File:D\WS\Technical\607071736.

xls
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PT. KARTIKA SISTIM INDAG
Maintenance Workshop For Electro Mechanical

Motor Data References

AC SQ Motor HV Slipring MV SQ LV Geno LV

Juemont scheneider Juemont schenei Elin Tatung Mezz Gevisa
KW 400 KW 450 KW 225 HP 1500 HP 100 HP 75 KVA 250
Volt 6000 Y Volt 6000 Volt 3300 Y Volt 3300 V 380 V 460 V 400
pf 0.87 pf 0.87 pf 0.8 pf pf 0.8 pf 0.909 pf 0.85
f 50 f 50 f 50 f 50 f 50 f 60 f 50
A 50 A A A 642 A A A
Rpm Rpm Rpm 1490 rpm rpm 1480 rpm 1775 rpm 1500
Pole 4 Pole 4 Pole 4 Pole 12 pole pole pole 4
L 585 L 585 L 420 L 835 L 265 L 170 L 335
Duct Duct 88 Duct Duct Duct
D 445 D 475 D 400 D 910 D 300 D 290 D 510
Slot 72 Slot 72 Slot 48 Slot 144 Slot 60 Slot 72 Slot 72
Overhang Overhang Overhang Overhang Overhang Overhang Overhang
DS 240 DS 300 DS 215 DS 170 DS 120 DS 85 DS
NDS 230 NDS 270 NDS 210.5 NDS 185 NDS 125 NDS 105 NDS
Coil Span 1 - 11 Rotor
Turn 10 Volt 1031
Cu 5 x 2,15 A 642
Parallel path 2
Slot
Width 14.74
depth under wedges 60.67
total slot depth 66.8

GE GE ABB GE GE
HP 500 KW 480 KW 2450 HP 250 HP 300
Volt 4000 Volt 5500 Volt 6000 V 460 V 460
pf pf pf 0.86 pf pf
f 60 f 50 f 50 f 60 f 60
A 38.2 A 60.5 A A 285 A
Pole 2 Pole pole pole
Rpm 3575 Rpm 975 RPM 992 rpm 1790 rpm 1780
L 425 L 610 L 715 L 510 L 540
duct Duct 80 x8 Duct 110 duct duct
D 340 D 560 D 870 D 320 D 330
Slot 78 Slot 72 Slot 72 Slot 72 Slot 72
Overhang Overhang Overhang Overhang
DS 170 DS 280 DS 225 DS 100 DS 180
NDS 240 NDS 310 NDS 230 NDS 100 NDS 125
Rotor
V 1100
A 1350
Slot
 File:D\WS\Technical\[Link]
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PT. KARTIKA SISTIM INDAG

Maintenance Workshop For Electro Mechanical

Machine Design Table

Referencies:
1. A. Shanmugasundaram, G Gangadharan, R Palani. Electrical Machine Design Data Book
2. IJ Nagrath, DP Kothori, Electrical Machines
3. MK Sibal. Electrical Machine Design and Machine Drawing
4. V.N. Mitle. A. Mittal. Design of Electrical Machines
5. AK Shawny. Electrical Machine Design

Table.1 Efficiency & pf

Rating Efficiency (η) Power Factor (Cos φ)
(KW) RPM RPM
1500 1000 750 1500 1000 750
5 0.85 0.83 0.82 0.85 0.82 0.75
10 0.87 0.85 0.83 0.86 0.83 0.78
20 0.88 0.87 0.85 0.88 0.85 0.81
50 0.90 0.89 0.88 0.90 0.87 0.84
100 0.91 0.91 0.90 0.91 0.89 0.88
200 0.93 0.92 0.91 0.92 0.90 0.89
≥500 0.94 0.93 0.92 0.93 0.92 0.91

Table.2. Refer to capacity

Rating SQ. Induction Motor Slipring Motor
(KW) Bav ac Bav ac
(tesla) A/M (tesla) A/M
1 0.35 16,000 0.35 12,000
2 0.38 19,000 0.38 15,000
5 0.42 23,000 0.72 18,000
10 0.46 25,000 0.46 22,000
20 0.48 26,000 0.48 25,000
50 0.50 29,000 0.50 27,000
100 0.51 31,000 0.51 28,000
500 0.53 33,000 0.53 30,000

