Minerals Management Service

DEEPWATER RISER DESIGN, FATIGUE

LIFE AND STANDARDS STUDY
REPORT

TA&R Project Number 572

Document No.
86330-20-R-RP-005

1 22 OCT 2007 Issue for MMS Approval G. Mansour P. Jukes J. Skinner

0 5 OCT 2007 Draft Issue for MMS Review G. Mansour P. Jukes J. Skinner M Else
REV DATE ISSUE STATUS CODE ORIG CHK APPR MMS

JP Kenny, Inc.
17404 Katy Freeway, Suite 350,
Houston, TX 77094, USA

Project Area Discipline Type Seq. No. Rev.

Document Number 86330 20 R RP 005 1
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
Document Title: Deepwater Riser Design, Fatigue Life and Standards Study Report Page 2 of 98

TABLE OF CONTENTS
SECTION TITLE PAGE

1. STUDY OVERVIEW ............................................................................................................. 6

2. STUDY SCOPE DESCRIPTION .......................................................................................... 7
3. DATA GATHERING REVIEW.............................................................................................. 9
4. REPORTED RISER FAILURE DATA REVIEW................................................................. 11
4.1 Industry Reports of Deepwater Riser System Component Failures................................... 11
4.1.1 Flexible Joint (FJ) Reported Failures .................................................................... 11
4.1.2 Tapered Stress Joint (TSJ) Reported Failures...................................................... 13
4.1.3 Flexible Riser Failures ........................................................................................... 14
4.1.4 Strake Installation Report Failures ........................................................................ 15
5. INDUSTRY CURRENT PRACTICES AND OPINION........................................................ 17
6. REGULATORY CODES AND STANDARDS AND PRACTICES ..................................... 20
6.1 Regulatory Jurisdiction ....................................................................................................... 20
6.1.1 MMS ...................................................................................................................... 20
6.1.2 PHMSA .................................................................................................................. 21
6.1.3 Riser Standards and Practice Approval ................................................................ 21
7. PIPELINE RISER OVERVIEW - SCR SYSTEMS.............................................................. 23
7.1 Introduction ......................................................................................................................... 23
7.2 SCR Configuration.............................................................................................................. 24
7.3 SCR Pipe ............................................................................................................................ 25
7.4 External Coating ................................................................................................................. 26
7.5 SCR Interface with the Hull ................................................................................................ 26
7.6 J-lay Collars ........................................................................................................................ 28
7.7 Buckle arrestors.................................................................................................................. 28
7.8 Anodes................................................................................................................................ 29
7.9 Buoyancy Modules ............................................................................................................. 29
7.10 VIV Suppression Devices ................................................................................................... 29
7.11 VIV Suppression Devices Status in the Industry ................................................................ 29
8. SCR DESIGN CRITERIA ................................................................................................... 31
8.1 Wall Thickness ................................................................................................................... 31
8.2 Anti-Corrosion and Thermal Insulation Design Criteria ...................................................... 31
8.3 Strength Design Criteria ..................................................................................................... 31
8.4 Fatigue Design Criteria....................................................................................................... 31
8.5 VIV Design Criteria ............................................................................................................. 32
8.6 Clashing Design Criteria..................................................................................................... 32
8.7 Hydrostatic Testing............................................................................................................. 33
8.8 Installation and Fabrication Tolerance ............................................................................... 33
9. SCR ANALYSIS METHODOLOGY ................................................................................... 34
9.1 SCR Model ......................................................................................................................... 34
9.2 Soil-Pipe Interaction ........................................................................................................... 34
9.3 Load Case Matrix ............................................................................................................... 34
9.3.1 Strength Analysis................................................................................................... 34
9.3.2 VIV Fatigue Analysis ............................................................................................. 34
9.3.3 Wave Fatigue Analysis .......................................................................................... 35
9.3.4 Clashing Analysis .................................................................................................. 35
9.4 Global Dynamic Analysis.................................................................................................... 35
9.4.1 Strength Analysis................................................................................................... 35
9.4.2 VIV Analysis .......................................................................................................... 35
9.4.3 Wave Fatigue Analysis .......................................................................................... 35
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
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9.4.4 Clashing Analysis .................................................................................................. 35

9.4.5 Sensitivity Checks ................................................................................................. 36
9.5 Fatigue Damage Calculation .............................................................................................. 36
9.5.1 VIV Fatigue Damage Calculation .......................................................................... 36
9.5.2 Wave Fatigue Damage Calculation....................................................................... 36
9.5.3 Combined Fatigue Life Calculation ....................................................................... 36
10. WELDING........................................................................................................................... 38
10.1 S-N Curves ......................................................................................................................... 38
10.2 Weld Qualification Procedure ............................................................................................. 38
10.3 Fatigue Testing ................................................................................................................... 38
10.4 Engineering Critical Assessment........................................................................................ 39
11. PIPELINE RISER OVERVIEW - FCR SYSTEMS.............................................................. 40
11.1 Introduction ......................................................................................................................... 40
11.2 FCR Configuration.............................................................................................................. 41
11.3 FCR Pipe ............................................................................................................................ 42
11.4 FCR Interface with the Hull................................................................................................. 43
11.5 FCR Interface with Other Structures .................................................................................. 45
11.6 Buoyancy Modules ............................................................................................................. 46
11.7 VIV Suppression Devices ................................................................................................... 46
12. FCR DESIGN CRITERIA ................................................................................................... 47
12.1 Cross Section ..................................................................................................................... 47
12.2 Anti-Corrosion and Thermal Insulation Design Criteria ...................................................... 48
12.3 Strength Design Criteria ..................................................................................................... 48
12.4 Fatigue Design Criteria....................................................................................................... 48
12.5 VIV Design Criteria ............................................................................................................. 49
12.6 Clashing Design Criteria..................................................................................................... 49
12.7 Hydrostatic Testing............................................................................................................. 49
12.8 Installation and Fabrication Tolerance ............................................................................... 49
13. FCR ANALYSIS METHODOLOGY ................................................................................... 50
14. RISER DESIGN PHILOSOPHY ......................................................................................... 51
14.1 Working Stress Design ....................................................................................................... 51
14.2 Limit State Design .............................................................................................................. 51
14.2.1 Ultimate Limit State (ULS) ..................................................................................... 53
14.2.2 Fatigue Limit State (FLS)....................................................................................... 53
14.2.3 Serviceability Limit State (SLS) ............................................................................. 53
14.2.4 Special Limit States ............................................................................................... 53
14.3 WSD versus LSD................................................................................................................ 54
14.4 Mixing WSD and LSD......................................................................................................... 54
14.5 Time Domain versus Frequency Domain ........................................................................... 55
14.6 Coupled and Pseudo-Coupled Analyses............................................................................ 55
15. OTHER RELEVANT ISSUES ............................................................................................ 57
15.1 New Hurricane Criteria ....................................................................................................... 57
15.2 Metocean Criteria Hot Spots .............................................................................................. 57
15.3 Submerged and Bottom Currents....................................................................................... 57
15.4 Sour Contents and Seawater Effects on Fatigue for SCRs ............................................... 59
15.5 Fatigue S-N Curves for FCRs............................................................................................. 59
15.6 Touchdown Area ................................................................................................................ 60
15.7 Cathodic Protection (CP).................................................................................................... 60
15.8 Pipe Materials ..................................................................................................................... 61
15.9 Marine Growth .................................................................................................................... 61
16. RISER ANALYSIS SOFTWARE........................................................................................ 63
17. RISER INSPECTION, MAINTENANCE AND MONITORING REVIEW ............................ 65
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
Document Title: Deepwater Riser Design, Fatigue Life and Standards Study Report Page 4 of 98

