape Description
801526 Fits MV-3®/PP-DC® Valve Style

801593 Fits PP-1® Valve Style

802123 Fits PP-7™ Valve Style

802124 and Contains both MV-3® Button Covers

Button not included

32
 Control Valves Air System Components 03

PP-8™ Control Valve

• Available Remanufactured Exchange
• Button and Mounting Nut not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Button or Dial Plate Pc. No. 3-27/32"

V.M.R.S. 13-010-104

Reman. Service B
1/8" P.T. P.T.
Exch. New B Supply Delivery (2)
Pc. No. Pc. No. P.T.
287238RX 287238N 1/8" 1/8" P.T.
287418RX 287418N 1/4" Exhaust

PP-DC® Control Valve

Exhaust
• Maintenance Kit 5006939 Mounting Hole Supply

V.M.R.S. 13-101-017
Supply

Cover View 2 Mounting Hole Cover View 1

Button
Button

3.00"
Button
Cover View 1

4.22" 2.54"

Mounting Hole
Service Supply
Delivery
New Cover Mounting Port
Pc. No. View Hole Type
Push-to-connect
065643 2 .27" DIA. (3/8" O.D. Tubing) Exhaust
Push-to-connect
065661 1 1
/4-20 THD. (3/8" O.D. Tubing)
Push-to-connect
065690 1 .27" DIA. (3/8" O.D. Tubing)
800034 2 .27" DIA. 1
/4"-18 N.P.T.
800142 1 1
/4-20 THD. 1
/4"-18 N.P.T.
Mtg. Cover View 2
Push-to-connect Hole
800309 3 M6 x 1-6H Cover
(3/8" O.D. Tubing) View 3 Button

33
 Air System Components 03 Control Valves

RD-3™ Push Type Control Valve

• Available Remanufactured Exchange
• Maintenance Kit 281126N
• Button not furnished with Exchange Valve, Roll Pin Furnished
• Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T.
Delivery
1/4"-28
V.M.R.S. 13-010-104 1/8" P.T.
Supply
(2)
Thd.
(1)
Service
New 3-19/32"
Pc. No. Comments
286211N –
104644 See View 1
View 1

Exhaust

MV-2™ Control Module

• Buttons are not supplied with Spool Inserts. Refer to
Master Parts Catalog for Button Pc. Nos.
• Maintenance kit for dual circuit supply valve is Pc. No.
101557.

V.M.R.S. 13-010-112
Gasket
293426
5-3/8"
Service
New Mounting 4-3/16"
Pc. No. Hole
101437N 1/4" UNTHREADED
101890N 1/4-20 THD.
102027N #10-24 THD. Valve “A” Valve “B”
Spool Assy. Spool Assy.
101569 101570
3-1/64"

Valve Valve Mounting

“A” “B” Hole (4)

34
 Control Valves Air System Components 03
Auxiliary Trailer
MV-3® Control Module Por t Supply
Secondary
• Maintenance Kit 107216 (old style) or 5002741 (new style) Supply
• Shuttle Kit 107217 (old style) or 5002742 (new style)
(See check valve material to determine kit piece numbers) Tractor
Delivery

V.M.R.S. 13-010-112
Service
New Mtg. Plate Mtg. Hole Aux. Port
Pc. No. Replaces Figure Dia./Thd. Thd. (NPT) Comments
800257 065523 1 0.27 – Push-in Fittings - 3/8”
800259 800036 1 1/4-20 – Push-in Fittings - 3/8”
065157
800516
065697 1 0.27 –
065159 Check Valve
800517 2 M6 x 1-6H – Surface Material
065379
• Plastic - “Old
800518 065160 1 0.27 1/8-27
Style”
800519 065186 1 1/4-20 – • Aluminum
800521 065192 3 1/4-20 – “New Style”
800522 065208 1 M6 x 1-6H 1/8-27
800523 065248 1 #10-24 –
800573 065187 1 1/4-20 –

4.21
Mtg.
Hole

3.00 Exhaust Port Primary Supply Tractor Delivery

5.75
Fig. 1 Mtg.
Hole
5.75 3.25

1.50
Mtg. 2.25
Fig. 2 Hole Fig. 3 Auxiliary Port

Trailer Supply Secondary Supply

Push-in fittings shown in bottom view.

TC-4™ Modulating Control Valve

(With Lever Latch) Locking
Button
• Available Remanufactured Exchange
• Dial Plate not furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.

V.M.R.S. 13-010-104
1/8" P.T. 3-1/16"
Reman. Service Locking Delivery Delivery
(2)
Exch. New Button Pressure
Pc. No. Pc. No. Position P.S.I. Comments
282368RX 282368N LEFT 86-100 –
– 282382N LEFT 86-100 Includes 1/8" P.T.
Supply 1/8" P.T.
Dial Plate Exhaust
(2)
35
 Air System Components 03 Control Valves
Lever
TW-1™ Control Valve
• Available Remanufactured Exchange
• Dial Plate not furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.

V.M.R.S. 13-016-016

Reman. Service Lever

Exch. New Mat’l and 2-1/2"
Pc. No. Pc. No. Finish 1/8" P.T.
Delivery
228729RX 228729N Zinc-Chrome (2)
229635RX 229635N Steel-Chrome
277516RX 277516N Nylon-Black

1/8" P.T.
Supply

TW-2™ & TH-3™ Control Valve

(TW-2™ Control Valve Two Lever Positions)
(TH-3™ Control Valve Three Lever Positions)
• Available Remanufactured Exchange
• Maintenance Kit 282391
• Dial Plate Not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.
2-5/8"

Service Service
New New
TW-2™ TH-3™
Control Control
Valve Valve 1/8" P.T. Supply 1/8" P.T.
(1 or 2) Delivery (2)
Pc. No. Pc. No. Lever
280905N 280904N Centering
281560N Positioning

Lever
TW-3™ Control Valve
• Available Remanufactured Exchange
• Dial Plate Not Furnished with Exchange Valve
• Refer to Master Parts Catalog for Dial Plate Pc. No.

V.M.R.S. 13-010-016
Reman. Service
Exch. New Lever 3"
Pc. No. Pc. No. Mat’l.
225892RX* 225892N* ZINC
228762RX* 228762N* STEEL
283040RX 283040N STEEL 1/4" P.T.
Delivery
1/4" P.T. (2)
Supply

36
 Control Valves Air System Components 03

TW-4™ Control Valve

• Available Remanufactured Exchange
• Refer to Master Parts Catalog for Button Pc. No.

V.M.R.S. 32-004-007

3-1/8"
Service 2-1/2"
New
Pc. No.
276635N 1/8" P.T.
Delivery
(2)

1/8" P.T.
Supply

TW-11™ Control Valve

• Used in conjunction with the HR-1™ Hydraulic Relay Valve.
1/8" P.T.
Delivery
(2)
1/8" P.T.
Exhaust 3-1/8"
Service
New
Fig. B
Pc. No. Configuration
065356 Fig. B 1/8" P.T.
065316 Fig. A Supply
Fig. A

SV-1™ Synchronizing Valve 1/4" P.T.

Control
1/8" P.T.
Exhaust

Service 2-7/8"
New A B
Pc. No. PSI PSI
278825N 42 28
With Common Control & Supply 1/4" P.T.
282472N 21 11 Pressure, Inlet Opens at A and Delivery
283700N 62 50 Exhaust Opens at B
1/4" P.T.
Supply 1-7/32"

1/4" P.T.
Control
SV-4 Trailer Release Valve
™
Breather

Service
New Breather Valve
Pc. No. Size/Shape
108769 1" Hex 2-7/8"

109149 9/16" 12 point 1/4" P.T.

Delivery

1/4" P.T.
Supply 1-7/32"
37
 Air System Components 03 Relay Valves

R-6™ Relay Valve

C
• Available Remanufactured Exchange Bottom View P.T.
• Maintenance Kit 280856N Supply
B
P.T. 4-5/8"
V.M.R.S. 13-010-009 Supply

Service A
New Degrees
3/8"
Reman. Relay Service P.T. 3-11/16"
Exch. Valve Port B C Mtg. Delivery
Pc. No. Pc. No. Angle P.T. P.T. Flange (4)
– 279180N 180 – 3/8" 2 Hole
279952RX 279952N 180 3/4" 3/8" 2 Hole
280375RX 280375 90 – 1/2" 2 Hole
279952RX *280651N* 180 3/4" 3/8" 2 Hole
283940RX 283940N 270 3/8" 3/8" 4 Hole 1/4" P.T. Exhaust
Service
*Pipe Plugs & Gasket Attached A
Crack Pressure 2 P.S.I. Top View

R-8™ Relay Valve 1/8" P.T. Balance Port

Exhaust
Located Under Exhaust
• Available Remanufactured Exchange Cover Cover
• Maintenance Kit 287370N

V.M.R.S. 13-010-009 3/4" P.T.

Supply
1/2" P.T.
4-5/16" Delivery

A 1/4" P.T.
1/4" P.T. Delivery
Service Service
Reman. Service Port
Exch. New Location
Pc. No. Pc. No. (Degree) Comments
5-13/16"
286370RX 286370N 90
*286371RX**286371N* 90
*287260RX**287260N* 180 1/2" P.T.
288369RX 288369N 180 Delivery
3/4" P.T. A°
288781RX 288781 180 Waterproof Supply
*No Exhaust Cover
Bottom
View

R-8P™ Relay Valve 3/4" P.T.

• Available Remanufactured Exchange Supply
• Maintenance Kit 103799 1/2" P.T.
Delivery
V.M.R.S. 13-010-009 1/4" P.T.
Supply
Delivery

Reman. Service
Exch. New 3/8" P.T.
4-11/16" Service
Pc. No. Pc. No. Comments
287114RX 287114N – 1/2" P.T.
Delivery
3/4" P.T.
Supply
Bottom
5-13/16" View
38
 Relay Valves Air System Components 03
1/4" P.T. Service (1)
R-12® Relay Valves
• Available Remanufactured Exchange
• All Universal R-12® and R-14® Relay Valves Include Installation
Instructions and a Universal Mounting Bracket as indicated.
V.M.R.S. 13-010-009 3-7/8"

2-1/16"
Vertical Delivery Ports
Reman. Service Crack Delivery
Exch. New Pressure Port Size Maint. Mounting 1/2" R-12® P.T.
Pc. No. Pc. No. (P.S.I.) (P.T.) Kit Bracket Supply (1) Relay Valve Delivery
5003365X 065104 4 3/8" 102802N 296010N (Vertical Delivery Ports) (4)
– 065181 5.5 1/2" 102802N 296010N
102626RX 102626N 4 1/2" 102802N 296010N 3-3/4"
103912RX 103912 7.5 1/2" 102802N 296010N Universal 1/4" P.T.
Mounting Service (1)
104561RX – 5.5 3/8" 102802N 296010N
Bracket
– *800365 4 3/8" 102802N 296010N
3-7/8"

Horizontal Delivery Ports

Reman. Service Crack Supply
Exch. New Pressure Port Size Maint. Mounting Delivery
Pc. No. Pc. No. (P.S.I.) (P.T.) Kit Bracket (P.T.)
– 065125 5.5 1/2" 102802N 296010N 1/2" P.T.
P.T. Supply (2)
– 065309 4 1/2" 102802N 296010N 1/2" Delivery (2)
R-12®
– 065546 4 1/2" 109523 296010N 1/2" Relay Valve
103009RX 103009N 4 3/4" 102802N 296010N 1/2" (Horizontal Delivery Ports)
104165RX – 7.5 3/4" 102802N 296010N 1/2"
– 800238 4 3/4" 102802N N/A 1/2"
– 800305 4 1/2" 5002831 296010N 1/2"
– *800366* 5.5 1/2" 5004029 296010N 3/8"
1/4" P.T.
– *800365 4 1/2" 5004029 296010N 1/2" Service
*Self draining piston

R-12® Relay Valve Vert. (2) & Horizontal Delivery Ports

Service Crack Delivery 3-7/8"
New Pressure Port Size Maint. Mounting
Pc. No. (P.S.I.) (P.T.) Kit Bracket
065206 5.5 3/8" 102802N 296010N
065303 4 3/8" 102802N 296010N
800095 4 3/8" 102802N 102846N**
800441 5.5 3/8" 102802N 102846N**
800483 5.5 1/2" 102802N N/A 1/2" Supply P.T.
Delivery (2)
800484 5.5 1/2" 102802N 296010N (2) 3/8" Delivery
(2)
800485 4 1/2" 102802N N/A
800486 4 1/2" 102802N 296010N
800508 5.5 1/2" 102802N N/A **Mounting bracket 102846N includes two 5/16" mounting studs.

1/4" Control
R-12P™ Pilot Relay Valve Cover

• Available Remanufactured Exchange

• Universal Mounting Bracket 296010 included
• Field Maintenance Kit 109265
Body

V.M.R.S. 13-010-009

Service New Reman. Exch.

3/8" Delivery (4)
Pc. No. Pc. No.
1/2" Supply (2)
065476 109264X

39
 Air System Components 03 Relay Valves
Secondary
R-12DC® Relay Valve with Biased Double Check Control Port

R-12DC® Relay Valve with 2 Horizontal

Delivery Ports
Service Crack Supply Delivery Bracket
New Pressure Ports Ports Pc. No.
Pc. No. PSI NPT NPT (Included)
800470 4 1/2" 1/2" 296010N
800471 5.5 1/2" 1/2" 294649N
800627 4 1/2" 1/2" 294649N
Supply Ports
(2)
Horizontal
Delivery
Ports (2)

R-12DC® Relay Valve with 2 Horizontal and

2 Vertical Delivery Ports
Service Crack Horizontal Vertical Bracket
New Pressure Delivery Delivery Pc. No.
Pc. No. PSI Ports NPT Ports NPT (Included)
Horizontal
800481 4 1/2" 3/8" None(1) Delivery
801305 4 1/2" 3/8" 3/8" Tube Fitting Ports (2)
801381 5.5 1/2" 3/8" 102846N

1/2" NPT (1)

Piece number
Supply Ports Vertical Delivery 800481
(2) Ports (2)

R-12DC® Relay Valve with 4 Vertical

Delivery Ports
Service Crack Vertical Bracket
New Pressure Delivery Pc. No.
Pc. No. PSI Ports (NPT) (Included)
800477 4 1/2" 102846N Secondary
800479 4 1/2" 294649N Control Port

Supply
Por t
(1)
Vertical
Delivery
Ports (4)

Mounting Bracket Mounting Bracket Mounting Bracket

Pc. No. 102846N Pc. No. 296010N Pc. No. 294649N

40
 Relay & Safety Valves Air System Components 03
Reman. Service Crack
R-14® Relay Valve Exch. New Press.
• Available Remanufactured Exchange Pc. No Pc. No. PSI Supply
• Field Maintenance Kit for R-12® & R-14® Relay Valves is Pc. No. Horizontal Delivery Ports
102802N 103010RX 103010N 4 3/4"
• All Universal R-12® and R-14® Relay Valves Include Installation 103294RX 103294N 5.5 3/4"
Instructions and a Universal Mounting Bracket Pc. No. 103835X 103835 7.5 3/4"
296010N. - 104345 5 3/4"
104574RX 104574 4 1/2"
V.M.R.S. 13-010-009 Vertical Delivery Ports
1/8" P.T. Balance Port 103028RX 103028N 4 1/2"
Exhaust (Beneath Exh. Cover)
- 103833 7.5 1/2"
Cover
- 106313 5.5 1/2"
1/4" P.T. Vertical & Horizontal Delivery Ports*
Service
(1) - 065430 4 1/2"
*Delivery ports (2) 3/8" & (2) 1/2"

4-7/16"

1/8" P.T. Balance Port

3/4" P.T. 1/2" P.T. (Beneath Exh. Cover)
Supply (2) Delivery (2) Exhaust
Cover

R-14® Relay Valve 1/4" P.T.

