A Member of the Constructor Group
P90 PALLET RACKING SYSTEM
The versatile solution for static and dynamic pallet storage
P90 Pallet Racking System
P90 Pallet Racking System
Taking quality and efficiency to new heights
02
P90 Pallet Racking
Storage solutions the Dexion way
Index
Dexion has been providing storage solutions since 1947 and during this time
Quality Assured p. 04 we have gathered a vast amount of knowledge that we share every day with
Uprights and Beams p. 05 our customers, big or small. Our reputation as a provider of quality storage
Solutions for every situation p. 06 products is well earned and our team offer a comprehensive range of services to
Standard Aisle Pallet Racking p. 06 a network of customers across Europe.
Narrow-aisle/High-bay Racking p. 07
Drive-in Racking p. 07 Pallet racking is one of our key products and our sales experts provide easy
Pallet Shuttle System p. 08 to understand advice to navigate customers through the warehouse design
Pallet Flow Racking p. 08 process, making sure each installation is tailored to their needs.
Push-back Racking p. 09
MOVO Mobile Racking p. 09
Accessories
Aftersales
p. 10
p. 11
The Dexion team
Protection Devices p. 11 Dedicated technical sales Experienced Installation Teams
References p. 12 Technical design experts Telesales support
Logistics analysts Rack Inspectors
Efficient Project Managers Service Engineers
03
P90 Pallet Racking System
P90 Pallet Racking System
We manufacture an extensive range of you require, with a pallet racking With 16 different upright variations
components that can be configured structure that suits your operation, that can be manufactured in a variety
to create your tailored solution. in a cost effective way. of lengths, we can achieve structures
exceeding 30 metres, with an
Pallet racking is manufactured from From classic wide aisle racking to optimized steel content.
steel, which can be a costly commodity. mobile pallet racking, to pallet shuttle,
Having an extensive range of our range can be configured to achieve While our standard beam range has
products to choose from, means that an optimum solution. 16 standard lengths with the option to
we can achieve the loading capacity manufacture bespoke sizes to meet
individual needs.
P90 PALLET
RACKING
▪▪ 16 upright sizes in a range of
lengths
▪▪ Structures can be created in
excess of 30 metres high
▪▪ 16 beam lengths with 30
different section sizes
available
▪▪ Galvanised steel
▪▪ Also available with a
painted finish
▪▪ Suitable for all pallets types
including euro, CHEP,
disposable etc.
▪▪ Bespoke items can be
manufactured to suit
Quality Assured
Our products meet all relevant
design codes including FEM, EN
and SEMA. Our highly trained
technical engineers ensure
all storage solutions meet the
required legislation and exceed
our own internal standards.
We hold ISO 9001
& ISO 14001
certifications
04
Solutions for every situation
Storing goods on pallets is the most common method to manage warehouse stock. Pallet racking is the most effective
method of storing pallets, but understanding what type of structure is needed can sometimes be confusing. Here are some
of the most common methods of pallet racking storage.
Good for Good for
High floor High volume Easy to adjust individual pallet handling mixed
utilisation utilisation and adapt access articles
Standard Aisle Pallet Racking
Narrow Aisle
Drive-In
Pallet Shuttle System
Pallet Flow
Push-Back
Mobile Pallet Racking
More information see: [Link]/pallet-racking
Wide Aisle Pallet Racking
- the classic solution
Wide Aisle Pallet Racking is the most
common system for storing pallets
and it is very adaptable when it comes
to lay out, goods type or handling
equipment.
• Suitable for varying pallet sizes
• Full access to all pallets
• Meets FIFO requirements
• Suitable for different fork lift truck
types
• Ideal for varying number of articles
and volumes
• Suitable for pallet handling and
picking at floor level
More information see: [Link]/pallet-racking
05
P90 Pallet Racking System
Narrow Aisle and High Bay Racking
-for faster order picking
Narrow aisle and high bay racking
combines most of the advantages of
Wide Aisle Pallet Racking, but with
better floor utilisation by reducing the
aisle width or increasing the height.