17.1 Riser IM Objectives ............................................................................................................ 65

17.2 Riser IM Approach.............................................................................................................. 67
17.3 Risk based Approach ......................................................................................................... 68
17.4 Riser Monitoring ................................................................................................................. 72
17.4.1 Value of Riser Monitoring ...................................................................................... 73
18. CONCLUSIONS, RECOMMENDATIONS AND COMMENTARY ..................................... 75
19. REFERENCES ................................................................................................................... 78
APPENDIX A – WORKSHOP........................................................................................................... 81
APPENDIX B – DATA GATHERING- PAPER SYNOPSIS ............................................................. 91
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
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LIST OF TABLES & FIGURES

3.1: Documents and Publication Review ...................................................................................................... 9
Table 8.1: Design Case Factors and Allowable Stress [Ref. 2] ................................................................. 31
Table 12.1: Flexible Pipe Layer Design Criteria [Ref. 4]............................................................................ 47
Table 14.1: Design Case Factors and Allowable Stress [Ref. 2] ............................................................... 51
Table 16.1: Riser Analysis Software .......................................................................................................... 63
Table 16.2: VIV Analysis Software............................................................................................................. 63

Figure 4.1: Fatigue Crack Initiation in a Failed Flexible Joint Flexible Element [Ref. 20].......................... 12
Figure 4.2: Leak during Hydrotesting at the Top Flange of a Tapered Stress Joint (Confidential Source)
.................................................................................................................................................................... 13
Figure 4.3: Crack at the Top Flange Neck of a Tapered Stress Joint (Confidential Source) .................... 14
Figure 4.4: Shroud Installed on TSJ (Credit: RTI Energy Systems) .......................................................... 14
Figure 4.5: External Sheathing and Tensile Armor Wire Failure Due to Abrasion [Ref. 22]...................... 15
Figure 4.6: Tensile Armor Wire Failure at End Fitting [Ref. 22] .................................................................. 15
Figure 7.7.1: SCR Elevation Schematic (Credit: API RP 2RD) ................................................................ 25
Figure 7.7.2: Schematic of a Typical Flexible Joint (Credit: API RP 2RD) ............................................... 27
Figure 7.7.3: Schematic of a Typical Steel Stress Joint (Credit: RTI Energy Systems) ............................ 28
Figure 11.1: Flexible Riser Configurations (Credit: API RP 2RD)............................................................. 42
Figure 11.2: Typical FCR Cross Section Structure (Credit: API RP 17B) ................................................. 43
Figure 11.11.3: Schematic of a Typical FCR Hang-off Structure (Credit: API RP 17B) ............................ 44
Figure 11.4: Schematic of a Typical End Fitting (Credit: API RP 17B)...................................................... 45
Figure 11.5: Schematic of a Typical Bend Stiffener (Credit: API RP 17B) ................................................ 45
Figure 11.6: Schematic of a Bellmouth (Credit: API RP 17B).................................................................... 45
Figure 11.7: Schematic of a Typical Bend Restrictor (Credit: API RP 17B) .............................................. 46
Figure 11.8: Schematic of a Typical Buoyancy Module (Credit: API RP 17B) .......................................... 46
Figure 14.1: Limit State Design Approach (Credit: DnV) ........................................................................... 53
Figure 15.1: Sigsbee Escarpment (Credit: NOAA, Ocean Explorer) ......................................................... 58
Figure 17.1: IM Failure Rate over Asset Lifetime ....................................................................................... 66
Figure 17.2: Typical RIM Workflow ............................................................................................................. 67
Figure 17.3: Continuous Risk Reduction .................................................................................................... 68
Figure 17.4: Risk Based Approach ............................................................................................................. 69
Figure 17.5: Incident Barriers & Recovery Measures ................................................................................. 70
Figure 17.6: Incident Barriers & Recovery Measures ................................................................................. 71
Figure 17.7: Example Bow Tie Diagram ..................................................................................................... 72
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
Document Title: Deepwater Riser Design, Fatigue Life and Standards Study Report Page 6 of 98

1. Study Overview

This study has been completed on behalf of the Department of Interior, Minerals
Management Service (MMS) Technology Assessment and Research (TA&R) Program,
Operational Safety and Engineering Research (OSER).

The study includes a review of the current industry practices for the analysis and design
of pipeline risers on floating structures, design criteria, design philosophies, analysis
methodology, and review of the reported failures. It also includes a general review of the
regulatory requirements, special issues that affect the analysis and design of risers,
inspection, monitoring, and integrity management. All in an effort for this study to form a
basis for useful input for riser design and analysis, future studies, and regulatory
guidance.

The primary focus of this study is deepwater steel catenary riser (SCR) and flexible
catenary riser (FCR) systems. Figure 1.1 illustrates the types of floating production units
associated with such riser systems.

Figure: 1.1 – Pipeline Riser Focus

In the course of this study, the project team interviewed government and industry staff
and reviewed documentation of reported failures and repairs in an attempt to better
understand and improve the current practice. A literature search was conducted, the
MMS damage database was reviewed, industry surveys were performed and a
workshop was held.

The study team appreciated the time and support effort from a number of companies
which participated and contributed to this JP Kenney study. These firms included BP,
BHP, Cuneiform Engineering, Enbridge, Enterprise, Fluor, Helix, KBR, MCS, J Ray
McDermott, Shell, Technip and Williams.
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
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2. Study Scope Description

The study was comprised of four interim tasks integrated into a final summary report on
SCR and FCR systems that focused on current “regulatory requirements as compared to
best available, safe practices (BASP)”; including conclusions, recommendations, and
commentary.

The study scope involved gathering industry input on current BASP regarding riser
design, including fatigue evaluation and mitigation. Specifically, the study scope
included the following:

• A workshop and gathering of industry input designed to identify the areas that
are of concern to industry and thereby focus on the key issues and prioritize
areas for improvement and development in current practices;

• Research into past riser system failures and investigation of the root causes. The
information sources utilized to carry out this activity included MMS damage
database queries, data gathering, industry surveys, interviews and a
collaborative workshop. This research also covered the issues associated with
marine growth and risk imposed when fouling interferes with fatigue suppression
and other systems that may not necessarily have resulted in a failure;

• A general review of existing regulations for deepwater infield and export SCR
and FCRs as governed by 30CFR250, 49CFR192, and 49CFR195 and
associated recommended practices (RPs) such as API RP 2RD and API RP 17J;

• An overview of typical SCR and FCR systems and components;

• An overview of the current industry practices for design and analysis of SCR and
FCR systems;

• A general overview of deepwater riser design and in-service risk mitigation

covering the risk based approaches used by industry to incorporate redundancy
and establish acceptable safety factors in critical system areas; and focusing on
instrumented risers and the benefits and limitations associated with monitoring
technology and its value proposition;

• An overview of design approaches covering the current working stress design

(WSD) methodology employed by most domestic RP guidance documents and
the limit state design (LSD) methodology;
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
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• An overview of time domain (TD) and frequency domain (FD) analysis

approaches and special issues affecting risers (coupled analysis, revised
hurricane criteria, submerged and bottom currents, effect of contents and
seawater on fatigue, cathodic protection, etc.);

• An assessment of accuracy on past riser monitored performance data versus

predicted FEA model response and potential impact on safely factors.