(Horizontal Delivery Ports) Service (1)

4-7/16"

1/2" P.T.
Supply (1)

1/4" P.T.
Service (1)

1/2" P.T.
Delivery (4)
R-14® Relay Valve
4-7/16" (Vertical Delivery Ports)

1/2" P.T.
1/2" P.T. Supply (1)
Delivery (2)
3/8" P.T.
Delivery (2)

R-14® Relay Valve

(Horizontal & Vertical
Delivery Ports)

41
 Air System Components 03 Relay Valves

Dual Relay Valves 3/8" P.T.

• Available Remanufactured Exchange Primary
Control

V.M.R.S. 13-010-009 3/8" P.T.

Delivery

Reservoir
Supply

Service
New
3/8" P.T.
Pc. No. Secondary
KY1122/7 Control

RE-6® & RE-6NC™ Relay Emergency Valves

5-5/64"
• Available Remanufactured Exchange
• Maintenance Kits: 1/4" P.T.
Service
282812 Complete Valve
282813 Insert Only
3/4" P.T.
V.M.R.S. 13-010-037 Supply

3/8" P.T.
Supply 1/4" P.T.
Emergency

1/4" P.T.
Delivery (2) A P.T. Delivery (2)
Reman. A
Exch. Service P.T.
Pc. No. Pc. No. Valve Delivery
281865X 281865 RE-6® Relay Emergency Valve 3/8"
281860X 281860 RE-6® Relay Emergency Valve 1/4"
– 065451 RE-6NC™ Relay Emergency Valve 1/4”

The RE-6NC™ relay emergency valve must be used in conjunction with a PR-3™ reservoir control valve.

42
 Relay & Safety Valves Air System Components 03

HR-1™ Hydraulic Relay Valve

V.M.R.S. 13-010-015
7/8" UNF 5-9/32"
Exhaust

7/8" UNF
Delivery
Service Por t
Pc. No. Vehicles
5-9/32"
065147 Ford, Navistar 9/16" UNF
Supply

7/16" UNF
Push Pull Delivery

7/16" UNF
Control
Por t 7/16" UNF
Reservoir Port A P.T.

ST-3™ Safety Valves ST-3™

V.M.R.S. Safety
13-010-073 Valve Pressure
Pc. No. P.T. Setting
284142 1/4" 150 P.S.I.
284143 3/8" 150 P.S.I.
285849 1/4" 175 P.S.I.
See the compressor section (01) 285850 1/4" 75 P.S.I.
of this catalog for ST-4™ safety P.T.
valves.
ST-3™
Safety Valve

43
 Air System Components 03 Spring Brake Valves
4-5/8"
SR-1™ Spring Brake Valve
• Available Remanufactured Exchange 1/4" P.T.
• Maintenance Kit 108123 Delivery

V.M.R.S. 13-010-048
4-3/16"

Service
Reman. New Cust. Reservoir 1/4" P.T.
Res. No. 1
Exch. Pc. No. Pc. No. Ident. Trip Press.
286364RX 286364N NONE 55 PSI 1/4" P.T.
288063RX 288063N IHC-459271-C92 30 PSI Control 1/4" P.T.
Supply

SR-2™ Trailer Spring Brake Valve

• Available Remanufactured Exchange
• Maintenance Kit 287691 1/4" P.T.
Serv. Res. 1/4" P.T.
V.M.R.S. 13-010-048 (2) Trailer Supply
Service
Reman. New A A Male P.T.
Res. Conn. (1) 5-17/32"
Exch. Pc. No. Pc. No. P.T.
*287376RX* *287376N* 3/4"
102761RX 102761N 3/4"
1/4" P.T.
103061RX 103061N 1/2" Trailer Service
*Does not have trailer service 3/8" P.T.
port for anti-compound Delivery
(4)

A Male P.T.
SR-4™ Trailer Spring Brake Valve PR-3™ Reservoir
Res. Conn. (1)
Control Valve
• Available Remanufactured Exchange Replacement
• Maintenance Kit 102048 286460N

V.M.R.S. 13-010-048 5-3/4"

Service
Reman. New A 1/4" P.T.
Exch. Pc. No. Pc. No. P.T. Reservoir
Charging (2)
101112RX 107539N 3/4"
101622X 108076 1/2" 3/8" P.T. 1/4" P.T.
1/4" P.T. Trailer Supply
Delivery (4) Trailer Service

SR-4™ New Configuration Trailer Spring 1/4" Res.

Brake Valve Charging
• Maintenance Kit 108259
1/4" P.T. Trailer
V.M.R.S. 13-010-111 5.67 Service

SR-4™ SR-5™
Trailer Spring Trailer Spring
Brake Valve Brake Valve 1/4" P.T.
Svc. New Pc. No. Svc. New Pc. No. A Comments Trailer
A Male P.T. Supply
107539N 065437 3/4" NPT with anticompounding Res. Conn.
– 065439 1/2" NPT with anticompounding
3/8" P.T.
Delivery (4)
44
 Spring Brake Valves Air System Components 03
1/4 P.T.
SR-5™ Trailer Spring Brake Valve Service/
1/4 P.T. Service
Spring Brake
• Maintenance Kit 109015 Reservoir SR-5™ Trailer
Spring Brake Valve
V.M.R.S. 13-010-048 Identification
Hole

A
Reservoir
Mounting
1/4 P.T.
Trailer Supply

1/4 P.T. Exhaust

Reman. Service New A 3/8 P.T. Trailer Service
Exch. Pc. No. Pc. No. Male P.T. Comments Delivery (4)
109615X 065437 3/4" With Anti-Compounding
109616X 065438 3/4" –
109617X 065439 1/2" With Anti-Compounding
109618X 065440 1/2" –

SR-7® Spring Brake Modulating Valve

Service Mounting
New Mounting Stud Control Port Balance Port Studs (2)
Pc. No. Thd. Length Size Fitting Size Fitting
K021557 3/8"-16 .94" 1/4" NPT – 1/4" NPT –
K021558 3/8"-16 .94" 3/8" PTC Straight 3/8" PTC Straight
K021559 3/8"-16 .94" 3/8" PTC 90° 3/8" PTC Straight
K021560 M10 1.38" 3/8" PTC 90° 3/8" PTC 90° Control Port
Shown with
K021562 – – 1/4" NPT – 1/4" NPT – NPT port
K021563 – – 3/8" PTC Straight 3/8" PTC Straight

1/4" NPT
Park Control
Por t
3/8" NPT
Delivery
Balance Port Exhaust
Shown with
Push-to-
Connect (PTC)
fitting

1/2" NPT
Supply Port
3/8" NPT
Delivery

45
 Air System Components 03 Spring Brake Valves

R-7™ Modulating Valve

• Available Remanufactured Exchange
• Maintenance Kit 283861 1/4"
Control
V.M.R.S. 13-010-009
5-27/32"

Reman. Service Spring Brake Balance Port

Exch. New Release 1/4" P.T.
Pc. No. Pc. No. Pressure P.S.I.
Delivery Ports (2)
103081RX 103081N 95 3/8" P.T.
3/8" P.T.
Supply

Air System Components 03 Tractor Protection Valves

Tractor
TP-3DC™ Tractor Protection Valve Control
(Primary)
• Maintenance Kit 5000073 3/8" P.T.

V.M.R.S. 13-010-016
Trailer
Control
(Primary)
1/2" P.T.
Tractor
Control
Service (Secondary) Mounting
New 3/8" P.T. Holes
Pc. No.
065706 Stop Light Trailer
Switch Supply
1/4" P.T. (Primary)
1/2" P.T.

Tractor
Supply
1/4" P.T. Auxiliary
Supply
1/4" P.T.

TP-3® Tractor Protection Valve 1/4" P.T.

Tractor
A
P.T. Trailer
• Available Remanufactured Exchange Emergency Emergency
• Maintenance Kit 280858N
B
V.M.R.S. 13-010-016 P.T.
4-3/4" Trailer Service
Service
Reman. New A B 3/8" P.T.
Exch. Pc. No. Pc. No. P.T. P.T. Tractor
Service
279000RX 279000N 1/2" 1/2"
TP-3® Tractor Protection
279692X – 3/8" 3/8" Valve is used with PP-3™
– 280830N 1/2" 1/2" Control Valve or PP-7™
Trailer Supply Valve

46
 Valve Changeover Air System Components 03

TP-4™ Tractor Protection Valve

Formerly VM-1™ Control Valve Manifold 3/8" P.T.
No. 1 5-1/4" Trailer Emergency
• Available Remanufactured Exchange Delivery Stop Light Switch
1/4" P.T.
• Maintenance Kit 283863

V.M.R.S. 13-010-114

3/8" P.T.
Delivery No. 2
Trailer
Emergency
Supply 1/4" P.T.
Reman. Service New Stop Light
Exch. Pc. No. Pc. No. Switch
1/4" P.T. 3-7/8"
288301RX 288301N

3 Sealing O-Rings Pc. No. Tractor Service Supply

212268 Included with Valve 1/4" P.T.

TP-5™ Tractor Protection Valve

5-11/16"
Formerly VM-2™ Control Valve Manifold
• Available Remanufactured Exchange
• Maintenance Kit 289061 Service
Rear

V.M.R.S. 13-010-114 Service 4-3/16"

Front

Tractor
Protection
Control -
Delivery

Stop
Light Trailer
Switch Trailer Exhaust Emergency
Trailer Supply
Control Service
Supply

Reman. Service Trailer Trailer Tractor

Exch. New Service Stop Light Service Trailer Service Emergency Protection
Pc. No. Pc. No. Rear Switch Front Control Supply Supply Control Delivery

– 065702 1/2" PTC 3/8" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC
– 107430 3/8" NPT 1/8" NPT 3/8" NPT 1/4" NPT 1/2" NPT 1/2" NPT 1/4" NPT
288605RX 288605N 3/8" NPT 1/4" NPT 3/8" NPT 3/8" NPT 1/2" NPT 1/2" NPT 3/8" NPT
– 800396 1/2" PTC 1/4" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC

47
 Air System Components 03 AutoBrake™ Kits

SBI-1™ AutoBrake™ Retrofit Kits

Pc. No. Comments
5011053 For Buses w/non-sequential lighting
5008285 For Buses w/sequential lighting

Module

Wiring
Harness
(included in
non-sequential
kit 5011053)

Wiring
Park Brake Harness
Pressure
Switch Pressure
Low Switch
Pressure (6-10 psi)
Switch
(15-25 psi)
PTC

48
Maintenance Kit Contents Air System Components 03

BP-1™ Valve Maintenance Kit Pc. No. 104710

BP-1™ Valve Maintenance Kit Pc. No. 104711

E-2™ & E-3™ Valve Maintenance Kit Pc. No. 276119

E-3™ Valve Maintenance Kit Pc. No. 289329

E-5™ Valve Maintenance Kit Pc. No. 281084

49
 Air System Components 03 Maintenance Kit Contents

E-5™ Valve Maintenance Kit Pc. No. 289334

E-6® Valve Maintenance Kit Pc. No. 287368

E-6® Valve Maintenance Kit Pc. No. 289335

E-7™ Valve Maintenance Kit Pc. No. 289352

E-7™ Valve Maintenance Kit Pc. No. 289353

50
Maintenance Kit Contents Air System Components 03

E-10™ Valve Maintenance Kit Pc. No. 102100

E-12™ Valve Maintenance Kit Pc. No. 108367

LQ-2™ Valve Maintenance Kit Pc. No. 282098

LQ-4™ Valve Maintenance Kit Pc. No. 289500

LQ-5™ Valve Maintenance Kit Pc. No. 107195

51
 Air System Components 03 Maintenance Kit Contents

MV-2™ Valve Maintenance Kit Pc. No. 101557

MV-3® Valve Maintenance Kit Pc. No. 107216

MV-3® Valve Maintenance Kit Pc. No. 107217

MV-3® Valve Maintenance Kit Pc. No. 5002741

MV-3® Valve Maintenance Kit Pc. No. 5002742

PP-DC® Valve Maintenance Kit Pc. No. 5006939

52
Maintenance Kit Contents Air System Components 03

PP-1® Valve Maintenance Kit Pc. No. 281126

PP-2™ Valve Maintenance Kit Pc. No. 281127

PP-3™ Valve Maintenance Kit Pc. No. 280857

PP-7™ Valve Maintenance Kit Pc. No. 287367

PR-3™ & PR-4™ Valve Maintenance Kit Pc. No. 287366

QR-N™ Valve Maintenance Kit Pc. No. 104463

53
 Air System Components 03 Maintenance Kit Contents

R-6™ Valve Maintenance Kit Pc. No. 280856

R-7™ Valve Maintenance Kit Pc. No. 283861

R-8™ Valve Maintenance Kit Pc. No. 287370

R-12® Valve Maintenance Kit Pc. No. 109265

R-12® DuraDrain™ Valve Maintenance Kit Pc. No. 5004029

R-12® Valve Maintenance Kit Pc. No. 5002831

54
Maintenance Kit Contents Air System Components 03

R-14® Valve Maintenance Kit Pc. No. 102802

R-8P™ Valve Maintenance Kit Pc. No. 103799

RE-6® Valve Maintenance Kit Pc. No. 282812

RE-6® Valve Maintenance Kit Pc. No. 282813

SR-1™ Valve Maintenance Kit Pc. No. 108123

SR-2™ Valve Maintenance Kit Pc. No. 287691

55
 Air System Components 03 Maintenance Kit Contents

SR-4™ Valve Maintenance Kit Pc. No. 108259

SR-4™ Valve Maintenance Kit Pc. No. 102048

SR-5™ Valve Maintenance Kit Pc. No. 109015

TC-2™ Valve Maintenance Kit Pc. No. 276122

TC-6™ Valve Maintenance Kit Pc. No. 289890

56
Maintenance Kit Contents Air System Components 03

TC-7™ Valve Maintenance Kit Pc. No. 102145

TP-3® Valve Maintenance Kit Pc. No. 280858

TP-4™ Valve Maintenance Kit Pc. No. 283863

TP-5™ Valve Maintenance Kit Pc. No. 289061

57
 Air System Components 03 Valve Changeover

Valve Changeover
Type/Pc. No. Bendix Reman. Type/Pc. No. Bendix Reman. Type/Pc. No. Bendix Reman.
Bendix Exch. Replacement Berg Exch. Replacement Midland Exch. Replacement
R-1™ Valve 103009RX 12340 103009RX A104001 101112RX, 101622X
R-1C™ Valve 103009RX 12341 103009RX A104002 101112RX, 101622X
R-5™ Valve 102626RX, 103009RX 12342 102626RX, 103009RX A104003 101112RX, 101622X
R-6™ Valve 102626RX, 103009RX 12343 102626RX, 103009RX A104010 101112RX, 101622X
R-8™ Valve 103010RX 12344 102626RX, 103009RX KN20541 101112RX, 101622X
R-12® Valve 102626RX 12345 102626RX, 103009RX KN28060 103009RX
R-12® Valve (H) 103009RX 12346 103009RX KN28061 103009RX
R-14® Valve 103028RX 12352 101112RX & 102626RX KN28071 103010RX
R-14® Valve (H) 103010RX 12360 101112RX, 101622X KN28132 103009RX
RE-6® Valve 281865RX A86473 102626RX KN28140 103010RX
SR-1™ Valve 286364RX A86477 102626RX
SR-2™ Valve 287376RX Sealco
Kelsey Hayes
SR-4™ Valve 101112RX 9125 102626RX, 103009RX
5468 103009RX A1100 102626RX
5470 102626RX
Wagner
A78882 102626RX, 103009RX
A78887 102626RX, 103009RX
A88802 101112RX, 101622X
A88812 101112RX, 101622X
A98730 101112RX, 101622X
A98731 101112RX, 101622X
A98732 101112RX, 101622X

58
 Manual Slack Adjusters Slack Adjusters 05
Selecting A Slack Adjuster
Straight Arm 1. Determine if straight or offset arm. If offset determine if RH or LH is needed.
V.M.R.S. 13-001-030 (FRONT) 2. Identify spline size (diameter and number of teeth).
13-002-028 (REAR) 3. Select model needed.
4. Determine the arm hole used (if slack contains more than one).
5. Identify bushing diameter.