Table.3. Bav & ac with reference to bore diameter

Bore Diameter For Class A

D L/D SQ. Induction Motor Slipring Motor

 File:D\WS\Technical\[Link]
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Maintenance Workshop For Electro Mechanical

Machine Design Table

(m) (max) Bav ac j Bav ac j

(tesla) A/M (A/M²) (tesla) amp/cond (A/M²)
0.10 0.80 0.300 11,000 4.00 0.30 6,000 3.80
0.15 0.75 0.350 15,000 3.80 0.35 10,000 3.60
0.20 0.70 0.400 18,000 3.60 0.40 13,000 3.40
0.30 0.65 0.430 22,500 3.50 0.43 17,500 3.30
0.40 0.62 0.450 26,000 3.50 0.45 21,500 3.20
0.50 0.60 0.460 29,000 3.50 0.46 25,000 3.20
0.75 0.50 0.470 33,000 3.50 0.47 30,000 3.20
1.00 0.42 0.480 35,000 3.50 0.48 32,500 3.20
1.50 0.33 0.50 34,000 3.20
2.00 0.30 0.51 35,000 3.20
3.00 0.30 0.53 37,000 3.20
The above value for 50 Hz, with peripheral speeds between 15 to 40 m/s, and class A
insulation, for Class B insulation increase loading by 7½% and current density by 16%
For Class B
Increase factor from Class A base 107.5% 132%
D L/D SQ. Induction Motor Slipring Motor
(m) (max) Bav ac j Bav ac j
(tesla) A/M (A/M²) (tesla) amp/cond (A/M²)
0.10 0.80 0.323 11,825 5.28 0.32 6,450 5.02
0.15 0.75 0.376 16,125 5.02 0.38 10,750 4.75
0.20 0.70 0.430 19,350 4.75 0.43 13,975 4.49
0.30 0.65 0.462 24,188 4.62 0.46 18,813 4.36
0.40 0.62 0.484 27,950 4.62 0.48 23,113 4.22
0.50 0.60 0.495 31,175 4.62 0.49 26,875 4.22
0.75 0.50 0.505 35,475 4.62 0.51 32,250 4.22
1.00 0.42 0.516 37,625 4.62 0.52 34,938 4.22
1.50 0.33 0.54 36,550 4.22
2.00 0.30 0.55 37,625 4.22
3.00 0.30 0.57 39,775 4.22
 File:D\WS\Technical\[Link]
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Maintenance Workshop For Electro Mechanical

Machine Design Table

For Class F
Increase factor from Class A base 115% 148%
D L/D SQ. Induction Motor Slipring Motor
(m) (max) Bav ac j Bav ac j
(tesla) A/M (A/M²) (tesla) amp/cond (A/M²)
0.10 0.80 0.345 12,650 5.92 0.35 6,900 5.62
0.15 0.75 0.403 17,250 5.62 0.40 11,500 5.33
0.20 0.70 0.460 20,700 5.33 0.46 14,950 5.03
0.30 0.65 0.495 25,875 5.18 0.49 20,125 4.88
0.40 0.62 0.518 29,900 5.18 0.52 24,725 4.74
0.50 0.60 0.529 33,350 5.18 0.53 28,750 4.74
0.75 0.50 0.541 37,950 5.18 0.54 34,500 4.74
1.00 0.42 0.552 40,250 5.18 0.55 37,375 4.74
1.50 0.33 0.58 39,100 4.74
2.00 0.30 0.59 40,250 4.74
3.00 0.30 0.61 42,550 4.74

Table: 4: Konstanta for "Pitch Factor" (kp)

"SPP" or m 2 3 4 6 8 9 10 12 Pitch Factor

1 1 1 1 1 1 1 1 1.00
8/9 0.991
8/9 0.988
8/9 0.985
7/8 0.984
5/6 10/12 0.966

Possibility of Coil picth

(σp)
 File:D\WS\Technical\[Link]
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PT. KARTIKA SISTIM INDAG