A compilation of the noted scope elements; conclusions, commentary and

recommendations are presented hereafter. Suggested areas for future research based
on the findings and industry statement gathered from the workshop and interviews are
also provided. The resulting conclusions, recommendations and comments are intended
to provide useful input for riser design and analysis, future studies, and updates of
existing codes or RPs.
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
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3. Data Gathering Review

The literature and publication review began in March 2007. Various publications, papers
and proceedings were gathered regarding deepwater pipeline riser design, analysis,
fatigue issues, verification, integrity management and monitoring.

A large number of papers and proceedings have been identified and reviewed. Many of
these are being used as source material for study investigation.

The following list is an excerpt of some of the documents and publications that were
gathered. A brief synopsis of each referenced paper is listed in Appendix C.

3.1: Documents and Publication Review

Title Riser Type Area

Advances in the Design and Application of SCR

SCR Design Approach, Fatigue
Flexjoints

Vortex-Induced Vibrations of Risers SCR Design Approach, Fatigue

Simulation of Riser VIV Using Fully Three

SCR Fatigue Analysis
Dimensional CFD Simulations
Riser Design Guidance (Proprietary) (Select, generic
SCR Design Approach, Fatigue
portions of company documentation was shared)
Riser IM Guidance (Proprietary) (Select, generic
SCR Integrity Management
portions of company documentation was shared)
Design, Fabrication,
Independence Hub Flowline SCRs: Design,
SCR Installation Approach,
Fabrication, and Installation Challenges
Fatigue
Surface Monitoring Techniques for a Continuous
FLEX IM, Repair ,Monitoring
Flexible Riser Integrity Assessment
Riser Integrity Management – Recent Advances in
SCR IM, Repair ,Monitoring
the Deepwater Industry Practice
Integrated Approach to Riser Design and Integrity
SCR IM, Repair ,Monitoring
Monitoring

BP Production Company – Riser Assurance SCR IM, Repair ,Monitoring

Review and Evaluation of Riser Integrity Monitoring

SCR IM, Repair ,Monitoring
Systems and Data Processing

Fatigue Life Assessment of Reeled Risers FLEX Design Approach, Fatigue

Fatigue Analysis of Unbonded Flexible Risers with Fatigue Analysis, Irregular

FLEX
Irregular Seas and Hysteresis Seas
Riser Strategies: Fatigue Testing and Analysis Fatigue Analysis, Design
FLEX
Methodologies for Flexible Risers Approach
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Internal Flow Induced Pulsation of Flexible Risers FLEX Design Approach

Deepwater Riser VIV Assessment by Using a Time

SCR Analysis Methods
Domain Simulation Approach
Steel Catenary Risers Challenges and Solutions for
SCR Analysis Method
Deepwater Applications
Independence Trail – Steel Catenary Risers Design
SCR Analysis Method
and Materials
Riser Soil Interaction in Soft Clay Near the Environment, Analysis
SCR
Touchdown Zone Method
Evaluation and Comparison of Hurricane Induced
Damage to Offshore GoM Pipelines from Hurricane SCR Environment, Metocean
Lili
Steel Catenary Riser Touchdown Point Vertical
SCR Analysis Method
Interaction Models
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4. Reported Riser Failure Data Review

Based on industry feedback and study team failure data review, deepwater riser damage
experience is insufficient to draw any conclusions as to suggest a need for revision to
current practices. Collection of operator failure experience and root cause analysis
provide continued learning to support any needed additions or modifications to RPs.
Consideration should be given to development of an informal data sharing and collection
for near misses and lessons learned, in addition to the data collected as part of damage
reports currently used to capture failure data of this nature.

As SCR’s have only been in use slightly more than a decade, it will take more time and
industry experience to capture statistically significant damage data from which to draw
conclusions with respect to the actual failure modes of SCRs. Damage reports from the
industry on specific failures including flexible joints (FJs), tapered stress joints (TSJs)
were reviewed. Some of these issues are confidential and are the subject of an industry
JIP.

4.1 Industry Reports of Deepwater Riser System Component Failures

Fortunately, there have been no reported major failures of deepwater GoM SCR or FCR
systems in operation. However, minor failures or problems with a few export riser
Flexible joints (FJs) in operation and a few tapered stress joints (TSJs) and vortex-
induced vibration (VIV) suppression device installations were reported. These minor
failures did not result in a hazard to the environment or injury to people.

4.1.1 Flexible Joint (FJ) Reported Failures

There have been a few FJ failures reported in recent years, some resulting in minor oil
leaks; the MMS issued an alert in 2004 [Ref. 19]. A typical failure is shown in Figure 4.1.
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
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Figure 4.1: Fatigue Crack Initiation in a Failed Flexible Joint Flexible

Element [Ref. 20]

As a result, GoM operators inspected nearly all in-service FJs [Ref. 20, 21]:

• A few (approximately five) showed visible indications of damage to the

flexible element (elastomer inclusive of steel plates);

• It was exclusive to export SCRs;

• Each of the damaged FJs underwent detailed investigation by a team that
included the operator, the MMS, and the manufacturer--Oil States Industries
(OSI), to identify the root causes of failure;

• The consensus was that the failure was due to fatigue (progressive crack
growth) of the elastomer due to unrecognized operating loads; mainly
pressure pulsation which impacted the elastomer fatigue life significantly;

• Despite the elastomer failure, the FJs were still capable of providing structural
support for the riser (they are designed to be structurally fail-safe);

A proprietary joint industry project (JIP) was established for better understanding of the
failures (review manufacturing procedures, quality control, design process, material
selection, elastomer behavior, actual service conditions, environmental factors);
investigating the effect of pressure and temperature on the elastomer; and improving the
analysis and testing methods. [Ref. 20]

Due to the reported failures, several FJs were replaced by stress joints. It should be
noted that the first FJs were installed on the Auger TLP in 1994.
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4.1.2 Tapered Stress Joint (TSJ) Reported Failures

TSJs do not have elastomer problems since they do not have elastomers; however,
there have been a couple of failures reported on 8-in diameter SCR titanium TSJs, as
shown in Figure 4.2 and Figure 4.3. One failed during hydrotest and the other after 6
months of service. Both failures were identical and involved the upper titanium flange of
the TSJ where it interfaces with the steel adapter spool piece.

A detailed investigation revealed that:

• The flanges were overloaded by bending over the stinger during the S-lay
installation leading to crack initiation just below the top flange which
propagated through the wall during hydrotesting and operation;

• The original FEA model was oversimplified where the flanges in questioned
were not included; this resulted in underestimation of the installation bending
load;

• The failure did not compromise the TSJ structural integrity to provide support
for the riser (the crack was above the robust structural support);

The failed TSJs were consequently replaced and methods to protect TSJs during S-lay
installation have been developed. One such method is to use a shroud which consists
of steel half shells bolted together as shown in Figure 4.4. The shroud is designed to
take the installation loads and protect the stress joint during installation.