Service SAE
New Torque Arm Length (In.) Bushing Lube Fitting
Pc. No. Rating-lbs Spline Teeth A B C Dia. Fitting Direction
278302 26,000 1-1/4" 10 5.5 4.5 – 0.5 Straight Straight Bushing Diameter
278305 26,000 7.0 6.0 5.0
278323N 26,000 7.0 6.0 5.0
278326N 26,000 6.5 5.5 –
278008 30,000 1-1/2" 10 6.5 5.5 – 0.5 Straight Straight
278010N 30,000 6.0 5.0 – A
278045N 30,000 7.0 6.0 5.0
279634N 30,000 7.75 6.75 – B
101827N 26,000 6.0 – – 90 Deg. Left
277959N 26,000 6.5 5.5 – Straight Straight C
102110N 30,000 1-1/2" 10 6.5 5.5 – 0.625 90 Deg. Down
278016N 30,000 6.5 5.5 – Straight Straight
278017N 30,000 6.0 5.0 – Straight Straight
278035N 30,000 7.5 5.5 – Straight Straight
288282 26,000 7.0 6.0 5.0 Straight Straight
286965N 26,000 1-1/2" 28 6.0 5.0 – 0.5 Straight Straight
288753N 26,000 6.5 5.5 – Straight Straight
287899N 30,000 6.5 5.5 – Straight Straight Spline
101133N 26,000 6.0 5.0 – Straight Straight Lube Fitting
101134 26,000 6.5 5.5 – Straight Straight
101289N 26,000 1-1/2" 28 6.5 5.5 – 0.625 90 Deg. Right
101290N 26,000 6.0 5.0 – 90 Deg. Right
101214N 30,000 6.5 5.5 – Straight Straight
101215N 30,000 6.0 5.0 – Straight Straight
101216N 30,000 7.0 – – Straight Straight
283411 26,000 1-5/8" 37 6.0 – – 0.5 Straight Straight

Left Hand (LH) Shown –

Offset Arm Right Hand (RH) Opposite
Offset Bushing Diameter

Service SAE
New Torque Arm Length (In.) Bushing Lube
Pc. No. Rating-lbs Spline Teeth A B C Dia. Fitting Offset Handed
278288 6.0 5.0 4.0 RH A
278289 6.0 5.0 4.0 LH
278294N 26,000 1-1/4" 10 5.5 4.5 – 0.5 Straight 0.625 RH B
278295 5.5 4.5 – LH
278252 5.5 4.5 – RH C
278253 5.5 4.5 – LH
279300N 5.25 – – RH
279301N 5.25 – – LH
279946N 26,000 1-1/2" 10 7.0 6.0 – 0.5 Straight 0.625 RH
279947N 7.0 6.0 – LH
280424 6.0 5.0 4.0 RH
280425 6.0 5.0 4.0 LH
282560 6.5 5.5 – RH Spline
282561 6.5 5.5 – LH
279309 5.75 – – LH Lube Fitting
279350 20,000 1-1/2” 10 7.0 – – 0.5 Straight 1.5 RH
279351N 7.0 – – LH
288539N 6.5 5.5 – RH
288540N 6.5 5.5 – LH
288541N 6.0 5.0 – RH
288542N 6.0 5.0 – LH
101413N 5.5 – – LH
101414N 20,000 1-1/2” 28 5.5 – – 0.5 Straight 1.5 RH
287896 6.5 5.5 – RH
287897 6.5 5.5 – LH
59
 Slack Adjusters 05 Automatic Slack Adjusters

ASA-5® Automatic Slack Adjuster

V.M.R.S. 013-001-030 (FRONT)
013-002-028 (REAR) Adapter
Thread
Size
“B”

Arm
Length
A
ASA-5® Automatic Slack Adjuster
Maintenance Kits The most commonly used
adapter is supplied with the
Kit slack adjuster. Other adapters
may be purchased separately.
Pc. No. Description
107162 1
/2" Adapter Kit - Quick Connect Spline
107161N 5
/8" Adapter Kit - Quick Connect Size
ASA-5®
107157 Quick Connect Yoke Kit (Straight) Automatic
Slack
107159 Quick Connect Yoke Kit (Offset) Adjuster
107158 Easy-On Yoke Kit (Straight) Exterior
107160 Easy-On Yoke Kit (Offset)
Offset
Kit contents at the end of this catalog
section.

All offset slack adjusters

are provided as shown.
If the opposite offset is
needed remove the yoke
and rotate 180°.

Straight Offset

Standard Adapter Extended Adapter

25/32" 1-9/32"

A
A

Service A Service A
New Push Rod New Push Rod
Pc. No. Thread Size Pc. No. Thread Size
291452N 5/8"-18 UNF 297700N 5/8"-18 UNF
292756N 1/2"-20 UNF 297701N 1/2"-20 UNF

60
 Service Pc. Numbers Slack Adjusters 05

ASA-5® Adapter Service Parts/Kits

Slack Adjuster Arm Thread
Service Assy. Length Size Yoke
Pc. No. A B Offset Adapter Yoke
1 1/4"-10C Spline
065162 5" 1/2"-20 5/8" 292756N 107160
065163 5-1/2" 5/8"-18 5/8" 291452N 107160
065244 5-1/2" 1/2"-20 5/8" 292756N 107160
065164 5-1/2" 1/2"-20 Straight 292756N 107158
801351 5-1/2" 5/8"-18 Straight 291452N 107158
801359 5" 5/8"-18 5/8" 291452N 107160
1 1/4"-24 Spline
065166 5" 1/2"-20 5/8" 292756N 107160
065167 5-1/2" 5/8"-18 Straight 291452N 107158
065274 5-1/2" 1/2"-20 Straight 292756N 107158
801357 5" 5/8"-18 5/8" 291452N 107160
1 1/2"-10C Spline
065168 5" 1/2"-20 Straight 292756N 107158
065169 5-1/2" 1/2"-20 5/8" 292756N 107160
065170 5-1/2" 5/8"-18 Straight 291452N 107158
065172 6" 5/8"-18 Straight 291452N 107158
801352 5" 5/8"-18 Straight 291452N 107158
801353 5-1/2" 1/2"-20 Straight 292756N 107158
801358 5-1/2" 5/8"-18 5/8" 291452N 107160
1 1/2"-28 Spline
065173 5" 1/2"-20 Straight 292756N 107158
065174 5-1/2" 5/8"-18 Straight 291452N 107158
065176 6" 5/8"-18 Straight 291452N 107158
801354 5" 5/8"-18 Straight 291452N 107158
801355 5-1/2" 1/2"-20 Straight 292756N 107158
801356 6" 1/2"-20 Straight 292756N 107158
1 5/8"-37 Spline
065177 6" 5/8"-18 Straight 291452N 107158
065178 5-1/2" 5/8"-18 Straight 291452N 107158

The easy-on-yoke assemblies are standard on the ASA-5® service basic slack adjusters, however, early production assemblies
may contain the quick connect yoke.
If the quick connect yoke is required it must be purchased separately and installed by the customer.
All ASA-5® slack adjusters are supplied with a 45° lube fitting unless otherwise noted.

61
 Slack Adjusters 05 Kit Contents

5/8" Adapter Kit - Quick Connect Pc. No. 107161N

1/2" Adapter Kit - Quick Connect Pc. No. 107162

Quick Connect Yoke Kit (Offset) - Pc. No. 107159

Easy-On Yoke Kit (Offset) - Pc. No. 107160

Quick Connect Yoke Kit (Straight) - Pc. No. 107157

Easy-On Yoke Kit (Straight) - Pc. No. 107158

62
 Bendix Interactive Training CD
®

In-depth Product Training On Your Own Computer

The
Bendix Air Brake Air Brake System Training
System Interactive … now at your fingertips
Training CD
Brought to you by the team that produces our renowned
air brake training schools, the Interactive Training CD offers
a host of benefits: Applicable to both new and
 Provides convenient training at your location to fit your experienced technicians,
schedule the CD covers the funda-
Divided into separate training modules that can be completed all mentals of compressed air,
at once or broken out into several sessions as well as air system trou-
bleshooting and diagnostics.
Supplements the Bendix Air Brake Training Schools
 Can be used for individual and multi-user training
Created by the ASE-certified
Bendix team, the comprehen-
 Includes exercises, quizzes and a final exam, where
sive content includes operation
successful participants can earn a Certificate of
and service elements for the
Completion
total range of components found
Excellent ASE study guide within dual air brake systems. It also
includes course work on new technol-
ogy systems, such as Advanced ABS and
stability.
Fully interactive, the CD:
 Links direct to Bendix Service Data sheets and [Link]
 Takes just about 3 hours to complete all of the training modules
Od
Order  Is available for only $50! (plus shipping and handling)
BW2441

Air brake safety counts.

You and Bendix are making the difference.
Order your Interactive Training CD now
(BW2441) on the Bendix Literature
Center at [Link], or by calling
1-800-AIR-BRAKE.

63
 Indicating and Warning 06 Stop Light Switches

DS-1™ Combined Stop Light Switch

Double Check Valve
• Available Remanufactured Exchange
• Field Maintenance Kit 276142 A

2-13/16"
V.M.R.S. 13-010-038
D

Reman. Service A B C D E
Exch. New Male Female Female Female Terminal
Pc. No. Pc. No. P.T. P.T. P.T. P.T. Thread
228050RX 228050N 1/2" 1/4" 1/4" – 8-32
C
228165RX 228165N 3/8" 1/4" 1/4" – 8-32
228520RX 228520N 1/2" 3/8" 1/4" – 8-32
229493RX – 1/2" 1/4" 1/4" 1/4" 8-32 B 3-1/16"

Maintenance Kit Pc. No. 276142

DS-2™ Combined Stop Light Switch

Double Check Valve E

V.M.R.S. 13-010-038 A
3"

D C

Service A B C D E
New Male Female Female Female Terminal B
Pc. No. P.T. P.T. P.T. P.T. Thread
104563 3/8" 3/8" 1/4" – 8-32 3-1/2"
286452N 3/8" 3/8" 3/8" – 8-32
286453N 3/8" 3/8" 3/8" – 10-32
286704 – 3/8" 3/8" 3/8" 10-32

64
 Stop Light Switches Indicating and Warning 06
2"
SL-3™ Stop Light Switch
V.M.R.S. 34-002-008

2-9/16"
Terminal
10-32
Thrd.

Service
New
Pc. No.
226262N

1/4" P.T.
Supply

Terminal
SL-4™ Stop Light Switch 8-32 Thrd.

V.M.R.S. 34-002-008 Partial View

Terminal

2-32/64"
2-1/4"

Service A A
Pipe Fig. 2
New Pipe Fig.
Thread
Pc. No. Thread No. Supply
228687N 3/8" 1
228688 1/4" 2
1-5/8"

Fig. 1

SL-5™ Stop Light Switch 2-1/16"

V.M.R.S. 34-002-008 1-15/64"

Terminal

Service Terminal
New Thread
Pc. No. Size
286392N 8-32
286404N 10-32
1/4" P.T.
Supply

65
 Indicating and Warning 06 Switches & Indicators

TE-1™ Trailer Emergency Stop Light

Switch
Terminal
8-32 Thrd.
V.M.R.S. 34-002-008

2-3/4"
Service
New
Pc. No.
228477 Circuit between terminals
to be closed from 60 PSI
to 0 PSI 1/8" P.T.
Air Supply
1-7/8"

LP-2™ Low Pressure Indicator

1-7/8"
V.M.R.S. 03-001-037

Cable
Terminal

3-9/16"
Service Cut-Out 1/4" P.T.
New Pressure Supply
Pc. No. P.S.I. Remarks
223578N 60 + 5
60 – 0
224044 70 ± 6 Without Cable
Terminal
288408 60 ± 6 Weatherproof

66
 Low Pressure Indicator Indicating and Warning 06

LP-3™ Low Pressure Indicator

V.M.R.S. 03-001-037

Single Terminal
Service Cut-Out A
New Pressure Pipe
Pc. No. P.S.I. Thread
*104246N* 66 ± 6 1/4"
279416N 60 ± 6 1/4" 1-15/16"
279472 75 ± 6 1/4"
280530N 70 ± 6 1/4"
A
289397N 75 ± 6 1/8" P.T.
*Push on terminal

Double Terminal
Service Cut-Out A
New Pressure Pipe
Pc. No. P.S.I. Thread Comments 1-15/16"
228750N 60 ± 6 1/4"
**275083N** – 1/4"
276599N 30 ± 3 1/4"
277155N 50 ± 5 1/4"
*280743N* 60 ± 6 1/4" w/o cable terminal
284793N 80 ± 6 1/4" w/o cable terminal
284833N 70 ± 6 1/4" w/o cable terminal
283029N 60 ± 6 1/4" w/o cable terminal
288522 66 ± 6 1/4" w/o cable terminal
A
**Pc. No. 275083N has a cut-in pressure of 75 ± 6 PSI P.T. Cable
Terminal

Air Horn Indicating and Warning 06

Air Horn Kits

• Kits Include Horn Valve, Tubing & Fittings

Air Horn
Kits Application Description
207945N Includes Hand Operated Horn Valve 228013
207946 Includes Foot Operated Horn Valve 228672

67
 Tubing and Fittings 07 Cut-Out Cocks

C-1™ and C-3™ Cut-Out Cocks

1/4 Pipe
Thd.
Service
New ‘L’ 1-7/8"
Pc. No. Length Comments
220332N 1-7/8" Closed as shown
226338N 1-7/8" Open as shown
276068N 2-3/8" Closed as shown

1/4 Pipe
Thd.

1/4" P.T.
'L'

1-3/8"

Pc. No. 103385N

1/4 Pipe
Thd.
1"

Pc. No. 221121N

68
 Cut-Out Cocks Tubing and Fittings 07

C-5™ Cut-Out Cocks

• Maintenance Kit 285938

Service Clamping Reducer

New Stud Bushing
Pc. No. Pc. No. Pc. No.
285172N NONE NONE
285697 205730N 212741

Reducer 1/2" P.T.

Bushing

1/4" P.T. 1/4" P.T.

1/2" P.T. Clamping

Stud

C-5™ Valve Maintenance Kit Pc. No. 285938

C-6™ Cut-Out Cocks

• Handle shown in open position

1/2" P.T.

Service
New
3/4" P.T.
Pc. No
802718

3/8" P.T.
3-1/4"

3-1/4"

1/8" P.T.

69
 Tubing and Fittings 07 Drain Valves

DV-2™ Automatic Reservoir Drain Valve Port A

3-3/4"
3/8" P.T.
• Available Remanufactured Exchange
• Maintenance Kit 282134

V.M.R.S. 13-010-007

2-3/8"

Port B
3/8" P.T.