Maintenance Workshop For Electro Mechanical

Machine Design Table

8/10 0.951
7/9 0.940
Possibility of Coil picth
3/4 6/8 9/12 0.923
(σp)
5/7 0.891
2/3 4/6 6/9 8/12 0.866
5/8 0.831
8/10 0.809
4/7 0.793
5/9 0.766
1/2 2/4 3/6 4/8 5/10 6/12 0.707
 Basic desgn Formula for AC Machine

Basic Formula for Stator

Basic Formula for SQ-Rotor
KW (out put)
(D²L) = Rotor Slot
(η Cos φ) x Co x n S2 ≠ S1
n = rps S2 = m2 x ph x P
Co = (11 kw x Bav x ac )x 10‾³ S2 = No of Rotor Slot
pole pitch dimension (yp) = πD / 2p S2 ≠ P(K x ph ±1)
Slot pitch (ys1) = πD / S K = 1, 2, 3, 4, 5, …., n
Winding factor kw = kp x kd m2 > m1
pitch factor (kp) = Cos(α/2)
Sin ((mθ)/2) Current Rotor Bar
distribution factor (kd) = Ib = I1' (S1 / S2) x Rs1 x kw
m Sin (θ/2) I1' = I1 x Cos φ
Angle of adjuscent Slot (θ) = πP / S I1 = phase current
Turn / phase
E1 Section of Rotor Bar
T1 = Ab = Ib / j b
4.44 x kw x f x Ф Ab = Rotor bar area in mm²
Flux per pole (ø) = Bav x yp x L Ib = Rotor bar current
No conduct / slot (Rs1) = (T1 x 2) / g1 jb = current density for rotor bar in A/mm²
No. of Slot per phase (g1) = Slot / phase jb = normally between 4 to 7 A/mm²
Bav = ø / ( yp x L ) Resistance per bar Rotor
L = 1,2 yp 0,021 x Length of bar in meters
rb =
Vickers formula Sectional area in mm²
D = 0,135 P √L Losses rotor bars
Pb = (Ib)² x rb x No of rotor bar

End Ring Current

Ic max = (1/π) x (S2 / P) x Ib

End Ring Area

Ac = Ic / jc
Ac = End ring area
Ic = Current of end ring
jc = Current density of end ring
jc = normally 4,5 to 7,5 A/mm²

Air Gap Length

lmc = π x Dmc
lmc = Mean length of current path in the end ring
Dmc = Mean Diameter of end ring
= normally 4 - 6 cm < diameter of rotor

Dr= D - (2 x lg)
Dr= Diameter of rotor
D= Inner Diameter of Stator
lg= length of air gap
= 0,2+2 x √(DL)
Resistance of ring
0,021 x Imc
rc =
Ac
lmc = in "M" and Ac in mm²
Losses of end ring
Pc = 2 x Ic² x rc watt
 File:D\WS\Technical\Maint\[Link]\Cal_SQ1
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Dated: 08/24/2022

PT. KARTIKA SISTIM INDAG

Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex: 1 " From Perawatan Mesin-mesin Listrik"
Pre'd by : Siswanto
Design : 1
SQ Motor Based on the Capacity and Voltage of Machine

Problems
Please design the Main Dimension of machine with specification as belows:
KW = 400
Voltage = 6000
Freq = 50
Rpm = 1475

Please Calculate the Main Dimension of Stator

Assumption
assumption:1. Winding type = double layer full picth winding
kw = 0.95
Slot/pole/ph "SPP"= (m) = 5
Slot pitch (ys1) = 10 - 30 mm
= 15 mm

Basic Formula for Stator

KW (out put)
(D²L) =
(η Cos φ) x Co x n
n = rps
Co = (11 kw x Bav x ac )x 10‾³
pole pitch dimension (yp) = πD / 2p
Slot pitch (ys1) = πD / S
kw = kp x kd
pitch factor (kp) = Cos(α/2)
Sin ((mθ)/2)
distribution factor (kd) =
m Sin (θ/2)
Angle of adjuscent Slot (θ) = πP / S
Turn / phase
E1
T1 =
4.44 x kw x f x Ф
Flux per pole (ø) = Bav x yp x L
No conduct / slot (Rs1) = (T1 x 2) / g1
(g1) = Slot / phase
Bav = ø / ( yp x L )
L = 1,2 yp