Figure 4.2: Leak during Hydrotesting at the Top Flange of a Tapered Stress Joint
(Confidential Source)
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Figure 4.3: Crack at the Top Flange Neck of a Tapered Stress Joint (Confidential
Source)

Figure 4.4: Shroud Installed on TSJ (Credit: RTI Energy Systems)

4.1.3 Flexible Riser Failures

Failures of flexible risers have been reported in places such as offshore Brazil [Ref. 22].
Examples of failures are shown in Figure 4.5 and Figure 4.6. The failures were mostly
close to the end fittings (external sheathing damage, corrosion and/or fatigue damage to
tensile armor; the latter are typically detected through acoustic signals).
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Figure 4.5: External Sheathing and Tensile Armor Wire Failure Due to Abrasion
[Ref. 22]

Figure 4.6: Tensile Armor Wire Failure at End Fitting [Ref. 22]

No infield Gulf of Mexico flexible riser failures were identified in the damage review.
However, reports of fabrication quality challenges exist that resulted in FAT pressure test
failures. These observations were rare and the onshore pressure testing and operator’s
quality control reviews intended to address these issues appear to be performing well
when applied appropriately.

4.1.4 Strake Installation Report Failures

SCRs in the GoM include VIV suppression devices such as strakes or fairings. It is
highly unlikely that these suppression devices will be damaged during the operational life
of the SCRs unless impacted by clashing. However, they may experience some
damage during their installation, especially offshore [Ref. 24]. The damage may result
from installation loads that have not been addressed in the design process or not
following the proper installation procedure.

The effect on the SCR VIV fatigue life due to damaged suppression devices depends on
the type of damage and percentage of coverage involved. If the damage is discovered
and can be rectified aboard the installation vessel, then the damaged components are
typically replaced. However, once the SCR is installed in the water, the suppression
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devices are typically replaced by ROV which is quite costly. Alternatively, the VIV
fatigue life of the riser may be re-evaluated taking into account:

• The coverage length and its location over which the suppression devices are
damaged;

• The actual fabrication tolerances of the SCR and the stress concentration
factor versus that used in the original design;

• The actual welding quality, at the SCR critical fatigue areas, as established
from the fatigue test program versus the S-N curve used in the design.

This approach is useful especially for SCRs that have been in operation for a long period
and were designed for previously available current data and are being re-evaluated for
new current data that became available long after being in service.

A small number of reports of strake damage during offshore SCR installation have been
received. Typically, the damage is surveyed and fatigue life re-evaluated based on as-
built conditions of the riser (actual stress concentration factor, actual S-N curve, etc.).
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
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5. Industry Current Practices and Opinion

To identify and review industry riser practices, a number of companies were solicited to
provide input to the study team. A spectrum of leading firms including major oil and gas
producers, independent oil and gas transporters, and select engineering and riser
consulting firms agreed to participate in this review. The staff involved in this interface
included industry recognized leaders in the deepwater riser area many of whom are
involved in the various ISO, API and related JIP activities. An overview of the study and
request for industry participation was issued in March 2007.

Confidentiality of sensitive data was noted to help the potential for gathering useful
lessons learned. Initial surveys were conducted between March and April 2007 to
determine knowledge, interest, and opinions on the various topics included in this study
program. Responses from a number of industry members were received and delegates
were nominated. Based on the survey responses and follow up interviews, a workshop
was held on April 20, 2007.

The purpose of the workshop was to review the consolidated survey response
statements and build on them with respect to focusing the study scope on the
participants’ areas of interest. The workshop resulted in collection of an overall level of
consensus on working methods and identification of potential areas for improvement in
current practices.

The operator survey resulted in nine written, detailed responses from industry
participants. The specific answers are being verified and generalized for inclusion into
the base document for the workshop review.

The summarized findings from the workshop are listed in Table 5.1. They are listed
according to consensus, riser types and focus area relevance. Consensus was graded
as high, medium, and low. High indicated over a 70% agreement by those participating,
medium indicated 40%- 70% and low was less than 40%.

Table 5.1: Workshop Findings and Notes Summary

Conse Riser
No Findings Focus Areas
nsus type
1 Deepwater riser failure on Mars flexjoint,
Auger and Horn Mountain noted. Confidential
High SCR Damage report
investigations and JIP involved. 8” Ti TSJ
failures due to poor FEA model noted.
2 Any general industry guideline should not be SCR
Design , analysis
too prescriptive, but instead illustrate general High &
and IM approach
guiding principals (i.e.: keep specific company FCR
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internal guidelines proprietary. Keep flexibility

and some “gap” between current practice and
regulatory requirements.)
3 Better SCR fatigue guidance is needed. Design approach,
(Preference for full size specimen for High SCR fatigue and
mechanical fatigue test noted) analysis
4 Better stress/strain curve guidance needed Design approach,
High SCR fatigue and
analysis
5 Better Fabrication and Installation CVA SCR
Verification (Fab &
scoping needed High &
Installation
FCR
6 Concern over connector failures on pre- and
Design and IM on
post installed strakes noted. Better robustness High SCR
VIV suppression
desired by industry.
7 Marine growth’s negative effects on strake’s Design and IM on
High SCR
ability to mitigate VIV VIV suppression
8 CVA guidance and appropriate interface level
High SCR Verification
with project direction.
9 Regular wave analysis used for flexible riser, SCR
while random wave is used for the more High & Analysis
fatigue sensitive SCR. FCR
10 Cathodic protection needs to be better
rationalized for SCR strakes and touchdown Design, install and
Med SCR
regions. (May also be more conservative in IM
splash zone region. CP can impact fatigue.)
11 Need for use of risk based Hazards and
Effects Management Process (HEMP) for IMR
Med SCR IM
planning versus the prescriptive regulatory
requirements.
12 CVA use of different analysis tool or method to
Med SCR Design Verification
better assure convergence
13 Readiness of limit state approaches for field
use on GoM risers. Concern over mixing WSD Med SCR Design
and LSD codes exists.
14 Need for instrumented riser monitoring – SCR
IM (actual VIV
current technology’s value proposition was Low &
motion monitoring)
challenged by many firms. FCR

Many of the operator participants noted the limited use of FCRs by their firms, thus
feedback on FCR systems was minimal. Concern over the sensitivity or confidentiality of
certain failure information was an issue; in cases this led to limited disclosure. The
transparency of shared data to be reported was negotiated with the operators. In most
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cases a generalized version of the lessons learned or damage reports has been shared
within this report.

Follow-up interviews were conducted to supplement the survey and workshop input and
help define industry’s best practices, lessons learned and preferences in relation to
integrity management and riser monitoring, design approach, fatigue, and analysis.
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6. Regulatory Codes and Standards and Practices

A general review of existing regulatory codes and standards was conducted to set a
basis for the sources of Gulf of Mexico (GOM) deepwater pipeline regulatory guidance.

6.1 Regulatory Jurisdiction

Deepwater infield and export SCRs and FCRs are governed by the United States Code
of Federal Regulation (CFR); 30 CFR Part 250 and by 49 CFR Parts 192 and 195.
CFR parts are regulated by specific government agencies such as the Department of
Interior’s (DOI) Minerals Management Service (MMS), Department of Transportation’s
(DOT) Pipeline and Hazardous Materials Safety Administration (PHMSA), and the
United States Coast Guards (USCG). For purposes of riser and pipeline design,
fabrication, installation and operation the primary federal regulations are administered by
MMS and PHMSA.

In general, the MMS regulates infield riser and pipeline systems between the subsea
well and the floating production system or platform and PHMSA has jurisdiction over
export riser and pipeline systems. A memorandum of understanding between the two
agencies exists to allow for flexibility in regulatory jurisdiction in specific situations. For
instance, the MMS has been the primary riser verification regulator and interface for both
infield and export riser systems while PHMSA has been the primary regulatory interface
for integrity management on gas export risers.