Reman. Service Port A Port B

Exch. New 1/4" Adapter Pipe Plug 1/4" Adapter Pipe Plug
Pc. No. Pc. No. Pc. No. Pc. No. Pc. No. Pc. No.
281923RX 281923N 293248N – – 233057N
281924RX 281924N – 233057N 293248N –
*284412RX**284412N* 293248N – – 233057N
–* *284795N* – 233057N 293248N –
*With Heater

Maintenance Kit Pc. No. 802718

70
 Tubing and Fittings 07

Copper Tubing and Tubing Clamps SAE Standard J844B Type 3 Nylon
Tubing
V.M.R.S. 13-010-053 V.M.R.S. 13-010-003

Tubing Carton of Coiled Wall Nylon

Outside Tubing Copper Tubing O.D. Thickness Length Tubing Tubing
Diameter Length Pc. No. (Inches) (Inches) Feet Color Pc. No.
1/4" 25 Ft. 279567 1/8 .023 100 Black 249094
1/4" 50 Ft. 279568 1/8 .023 1000 Black 112429
5/16" 25 Ft. 279569 1/4 .040 100 Black 246113
5/16" 50 Ft. 279570 1/4 .040 250 Black 246114
3/8" 25 Ft. 279571 1/4 .040 100 Red 248441
3/8" 50 Ft. 279572 1/4 .040 100 Yellow 248442
1/2" 25 Ft. 279573 1/4 .040 100 Green 248443
1/2" 50 Ft. 279574 1/4 .040 1000 Black 291995
5/8" 25 Ft. 279575 5/16 .046 100 Black 249095
3/4" 25 Ft. 279576 3/8 .062 100 Black 246115N
All tubing above conforms with SAE Spec. J844. 3/8 .062 250 Black 246116
3/8 .062 100 Red 248444N
Tubing Clamp 3/8 .062 100 Yellow 248445
For Tubing (Rubber Covered) 3/8 .062 100 Green 248446
O.D. Size Pc. No.
3/8 .062 100 Orange 248447
1/4" 232821N
3/8 .062 500 Black 291996
5/16" 232822N
1/2 .062 100 Black 246117
3/8" 232823N
1/2 .062 250 Black 246118
1/2" 232824N
1/2 .062 100 Red 248448
5/8" 232825
1/2 .062 100 Green 248449N
3/4" 232826N
1/2 .062 100 Orange 248450
1" 232827
1/2 .062 500 Black 291997
5/8 .092 100 Black 247606
3/4 .092 100 Black 247607
3/4 .092 100 Green 248451
Each carton of Nylon Tubing is designed for self dispensing.
Adaptable for use with Standard Air Brake Fittings with the use of
inserts.

Tube Inserts for Nylon Tubing For Tube Size Service New
O.D. Pc. No.
1/4" 246088N
5/16" 292802
Can be used with 3/8" 246089N
standard Bendix tubing fittings. 1/2" 246090N
5/8" 247608
3/4" 246091N

Standard Nuts and Sleeves For Tubing Size Nut Sleeve

O.D. Pc. No. Pc. No.
1/4" 200455 200457N
The tubing O.D. size 5/16" 200363 200364
determines the nut and 3/8" 200360N 200361N
sleeve used.
1/2" 203755N 203754N
5/8" 210613 210612N
3/4" 203896 203897
Nut Sleeve
1" 203899 203900
71
 Tubings & Fittings 07

Tubing Fittings (cont.)

Pipe Pipe
A Thread Thread
Male Female
Pipe
Thread
Male

B
A

Pipe A B Tee A Tee

Thread Tubing Tubing Service New P.T. P.T. Tubing Service New
Male O.D. O.D. Pc. No. Female Male O.D. Pc. No.
1/8" 1/4" 1/4" 221978N 1/4" 1/4" 3/8" 217619N
1/4" 3/8" 3/8" 205104N 1/4" 3/8" 1/2" 224799N
3/8" 3/8" 3/8" 217050 1/2" 3/8" 3/8" 223664
3/8" 3/8" 1/2" 224647N

Pipe A B
A Thread
Female
Pipe
Pipe Thread
Thread Male
Male
A B Tee
A Tee P.T. Tubing Tubing Service New
P.T. P.T. Tubing Service New Male O.D. O.D. Pc. No.
Female Male O.D. Pc. No. 1/8" 1/4" 1/4" 205182N
1/4" 1/4" 3/8" 215954 1/8" 3/8" 3/8" 217051N
1/4" 3/8" 1/2" 217640N 1/4" 1/4" 3/8" 225838
3/8" 1/2" 1/2" 275284N 1/4" 3/8" 3/8" 205103N
3/8" 3/8" 3/8" 205177N
3/8" 1/2" 3/8" 224645N
3/8" 1/2" 1/2" 215700
1/2" 1/2" 1/2" 224721N
1/2" 5/8" 5/8" 221982

A B

Union
Service
A B New
Tubing O.D. Tubing O.D. Pc. No.
1/4" 1/4" 205514
A B
3/8" 3/8" 205134N
1/2" 1/2" 215710
5/8" 5/8" 221826
3/4" 3/4" 216523 Pipe Thread Female
1" 1" 216339N
A B Tee
P.T. Tubing Tubing Service New
Female O.D. O.D. Pc. No.
1/4" 3/8" 3/8" 224681N

72
 Tubings & Fittings 07

Tubing Fittings (cont.)

Pipe A
A Pipe
Thread
Female Thread
Male

Connector
Connector
P.T. A Service New
P.T. A Service New
Male Tubing O.D. Pc. No.
Female Tubing O.D. Pc. No.
1/8" 1/4" 205127N
1/8" 1/4" 205101N
1/8" 3/8" 205509N
1/4" 3/8" 205826
1/4" 1/4" 205183N
3/8" 3/8" 205827
1/4" 5/16" 205054
3/8" 1/2" 215711
1/4" 3/8" 205053
1/2" 1/2" 225561
1/4" 1/2" 217690N
1/2" 5/8" 221987N
3/8" 3/8" 205824N
1/2" 3/4" 229738N
3/8" 1/2" 217525N
3/8" 5/8" 216685
1/2" 3/8" 222063
1/2" 1/2" 217691N
1/2" 5/8" 216684N
A B 1/2" 3/4" 217621N
3/4" 1/2" 217689N
3/4" 3/4" 215762
3/4" 1" 225786N
C 1" 1" 215763

A B C Tee
Tubing Tubing Tubing Service New
O.D. O.D. O.D. Pc. No.
1/4" 1/4" 1/4" 221979N
3/8" 3/8" 1/4" 225760N
3/8" 3/8" 3/8" 205106N
B
1/2" 1/2" 3/8" 225836N
Pipe
1/2" 1/2" 1/2" 215712N Thread
5/8" 5/8" 3/8" 222064N Male
5/8" 5/8" 5/8" 221984
A B Elbow
P.T. Tubing Height to Service New
Male O.D. Tubing Center Pc. No.
1/8" 1/4" 3/4" 205539N
1/8" 3/8" 31/32" 205522N
1/4" 1/4" 15/16" 224318N
1/4" 3/8" 31/32" 205102N
A 1/4" 3/8" 1-7/16" 222858N
Pipe 1/4" 1/2" 1-1/8" 220475N
Thread 3/8" 3/8" 15/16" 205829N
Female
3/8" 1/2" 1-1/8" 215709N
Elbow 3/8" 5/8" 1-5/32" 221993N
P.T. A Service New 1/2" 3/8" 1-5/16" 222062N
Female Tubing O.D. Pc. No. 1/2" 1/2" 1-5/16" 216310N
1/8" 1/4" 221977N 1/2" 5/8" 1-3/8" 221825N
1/4" 3/8" 205135 3/4" 1/2" 1-5/16" 221536N
3/8" 3/8" 205830 3/4" 5/8" 1-5/16" 229108N
1/2" 5/8" 221983 3/4" 3/4" 1-3/8" 216520N

73
 Tubings & Fittings 07

Tubing Fittings (cont.)

A
B Internal A External

Reducing Pipe
Bushing Thread B
Pc. No. A B
A B Elbow
Brass Tubing O.D. Tubing O.D. Pc. No.
212862N 3/8" 1/4" 3/8" 3/8" 205113
230130N 1/2" 1/4"
230808N 1/2" 3/8"
Steel
212349N 1/2" 3/8"
234680 3/4" 1/2"

Pipe
A Thread
Male
B A Elbow
Pipe P.T. Tubing (45°)
Thread
Male Male O.D. Pc. No.
1/4" 3/8" 220722N
A B
3/8" 3/8" 220291
P.T. Tubing Height to Elbow
Male O.D. Tubing Pc. No. 3/8" 1/2" 220292
Center 1/2" 3/8" 225650
1/8" 3/8" 1-7/8" 215953 1/2" 1/2" 227162
1/2" 3/4" 1-3/8" 217504N 1/2" 5/8" 222065

Miscellaneous Fittings
V.M.R.S. 13-009-016

Street
Elbow Reducing
P.T. 90° Elbow
A B Pc. No. P.T. 90°
A A
Brass A B Pc. No.
1/8" 1/8" 233567 Brass
1/4" 1/4" 233568 1/8" 1/4" 232871N
B B
3/8" 3/8" 233569N
1/2" 1/2" 233570
3/4" 3/4" 233571

Pipe A
P.T. Elbow
A B Pc. No.
Brass
1/4" 1/4" 202915

B
74
 Tubings & Fittings 07

Miscellaneous Fittings (cont.)

A Washer
Nut

A B

B
C
A B Anchor Elbow
Pipe Tap Pipe Tap Pc. No. A B Anchor
1/4" 1/4" 201030N Pipe Pipe C Coupling
Tap Tap Length Pc. No.
3/8" 3/8" 212765N
1/8" 1/8" 1-17/32" 225740N
1/4" 1/4" 31/32" 221204N
1/4" 1/4" 1-17/32" 205465N
A 3/8" 3/8" 1-5/16" 217709N

Washer

Nut

A B Anchor Elbow B
A
Pipe Tap Pipe Tap Pc. No.
3/4" Pipe
1/4" 1/4" 201010N Thread
3/8" 3/8" 233420N C

B Clamping
A Pipe C Stud
P.T. Tap Length Pc. No.
Washer Nut 1/2" 1/4" 1/8" 205498N
1/2" 1/4" 2-1/2" 205499

D B
Washer
Nut
A A
C A

B
B D Clamping
A Pipe C Pipe Stud C
P.T. Tap Length Tap Pc. No.
1/2" 1/4" 2-15/16" – 205730N A Anchor
Pipe B C Coupling
1/2" 1/4" 3-15/16" – 223464
Tap P.T. Length Pc. No.
1/2" 1/4" 2-15/16" 1/4" 228146
3/8" 3/8" 1-7/8" 215672N

A C

A A
Anchor
A B C Tee
B B Pipe Tap Pipe Tap Pipe Tap Pc. No.
A B Manifold Fitting 1/4" 3/8" 1/4" 231379N
Pipe Tap Pipe Tap Pc. No. 3/8" 3/8" 3/8" 236056N
3/8" 1/4" 210398N 3/8" 1/2" 3/8" 239727N

75
 Tubings and Fittings 07 Air Brake Hose and Fittings

TYPE BW-101-M TYPE A HOSE is standard for all flex- BW-304-M TYPE B HOSE is standard for all flexible con-
ible connections in the air brake system where conditions nections in the air brake system where conditions do not
do not require larger hose. They are most commonly require larger hose. It is most commonly used for Brake
used for Brake Chamber Hose connections, or Trailer Chamber Hose connections, or Trailer Hose connections.
Hose connections. Identify by inside and outside diameters and continuous
Identify by inside and outside diameters and continuous markings on the outside surface.
marking on the outside surface.
3/8" [Link] B (FRONT VIEW)
BENDIX BW–304–M<>AU TYPE B 3/8 SAE J–1402b
3/8" [Link] A (FRONT VIEW)
BENDIX BW–101–M<>AU TYPE A 3/8 SAE J–1402b BACK VIEW
DOT AU 10/74 3/8 AI&II
BACK VIEW
DOT AU 10/74 3/8 AI&II
BW-304-M HOSE is available as follows:
BW-101-M HOSE is available as follows: PC. NO. DESCRIPTION
277546 50 Ft. Coil Carton
PC. NO. DESCRIPTION ORDER BY 285497 100 Ft. Coil Carton ORDER BY
285496 50 Ft. Coil Carton PIECE NUMBER 285498N 250 Ft. Coil Reel PIECE NUMBER

TYPE BW-432-M TYPE B HOSE is of similar construc-

tion to BW-101-M TYPE B HOSE but has larger inside
and outside diameters. It is used in special cases requir-
ing larger hose than the standard Type BW-101-M.
Identify by inside and outside diameters and continuous
markings on the outside surface.
BW-127-M HOSE is available in a maximum length of 50
Ft. It is supplied as follows:

1/2" I.D. TYPE B (FRONT VIEW)

BENDIX BW–432–M<>AU TYPE B 1/2 SAE J–1402

BACK VIEW
DOT AU 10/74 1/2 AI&II

PC. NO. DESCRIPTION ORDER BY

5005978 100 Ft. Coil Bulk PIECE NUMBER
5005979 250 Ft. Coil Bulk
5006705 50 Ft. Coil Bulk

Swivel
3/8" P.T. Conn.
3/8" P.T.
Conn.

A
BW-432-M Type B 1/2" I.D. x 7/8" O.D. 1/2" I.D. TYPE B HOSE

A Hose A Hose A Hose A Hose A Hose

Overall Assembly Overall Assembly Overall Assembly Overall Assembly Overall Assembly
Length Pc. No. Length Pc. No. Length Pc. No. Length Pc. No. Length Pc. No.
18" 5005961 24" 5005964 32" 5005968 38" 5005971 46" 5005975
20" 5005962 26" 5005965 34" 5005969 40" 5005972 48" 5005976
22" 5005963 28" 5005966 36" 5005970 44" 5005974 60" 5005977

76
 Air Brake Hose and Fittings Tubings and Fittings 07

Swivel
1/4" P.T. Conn.
1/4" P.T.
Conn.
Stud
202687N

BW-304-M Type B 3/8" I.D. x 3/4" O.D. 3/8" I.D. TYPE B HOSE
A Hose A Hose A Hose A Hose
Overall Assembly Overall Assembly Overall Assembly Overall Assembly
Length Pc. No. Length Pc. No. Length Pc. No. Length Pc. No.
15-1/8 228533 24-7/8 228544N 32 228552 45-1/8 228563
18-5/8 228535 26-7/8 228547 34-3/8 228554 50-1/8 228565
20-3/8 228539 27-5/8 228548 36-1/8 228555 54-1/8 228566
22-5/8 228541N 29-1/8 228549 38-1/8 228557 68-5/8 228567
24-1/8 228472 30-1/8 228550 42-5/8 228561

A
FOR 3/4 O.D. x 3/8 I.D. HOSE Shell Pipe
236271 Th’d.
Body
Hose Connector
For BW-101-M & BW-304-M Hose

A Hose Connector Body

P.T. Pc. No. Pc. No.
1/4" 226134 236268
3/8" 226135 236269
1/2" 226136 236270

FOR 3/4 O.D. x 3/8 I.D. HOSE Sleeve

Hose Union
For BW-101-M & BW-304-M Hose

Hose Sleeve Nut

Union Body 2 Required 2 Required
Pc. No. Pc. No. Pc. No. Pc. No.
216678 216694 203610N 203624 Nut Body

FOR 3/4 O.D. x 3/8 I.D. HOSE 1/4"

Pipe
Shell Stud Th’d.
Hose Connector (Swivel)
For BW-101-M & BW-304-M Hose

Hose
Connector
(Swivel) Stud Shell
Pc. No. Pc. No. Pc. No.
226293N 202687N 236271

77
 Tubings and Fittings 07 Hose Fittings
Shell and
Spring Assy.
FOR 3/4 O.D. x 3/8 I.D. HOSE
226950
A Spring
Pipe Guard
Th’d. Body Shell 201045

Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose

Hose Connector
A with Spring Guard Body
P.T. Pc. No. Pc. No.
1/4" 226137 236268
3/8" 226138 236269
1/2" 226139N 236270

A Body Sleeve Nut Spring Guard

Pipe
Th’d.