Vickers formula
D = 0,135 P √L
 File:D\WS\Technical\Maint\[Link]\Cal_SQ1
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PT. KARTIKA SISTIM INDAG

Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex: 1 " From Perawatan Mesin-mesin Listrik"
Pre'd by : Siswanto
Design : 1
SQ Motor Based on the Capacity and Voltage of Machine
Base Calculation
N = 120 f / p
P = 120 f / n
= 4.1
say P = 4
Syncrhonous speed = 1500
n = 25.0 rps
Co = (11 kw x Bav x ac)x 10‾³
Bav = 0.530 Wb / M²
ac = 33000 A / M²
kw = 0.95
Cos φ = 0.93 0
η = 0.94 0
Co = 159.8

Main Dimension Calculation

KW (out put)
(D²L) =
Co x n Re calculation based on the "new of winding factor (kw)"
(D²L) = 0.1001 M³ ------ (1) (D²L) 0.0517 M³ ------ (1)
D = 0.135 P √L
= 0.5492 √L
D² = 0.3016 L ------ (2) D² 0.3016 L ------ (2)
0.1001 = 0.3016 L² 0.0517 0.3016
L² = 0.3321 L² 0.1713
L = 0.5762 m New of L 0.4139 M
D² = 0.1001 / L D² 0.0517 /L
= 0.1738 0.1248
D = 0.4169 m New of D 0.3533 M
pole pitch dimension (yp) = πD / 2p
yp = 0.164 M
= 16.4 cm
Flux per pole (ø) = (Bav x πD x L) / P
Flux per pole (ø) = 0.0999 Wb

Slot Calculation
SPP = m = 5
No. of Slot (S1) = 60
No. Slot per phase (g1) = 20
Slot per pole = 15

Winding Calculation
E1
Turn / phase (T1) =
 File:D\WS\Technical\Maint\[Link]\Cal_SQ1
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PT. KARTIKA SISTIM INDAG

Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex: 1 " From Perawatan Mesin-mesin Listrik"
Pre'd by : Siswanto
Design : 1
SQ Motor Based on the Capacity and Voltage of Machine
4.44 x kw x f x Ф

emf. per phase = E1 = V / √3

= 3,468.2 volts
T1 = 164.542 turn
Say = 165.0 turn
No conduct / slot (Rs1) = (T1 x 2) / g1
= 16.5 turn
say = 17.0 turn

Correction.1: Based on the Actual Turn

Actual turn/phase based on (Rs1)
T1 = 170 turn
Actual Flux per pole (ø) = 0.09673 Wb
Bav = ø / ( yp x L )
Actaul Bav = 1.0260

Slot pitch (ys) = πD / S

= 0.0218 m
= 21.816 mm
Angle of adjuscent Slot (θ) = πP / S π = 180 elc. Deg
= 12.0 [Link]

Winding Selection

Assumption the winding will be used of "double layer"

To reducing of harmonics in the core, winding will be used "short pitching or chording coil"