• Suitable for various pallet sizes
• Full access to all pallets
• Meets FIFO requirements
• For varying number of articles and
volumes
• Used in conjunction with special,
Very Narrow Aisle (VNA) trucks
• Pallet handling and picking on all
levels with combination truck
More information see: [Link]/pallet-racking
Drive-In Racking
- compact storage solution
Drive-In Racking is the perfect
solution for high density storage
of large quantities of similar goods,
ideal for and often used in a cold store
environment. It allows a truck to enter
into the racking to retrieve the pallet.
• High floor space utilisation
• Suitable for large quantities
of few articles
• Meets FILO requirements
• Can be operated with a reach
truck and / or counterbalanced
forklift
• Ideal for bulk storage
More information see: [Link]/pallet-racking
06
Pallet Shuttle System
- cost effective automation
Pallet Shuttle System combines the
advantages of Drive-In Racking with
a semi automated platform which
manages the movements of pallets,
offering better flexibility and faster
handling.
• High floor space utilisation
• Pallets automatically removed
and retrieved to pick face
• Meets both LIFO and FIFO
requirements
• Best suited for uniform articles
• No need for specialist trucks
to enter the lanes
More information see: [Link]/pallet-racking
Pallet Flow Racking
- controlled roller movement
Pallet Flow is a compact storage
system where pallets are transferred
automatically from the entrance to the
exit of the racking and offers improved
internal logistics as well as high
density storage.
• High density storage
• Meets FIFO requirements
• For uniform articles and pallets
• Can be operated with a reach
truck and / or counterbalanced
forklift
• Requires good quality pallets
or cartons
More information see: [Link]/pallet-racking
07
P90 Pallet Racking System
Push-back Racking
- gravity ensures access
Push-back racking is a high density
application with up to 6 pallets in
depth where pallets are picked and
delivered at the front of the racking.
Gravity brings the next pallet, to be
picked, to the front of the racking.
• High density storage
• Meets LIFO requirements
• Either short-side or a long side
handling of pallets.
• Loading and unloading on the
same side
• Can be operated with a reach
truck and / or counterbalanced
forklift
More information see: [Link]/pallet-racking
Mobile Pallet Racking - MOVO
- electronic aisle movement
Mobile pallet racking is a remote
controlled application, where pallet
racking, mounted on mobile bases,
moves along rails set into the floor to
create a picking aisle. This provides
better floor utilisation and saves
space.
• High density storage
• Full access to all pallets
• Can be designed for varying
sizes of pallets
• Requires only one truck aisle
• Meets FIFO requirements
• Suitable for cold stores
• Integration with WMS
More information see: [Link]/pallet-racking
08
Carton Flow
- efficient and ergonomic low level picking
Carton Flow allows efficient picking of
small goods on lower levels in a pallet
racking system.
A picking station is constructed of a
rack fitted with sloping roller tracks
used to transport the components,
loading on one side and unloading on
the opposite.
• Efficient order picking
• Supports carton and plastic bins
• Meets FIFO requirements
• For uniform containers
More information see: [Link]/pallet-racking
Multi-tier
- utilising the full height of your warehouse
Multi-tier pallet racking provides
the ability to build walkways within
the various levels of pallet racking,
creating manual pick lanes at height.
This type of structure can be more
economical and a better utilisation
of space than with some mezzanine
floor arrangements. Ideal for cartons,
boxes and garment storage.
• Utilises the full height
of the building
• Optimises your floor space
• Allows order picking on
multiple levels
• Can combine pallet storage
and small goods storage
• Supports FIFO and LIFO
More information see: [Link]/pallet-racking
09
P90 Pallet Racking System
Accessories
With the right accessories you can adapt every pallet racking system perfectly to fit your particular needs. Below is a
selection of the accessories we offer.