Hose Connector with Spring Guard

Hose
Connector
Spring with
A Body Sleeve Nut Guard Spring
P.T. For Hose Pc. No. Pc. No. Pc. No. Pc. No. Pc. No.
1/4" 3/8" I.D. Types A & B 215993 203610N 203613 201045 215536N
3/8" 3/8" I.D. Types A & B 233470 203610N 203613 201045 223907N
3/8" 7/16" I.D. Types A & B 216173 204741 204742 204743 216172
1/2" 3/8" I.D. Types A & B 215992 203610N 203613 201045 215535N

A
Pipe Sleeve
Hose Fittings Th’d.

Hose Connector
Hose
A For Connector Body Sleeve Nut
P.T. Hose No. Pc. No. Pc. No. Pc. No. Pc. No.
1/2" BW-101 & 304-M 215539 215992 203610N 203624
1/4" BW-101 & 304-M 215540N 215993 203610N 203624
3/8" BW-127 & 348-M 217604 216173 204741 212318
3/8" BW-101 & 304-M 224887 233470 203610N 203624
Body Nut

78
 Hose Fittings & Misc. Tubings and Fittings 07

Hose Suspension Spring

Spring Control
Supply
Description Pc. No.
3/4" Dia.-Std. 200661N
1" Dia.-H.D. 249393
1-1/16" Dia.-H.D. 249394

Connection Tag Connection Tag

For ‘Supply’ Hose Line For ‘Control’ Hose Line
Pc. No. 201499N Pc. No. 201500N

Hose Couplings
V.M.R.S. 13-010-030
13-010-031

Standard Die Cast Filter

1/2" P.T. Screen
Filter
Screen Coupling
Pc. No. Pc. No. Identificatin
275150N None None
*275824* None None
278698N 241839N None
* With 1/2" Nipple Pc. No. 212324N
Packing
Ring

TRU-CUPL
Hose Couplings

Hose Filter
Coupling Screen Coupling
Pc. No. Pc. No. Identification
278850N None Control
278851N None Supply
278852N 241839N Control
278853N 241839N Supply

Filter Screen Packing Rings

Pc. No. 241839N Pc. No. 213630N Pc. No. 248579

Fits All Couplings Standard Double Lip
Fits All
Couplings

79
 Tubings and Fittings 07 Couplings

Dummy Couplings Hole

Dummy Coupling
with Chain Rivet Hole Chain
Service New Pc. No. Eye Dia. Pc. No.
220635N None 1/8" 212930
220636N None None 212930
224810N Included None 212930
277994 None None 212930
Hole

Chain
Dummy Coupling Hole
Service New Pc. No. Dia.
212227N None
291991N 3/16"

Air Dryers 08 Water Separator and Trailer Air Dryer

1/4"
Cyclone DuraDrain™ Water Separator 3/8" NPT Mounting Hole
"Out"
• Removes both moisture and solid contaminants
3/8" NPT
• Purge Nut Kit Pc. No. 5013824 "In"
• Mounting Spacer Kit Pc. No. 5014792
2-1/2"

Service
New 1-1/4"
Pc. No.
801747

Trailer System-Guard® Air Dryer Mounting – This Side

Control Outlet Control Inlet
• Removes both moisture and solid contaminants

Service 3-5/8"
New
Supply
Pc. No. Inlet
800765
Supply Outlet

11-3/16"
2-1/2"

All Supply and Control ports 1/4" NPT

80
 Filters Air Dryers 08

PuraGuard ® Filter
• For service new replacement assembly use a
PuraGuard QC™ Filter
• Maintenance Kit 5006788
• Rebuild Kit 5006789

Included In Kit
Pc. No. 5006788
Included In Kit
Pc. No. 5006789

PuraGuard QC™ Filter 4-5/16" 6-1/2"

5-1/2"
• Mounting Bracket Kit Pc. No. 5013671
• Cartridge Kit Pc. No. 5013672 .5" x .36"
Mounting Slot

7-3/8"

Service Pc. No. 801731

AF-3™ In-Line Filter

• Removes Solid Contaminants

1/4" 1/4"
Service New P.T. P.T.
Pc. No.
801331

81
 Air Dryers 08 AD-2® & AD-4® Air Dryer

Pipe Plug
AD-2® Air Dryer
• End Cover Available Remanufactured Exchange
V.M.R.S. 13-010-033 Outlet w/Integral
Check Valve

21-3/16"

AD-2® Air Dryer Field Installation Kits For Trucks

Inlet
Reman. Service Inlet/
Exch. New Outlet Inlet
Pc. No. Pc. No. Size Remarks
286934RX 286934N 1/2" P.T. 12 V.D.C. - 60 W. Heater
1/4" P.T. Purge
Line Port
Back Side
Service/Maintenance Information
Maintenance Kits:
Service
New 6-15/32"
Pc. No. Description
286718 Desiccant Cartridge Refill Kit End Covers
287313 Desiccant Cartridge Kit
Reman. Service
101900X Reman. Desiccant Cartridge Exch. New
287298N Check Valve Maintenance Kit Pc. No. Pc. No. Remarks
287053N Purge Valve Maintenance Kit 103253RX – 24 V.D.C. - 120 W. Heater
102657N Thermostat Maintenance Kit 286875RX 286875N 12 V.D.C. - 60 W. Heater
288918 Thermostat Cover Maintenance Kit 286876RX 286876 24 V.D.C. - 60 W. Heater

AD-4® Air Dryer

Reman. AD-4® Air Dryer Assemblies Maintenance Kits

AD-4®
AD-9 ®
Pc. No. Description
Air Dryer AD-9® Air Dryer 065044X Reman End Cover 12V 1/2" Ports
Reman. Service Reman.
102657N Thermostat Kit (single term.)
Exch. New Exch. Heater Supply
Pc. No. Pc. No. Pc. No. Volts Ports Comments 103817 Major Kit
065041X 065225 5009378 12 1/2 P.T. 103818 Purge Valve Kit
065102X 065228 065228RX 12 3/4 P.T. Extended Purge 103879 Seal Kit
103980N End Cover Kit
103981 Desiccant Cartridge Kit
103982 Thermostat Kit (double term.)
104027N Mounting Bracket Kit
104358RX Reman. Desiccant Cartridge
288918 Thermostat Cover Kit (single)

82
 AD-9® Air Dryer Air Dryers 08
7.2"

AD-9® Air Dryer

• More Desiccant Works Longer
• Compact Size Saves Space
• Remanufactured Exchange
V.M.R.S. 13-010-033 14.1" Standard
16.5" w/Extended
Purge
Pc. No. Description
107796 Service New – Desiccant Cartridge
107794X Reman. Exchange – Desiccant Cartridge
5004479 Hard Seat Purge Valve Kit 12V-75W Control Port
5004480 Hard Seat Purge Valve Kit 24V-75W End
Cover Supply Port
5004381 Hard Seat Purge Valve Kit 24V-100W
Heater & Thermo
5005037 Hard Seat Purge Valve Maint. Kit Wire Harness &
Check Valve
800405 Soft Seat Purge Valve Kit 12V-75W Connector
5004380 Field Modification Kit (Kit Pc. No. 800405 Included)
Delivery Port 9.3"
5004338 Soft Seat Purge Valve Kit 24V-75W
Purge Valve Housing
5005893 Soft Seat Purge Valve Kit Maint. Kit
5004339 DLU Purge Valve Kit 12V-75W Delivery Port
5004340 DLU Purge Valve Kit 24V-75W Check
5004341X Reman. Soft Seat Purge Valve Asm. Kit 12V-75W Valve
Heater & Thermo
5004342X Reman. Soft Seat Purge Valve Asm. Kit 24V-75W Connection
109578 Heater & Thermostat Kit 12V-75W
109579 Heater & Thermostat Kit 24V-75W Supply Port
5002595 Heater & Thermostat Kit 24V-100W
Safety
109871N Heater Electrical Splicing Kit Valve
107800N Check Valve Kit 1/2" 5001909 Purge Exhaust Port
107799 Check Valve Kit 3/4"
5003838 Exhaust Cover Kit End Cover
Bottom View
5004224N Silencer Kit
107695 Bracket Kit
113209 Universal Mounting Plate

Detail Parts or assemblies not displaying a part number

and not contained in a kit ARE NOT AVAILABLE
Exhaust Cover Wiring Harness & Connector Universal Mounting Plate
Pc. No. 5003838 Pc. No. 109871N Pc. No. 113209

Service Reman.
New Exch. Purge Purge Port
Pc. No. Pc. No. Volume Valve Size Heater Note
065225 109685X Std. Hard 1/2" 12V
065226 109687X Std. Hard 3/4" 12V
800243 – Std. Hard 3/4" 24V
065650 109689X Std. Soft 1/2" 12V
065651 109690X Std. Soft 3/4" 12V
065652 109691X Extend Soft 3/4" 24V
065499 – Std. DLU 1/2" 12V
065605 – Std. DLU 3/4" 24V
065647 – Std. Soft 1/2" 12V Drop In*
065243 5000205X Extend Hard 1/2" 12V
065228 065228RX Extend Hard 3/4" 12V
800686 – Extend Hard 1/2" 24V
065227 109688X Extend Hard 3/4" 24V
*For use with Holset Series QE Compressors only

83
 Air Dryers 08 AD-SP® Air Dryers

5.62"
AD-SP® Air Dryer Widest
• System Purge

V.M.R.S. 13-010-033

AD-SP® Air Dryers & Field Installation Kits

AD-SP®
w/ SC-PR™ AD-SP® Heater &
Service New Service New Thermostat Volts- 11.07"
Height
Pc. No. Pc. No. Watts (See Note 2) Control
1/4" PT
131031 800887 12v-90w
131032 800972 24v-90w

Heater &
Thermostat
Connector 1/2" Delivery
Note 1: All replacement air dryers include
1/2" Supply
109871N, wire harness and splice
kit.
AD-SP® Air Dryer
Note 2: 12 & 24 volt AD-SP® air dryers are Cartridge
identified by connector color – 5008414
White = 12v, Gray = 24v

Tubing
Maintenance Kits Elbow
Desiccant Cartridge Kit .................................. 5008414
Purge Valve Kit ................................................. 109995 Make-Up
Single Check
Check Valve Kit .............................................. 5005624 Valve
Air Line
(Kit 5000457)
Silencer Kit ................................................... 5004224N (Kit 5000457)
Turbo Cut-off Kit ............................................... 109993 Delivery
Heater & Thermostat Kit Supply Port Por t
Adapter Fitting
• 12V .............................................................. 109495 (Kit 109961)
Adapter Fitting
(Kit 109961)
• 24V .............................................................. 109496
Wire Harness & Splice Kit .............................. 109871N

Do not remove rear Tubing

cover of AD-SP® air dryer. Elbow
AD-SP® Air
The components under Dryer Drop-In
the cover are not
serviceable.

Supply
Delivery 1/2" PT
1/2" PT

SC-PR™
Single Check Protection Valve –
must be used in conjunction
with the AD-SP® Air Dryer
065677 - Service New

84
 AD-IP® Air Dryer Air Dryers 08
9.25"
Widest
AD-IP Air Dryer
®

• Integral Purge Air Dryer

V.M.R.S. 13-010-033
Maintenance Kits
Description Pc. No.
Desiccant Cartridge Service New 065624
Desiccant Cartridge Remanufactured 109493X 12.5"
Service New Purge Valve 800404 Height
Purge Valve Maintenance Kit 5003547
Control
High Boost Purge Valve Kit K022105 1/4" P.T.
Cartridge Bolt Kit 109498
Delivery Check Valve Kit 109494
12 Volt Heater & Thermostat Kit 109495
24 Volt Heater & Thermostat Kit 109496
Wire Harness & Splice Kit 109871N
Mounting Bracket Kit 5001247 1/8" P.T. ECON Port
*Extended Purge Kit 5005309N
Delivery
*For extended purge air dryers only; includes 90 in3 reservoir. 1/2" P.T. Heater & Supply
Thermostat 1/2" P.T.
Connector
Service Reman. Heater &
New Exch. Supply Delivery Thermo.
Pc. No. Pc. No. Port Port Volts-Watt Comments
065612 109477X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, 5, 6
065613 109478X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, 5, 6
065693 109503X 1/2" PT 1/2" PT 12v - 90w Notes 1, 3, 4
800089 5000985X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, 5, 6
800618 5006234X 1/2" PT 1/2" PT 24v - 90w Notes 3, 4, 5, 6, 7
800576 5005556X 1/2" PT 1/2" PT 12v - 90w Notes 3, 4, 5, 6, 7
800577 5005567X 1/2” PT 1/2” PT 12v - 90w Notes 2, 5, 7
Note 1 - No upper or lower mounting bracket.
Note 2 - Has 1/8" PT ECON port (plugged). See illustration for port location.
Note 3 - All replacement air dryers include 109871N (wire harness and splice kit).
Note 4 - 12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v
Note 5 - Center to center of slots in both mounting brackets 5.64 inches
Note 6 - All replacement air dryers include 5001247 (mounting bracket kit)
Note 7 - Extended Purge

AD-IP® DI Air Dryer Drop In

Exhaust Cover 112609 Heater &
(available as a separate item) Service Reman. Supply Delivery Thermo.
Pc. No. Pc. No. Port Port Volts-Watt Comments
800067 5000709X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2
Universal 800168 5001751X 1/2" PT 1/2" PT 12v - 90w Note 3
Mounting
Plate Note 1 - All replacement air dryers include 109871N (wire harness and splice kit)
Pc. No. 113209 and 5001247 (mounting bracket kit).
(Can be used to Note 2 - 12 & 24 volt air dryers are identified by connector color - White = 12v,
mount any Gray = 24v
Wire Harness Assembly
Bendix® air
(Use Kit 109871N) Note 3 - Includes ECon Check Valve Kit, Mounting Kit not included
dryer to vehicle)
85
 Air Dryers 08 AD-IS Air Dryer ®

(between Reservoir Desiccant Cartridge

AD-IS Air Dryer
®
and Dryer) AD-IS®
Air Dryer to Reservoir
• Spin on cartridge o-rings (2 used)

V.M.R.S. 13-010-033 Integrated

Purge
Reservoir

Safety Valve

AD-IS® Air Dryer Heater &

Governor Thermostat

AD-IS® Air
Dryer

Reservoir
Purge Pc. No.
Reservoir Location Pressure Protection
Drain Valve Valves (4)
(Not Shown) Purge Valve
(underside)

KITS AND SERVICE PARTS

AD-IS® Air Dryer to Reservoir o-rings (2 used) . . . . . . . . . . . 5002816
Delivery Check Valve Replacement Kit . . . . . . . . . . . . . . . . . 5004052
Desiccant Cartridge Replacement Kit . . . . . . . . . . . . . . . . . . 5008414
Governor Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003698
Governor and Check Valve Replacement Kit. . . . . . . . . . . . . 5004049
Governor Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5007834
This port plugged on Heater & Thermostat Replacement (12 volt) . . . . . . . . . . . . . . 109495
DRM™ applications Pressure Protection Heater & Thermostat Replacement (24 volt) . . . . . . . . . . . . . . 109496
Valves (4) Mounting Bolt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5009233
Protective Boots (for pressure protection valves) . . . . . . . . . 5005163
Purge Valve Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . 5003547
Purge Valve Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . . 800404
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800350
Splash Shield Kit (includes bracket and cover) . . . . . . . . . . . 5006698
Splash Shield Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005266N
Wire Retainer (optional for cover) . . . . . . . . . . . . . . . . . . . . . 5009653
Wiring Harness & Splice Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 109871N

Specialty Kits
Adapter Block and Check Valve Kit . . . . . . . . . . . . . . . . . . . . 5011033
Delivery Check Valve Kit for Adapter Block . . . . . . . . . . . . . . 5011034
Exhaust Cover Kit for Purge Valve. . . . . . . . . . . . . . . . . . . . . 5011327
Governor (KB low range) and Check Valve Kit . . . . . . . . . . . 5010935
Purge Valve Replacement Kit - DLU . . . . . . . . . . . . . . . . . . . 5009650