if chording will be done by (cs) = 1

coil pitch for full picth coil = slot / pole = 15 slot
Coil picth (σp) = Total Slot full pitch - chording Slot
= 14
Coil - Span = 1 to 15
Angle of chording slot (α) = No. of chording slot x slot angle
α = 12.0
pitch factor (kp) = Cos(α/2)
Actual (kp) = ### 0.995
Sin ((mθ)/2)
distribution factor (kd) =
m Sin (θ/2)
SPP (m) = 5.0
Sin ((mθ)/2) = 0.50
m Sin (θ/2) = 0.523
Actual distribution factor (kd) = 0.957
kw = kd x kp
= 0.951
Correction Co. based on the "winding factor"
Co = (11 kw x Bav x ac )x 10‾³
Co x Cos φ xη = 309.8
KW (out put)
(D²L) =
Co x n
KW (output) = 400.00
Full load current = KW x 1000 / (V x √3 x Cos φ)
I fl = 41.39 A
Current density for those D (j) = 4.50 A/m²
Conductor area (q) = 9.20 mm²
 File:D\WS\Technical\Maint\[Link]\MVCal_SQ
Page(s) : 10 of 15
PT. KARTIKA SISTIM INDAG Print : 08/24/2022
Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex: 1 " From Perawatan Mesin-mesin Listrik"
Pre'd by : Siswanto Mesin_Listik.pps#3. Slide3
Basic1_3Ph.ppt#5. Slide5
SQ Motor Based on the Main Dimension of Machine Parameter Design : 2

Problems
Please design the electrical characteristic machine with specification as belows:
L of core = 0.585 M 58.5 cm
D of core = 0.445 M 44.5 cm
No of slot = 72

Please Calculate
- The capacity of motor
- Winding parameter

Assumption for Fixed parameter

Voltage = 6000 V Y
Sped = 1485 rpm
Freq = 50 Hz
Cos φ = 0.87
η = 0.9

Calculation Formula to determine of Winding form with short pitching coil (chording)
N = 120 f / p
U
P = 120 f / n Base Phase "U" = 0°
= 4.04 Phase V = 120° from "U"
say P = 4.0 Phase W = 240° from "U"
Syncrhonous speed = 1,500 rpm
n = 25.0 rps 120 °
Coil pitch = σp
Main Dimension Base No of chording slot = cs
240 ° V
SPP or "m" = 6.00 slot W
Slot / phase (g1) = 24.00 slot
coil pitch for full picth = slot / pole = 18.00 slot Phase Start Coil at top position in the slot
pole pitch dimension (yp) = πD / 2p start gr.1 start gr.2 start gr.3 start gr.4
= 0.18 M gr1 gr2 gr3 gr4 Gcn
Slot pitch (ys1) = πD / S U 1
= 0.0194 M V (120 / α) + 1 gr1+σp+cs gr2+σp+cs gr3+σp+cs gr4+σp+cs
Angle of adjuscent Slot (θ) = πP / S π = 180 [Link] W (240 / α) + 1
θ = 10.0 [Link]
Each pole phase group comprises = SPP
= 6.0 slot
Phase spread of the winding = SPP x Slot angle (θ)
= 60.0 elc. Deg N S
The phases of the winding must be displaced from each other by 120°.
This if phase "U" start with top coil side of slot no. 1, phase "V" will start Full Pitch = 180 [Link]
for top coil at slot (120° / 10°)+1= 13 , 10 deg is Slot angle. And phase
"W" will start for top coil at slot (240 / 10)+1= 25
1 18 19

Winding Selection
Chording of winding to eliminate harmonic Coil Span
if chording will be done by (cs) = 1 slot α
Coil picth (σp) = Total Slot full pitch - chording Slot
= 17.00 slot
Coil - Span = 1 to 18
Angle of chording slot (α) = No. of chording slot x slot angle
α= 10.0 [Link]
pitch factor (kp) = Cos(α/2)
kp = ### 0.996
Sin ((mθ)/2)
distribution factor (kd) =
m Sin (θ/2)
 File:D\WS\Technical\Maint\[Link]\MVCal_SQ
Page(s) : 11 of 15
PT. KARTIKA SISTIM INDAG Print : 08/24/2022
Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex: 1 " From Perawatan Mesin-mesin Listrik"
Pre'd by : Siswanto Mesin_Listik.pps#3. Slide3
Basic1_3Ph.ppt#5. Slide5
SQ Motor Based on the Main Dimension of Machine Parameter Design : 2

SPP (m) = 6.0

Sin ((mθ)/2) = 0.500
m Sin (θ/2) = 0.523
kd = 0.956
kw = kp x kd
kw = 0.953 for chording winding Es for conductor 2
Bav = 0.529 Wb / M²
ac = 33,350 A / M²