From a regulatory perspective, pipelines include flowlines, risers, and appurtenances

installed for the purpose of transporting oil, gas, sulfur, and produced water (piping
confined to a production platform or structure is not included in this definition).

6.1.1 MMS

The MMS regulates facilities subject to the requirements of 30 CFR Part 250 - Oil and
Gas and Sulfur Operations in the Outer Continental Shelf (OCS) of the United States.
The pipeline group focuses on Subpart J (§§ 1000 - 1019) - Pipelines and Pipeline
Rights-of-Way.

MMS jurisdictional pipelines and risers include producer-operated pipelines extending

upstream (generally seaward) of the last valve (including associated safety equipment)
on the last production facility on the OCS that do not connect to a transporter-operated
pipeline on the OCS before crossing into State waters.
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6.1.2 PHMSA

PHMSA‘s Office of Pipeline Safety (OPS) regulates facilities subject to the requirements
of 49 CFR Part 192 and 195 which include gas and liquid riser lines located in the OCS
of the United States.

DOT pipelines and risers include Producer-operated pipelines downstream (generally

shoreward) of the last valve (including associated safety equipment) on the last
production facility on the OCS that do not connect to a transporter-operated pipeline on
the OCS before crossing into State waters and that are regulated under 49 CFR parts
192 and 195.

6.1.3 Riser Standards and Practice Approval

The applicable federal design regulations for the GOM are contained in:

• 30 CFR 250 [Ref. 8] for production risers

• 49 CFR 192 [Ref. 10] for gas export risers and 49 CFR 195 [Ref. 11] for oil
export risers;

The analysis and design of deepwater risers is typically conducted according to industry
standards and codes that have been incorporated by CFRs, or by standards that may be
granted as a dispensation to be an acceptable alternative to explicit CFR requirements.
These typical standards and RPs for GOM pipeline risers include:

• API RP 2RD (for SCRs) [Ref. 2]

• API RP 1111 (for SCRs) [Ref. 3]

• DNV-OS-F201 (for SCRs, but not exclusively used to date) [Ref. 14]

• API RP 17J (for flexible risers) [Ref. 3]

Typical pipe and material selection codes are:

• API Spec 5L [Ref. 1]

• NACE MR0175/ISO 15156-2 [Ref. 18]

Typical cathodic protection (CP) design codes are:

• DnV-RP-B401 [Ref. 15]

• DnV-RP-F103 [Ref. 16]

• NACE SP-0169-07 [Ref. 16]

Typical fatigue analysis and design codes are:

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• BS 7608:1993 [Ref. 12]

• DnV-RP-C203 [Ref. 17]

Engineering critical assessment (ECA) is typically performed as per:

• BS 7910:2005 [Ref. 13]

Verification of design, fabrication and installation of deepwater pipeline risers as per:

• NTL No 2007-G14, Pipeline Risers Subject to the Platform Verification

Program [Ref. 13]

Integrity Management Planning (for gas risers under 49 CFR Part 192) is typically
performed as per:

• ASME B31.8 S [Ref. 6];

The listed outline of riser standards above constitutes the typical general compliance
and guidance documents used by industry.

More detailed design, fabrication, installation and operation practices are authored and
followed by operating companies. These company specific internal guidelines and
technical practices and standards are typically proprietary in nature and are designed
and updated to be in compliance with the latest regulatory requirements. Further
customization of company practices occurs on a project basis where a typically rigorous
internal review by the project team and company discipline leadership occurs before
approval of project procedures that deviate from a pre-approved company practice or
standard.
External approval of project specific design, fabrication, installation, testing and
operation plans is conducted by the third party CVA and by permit application review
and approval by the appropriate regulatory authority.
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7. Pipeline Riser Overview - SCR Systems

7.1 Introduction

SCRs are a relatively inexpensive solution for production and export of offshore
hydrocarbons from floating production systems (FPSs). The first SCRs were 12 inch
export SCRs installed in 1994 on Auger tension leg platform (TLP) in Garden Bank block
426 in 2860 feet of water depth. Since then, SCRs have been widely used around the
world in water depths ranging from less than 1500 feet (Price TLP in EW 1003) to 8000
feet (Independence Hub semi submersible in MC 920) for both production and export;
however, there are challenges in their design which typically include:

• Fatigue;

• Strength;

• Clashing with other risers, umbilicals, mooring lines, tendons, the hull, or
other objects;

• Anti corrosion coating and cathodic protection (especially for SCRs in deep
water);

• Thermal Insulation;

• Interface with the floater.

The difficulty of these challenges depends on many factors such as:

• Water depth (L/D; length/diameter ratio);

• FPS type tied into (SPAR, TLP, etc);

• Product properties (pressure, temperature, chemical composition);

• Severity of environment loading (extreme events and currents).

Fatigue however, is a key SCR design challenge. Fatigue sources include:

• First and second order vessel motion due to wave and wind loading;
• Riser motion due to direct wave loading;

• Vortex-shedding induced vibration (VIV) of the riser due to current loading;

• VIV due to vessel heave (FPSs with high heave motion) (known as HVIV);

• Riser motion induced by vessel VIV due to current loading (FPSs susceptible
to VIV) (known as VIM);

• Installation and operational slugging are also potential sources.

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In the following sections, descriptions of a typical SCR system, material selection, and
industry practices are presented.

7.2 SCR Configuration

A schematic of a typical SCR elevation in the host vessel mean position is shown in
Figure 7.7.1. Other configurations are possible albeit may not be practical from a cost
perspective.

A catenary has two independent variables (from which other parameters can be derived)
that must be specified to determine its configuration. For SCRs, the height of the hang-
off point and (vertical) hang-off angle are typically specified.

• The height of the hang-off point is controlled by the water depth and location of the
riser porch;

• The hang-off angle is determined such that mainly the strength (stress and local
buckling), fatigue, and clashing criteria are satisfied. However, it is typically desired
to keep it at a minimum to minimize the load on the hull and support structure
(angles ranging from 8 to 24 degrees are typically used for SCRs).

Depending mainly on flow assurance requirements (and to a lesser extent on weight

budget requirements especially for tiebacks to existing platforms), the SCR pipe cross
section configuration consists of either:

• A single pipe (with or without external wet insulation);

• A pipe-in-pipe (PIP) where a smaller diameter pipe is fit into a larger diameter pipe
with sufficient clearance to accommodate the insulation material, water stops, and
centralizers.

SCRs with primarily single pipe cross section are discussed herein.
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Figure 7.7.1: SCR Elevation Schematic

(Credit: API RP 2RD)

7.3 SCR Pipe

Typically, API carbon steel line pipe (UOE or seamless) is used for SCRs [Ref. 1] where
X-65 and lower grades are widely used. Higher grades pose tougher challenges from
the welding standpoint and are generally avoided. These challenges however are not
insurmountable and can be overcome through welding qualifications and fatigue testing.
There are installations where X-70 pipe (70 ksi specified minimum yield strength, SMYS)
have been used.

For sour service conditions (CO2 and/or H2S), the SCR pipe material typically complies
with NACE MR 0175 requirements. Alternatively, appropriate internal coating or
cladding may be used. For moderate H2S levels, low alloy carbon steel pipe may be
used with fatigue resistance de-rating. Other material such as duplex steel may be used
for higher CO2 and H2S contents although at much higher cost.
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7.4 External Coating

Coating can be grouped into:

• Internal coating for corrosion resistance;

• External coating for corrosion resistance and, where necessary, for abrasion
resistance or thermal insulation.