NOTE: There are no kits available for the pressure

protection valves. These are not serviceable
items - see warning below.
1/4 NPT Air
Suspension
Por t

Accessory Ports
(4) WARNING:
Mounting Bolt Do not attempt to adjust or service the Pressure
and Washer - 3 Protection valves. Incorrect pressure protection
valve settings can result in automatic application of
vehicle spring brakes without prior warning.
86
 AD-IS Air Dryer
®
Air Dryers 08

Pc. No. Primary Secondary Accessory Suspension Heater

on AD-IS® ‘A’ Port Port Ports Port Voltage
Air Dryer Port* Service Reman Primary Opening Secondary Opening Opening Opening (90
(Ref.) Plug Pc. No. Pc. No. Port Pressure Port Pressure Pressure Pressure Watt) Comments
GMT560-C
5005921 without 800959 5008871X 1/2” PTC 103psi 1/2” PTC 109psi 55psi 85psi 12
(obselete)
5008296 with 801145 5010104X 1/4” NPT 106psi 1/4” NPT 106psi 106psi 106psi 24 Orion Bus
GMT560-T
5008925 without - 5009347X 1/2” PTC 103psi 1/2” PTC 109psi 55psi 85psi 12
(obselete)
Generic
5010134 with 801147 5010133X 1/4” NPT 106psi 1/4” NPT 106psi 106psi 106psi 12
12V
Generic
5010135 with 801147 5010133X 1/4” NPT 106psi 1/4” NPT 106psi 106psi 106psi 12
12V
Generic
5010212 with 801164 5010211X 1/4” NPT 106psi 1/4” NPT 106psi 106psi 106psi 24
24V
Generic
5010213 with 801164 5010211X 1/4” NPT 106psi 1/4” NPT 106psi 106psi 106psi 24
24V
5010694
with 801266 5010696X 1/4” NPT 103psi 1/4” NPT 109psi 109psi 109psi 12 Peterbilt
(Note 1)
DLU
5010900 with 810301 5010924X 1/4” NPT 103psi 1/4” NPT 103psi 103psi 109psi 12
Operation
5015533 with 801266 5010696X 1/4” NPT 103psi 1/4” NPT 109psi 109psi 109psi 12 Kenworth
5015534 with 801266 5010696X 1/4” NPT 103psi 1/4” NPT 109psi 109psi 109psi 12 Kenworth
5016364 with 802191 - 1/4” NPT 106psi 1/4” NPT 106psi 106psi 106psi 12 International

5016420 without 802174 5008871X 1/2” PTC 103psi 1/2” PTC 109psi 55psi 85psi 12 GMT560-C

5016421 without 802174 5008871X 1/2” PTC 103psi 1/2” PTC 109psi 55psi 85psi 12 GMT560-T

Note 1 - Contains three Accessory ports - all other AD-IS® air dryers shown have 4 Accessory ports.
***AD-IS® air dryer has 1/4" NPT auxiliary inlet port.

22 21
SEC PRI

'A' Port

*AD-IS® air dryers with a plugged port 'A'

can not be interchanged with those
that do not have a port in this location.

87
 Air Dryers 08 AD-IS® Air Dryer

Bracket

B
C
Figure 1
C

AD-IS Air Dryer used on Dryer Reservoir Module (DRM )

® ™
Figure 2
AD-IS ®
AD-IS ®
Pc. No.
Service Reman. on AD-IS® 'A' Accessory Heater
New Exch. Air Dryer Port* Suspension Ports Voltage
Pc. No. Pc. No. (Reference) Plug Port (Qty.) (90 Watt)
800383 5004050X 5003424 without 1/4" NPT 1/4" NPT (4) 12
800838 5008332X 5007593 without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 12
801100 5009483X 5009232 without 1/4" NPT 1/4" NPT (4) 12
801330 5011075X 5011074 without none none 12 B
801324 – 5011041 without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 24

C
Figure 3
Service and Remanufactured AD-IS® air
22 21
SEC PRI
dryers do not include DRM™ Reservoirs
or Purge Volume Reservoirs.

'A'
Port

*AD-IS® air dryers with a plugged port 'A' B

can not be interchanged with those
that do not have a port in this location.

Reservoirs for DRM Dryer Reservoir Module

™
C
Service New Number of
Pc. No. 'B' Dia. 'C' Length Compartments Comments Figure Figure 4
5005313N 9" 53.5" 2 Steel 1
5009107N 9" 55.5" 2 Aluminum 1
5007588 9" 26" 3 Steel 1
5008939N 9" 29.8" 2 Steel 1
5009569N 12" 56.1" 3 Steel 1
**5011548N** 9" 53.5" 3 Steel 1 Bracket
**for use on vehicle with FreedomLine® transmission & has an integral 610 in3 chamber

Purge Volume Reservoirs

Service New Volume Mounting B
Pc. No. 'B' Dia. 'C' Length (Cubic Inches) Bracket Figure Comments
5008781 9" 3.9" 200 Included 2 Standard
5009028N 9" 6" 300 4 Hole SAE Mtg. 4 Extended
Purge C
5008574 9" 3.9" 200 4 Hole SAE Mtg. 3 Standard
Figure 5
5011292 9" 3.9" 200 Included 5 Standard

PTC = Push to Connect

88
 EverFlow ™ Module Assembly Air Dryers 08

EverFlow ™ Module Assembly

Air Dryer EverFlow Supply &
Service Reman. Cable Delivery
New Pc. Service New Exch. Mounting Mounting Assembly Port
No. Voltage Model Pc. No. Pc. No. Bracket Module Bracket Kit Location

801032 12 AD-9® 065650 109689X 5009610 800685 5008483 5008484 Shown

800801 12 065693 109503X 800685
AD-IP® 5001247 5008483 5008484 Shown
801288 24 065613 109478X 800722
802121 5015844 alpha Part of Dryer Shown
12 AD-IS® DNA 5017324 5006087 5015848
802537 5015845 beta Bracket Opposite

For model specific service kits see the individual air dryer page.

EverFlow ™ Module EverFlow ™ Module

Mounting Bracket EverFlow ™ Module
Mounting Bracket

Beta
Alpha

Cable
Assembly - Kit

Supply Port
EverFlow ™ Module
Mounting Bracket

Delivery
Cable Assembly - Kit Por t
Air Dryer Mounting
Bracket Supply
Por t
AD-IP® EverFlow™
Air Dryer Assembly Delivery Ports (5)

AD-IS® EverFlow™
Air Dryer Assembly

Supply Port

Delivery
Por t
AD-9® EverFlow™
Air Dryer Mounting Air Dryer Assembly
Bracket

Electrical
Connector
EverFlow ™ Air Dryer Module
Retrofit Kit* Service
Service New New
Pc. No. Pc. No. Voltage 1/8" NPT
Control Dryer
800684 800685 12 V #2
800723 800722 24 V
*Includes EverFlow ™ module & hardware
– does not include air dryers.
1/8" NPT
Control
Governor
1/8" NPT
Control Dryer
#1 1/8" NPT
3/8"-16 UNC x .7 in. deep RES
Mounting Holes (2)
89
 Fan Clutch 09 Fan Clutch/Maintenance Kits

FD-1™, FD-L™ & TorqueMaster® FD-3™ Fan Clutch

V.M.R.S. 42-003-001
• Available Remanufactured Exchange

Fan Clutch Maintenance Kits

Service
New
Pc. No. Description Type FD-1™ Fan Clutch &
289319N Minor Kit FD-1™ Fan Clutch TorqueMaster® FD-3™
Fan Clutch
288907 Reline Kit FD-1™ Fan Clutch
104937N Minor Kit FD-3™ Fan Clutch
104938 Reline Kit FD-3™ Fan Clutch
104939 Rebuild Kit - Clockwise Rotation FD-3™ Fan Clutch Caution: Fan Bolts must not enter
(Standard) fan plate more than 1/2" or less
than 3/8". Fan Bolts that enter
104940 Rebuild Kit - Counterclockwise FD-3™ Fan Clutch the fan plate more than 5/8" will
Rotation (Standard) cause immediate damage to the
TorqueMaster® FD-3™ Fan Clutch,
104941 Rebuild Kit - Clockwise Rotation FD-3™ Fan Clutch FD-L™ Fan Clutch and eventual
(2.56" Pilot) damage to the FD-1™ Fan Clutch.
104942 Rebuild Kit - Counterclockwise FD-3™ Fan Clutch
Rotation (2.56" Pilot)
106733 Minor Kit FD-L™ Fan Clutch
106732 Reline Kit FD-L™ Fan Clutch
106731 Rebuild Kit FD-L™ Fan Clutch

Fan Clutch Controls

Index Controls FD-L™ Fan
Clutch
Service New
Pc. No. Description
109750 K-7 Control Kit (Vehicles with Air Conditioning)
109751 K-8 Control Kit (Vehicles without Air Conditioning)

90
 Tractor: EC-60 Electronic Conrtol Units (ECUs) AntiLock 13
™

Bendix® EC-60™ Advanced (Cab)

• All shown are 12 Volt, 4 Sensor, 4 Modulator systems with ATC, PLC and communicate over J1587 and J1939

OE Service Superseding Customers

Pc. No. New Pc. No. Service Pc. No. Include
801905* 802999*
5012231 -
802996* 803082*
5015578 802054* 803147* International
5016144 802135* 803146* International
5018531 802780* - Volvo/Mack
802999*
5019416 - -
803082* *The vehicle VIN number must be specified when
5020080 803146* - International ordering Bendix® EC-60™ Advanced ECUs, since
5020081 803147* - International the ECU is individually configured for the vehicle.
K021136 K021416* - PACCAR

Bendix® EC-60™ Standard (Cab)

• All shown are 12 Volt, 4 Sensor, 4 Modulator systems that communicate over J1587 and J1939
OEM Service New Superseding Customers
Pc. No. Pc. No. Service Pc. No. Include PLC
5012225 801876 - - -
5012226 801877 - - Yes
5016138 802129 - - -
5016139 802130 - International Yes
5016145 802136 K020833 - Yes
5016357 802325 K020834 International -
5018529 802776 - Volvo/Mack Yes
5018533 802777 - Mack -
K020367 K020833 - International Yes
K020368 K020834 - International Yes
K021134 K021414 - PACCAR Yes

Bendix® EC-60™ Standard (Frame)

• All shown are 12 Volt, 4 Sensor, 4 Modulator systems that communicate over J1587
OE Service Superseding Customers
Pc. No. Pc. No. Service Pc. No. Include PLC
5012227 801878 - - -
5012228 801879 K020841 - Yes
5015954 802830 K024623 GM Yes
5015991 802831 - GM -
5016140 802131 - International -
5016141 802132 K020832 International Yes
5018128 802832 K024624 GM Yes
5018131 802833 - GM -
5020281 K020841 - - Yes
K020369 K020832 - International Yes
K022673 K024624 - GM Yes
K022672 K024623 - GM Yes
91
 AntiLock 13 Tractor: EC-60™ ECUs

Bendix® EC-60™ Premium (Cab)

• All shown have traction control, and communicate over J1587, J1939 and PLC (except 24 volt ECUs*)

Superseding
OE Service Service Input Customers
Pc. No. Pc. No. Pc. No. Voltage Sensors Modulators Include
5012229 801880 803167 4 4 -
5013147 801880 803167 6 6 -
5013148 801880 803167 6 4 -
5013569 801888 K019230 6 6 -
5016142 802133 803168 4 4 International
5016356 802324 K022568 4 4 International
5016852 802382 K019227 4 4 -
5018342 802746 K021626 4 4 International
5018530 K019671 - 4 4 Volvo/Mack
5018532 802779 K019669 6 6 Volvo
5018581 802781 K019621 6 4 Volvo
5020000 803167 - 4 4 -
5020001 803168 - 4 4 International
5020002 K019227 - 4 4 -
5020003 803167 - 6 6 -
5020004 803167 - 6 6 -
5020006 K019230 - 6 6 -
K019663 K019669 - 6 6 International
K021135 K021412 - 4 4 PACCAR
K021352 K021626 - 4 4 International
K021619 K025062 - 4 4 International
K022285 K022568 - 4 4 International
K023686 K023750 - 12 4 4 -
*Cab EC-60™ Premium using 24 volt (No PLC)
5012251 801882 - 4 4 -
K021308 K021413 - 24 4 4 PACCAR

Bendix® EC-60™ Premium (Frame)

• All shown have traction control, and communicate over J1587, J1939 and PLC (except 24 volt ECUs*)

Superseding
Service
OE Service Pc. No. or Input Customers
Pc. No. Pc. No. Family Sensors Voltage Include
5012230 801881 K019237 4 -
5015955 802834 K024619 4 GM
5015990 802835 K024620 6 GM
5016143 802134 K020823 4 International
5018129 802836 K024621 4 GM
5018130 802837 K024622 6 GM
5018343 802747 K021622 4 International
12
5020008 K019237 - 4 -
K020822 K020823 - 4 International
K021353 K021622 - 4 International
K022674 K024619 - 4 GM
K022675 K024620 - 6 GM
K022676 K024621 - 4 GM
K022677 K024622 - 6 GM
*Frame EC-60™ Premium using 24 volt (No PLC)
5020172 K023749 - 6 24 -
92
 Tractor: EC-30™ & Gen 4/5 ECUs AntiLock 13

EC-30™ Electronic Controller

EC-30™
ECU Connectors are black

Gen 4/5
ECU

J1939
Service New Sensors/ Traction Engine Dash Customers Include
Pc. No. Modulators Control Communication Support (Comments)
801167 4S/4M Yes Yes International
801173 6S/4M Yes - International
801177 4S/4M Yes Yes International
801180 6S/4M Yes - Freightliner / Mack
J1939
801199 6S/4M Yes Yes GMC
801202 6S/4M Yes Yes GMC
801227 6S/4M Yes - Volvo
801228 6S/4M Yes - -
801239 6S/4M Yes - Mack
Volvo
801233 6S/4M Yes -
(EC-16™ / EC-17™ Service Replacement)
GMC
801234 6S/4M Yes -
J1939, J1922 (86 Tooth Tone Ring - EC-17™ Service Replacement)
GMC
801235 6S/4M Yes -
(100 Tooth Tone Ring - EC-17™ Service Replacement)
801236 6S/4M Yes - (EC-16™ / EC-17™ Service Replacement)
801238 4S/4M - - -
801335 6S/4M Yes - -
J1939
801205 4S/4M - - GMC (100 Tooth Tone Ring)
801206 4S/4M - - GMC (86 Tooth Tone Ring)

Gen 4/5 Electronic Controller

OE Service New Sensors/ Traction Engine
Pc. No. Pc. No. Modulators Control Communication Mounting Comments
300130 801764 6S/6M Yes J1939 24 Volt
300199 801765 4S/4M Yes J1922 -
300208 801759 4S/4M Yes -
Frame
300345, 300367,
801758 6S/6M Yes J1939 Configured as 6S/4M ABS1
300368, 5012926
5012608 801762 4S/4M - -
300222, 300342 801752 4S/4M - No -
300344, 5006806 801753 6S/6M Yes Cab Configured as 6S/4M ABS1
J1939
5012528 801754 6S/6M Yes Use for a 6 x 2 vehicle with a tag axle
1
ECU reconfiguration required for 6S/6M and/or Traction Control. The following tools can be used for reconfiguration: Bendix® ACom™ Diagnostic
Software (free download available from [Link]), or Nexiq Pro Link application card (Nexiq p/n 804001).
NOTE: Gen 4/5 ECUs were formerly marketed under the Eaton® brand name

93
 AntiLock 13 M-32™ & M-32QR™ Antilock Modulators

Delivery
M-32™ and M-32QR™ (Port 2) Supply
(Port 1)
AntiLock Modulators
V.M.R.S. 13-011-071

Mounting Electrical
Holes (2) Connector
.35" Dia. (Twist-Lock
Exhaust Shown)
(Port 3)
M-32QR ™ M-32™
Modulator Modulator

Service
OE New Supply & Supply Terminal /
Pc. No. Pc. No. Description Delivery Port Voltage Connector Type Customers Include
300387 801665 M-32 Modulator
™
NPT 12 Volvo, Mack, Peterbilt, Kenworth
Twist-Lock
5011281 801482 M-32QR™ Modulator NPT 12 Bluebird
5013223 801736 M-32 Modulator (w/snorkel)
™
NPT 24
Metric thread Oshkosh
5013224 801737 M-32™ Modulator (w/snorkel) NPT 24
5014704 801479 M-32QR™ Modulator PTC 12
5014705 801481 M-32QR™ Modulator NPT 12 Packard International
5014706 801585 M-32 Modulator
™
NPT 12

PTC = Push-To-Connect NPT = Pipe Thread

M-30™ Modulator
(Superseded by the
Connector M-32™ and M-32QR™
(Packard modulators)
Shown)

M-30™ to M-32™ and M-32QR™ AntiLock Modulator Changeover

• M-30™ antilock modulators are no longer available. M-32™ and M-32QR™ modulators are available for service.
• All shown use Packard Connectors and 12 volt supply voltage.