Es for Conductor 1

Co = (11 kw x Bav x ac x Cos φ xη)x 10‾³

= 144.73

KW (out put)
(D²L) = If Conductor is "rectangular-copper "
Co x n
KW (output) = 419.17 KW Slot dimension

Turn / phase Slot width

E1 widht for 1 conductor 5.0 mm
T1 = if each slot lining for R/L side of coil is 0,5 mm thick
4.44 x kw x f x Фm slot lining 2 x 1,5 = 3.0 mm
if each slot slackness for R/L side of coil is 1,0 mm
Bav x πD x L slot slackness 2 x 3,25 = 6.5 mm
Flux per pole (ø) =
P Total slot width = 14.5 mm
Bav = 0.53 Wb/M²
yp = 0.18 M
L= 0.59 M Slot depth
Flux per pole (ø)= 0.1081 Wb Number of cond / slot (Rs1) 13
E1 = Voltage / phase total conductor for double layer 26
= 3,464 volts thickness of each conductor 2.0
T1 = 151.5 turn total thickness of cond in the slot 52 mm
Say winding type is "double layer" if each slot lining for top/midle/bottom side of coil is 0,5 mm thick
No conduct / slot (Rs1) = (T1 x 2) / g1 total depth slot lining 1.5 mm
= 12.63 if slot lips 1.0 mm
say = 13 turn if wedges depth 4 mm
Actual turn/phase = 156 turn if each slot slackness for top/botom/midle side of coil is 0,5 mm
E1 total slot depth slackness 1.5 mm
Actual Flux per pole (ø) =
4.44 x kw x f x T1 Total slot depth or slot hight 60 mm

= 0.1050 Wb
Bav = ø / ( yp x L )
Actual Bav = 1.0180 Wb / M²

KW (out put)
(D²L) =
Co x n
KW (output) = 419.17
Full load current = KW x 1000 / (V x √3 x Cos φ)
Ifl = 46.36 A
Current density fo those D (j) = 5.18 A/m²
Conductor area (q) = 8.95 mm²
Say = 5 x 2.00 10 mm²
 File:D\WS\Technical\Maint\[Link]\MVCal_SQ
Page(s) : 12 of 15
PT. KARTIKA SISTIM INDAG Print : 08/24/2022
Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex: 1 " From Perawatan Mesin-mesin Listrik"
Pre'd by : Siswanto Mesin_Listik.pps#3. Slide3
Basic1_3Ph.ppt#5. Slide5
SQ Motor Based on the Main Dimension of Machine Parameter Design : 2

Stator Resistance and Copper Losses Outer Diameter Stator Core

Resistance per phase (Rph) = ρL / q Do = D + 2hs + 2 dcs

L = Length of conductor / phase (M) D = Inner Diameter of Stator core
q = area of conductor (mm ²) hs = hight of slot core
ρ = Volume resistivity (Ω mm² / m) dcs = depth of stator core
Cu = 1/58 = 0.01724 (Ω mm² / m) Core Area (Ac) = Φ / (Bc x 2)
Al = 1/35 = 0.02857 (Ω mm² / m) Φ = flux per pole
Length mean of conductor (Lmc) Mean Core Diameter (Dmc) = D + (hs/3) x L
dcs = Ac / Li
Lmc = L + 1,15 yp + No. of Slot / pole Li = Core length w/o air duct
pole pitch (yp) = πD / 2P Bc = Flux density in the core
D = 0.445 M = 1,2 to 1,4 Wb/M²
L = 0.585 M
P = 4 hs = 60 mm
No of slot/pole = 18.00 Φ= 0.1050 Wb
If Bc = 1.35 Wb
pole pitch (yp) = 0.17 M Ac = 0.038894 M²
Lmc = 18.79 M if the core of stator w/o air duct
No turn per phase (T1) = 156.00 Li = L
Total "L conduct / phase" = T1 x Lmc dcs = 0.066 M
= 2,930.59 M Do = 0.698 M
Resistance per phase (Rph) for Cu = 5.05 Ω