Typically, fusion bonded epoxy (FBE) or thermally sprayed aluminum (TSA) are used for
corrosion resistance; polyurethane (PU), syntactic PU (PU with glass or plastic macro
spheres) are used for thermal insulation; and multi layer polyethylene (PE) or
polypropylene (PP) are used for abrasion resistance

For pipe-in-pipe (PIP) SCR systems, thermal insulation coating typically consists of PU
foam, PU sheets, or Aerogel sheets placed between the inner and outer pipes.

7.5 SCR Interface with the Hull

The SCR interface with the floater consists of two components:

• The porch structure on the hull;

• The connection of the top of the SCR to the porch structure.

The porch structure is part of the hull (designed with load input from the riser analysis
and design) and is not discussed further. The connection of the SCR to the porch
structure typically consists of either a

• Flexible joint; simulates a hinge; the resulting moments are small;

• Stress joint; simulates a fixed attachment; the resulting moments are large.

A spool piece connects the SCR to the hull riser piping. The flexible joint or stress joint
accommodates the relative rotation between the SCR and the floater.

Schematics of a typical flexible joint and stress joint are shown in Figure 7.7.2 and
Figure 7.7.3, respectively.

To date, flexible joints have been made of steel; while stress joints have been made of
both steel and titanium (for strength or fatigue requirements).

On Spar- and TLP-type FPSs, pull-tubes have also been used through which the SCRs
are pulled and hung-off at deck level by anchor flanges.
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Porch
Frame

Figure 7.7.2: Schematic of a Typical Flexible Joint

(Credit: API RP 2RD)
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Figure 7.7.3: Schematic of a Typical Steel Stress Joint

(Credit: RTI Energy Systems)

7.6 J-lay Collars

For SCRs that are installed using the J-Lay method, J-lay collars from which the SCR
are hung-off during installation are used.

7.7 Buckle arrestors

Buckle arrestors are typically not used for SCRs. The whole SCR is typically replaced if
it were to collapse or suffer a propagating buckle.
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7.8 Anodes

In addition to the anti corrosion coating, SCRs are typically cathodically protected
against corrosion by sacrificial anodes (typically indium activated aluminum) connected
to the SCR pipe by tack-welded copper cables. It is preferred to keep the touchdown
and hang-off zones free of anodes. Thermally sprayed aluminum (TSA) has been used
as an alternate or supplement to tack welded anodes.

7.9 Buoyancy Modules

Buoyancy modules are used where it is necessary or desired to reduce the weight of the
SCR or alter its configuration (simple versus lazy wave catenary).

7.10 VIV Suppression Devices

For VIV fatigue damage mitigation, VIV suppression devices are used such as

• Triple start helical strakes; the most widely used 16D-17.5D pitch X 0.25 D vane
height configuration; although a less established 5D pitch x 0.145D vane height
alternative has also been used where lower drag on the riser is desired;

• Fairings; which move or weathervane with the incident current to prevent or reduce
the shedding of vortices.

7.11 VIV Suppression Devices Status in the Industry

Strakes have been the preferred option of the offshore industry mainly for the following
reasons:

• They are fixed (no moving parts) and thus have fewer potential problems than
fairings;

• Contrary to fairings, they have been used widely on SCRs and have a long track
record;

• There are concerns with fairings, such as instability or fluttering or getting stuck
(losing the ability to weathervane) thus becoming ineffective or even detrimental;

• There are concerns with fairings going over the stinger roller during S-lay installation
(qualification tests and further study are recommended) [Ref. 24].

However, fairings offer advantages over strakes in terms of:

• Lower drag;
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• Allowing sea water contact with the SCR when heat transfer is desirable from the
flow assurance standpoint.

Fairings have been used on TLP tendons on several projects; they have also been used
on Independence Hub project SCRs in combination with strakes and the industry interest
in them is increasing.
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8. SCR Design Criteria

8.1 Wall Thickness

The wall thickness is typically designed to withstand internal pressure, external pressure,
bending moment, and combined loading (bending, pressure, etc.), taking into account
internal corrosion allowance.

8.2 Anti-Corrosion and Thermal Insulation Design Criteria

These are usually determined from the flow assurance requirements and operation and
integrity management philosophies.

8.3 Strength Design Criteria

The maximum and minimum effective tension along the riser, flexible joint or stress joint
loads and rotations, loads on the supporting porch, etc. are kept below the allowable
limits.

The maximum stresses are kept below the allowable limits as per the code. For
example, per API RP 2RD [Ref. 2], the maximum von Mises stress, σVM, along the riser
must satisfy the requirements of:

σVM ≤ C f σ a

Where, σa = 2/3 σy; σy is the specified minimum yield strength (SMYS) and Cf is the
design case factor as given in Table 8.1.

Table 8.1: Design Case Factors and Allowable Stress [Ref. 2]

Load Category Cf Allowable Stress
Operating 1.0 2/3 σy
Extreme 1.2 0.8 σy
Temporary (Installation) 1.2 0.8 σy
Test 1.35 0.9 σy
Survival 1.5 1.0 σy

8.4 Fatigue Design Criteria

The fatigue life, accounting for damage from all applicable sources (VIV due to direct
current loading, wave loading, installation, etc.), including appropriate factors of safety
should exceed the required design life:
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1/ ∑ (Damage) > Design Life

A stress-cycle (S-N) approach is typically utilized to determine the fatigue damage at
each stress range. The damage rate from all stress ranges are then accumulated using
Miner’s rule.

The number of cycles to failure, N, for stress range S, is determined from:

N = A * (SCF * S) -m

Where, “A” and “m” are parameters that depend on the weld class or the parent material
and SCF is the stress concentration factor. The damage rate is given by Palmgren-
Miner’s rule:

D = ∑ (n / N)

Where, “n” is the number of cycles at stress range “S” which is best determined , for time
domain analysis, using the rainflow cycle counting method of the stress history. “Σ”
denotes summation over all stress ranges.

8.5 VIV Design Criteria

The VIV analysis is performed to determine the required location and length of strakes or
fairings to mitigate the fatigue damage. All applicable current types (loop/eddy,
background, etc.) are considered. Where directional current data is not available,
conservative assumptions are normally used.

8.6 Clashing Design Criteria

The preferred solution is to prevent clashing of the risers with adjacent objects (risers,
umbilicals, tendons, etc.) and maintain a sufficient minimum clearance. Absent this,
clashing might be acceptable provided the structural and functional integrity of the
clashing objects is guaranteed throughout their design life. For example; as per API RP
2RD, clashing might be acceptable provided that the probability of “negative” clearance
between a riser and another object is less than a specified value during any operation or
environmental condition; the effects of clashing are analyzed and designed for; and the
integrity of the clashing objects is maintained.
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8.7 Hydrostatic Testing

After installation, the SCR is hydrostatically tested at a stabilized pressure of magnitude

and duration as per the regulatory authority of jurisdiction. This testing is performed to
verify the structural and containment integrity of the SCR.

Possible options to hydrostatic testing include pneumatic testing with air or inert gas.
This approach is rare due to higher risk to people and property near the top of the riser.