M-30™ M-32™ Service Supply & Customers

Pc. No. New Pc. No. Description Delivery Port Include
5005894 801479 PTC
International
5005895 801481 NPT
M-32QR Modulator
™

5006659 801481 NPT

Ford
5008951 801481 NPT
5009085 801456 PTC
M-32™ Modulator
5009086 801456 PTC
5009304 801481 NPT
5009305 801583 GM
5009306 801583 M-32QR™ Modulator
NPT & 5/8 PTC
5009308 801457
5009309 801457

94
 AT-3™ & ATR-3™ Traction Relay Valves AntiLock 13

AT-3™, ATR-3™ Traction Relay Valves

ATR-3™ Traction
Relay Valve
AT-3™ Traction
Relay Valve

Service Crack Service Parts

OE New Superseding Valve Pressure Connector (Bracket, Customers
Pc. No. Pc. No. Piece No. Description PSI Type Voltage fittings, etc.) Include
300354 801931 - - Twist-Lock 12 - -
AT-3™ Remote Traction Relay
300128 801936 - - Metric thread 24 - Oshkosh
300317 801930 803119 5.5 Twist-Lock 12 n/a -
5014494 801932 803121 4.0 Twist-Lock 12 n/a -
5014495 801933 - ATR-3™ Traction Relay Valve 5.5 Twist-Lock 12 294649 -
5014497 801934 - 4.0 Twist-Lock 12 5016944 Volvo
5015755 802350 - 5.5 Twist-Lock 12 102846 Kenworth

External Quick
Front Axle Modules (FAMs) Release Valve
Service Crack
OE New Quick Pressure
Pc. No. Pc. No. Description Release PSI
5013417 801651 External 5-8
5013418 801652 External 1-4
5013419 801653 M-32™ FAM External 0
5013423 801657 External 0
5013424 801658 External 1-4 Front Axle Module
5015586 802823 Internal - Quick Release Version Shown
5015587 802824 Internal -
5015631 802825 M32-QR™ FAM Internal -
5015794 802826 Internal -
5018221 802827 Internal -

Rear Axle Modules (RAMs)

Service Crack
OE New Relay Pressure Connector
Pc. No. Pc. No. Description Valve PSI Type Customer
5018788 803091 M-32 RAM
™
R-12 ®
4.0 Twist-Lock Volvo Rear Axle Module
5018789 803092 M-32 RAM
™
R-12 ®
5.5 Twist-Lock Volvo
M-32 RAM w/Integral
™

5011740 801647 ATR-3™ 5.5 Twist-Lock Generic

Traction Valve
M-32™ RAM w/Integral
5012684 801650 ATR-3™ 4.0 Twist-Lock Generic
Traction Valve

95
 AntiLock 13 Trailer ABS: TABS-6 & BR9235

TABS-6 Trailer ABS Module

• All TABS-6 Trailer ABS Modules communicate over PLC and have a 4 port relay
TABS-6
Trailer ABS

Service
OE New Default J1587
Pc. No. Pc. No. Description Configuration Auto Configurable To: Available
5014015 801855 TABS-6 Standard 2S/1M None No
5014016 801856 TABS-6 Premium 2S/1M - Dolly 2S/2M - Axle; 4S/2M - Side; 4S/3M - Side/Axle Yes
5014112 801990 TABS-6 Standard 2S/1M - Dolly None No
5014113 801991 TABS-6 Premium 2S/1M 2S/2M - Axle; 4S/2M - Axle Yes

BR9235™
ABS Modulator/
BR9235™ ABS Modulator/Relay Valve Relay Valve

Service Port Designations

OE New
Pc. No. Pc. No. Description Supply 1 Delivery 1

5012023 801993 Modulator Relay Valve 3/4" NPT 4 x 3/8" NPT

Modulator Relay Valve with
5012024 801994 3/4" NPT 4 x 3/8" NPT
Bracket

TABS-6 Harnesses and Cables

Service
OE New
Pc. No. Pc. No. Description Length
300258 802025 80"
WS-24™ Wheel Speed
5015531 802052 60"
Sensor Extension
5019464 802946 260"
5015014 801996 ECU Pigtail - Standard Power - 60"
5015016 801998 2S/1M Power - 234"
5015019 802001 ECU Pigtail - Premium Power - 60", Diagnostic - 9"
5015021 802003 2S/1M Power - 234", Diagnostic - 9"
5015023 802005 ECU Pigtail - Premium Power - 60", Modulator - 36", Diagnostic - 9"
5015025 802007 2S/2M Power - 234", Modulator - 36", Diagnostic - 9"
5015027 802009 ECU Pigtail - Premium Power - 60", Modulator - 36", Sensors - 60", Diagnostic - 9"
5015029 802011 4S/2M Power - 234", Modulator - 36", Sensors - 60", Diagnostic - 9"
5013352 802016 120" 5-pin Packard, Non-Terminated Warning Lamp - 10"
Trailer Power Harness
5013353 802017 780" 5-pin Packard, Non-Terminated Warning Lamp - 10"
5013343 802018 BR-9235™ Remote 36"
5019463 802947 Modulator Harness 280"
5007833 800790 J1587 / J1708 Remote 120"
5009193 801038 Diagnostic Harness 72"

96
 Trailer ABS: MC-30, A-18 & MC-12 AntiLock 13

MC-30 Trailer ABS Modules

• The MC-30 Trailer ABS Modules are available for service.
• The service assemblies contain J15787 and PLC (power line carrier).

Service
OE New Default
Pc. No. Pc. No. Description Mounting Configuration Auto Configurable To:
5007642 800737 Tank 2S/2M - Axle; 2S/1M
MC-30
5007644 800737 Tank 2S/2M - Axle; 2S/1M Trailer ABS
5008502 800737 MC-30 Trailer ABS Module Tank 2S/2M - Axle; 2S/1M
5008264 800820 Bracket 4S/2M - Side 2S/2M - Axle; 2S/1M
5008266 800820 Bracket 2S/2M - Axle; 2S/1M
5010565 801268 - 2S/2M - Axle; 2S/1M
EC-30T Trailer ABS ECU
5010566 801268 - 2S/2M - Axle; 2S/1M

A-18 Trailer ABS Modules

• The A-18 Trailer ABS Modules are no longer available. TABS-6 kits are available for service.

Bendix® TABS-6 Replacement Kits

With Short- 60" Pigtail With Long - 234" Pigtail

A-18
Pc. No. 2S/2M - 4S/2M - 2S/2M - 4S/2M -
(Reference Only) Description 2S/1M Side Side 2S/1M Side Side
300213 A-18B ECU K019709 K019710 K019712 K019713 A-18 Trailer ABS
300266 A-18S Assembly - - - -
300267 A-18S Assembly - - - -
300268 A-18S Assembly - - - -
300269 A-18S Assembly - - - -
300340 A-18B Assembly - - - -
K019708 K019711
300341 A-18S Assembly K019709 K019710 K019712 K019713
300358 A-18B Assembly - - - -
300359 A-18B Assembly - - - -
TABS-6 Trailer
300360 A-18B Assembly - - - - ABS
300362 A-18S Assembly K019709 K019710 K019712 K019713
300364 A-18S Assembly K019709 K019710 K019712 K019713

MC-12 Trailer ABS Modules

• The MC-12 Trailer ABS Modules are no longer available. TABS-6 kits are available for service.
Note: The MC-12 was only available in 2S/1M configurations.
Bendix® TABS-6 Replacement Kits
With 60" With 234" With 18" With 96" With 180"
5-pin 5-pin 4-pin 4-pin 3-pin
Description ABS Pigtail ABS Pigtail ABS Pigtail ABS Pigtail ABS Pigtail
MC-12 ABS Assembly
802893 802902 802900 802898 802896
for Trailers
MCE-12 ABS Assembly MC-12
802894 802901 802899 802897 802895 Trailer ABS
for Dollies

97
 AntiLock 13 Sensors: WS-24™ Wheel Speed Sensors
Clamping Sleeve
Bendix® WS-24™ Wheel Speed Sensors Pc. No. 801534
Included with all
WS-24™ Sensors

New universal clamping sleeves have a

90° Dynamark symbol stamped as shown.
Bendix® WS-24™
Wheel Speed NOTE: Early WS-20™ clamping sleeves have
Sensors “BW” in a diamond symbol stamped and
cannot be used for WS-24™ sensors.
0° (Straight)
Bendix® WS-24™ Wheel
Speed Sensors Connectors Available

Service
OE New Harness Connector Customers
Pc. No. Pc. No. Body Style Length Type Include
Delphi Metripack Series Delphi Metripack Series
Trailer OEMs.
Connector Connector
300083 801544 90 Degree 12" Low Temperature CP 150.2 GT 150
cable
Peterbilt,
300084 801538 90 Degree 75"
DIN Kenworth
300087 801542 Straight 78" Kenworth, Mack A B
P (280M) P (280F)
300150 801541 90 Degree 63" Volvo, Blue Bird
Peterbilt, Delphi Metripack 280 Series Connectors
300151 801543 Straight 66"
Kenworth, Volvo
5012266 801549 90 Degree 60"
5012267 801550 90 Degree 75"
5012268 801551 90 Degree 40" DT04 International
5012269 801552 Straight 75" Deutsch DTM06-2S Connector Deutsch DT04-2P Connector
NOTE: Deutsch model number NOTE: Deutsch model
5012270 801553 Straight 40" "DTM06-2S" molded into number "DT04-2P" molded
connector body into connector body

WS-20™ Wheel Speed Sensor Replacements

• WS-20™ wheel speed sensors are no longer available
Standard 2-Pin DIN Wire Retainer
WS-24™ Barrel Connector Pc. No. 300122N
Service
WS-20™ New Harness
Pc. No. Pc. No. Body Style Length Connector Type
065517 801566
065518 801566 75" Packard (150.2)
0550657 801566 90 degree
5000889 801546
60" Deutsch DTM
5005707 801546
5006663 801567 Previous Bendix Wheel Speed
Straight 63" Packard (150.2)
5006664 801567 Sensors
The WS-24™ sensor fit and function
is compatible with all previous Bendix
wheel speed sensors
(when used with correct clamping
sleeve - see above).

98
 Sensors: Other Sensors & Tools AntiLock 13

Bendix® ESP® Sensors

Tab

Service
OE New Connector
Pc. No. Pc. No. Type Description Type
5018418 K022679 Steer Angle Straight
SAS-60
5013702 K022678 Sensors Right angle
Straight 90°
5013703 802126 YAS-60 YAW Rate Sensor – Connector Connector
Steering Angle Steering Angle
Sensor Sensor
5005758 5008677 PS-60 Pressure Sensor –

Brake Demand/
Load Sensor

Yaw/Lateral Accelerator
Sensor Package
ABS Diagnostic Tools
Service
New
Pc. No. Description
801869 RDU - Remote Diagnostic Unit
801872 RDU adapter - 6 pin to 9 pin adapter cable
802229 RDU adapter - 9 pin to 9 pin adapter cable
802435 RDU plus 6 pin to 9 pin adapter cable TRDU
Tractor and
802436 RDU plus 9 pin to 9 pin adapter cable RDU Adapter
801869 5017434
802162 TRDU - Trailer Remote Diagnostic Unit
802165 TRDU adapter - 7 pin connector for TRDU
5017434 TRDU plus 7 pin connector

ACom™ PC Diagnostic Software (free download

BW2329 available from [Link], or order a CD from
the Literature Center on [Link])

K022055 DataLink™ ABS Monitoring Unit

DataLink™ Bendix® ACom™ Diagnositc Software

Monitor BW2329 (visit [Link])
K022055

99
On-Line Bendix Literature Center At Your Service

Bendix announces exciting improvements to our on-line literature center, focused on making it easier
for you to order Bendix literature. Our streamlined on-line ordering process is fast and easy to use,
and puts the most up-to-date Bendix product and technical literature right at your fingertips 24/7.

All literature will be ordered directly from the

on-line Bendix Literature Center . . . one complete
source for all of your literature needs.

Sign-up takes just a few short minutes, offering you access to the documents you need to help sell
or service Bendix products. Access our 24/7, on-line literature center rather than calling in orders
to ensure accuracy, timeliness, and convenience.

To register or to access your existing account, visit [Link]

and click on the “Visit the Bendix Literature Center” icon on the
homepage, or use the link on [Link].
 ET-2™ & ET-S2™ Electronics 15
Not Supplied
ET-2™ Electronic Throttle With Service
Replacement
• Pivot Pin Kit 550392
• Lever Shaft Spring Kit 550393
Treadle
Cover
V.M.R.S. No. 44-007-047
Cable
ET-2™ Electronic Assembly
Throttle Assembly
Pc. No. Stamped Here

Service
New O.E. Major Rebuild
Pc. No. Pc. No. Kit Comments
065151 550200 550543
065290 550305 550543 Ford Roller Mounting
Base

ET-S2™ Electronic Treadle

V.M.R.S. No. 44-007-047 Connector
Potentiometer
Service (Detroit diesel
New Treadle & Potentiometer version shown)
Piece No. Spring Kit Replacement Kit
800606 5006085 5002356 (Cummins)
800607 5006085 5006086 (DDC)
800608 5006085 5010163 (Caterpillar) Treadle

Mounting
Plate Piece number
stamped on opposite
side for identification

101
 Safety & Comfort 19 XVision®
Camera Service Kits
XVision® Night Vision System
Fixed IR Camera Kits
Service New
Description Piece No.
XVision® System Retrofit Kit, Service Piece Camera Bracket Kit 5010078
No. 5010086 consists of the following: Mounting Bracket Kit 5010187
Service Aiming Adjuster Replacement Kit 801639
New Heater Replacement Kit 5010193
Description Piece No. Window Replacement Kit 5010192
Camera Bracket Kit 5010078 IR Camera 801150
CB Mounting Kit 5010081 IR Camera Kit 801489
Friction Hinge Mounting Kit 5010082 IR Camera Cover Kit 801469
Fixed IR Harness Kit 5010083
Aiming Adjuster Tool –
Raytheon 4000B ProtectIR Pan & Tilt
Fixed Camera/Head-Up Display –
Camera Kits
Combination
Service New
Description Piece No.
Raytheon 4000B ProtectIR Camera Kit 801508
Side/Rear Vision Camera & Harness Kit 801495

Raytheon Fixed IR Camera

4000B
ProtectIR
Pan & Tilt
Camera
Flat Panel
Display

Head-Up
Display Side/Rear Camera

Vision System Kit Configurations

Service New
Piece No. Camera(s) Display(s) Head-Up Display Service Kits
5010086N Fixed IR HUD Service New
801498 Raytheon, Side/Rear Flat Panel Description Piece No.
801499 Raytheon Flat Panel Video Display 801154
801500 Fixed IR Flat Panel HUD with CB Mounting Kit 801490
801501 Fixed IR Flat Panel, HUD HUD Overhead Mounting Kit 801497
801502 Side/Rear Flat Panel Fold Mirror Replacement Kit 5010189
801503 Fixed IR, Side/Rear Flat Panel Combiner Mirror Replacement Kit 5010190
801504 Raytheon Flat Panel, HUD CB Mounting Kit 5010081
801505 Raytheon, Side/Rear Flat Panel, HUD Knob Kit 5010247
Friction Hinge Mounting Kit 5010082
Screw and Shim Kit 5010249
Flat Panel Display Mounting Kits
Magnet Kit 5010524
Service New
Description Piece No.
Fixed Mounting Bracket Kit 801491 Flat Panel Display Service Kit
Fold Back Mounting Bracket Kit 801492 Service New
Fold Forward Mounting Bracket Kit 801493 Description Piece No.
Pivot Mounting Bracket Kit 801494 6.8" Flat Panel Display Installation Kit 801486

102
From the company you trust for your heavy-duty foundation brake needs, comes
Formula Blue™ brake parts, a complete line of light- and medium-duty hydraulic
brake parts for import and domestic vehicles, class 1 – 6.
Brake Pads and Shoes
• Proven stopping performance
• Long service life
• Superior friction attachment
• Resistance to noise and kind to rotors
Formula Blue™ medium-duty pads are available in
both Heavy Duty grade – where maximum service life
is essential – and Premium formulations, where quiet
running is a must.