Copper Losses (Pcu) = I² R watt

I = 46.36 A
Pcu = 10,860.3 Watt
 File: D\WS\Technical\[Link]
Page(s) : 13 of 15
Dated: 08/24/2022
PT. KARTIKA SISTIM INDAG
Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex : 1 From "Perawatan Mesin-mesin Listrik"
Prep'd by: Siswanto

Coil picth (σp) = 17

Coil - Span = 1 to 18
Chording Slot= 1
α= Coil Span Formula
10 [Link]
SPP or Coil / group = 6 slot

Step. 1 Step. 2 Step. 3 Step. 4

for Top Coil for Top Coil for Top Coil for Top Coil

Phase Start. Gr.1 Start. Gr.2 Start. Gr.3 Start. Gr.4

(gr1) (gr2) (gr2) (gr2)

U 1
coil Gr1+ σp + chording coil Gr2 + σp + chording coil Gr3 + σp + chording
V (120/α)+1 slot slot slot

W (240/α)+1

Start Coil
Phase "U" 1
Phase "V" 13
WINDING DIAGRAM
Phase 'W" 25

Top Bottom Top Bottom Top Bottom Top Bottom

U 1 2 3 4 5 6 18 19 20 21 22 23 19 20 21 22 23 24 36 37 38 39 40 41 37 38 39 40 41 42 54 55 56 57 58 59 55 56 57 58 59 60 72 1 2 3 4 5

Top Bottom Top Bottom Top Bottom Top Bottom

V 13 14 15 16 17 18 30 31 32 33 34 35 31 32 33 34 35 36 48 49 50 51 52 53 49 50 51 52 53 54 66 67 68 69 70 71 67 68 69 70 71 72 12 13 14 15 16 17

Top Bottom Top Bottom Top Bottom Top Bottom

W 25 26 27 28 29 30 42 43 44 45 46 47 43 44 45 46 47 48 60 61 62 63 64 65 61 62 63 64 65 66 6 7 8 9 10 11 7 8 9 10 11 12 24 25 26 27 28 29
 File: D\WS\Technical\[Link]
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PT. KARTIKA SISTIM INDAG
Maintenance Workshop For Electro Mechanical

Winding Design Practice

Annex : 1 From "Perawatan Mesin-mesin Listrik"
Prep'd by: Siswanto

Star (Y) Connection

U -x
U V- y
z x
W-z
y y

W V

Delta (Δ) Connection

U x
U-y
V y
V
W z

z
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 Dated: 08/24/2022

PT. KARTIKA SISTIM INDAG

Maintenance Workshop For Electro Mechanical

Ring Flux Test for determining of Core Hot - Spot

Ring Flux Test Formula Example

AT = 12 x Lm Core dimension
Lm = πDm
Inside Diameter (ID) = 47.5 cm
8
T = (E x 10 ) / (4.44 x f x Qt) Length of core (L) = 58.5 cm
Dm = ID + 2S + He High of Slot (He) = 4.25 cm
Widht of space duct (wd) = 0.1 cm
Qt = Bc x Ace No. of space duct (n) = 8
Ace = Le x He Widht of Slot (S) = 3 cm

Bc = 8 x 410 4
Le = 0,93 x [L-(n x wd)]
Im = AT / T

Formulation No. of turn and Cable Dimension for Test

8
Assumption T= (E x 10 ) / (4.44 x f x Qt)
E test = 380 volt T= 9 Turn
Freq test= 50 Hz
Le = 0,93 x [L-(n x wd)] Cable
= 53.661 cm Im = AT / T
Dm = ID + 2S + He Im = 232 A
Dm = 57.75 cm
Lm = πDm √500 x Im
Lm = 181.335 cm Dia. Cable = x 25,4
AT = 12 x Lm mm
1000
AT = 2,176 Amp - turn Dia. Cable in cirm = 115,968 [Link]
Ace = Le x He Dia. Cable in mm = 9 mm
Ace = 228.05925 cm² q cable = (πD² ) / 4
4
Bc = 8 x 10 Wb q cable = 59 mm²
Bc = 80,000 Wb
Qt = Bc x Ace Wb cm²

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