Upright Guard
Skid Channel Bolt on protection
Pallet support bar Anti-collapse
Supports steel to act as a shock
Ideal for small or mesh Vertical Back absorber.
containers or other damaged pallets Offers protection Stop
types of goods
for a variety of Prevents pallets
resting on 4 legs.
scenarios. being pushed
Fork Spacer
Iideal for unpalletised through the rack
Half Pallet
goods
Support
ideal for small pallets
Pull-Out Unit
Picking aid, provides
easier access to the
Solid Metal or pallet and the stored
Mesh Shelf goods
sits on the pallet Column Guard
racking beams and Metal and fixed to
acts as a shelf or the floor to protect Sacrificial Leg
decking uprights Easily replacable leg,
should it be damaged
Rack end Barrier Barrel cradle
Stretches front to
400mm high and Drum Stop back to support a
available in various 2 sets of chocks that cylinder of almost any
lengths sit on each beam size
More information see: [Link]/p90-accessories
10
Aftersales & Service The benefits of a Dexion
-Keep your warehouse safe rack inspection:
• Comprehensive professional
inspection
The daily moving of goods is likely to • Certified and experienced
cause some knocks and damage to inspectors
your storage system. In the long run, • No interruption to operations
these minor defects can change the • Detailed inspection report
capacity of shelving or pallet racking • Prevention of damage to people
and lead to incidents that could pos- or goods
sibly cause damage to both man and • Extending life span of storage
material. equipment
• Early risk discovery minimizes
Regular inspections will minimize the future repair costs
effect of these incidents by identifying • Repair work can be completed
crucial damage at an early stage. quickly
Our inspectors are highly experi- • Provides independent expert to
assess equipment
enced and certified. They provide understand traffic light system and a
yearly inspections to keep your quotation for any replacement parts.
facilities safe and up-to-date. Every When fully approved, you receive an
inspection is followed by a com- official certificate of approval until the
prehensive report with an easy to next inspection date.
More information see: [Link]/warehouse-safety
Protection Devices
Keep your warehouse safe with the correct safety accessories. See below for a small section of what is available.
Floor mounted Column Guard Snap on Column Guard Upright Guard with foam
Protection for pallet racking uprights. Absorbs large impacts and attaches to a Upright guard with shock absorbing
column without additional fasteners. foam inside.
Frame Protectors Bollard P90 Tubular Barrier
Ideal for protecting vulnerable areas from Metal safety bollards are available in Painted A Strong 500mm High Metal Tubualr
fork lift impacts. or Galvanised finish. Barrier for rack end protection.
More information see: [Link]/p90-accessories
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Customer Solutions
- P90 Pallet Racking
LARGE LOGISTIC CENTRE
18,430 pallet places were needed for the new logistics
centre of Multiline in Denmark. Pallet Racking 11.5
meters high with 5 and 6 levels were installed. The
height to the first supporting level was 2,630 mm,
which required the use of a heavy duty box beam on
the lowest supporting level.
VARIOUS PALLET SIZES WITH
OVERHANGING STOCK
Meiners Saaten in Germany wanted to store pallets
of different measurements. This was easily realised
using a mobile installation (MOVO) of 2 blocks.
Together they provided a total capacity of 3600 pallet
places. One year later two additional smaller blocks
were added and they are now able to store more than
5200 pallets.
MULTI PRODUCT SOLUTION
In order to optimise the internal processes of Svenska
Smaksupplevelser in Sweden several different solu-
tions were implemented in the different warehouses,
including Wide Aisle Racking, mobile pallet racking
(MOVO) and pallet flow systems.
More information see:
[Link]/references
YOUR CHOICE
Dexion is a trading style of Constructor Group UK Ltd LE
S CO
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Murdock Road, Dorcan
MAI
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Tel: +44 (0) 800 581 531 N
SERVICES
enquiries@[Link] T SYS
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