8.8 Installation and Fabrication Tolerance

The fabrication tolerances (porch hang-off angle), installation tolerance (SCR vertical
hang-off angle, azimuth heading, etc.), vessel trim tolerances, etc. might be considered if
deemed necessary.
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9. SCR Analysis Methodology

9.1 SCR Model

A finite element (FE) model of the SCR is created using the riser analysis software
where the model is truncated and anchored with appropriate boundary conditions and
sufficient length on the seabed beyond the touchdown point in the vessel mean position.

The finite element mesh (size/number of elements) takes into account the necessity for
accuracy required in critical locations and the accuracy required for the type of analysis
under consideration.

The FE model includes all the relevant components and characteristics of the SCR
(stress or flexible joint, strakes, coating, damping, etc.)

9.2 Soil-Pipe Interaction

The soil-pipe interaction at touchdown with the sea bed is an important factor for SCRs.
An appropriate soil-pipe interaction model must be used. The complexity of the model
depends on the type of analysis under consideration and accuracy required. It varies
from a simple rigid sea bed with friction coefficients to complex ones including vertical
and lateral stiffness, friction; and suction.

9.3 Load Case Matrix

A load case matrix is created for each analysis type.

9.3.1 Strength Analysis

The load case matrix typically includes at a minimum installation, normal operation,
hydrostatic testing, extreme, and survival cases in the vessel undamaged conditions
(intact hull and mooring). The appropriate environment conditions are used for each
load case; for example, 1-year return period conditions for installation; 100-yr hurricane
(GoM) for extreme cases, etc. Directional environment data are used to make sure that
the most onerous conditions are captured. The load case matrix may also include
damaged vessel conditions (damaged mooring or hull).

9.3.2 VIV Fatigue Analysis

Current measurements (speed and direction) covering the entire water column at the
platform location; measured for a sufficient time (one year or longer) are the ideal source
of data to develop the current profiles to be used in the VIV analysis. In a recent NTL,
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the MMS stipulated that current measurements be collected for a minimum of one year
for new developments.

9.3.3 Wave Fatigue Analysis

Fatigue is typically considered in the vessel undamaged conditions. Sufficient number of

seastates and directions representative of the wave scatter diagram are used to assess
the wave induced fatigue damage.

9.3.4 Clashing Analysis

The load case matrix for the clashing analysis is usually similar to that used for the
strength analysis. Directional environment data are used to make sure that the most
onerous conditions are captured.

9.4 Global Dynamic Analysis

To obtain the dynamic response of the SCR, a global dynamic analysis appropriate for
each analysis type is performed.

9.4.1 Strength Analysis

A random wave simulation of 3-hour duration is typically performed to obtain the

dynamic response (stresses, strains, effective tension, etc.) of the SCR to the strength
environment conditions.

9.4.2 VIV Analysis

Typically FEA riser analysis software is used to obtain the mode shapes, frequencies
and curvatures used in the VIV analysis software.

9.4.3 Wave Fatigue Analysis

A random wave simulation of 3-hour duration (or shorter if proven sufficient) is typically
performed to obtain the dynamic response of the SCR to the environment conditions.

9.4.4 Clashing Analysis

Regular or random wave simulations of sufficient duration (regular analysis) or 3-hour

duration (random wave analysis) is typically performed to obtain the configuration of the
objects under consideration and the minimum clearance.
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9.4.5 Sensitivity Checks

Where analysis results conformance to acceptable levels, sensitivity analysis to several

parameters (hydrodynamic properties, environment loading, soil stiffness, content
properties, etc may be carried out to verify the robustness of the design.

9.5 Fatigue Damage Calculation

9.5.1 VIV Fatigue Damage Calculation

The VIV fatigue damage due to the current profiles is calculated by the VIV analysis
software. Factors to consider are the number of current profiles and the probability of
occurrence of each profile, structural and hydrodynamic damping, lift coefficients, etc.

Due to the challenges and uncertainties inherent in the VIV analysis, conservative
assumptions and factors of safety are usually implemented.

9.5.2 Wave Fatigue Damage Calculation

There are several methods for calculating the wave fatigue damage (1st and 2nd order
vessel motion):

• Using the rainflow cycle counting method of the stress time history;

• Using the statistics of the stress, directly from the time history or from the stress
spectrum developed from the stress time history, and assuming the stress peaks
follow a distribution like Rayleigh;

• Some in the industry use frequency domain riser analysis to obtain the stresses and
a bimodal spectral method to calculate the damage.

The rainflow cycle counting is considered the most accurate method to estimate the
fatigue damage. The second and third methods improve as the stress distribution
becomes more narrow banded; however, they overestimate the damage. As with VIV,
the probability of occurrence of each fatigue seastate is taken into account.

9.5.3 Combined Fatigue Life Calculation

The fatigue life of the SCR is calculated by combining the damage from all sources (VIV,
waves, installation activities, etc.).

• Conservatively, the maximum damage values can be combined;

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• Alternatively, considering that the damage from different sources does not occur at
the same location, the location of maximum damage can be taken into account to
mitigate the combined damage.
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10. Welding

As mentioned before, fatigue is a major challenge for SCRs (and risers in general). Both
the parent material (pipe) and girth welds between the SCR pipe joints are subjected to
fatigue. Usually, girth welds are the most fatigue-critical features in risers. Defects can
develop in the welds and are classified as surface or embedded. Typically, the weld root
and the toe of the weld cap are the most common failure locations (absent significant
embedded flaws).”

10.1 S-N Curves

Various design curves specified in various codes are used in practice such as the X’-
curve, E-curve, etc. These curves are developed from test data and include a factor of
safety of two standard deviations of the test results.

The choice of the design curve depends on the location of the potential failure and on
where the weld is located. Usually, curves corresponding to pipe welds in seawater with
cathodic protection are used for risers; however, if wet insulation is used, curves
corresponding to welds in air might be considered.

For carbon steel pipe used in sour service conditions, an appropriate fatigue curve must
be used (fatigue resistance de-rated).

10.2 Weld Qualification Procedure

Naturally, the performed welds must meet or exceed the weld-class curve used in the
design. To verify this, the welding procedures usually go through a qualification process
(WPQ).

If it can be demonstrated that more onerous welds (larger diameter, larger wall
thickness, higher grade material) have been qualified; then qualification might not be
required for less onerous welds, provided that exactly the same welding procedure,
consumables, etc. are used.

10.3 Fatigue Testing

Fatigue testing is performed to validate the weld-class curve used in the design; i.e., that
the weld will meet or exceed the curve used in the design with specified margin related
to non- exceedence percentile.

Typically, for each weld class (curve), testing is performed at three stress ranges using
sufficient numbers of samples at each range (three or four). It is recommended to
perform fatigue testing on full scale specimens.
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10.4 Engineering Critical Assessment

Fracture mechanics analysis (FMA) is usually performed to determine the welding flaw
acceptance criteria. It consists of three steps:

• Engineering critical assessment (ECA) analysis;

• Crack Propagation model;

• Development of acceptance criteria.

The ECA analysis is typically performed as per BSI 7910, and as complimented by DnV
RP 108 for reeling, where there are three levels. Level one is relatively simple but
conservative and can be used in preliminary assessment; level two is the normal
procedure and the industry standard; level three is complicated and difficult to apply.

Paris law is used for the crack propagation model:

da
= A * ( ΔK) m
dN

Where, “da/dN” is the growth rate of a crack of depth “a” versus the applied number of
stress cycles “N”. “A” and “m” are constants which depends on the material and applied
conditions; and ΔK is a stress intensity factor.

