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Welding Inspection Technology Workbook

This document is a workbook for Module 1 of a welding inspection technology course. It covers topics like why weld quality is important, the certifications for welding inspectors, and responsibilities of welding inspectors. The module contains multiple choice questions about welding inspection and certification, codes and standards, inspector qualifications, and the CWI certification exam.

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Shaheed Mohammed
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100% found this document useful (1 vote)
757 views4 pages

Welding Inspection Technology Workbook

This document is a workbook for Module 1 of a welding inspection technology course. It covers topics like why weld quality is important, the certifications for welding inspectors, and responsibilities of welding inspectors. The module contains multiple choice questions about welding inspection and certification, codes and standards, inspector qualifications, and the CWI certification exam.

Uploaded by

Shaheed Mohammed
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
  • Module 1 Overview
  • Professional Standards
  • Certification and Examination
  • Standards and Procedures

WELDING INSPECTION TECHNOLOGY

WORKBOOK

MODULE 1

WELDING INSPECTIONAND CERTIFICATION

Q1-1 Why is there an increasing need for weld quality?


a. safety
b. economics
c. less conservative design
d. government regulations
e. all of the above

Q1-2 What AWS document describes the rules for the CWI certification
program?
a. AWS 5.5
b. AWS D1.1
c. AWS QC-1
d. AWS 5.1
e. AWS14.1

Q1-3 Weld quality control should begin after welding has been initiated.
a. true
b. false

Q1-4 What are the three welding inspector certifications covered in AWS
QC-1?
a. CAWI, CWI, BWI
b. CWI, CAWI, SCWI
c. SCWI, CWI, ACWI
d. LEVEL 1, 11 AND 111
e. NONE OF THE ANOVE

Q1-5 What is generally considered to be the most important quality of a


welding inspector?
a. graduation from a welding vocational program
b. an engineering degree
c. an associate degree
d. professional attitude
e. hold a certified welder certificate

Q1-6 The vision requirements for a CWI are near vision acuity on:
a. Jaeger J1 at 24 inches
b. Jaeger J2 at 12 inches
c. Jaeger J2 at 12 inches, with or without corrective lenses
d. The inspector cannot wear glasses
e. 20/20 vision.

Q1-7 The acronym KASH stands for:


a. knowledge, attitude, skills and habits
b. knowledge, application, skills and habits
c. knowledge, attitude, skills and honesty
d. knowledge, application, skills and honesty
e. knowledge, attitude, sincerity and honesty

Q1-8 The welding inspector should have a basic understanding of:


a. welding processes
b. nondestructive testing methods
c. a and b above
d. codes and standards
e. all of the above

Q1-9 The term used to describe a delay in the production schedule to


permit inspection is:
a. NDE
b. Hold point
c. Pre-inspection
d. Reference point
e. Arc strike

Q1- 10 Inspection report corrections should be made by:


a. rewriting the entire report
b. reporting the correction to the welding foreman
c. telling the welder what was done
d. ignoring the original error
e. single-line out the error, correct the error, date, and initial

Q1-11 A definition of ethics is:


a. using common sense and honesty
b. living by the rules
c. being fair and impartial
d. basing decisions on facts
e. all of the above
Q1-12 For communications to be effective, it should form a “continuous
loop.”
a. true
b. false

Q1-13 The welding inspector must often communicate with:


a. welders
b. supervisors
c. welding engineers
d. members of management
e. all of the above

Q1-14 NDE personnel (other than CWI’s) should be certified to what


document?
a. QC-1
b. D1.1
c. API 1104
d. ASNT SNT-TC-1A
e. Certification is not needed

Q1-15 You must have a high school diploma to become a CWI


a. true
b. false

Q1-16 The CWI exam has several parts; these are:


a. fundamentals, practical, code
b. fundamentals, basic, code
c. basic, vision teat, fundamental
d. code, vision test, practical
e. none of the above

Q1-17 The CWI exam requires that the D1.1 Code be used for the open
book Code test.
a. true
b. false

Q1-18 The CWI exam contains three parts, each two hours long.
a. true
b. false

Q1-19 The title of the AWS Standard, A3.0 is:


a. Filler Metal Specifications
b. Standard Welding Terms and Definitions
c. Guide to CWI Certification
d. Requirements for CWI Certification
e. None of the above
Q1-20 API Standard 1104 covers the fabrication of cross-country bridges.
a. true
b. false

Q1-21 Some of the approved codes/standard for the open book portion of
the CWI exam are AWE D1.1, API 1104, AWS D1.5 and D15.1.
a. true
b. false

Q1-22 Prior to starting a job assignment, the welding inspector should


determine:
a. what code, standard, of specification applies
b. what inspections should be conducted
c. when inspections should be conducted
d. where records are maintained
e. all of the above

Common questions

Powered by AI

The increasing need for weld quality is driven by several factors including safety, economics, less conservative design, and government regulations. All these factors contribute to ensuring that welds are strong, reliable, and meet the required standards for industrial applications .

Corrections to inspection reports should be made by crossing out errors with a single line, correcting the error, and then dating and initialing the correction to maintain a clear and traceable record .

Weld quality control should begin before welding operations start to ensure that all processes meet required standards from the outset, reducing the risk of errors and non-compliance later in the project. Starting quality control early often results in higher overall project quality and efficiency .

The vision requirement for a CWI includes a near vision acuity of Jaeger J2 at 12 inches, with or without corrective lenses, ensuring that inspectors can effectively perform their visual inspections .

Among the most important qualities for a welding inspector is a professional attitude, which is considered more critical than educational qualifications such as graduation from a welding vocational program, an engineering degree, or an associate degree .

Effective communication in welding inspection is described as forming a 'continuous loop,' ensuring that information flows back and forth among all stakeholders, thereby enhancing understanding and coordination .

The acronym KASH stands for Knowledge, Attitude, Skills, and Habits, summarizing the critical qualities an effective welding inspector should possess .

The rules for the CWI certification program are described in the document AWS QC-1 .

The CWI exam is comprehensive because it consists of three parts: fundamentals, practical, and code, each lasting two hours. This structure ensures that inspectors are thoroughly tested on theoretical knowledge, practical skills, and understanding of code requirements .

Nondestructive Examination (NDE) personnel, other than CWIs, should be certified according to the ASNT SNT-TC-1A document, ensuring standardization and competency in NDE practices .

WELDING INSPECTION TECHNOLOGY
WORKBOOK
MODULE 1
WELDING INSPECTIONAND CERTIFICATION
Q1-1   Why is there an increasing need fo
a. Jaeger J1 at 24 inches
b. Jaeger J2 at 12 inches
c. Jaeger J2 at 12 inches, with or without corrective lenses 
d. The insp
b. false
Q1-13     The welding inspector must often communicate with:
a. welders
b. supervisors
c. welding engineers
d. membe
Q1-20     API Standard 1104 covers the fabrication of cross-country bridges.
a. true
b. false
Q1-21     Some of the approved

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