Calipers
• Includes remanufactured and service new versions
• Fits the broadest range of medium- and light-duty
commercial vehicles
• Available in semi-loaded and loaded applications
– to do the complete job right, the first time
• Superior quality control minimizes service related
issues

Rotors & Drums

• Exact application fit and function
• Superior casting finish
• Smoother stops
• Reduced vibration
• Rust resistant finish

Brake & Clutch Hydraulics

• Exact form, fit and function is the key to Formula
Blue™ brake cylinders, master cylinders, and other
key brake components, providing long, reliable
service life

Hardware
• Formula Blue™ brake hardware provides exact form,
fit and function, ensuring quiet reliable operation

Comprehensive Coverage • Outstanding Value

• Prompt Delivery • Proven Sales & Service Support
• Expert Technical Assistance
• Full Electronic Cross Reference

Refer to Formula Blue Hydraulic Parts Catalog (BW7348)

for a complete listing of hydraulic parts.

Find out more. See your Bendix representative, call

1-866-610-9709, or visit [Link].
 Foundation Brakes 22 Steer Axle

Steer Axle Drum Brake

Application Description Piece Number
15”x4” Bendix Brake Hardware Kit HK54
15”x4” Bendix Extended Service Brake Hardware Kit HK54
15”x4” Meritor Brake Hardware Kit HK55
15”x4” Meritor Q Plus Brake Hardware Kit HK66XLS
15”x4” Bendix Camshaft Repair Kit 43-7060
15”x4” Bendix Extended Service Camshaft Repair Kit 43-7060
15”x4” Meritor Camshaft Repair Kit 43-7059
15”x4” Meritor Q Plus Camshaft Repair Kit 43-7070

This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix® product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix® OEM Certified Friction Material refer to BW7224.

104
 Drive Axle Foundation Brakes 22

Drive Axle Drum Brake

Application Description Piece Number
16.5” Dia. Bendix Brake Hardware Kit HK24XLSHM
16.5” Dia. Bendix Extended Service Brake Hardware Kit HK61XLS
16.5” Dia Meritor Brake Hardware Kit HK29XLS
16.5” [Link] Q Plus Brake Hardware Kit HK29XLS
16.5” Dia. Bendix Extended Service Camshaft Repair Kit 43-7069
16.5” [Link] Q Plus Camshaft Repair Kit 43-7048

This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix® product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix® OEM Certified Friction Material refer to BW7224.
105
 Foundation Brakes 22 Trailer Axle

Trailer Axle Drum Brake

Application Description Piece Number
16.5” Dia. SAP Bendix Brake Hardware Kit HK24XLSHM
16.5” Dia. SAP Bendix Extended Service Brake Hardware Kit HK61XLS
16.5” Dia. DAP Bendix Brake Hardware Kit HK29XLS
16.5” Dia. DAP Bendix Extended Service Brake Hardware Kit HK29XLS
16.5” Dia. Meritor Brake Hardware Kit HK29XLS
16.5” Dia. Meritor Q Plus Brake Hardware Kit HK29XLS
16.5” Dia. ProPar Brake Hardware Kit HK34XLS
16.5” Dia. Bendix Extended Service Camshaft Repair Kit 43-7118
16.5” Dia. Meritor Q Plus Camshaft Repair Kit 43-7072
16.5” Dia. ProPar Camshaft Repair Kit 43-7039

This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix® product offering.
For a complete listing see S-Cam Overhaul catalog BW7249.
For Bendix® OEM Certified Friction Material refer to BW7224.

106
 Here’s the only number you need!
1-800-AIR-BRAKE (1-800-247-2725)

Get convenient, quick and easy

access to the Bendix service and
support areas you call most at The name says it all.
1-800-AIR-BRAKE (1-800-247-2725). TM

1-800-AIR-BRAKE (1-800-247-2725)
Bendix Commercial Vehicle Systems LLC
[Link]

1-800-AIR-BRAKE puts you in touch with a host of Bendix experts, including our seasoned technical support professionals,
our customer service team, and even order assistance. Get answers to your warranty questions, learn about our latest air brake
training schools and so much more. It’s all right at your fingertips. Call us today!

Call 1-800-AIR-BRAKE to reach Bendix Commercial Vehicle Systems LLC.

Press 1 for Customer Service or to Place An Order
Press 2 for Product Technical Assistance (Tech Team)
Press 5 for Air Brake Training
Press 6 for Ordering Product Literature
Press 7 for [Link] Support Specialist
Press 8 Repeat menu
Press 9 if you know the extension you’re calling
Press 0 for a Bendix Operator

Call 1-800-AIR-BRAKE (1-800-247-2725) or visit us online at [Link]

 Air Disc Brakes 23

5
6
2
8

7 3 18
17
16
15
33
11 32

10 14 31
9 20 30
19

35

23 34

28
13
12

21

22

29

24

25

26

27
Bendix® ADB-22X Air Disc Brake
Shown

This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix® product offering.
Visit the literature center on [Link] for additional information.

108
 Air Disc Brakes 23
Application

ADB22X™

ADB225™

SB-7™

SN-7™

SK-7™
Kit Piece Number Components Included in Kit
802078   (3, 4, 5, 6, 7, 8, 19, 20)
Pad Kit
802593  (3, 4, 5, 6, 7, 8, 19, 20)
(axle set)
5013257   (3, 4, 5, 6, 7, 8, 19, 20)

Splint Kit
803151     (8)
(box of 25)

Shear Adapter
802455    (19)
(box of 10)

Tappet/Boot Kit 802119     (9, 10, 11)

(wheel end kit) K010604  (9, 10, 11)

802456   (20)
Adjuster Cover
(non-wear K003902  (20)
sensing - box of 10)
K000945  

803114  (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)

K000472   (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Retro. to Metallic Bushing

K010766  (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) DU Bushing Kit

K004100  (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
Guide pin, seal and
boot kit (wheel end K001532 
kit) (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
K000375 
See Service Data Sheet SD-23-7550 (BW2000)
II328090062 
for Guide Pin Identification
II39769F0062 

II368470064  (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Kit

II14525     White (8 grams)

K021964     White (500 grams)

Guide Pin Grease
K021963  Green (8 grams)

K021975  Green (500 grams)

803012  Splined Disc - Aluminum - FF Steer, LMS Bearing Package

803134  Splined Disc - Aluminum - FL Steer, LMS Bearing Package

802850  Splined Disc - Aluminum - R Drive, LMS Bearing Package

803022  Splined Disc - Aluminum - FF Steer, Standard Bearing Package

Hubs
803138  Splined Disc - Aluminum - FL Steer, Standard Bearing Package

802859  Splined Disc - Aluminum - R Drive, Standard Bearing Package

Various*      U-shaped - Iron/Aluminum*, LMS/Standard Bearing Packages*

Various*      Flat - Iron/Aluminum*, LMS/Standard Bearing Packages*

802081   138mm U-shaped (28, 29)

802082   150mm U-shaped (28, 29)

802083  Severe Duty Splined Disc Kit (24, 25, 26, 27)

802569  Heavy Duty Splined Disc Kit (24, 25, 26, 27)
Rotor
II37415N   136mm Rotor U-shaped (28, 29)

K021959   179.7mm Rotor U-shaped (28, 29)

802669   114.7mm Rotor U-shaped (28, 29)

K021958   131mm Rotor U-shaped (28, 29)

803129  Trailer Axle Pad & Rotor Shield Kit

Shields 803130  Drive Axle Pad & Rotor Shield Kit

802948  Steer Axle Pad Shield Kit

*See Hub supplier for these standard Hub products. 109

 Literature and Training Materials

Form Description Format

Audio Visual Programs
BW1673-CD Four-part Video System Training with Workbooks CD/Book
BW1673-DVD Four-part Video System Training with Workbooks DVD/Book
BW1678 Workbook for BW1673 Book
BW1957-CD Four-part Video only CD
BW1957-DVD Four-part Video only DVD
BW2441 Air Brake System Training Program CD
Catalogs
BW1114 Quick Reference Catalog
BW1115 Quick Reference - Spanish Catalog
BW1116 Quick Reference - French Catalog
BW1419 FMSI Book Catalog
BW7224 Brake Linings - OEM Stopping Power Brochure
BW7348 Formula Blue Hydraulic Parts Catalog Catalog
BW7248 Brake Shoe Hardware Catalog
BW7249 S-Cam Overhaul Kits Catalog
BW7250 S-Cam Quick Identification Guide Catalog
BW9100 Air Parts Catalog Only Catalog
BW9200 Hydraulic Parts Catalog Only Catalog
Service Information
BW9600 Service Data Manual Complete Manual
BW2031 Service Data Manual Complete on CD CD
BW5057 Air Brake Handbook Handbook
Troubleshooting Cards & Wall Charts
Systems
BW902 Bus System Wall Chart Wall Chart
BW1555 Air Pressure Balance Test Card
BW1396 Dual Systems Troubleshooting Card Card
BW1705 Hydraulic Brake Booster System Card w/Troubleshooting Card
Cores
BW1299 Core Group Wall Chart
BW1330 Mini Core Chart Wall Chart

For complete product and literature information,

visit the Literature Center on our web site at
[Link] or [Link]

110
 Typical Air Systems 100

TWO WHEEL TOWING TRAILER

Spring
Brake

HC-2 C-5™
ASA HC-2

Dummy
Coupling

R-12® Type 36
SR-2™ Brake Chamber

HC-2
QR-1®

3/8" I.D. Hose C-5™

HC-2
3/8" I.D. Hose
Dummy
Coupling

Automatic
Slack Adjuster (ASA)

SIX WHEEL TRUCK

Brake Spring
Chamber PP-1® 1/4"
Brake
SR-1™ ASA ASA
ASA

Dual Brake Valve

1/2"
SL-5™
SL-5™
QR-1®
Accessory LP-3™ 1/2" R-12® R-14®
Supply 1/2" SC-1 ™
5/8"
5/8" PR-4™
Air Dryer ST-3™ DC-4 ®
5/8" 3/8"
I.D. Hose
3/8" I.D. Hose 3/8" I.D. Hose
1/2" LP-3™
1/4" 3/8" I.D. Hose
D-2 ™

5/8"
1/4"
SC-1™
Compressor ASA ASA

Automatic
Slack Adjuster (ASA)

111
 Typical Air Systems 100

SCHOOL BUS
Spring
Brake
PP-1® 1/4"
Brake
Chamber
SR-1™
ASA
ASA

Dual Brake Valve

SL-5™
5/8" 5/8"
1/2"
SL-5 ™ 1/2"
DC-4™
R-12® 5/8"
5/8" LP-3™ R-14® R-12®
3/4"
Accessory
Supply Air Dryer
SC-1 ™
ST-3™
5/8"
5/8"
PR-4™ SC-1™ 3/8"
3/8" I.D. Hose 1/2" 1/4" 3/8" I.D. Hose I.D. Hose
LP-3™
D-2™
1/4"
SC-1™

Compressor
ASA
Automatic
Slack Adjuster (ASA)

COACH (TAG AXLE) WITH A

TWO STEP PARKING BRAKE RELEASE (DD-3™)
Service Interlock
Park Valve
Brake PP-1® Brake
Chamber Chamber
DD-3 ™

ASA ASA
ASA LP-3 ™
SL-5 ™
SC-1™
3/8" or 1/2"

Dual Brake Valve

TR-3™
1/4" 3/8" or 1/2"
5/8"
5/8" DC-4®
SL-5™ 5/8"
R-12 ®
1/2" R-12®
5/8" LP-3™ R-12® R-12®
3/4" 5/8"
5/8" 1/2" Accessory
Supply Air Dryer
5/8"
3/8" 1/2" 5/8" 3/8" 3/8" 3/8" 3/8"
I.D. Hose LP-3™ ST-3™ I.D. Hose I.D. Hose I.D. Hose I.D. Hose
PR-4 ™
SC-1 ™

1/2" D-2®
1/4"
SC-1™ 1/4"

Compressor
Automatic ASA ASA
Slack Adjuster (ASA)

112
 TRUCK/TRACTOR SYSTEM TRAILER SYSTEM
MV-3® SL-4™ System-Guard® Trailer Air Dryer
C C

™ S S
TP-5
Cyclone
Wheel DuraDrain™ Wheel
ADB-22X™ M-32 QR™ ADB-22X™ Speed ADB-22X™ Speed
Sensor Sensor
DC-4®

EC-60™
™
TCS-9000

Modulator

Antilock QR-1C®
Traction Antilock SR-5™
Relay
TABS

Relay Yaw
Rate TABS-6™
Brake Valve
Sensor
Steering
Modulator
Axle
Sensor
Air Dryer
Front Rear
Brake Axle Axle
Safety Reservoir Reservoir
Chamber
Valve
Spring Brake
PuraGuard Chamber Spring
Slack QC™ Slack Slack Brake ABS
Adjuster Compressor Adjuster Wheel Adjuster Chamber Indicator
Speed Sensor
Lamp

Air disc & drum brakes combined

on a single axle are shown for
pictoral purposes only.

_ _ _ _ Indicates electrical connection

1-800-AIR-BRAKE
TRUCKS AND TRUCK TRACTORS: TRAILERS:
Charging Primary Secondary Park (Supply) Parking (Control) Trailer (Supply) Trailer (Control) Trailer (Park)
Service Plants
U.S.A. Canada
Huntington Bowling Green Sparks Montreal
1850 Riverfork Drive West 346 Central Avenue 1095 Spice Island Drive 8851 4e Croissant
Huntington, IN 46750 Bowling Green, KY 42101 Suite 101 Anjou, Quebec
260.356.9720 270.783.5000 Sparks, NV 89431 H1J 1A9
775.353.4255 514.323.0303

901 Cleveland Street • Elyria, OH 44035 • 1-800-AIR-BRAKE • [Link]

BW1114 • ©2008 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • All rights reserved • 2/2008 Printed in U.S.A.