The acceptance criteria define the maximum acceptable size of initial flaws that will grow
to the critical size over the design life of the structure (including appropriate safety
factors).
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11. Pipeline Riser Overview - FCR Systems

11.1 Introduction

Since the first flexible kill and chock line was produced in 1976, flexible catenary risers
(FCRs) have been further developed and used as risers in various areas of the world.
Flexible risers are manufactured in a factory setting, reeled on special reel, and
delivered to the field ready to install. FCRs are generally more expensive than SCRs
and have diameter and pressure limitations. Challenges in their design typically include:

• Fatigue;

• Strength (global and local—at cross section level);

• Clashing with other risers, umbilicals, mooring lines, tendons, the hull, or
other objects;

• Corrosion;
• Thermal degradation of the thermoplastic layers;

• Interface with the floater.

The difficulty of these challenges depends on many factors such as:

• Water depth (L/D; length/diameter ratio);

• Contents properties (pressure, temperature, chemical composition);

• Severity of environment loading (extreme events and currents).

Strength, and to a lesser degree fatigue, are key FCR design challenges. Fatigue
sources include:

• First and second order vessel motion due to wave and wind loading;

• Riser motion due to direct wave loading;

• Vortex-shedding induced vibration (VIV) of the riser due to current loading;

• VIV due to vessel heave (FPSs with high heave motion);

• Riser motion induced by vessel VIV due to current loading (FPSs susceptible
to VIV).

In the following sections, a description of a typical FCR system, material selection, and
industry practice are presented.
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11.2 FCR Configuration

Several geometric configurations are possible for FCRs as illustrated in Figure 11.1:

• Simple catenary

• Lazy S (subsea arch and buoy)

• Lazy wave (buoyancy modules)

• Steep S (subsea arch, buoy, and a PLEM)

• Steep wave (buoyancy modules and a PLEM)

The simple catenary is the most widely used configuration due to its simplicity and cost
advantage since buoyancy modules or a riser arch and buoy are not required as in the
other configurations. Other configurations are used typically when self weight or other
conditions will not allow the simple catenary as a practical solution.

As in the case of SCRs, the FCR configuration is mainly determined by the height of the
hang-off point and (vertical) hang-off angle (and buoyancy in the case of configurations
other than a simple catenary).

• The height of the hang-off point is controlled by the water depth and location
of the hang-off point.

• The hang-off angle is determined such that mainly the strength (global and
local), fatigue, and clashing criteria are satisfied; however, it is typically
desired to keep it at a minimum to minimize the load on the hull and support
structure.
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Figure 11.1: Flexible Riser Configurations

(Credit: API RP 2RD)

11.3 FCR Pipe

There are two types of flexible pipe, bonded and unbonded; the latter is the most widely
used in FCRs and as such is discussed herein. A typical FCR cross section, as shown
in Figure 11.2, consists of:

• Carcass; for collapse prevention;

• Internal pressure sheath (pressure barrier); for internal fluid integrity;

• Interlocked pressure armor and Backup pressure armor; for hoop stress
resistance

• Anti-wear layer;

• Inner and outer layers of tensile armor (wire) with anti-wear layer in between;
for tensile stress resistance;

• Outer sheath; for seawater integrity.

• As dictated by the design demands, the flexible riser can be designed with
alternative structures:
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• Without carcass (smooth bore riser); typically used for water injection risers;

• Without interlocked pressure armor; typically used in low pressure situations;

• With four tensile wire armor layers; typically used for high tension applications
such as in deep water.

Figure 11.2: Typical FCR Cross Section Structure (Credit: API RP 17B)

11.4 FCR Interface with the Hull

The FCR interface with the floater consists of two components:

• The structure on the hull;

• The connection of the top of the FCR to the hull structure.

A typical hang-off structure is shown in Figure 11.11.3. The hull structure is part of the
hull (designed with load input from the riser analysis and design) and is not discussed
further. The connection of the FCR to the hull structure is typically a flanged connection
consisting of:

• End fitting;
• Bend stiffener or bellmouth.

A typical end-fitting and bend stiffener are shown in Figure 11.4 and Figure 11.5,
respectively. FCRs are quite flexible compared to SCRs, as such, bend
stiffeners are typically used at the hang-off to reduce the bending stress.
Alternatively, a bellmouth as shown in Figure 11.6 may be used.
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Figure 11.11.3: Schematic of a Typical FCR Hang-off Structure (Credit: API RP

17B)
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Figure 11.4: Schematic of a Typical End Fitting (Credit: API RP 17B)

Figure 11.5: Schematic of a Typical Bend Stiffener (Credit: API RP 17B)

Figure 11.6: Schematic of a Bellmouth (Credit: API RP 17B)

11.5 FCR Interface with Other Structures

For static connections to pipeline end modules (PLEMs) or pipeline end terminals
(PLETs), etc., bend restrictors as shown in Figure 11.7 are typically used.
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Figure 11.7: Schematic of a Typical Bend Restrictor (Credit: API RP 17B)

11.6 Buoyancy Modules

Buoyancy modules, as shown in Figure 11.8, are used where it is necessary or desired
to reduce the weight of the FCR or alter its configuration (simple versus lazy wave
catenary).

Figure 11.8: Schematic of a Typical Buoyancy Module (Credit: API RP 17B)

11.7 VIV Suppression Devices

Usually, the fatigue life of FCRs is long; as such, VIV suppression devices are not used.
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12. FCR Design Criteria

12.1 Cross Section

The cross section is typically designed for strength and fatigue where the following is
taken into consideration:

• Strain; internal and external sheaths;

• Creep; internal pressure sheath;

• Stress; metallic layers;

• Collapse (external pressure; buckling);

• Torsion;
• Thermal degradation and aging;

• Design life.

Typical design criteria are shown in Table 12.1.

Table 12.1: Flexible Pipe Layer Design Criteria [Ref. 4]

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12.2 Anti-Corrosion and Thermal Insulation Design Criteria

These are usually determined from the flow assurance requirements and operation and
integrity management philosophies. Thermal insulation is rarely required for FRCs
considering the composition of the typical cross section; however, when required, a
thermal insulation layer is typically inserted between the outer tensile armor layer and
out sheath

12.3 Strength Design Criteria

The maximum and minimum effective tension along the riser, bend stiffener loads and
rotations, loads on the supporting porch, etc. are kept below the allowable limits at both
the global and local levels.

In addition to the cross section design criteria, the minimum bend radius (MBR) is not
permitted to go below the minimum allowable limit during operation and storage in order
to prevent damage to the cross section.

12.4 Fatigue Design Criteria

Typically, the pressure and tensile armor layers are considered for fatigue (the other
layers typically have long life). The fatigue life, accounting for damage from all
applicable sources (VIV due to direct current loading, wave loading, installation, etc.),
including appropriate factors of safety should exceed the required design life:

1/ ∑ (Damage) > Design Life

When the applied stress ranges resulting from the fatigue analysis are below the fatigue
endurance limit stress range (typically established by testing); no further action is taken.
Otherwise, a stress-cycle (S-N) approach is typically utilized to determine the fatigue
damage at each stress range. The damage rate from all stress ranges are then
accumulated using Miner’s rule.

The number of cycles to failure, N, for stress range S, is determined from:

N = A * (SCF * S) -m

Where, “A” and “m” are parameters that depend on the materials of the pressure and
tensile armor layers and SCF is the stress concentration factor where applicable
(discontinuities, material thickness variations, etc.). The mean stress effect is usually
considered and the stresses are calculated at the local cross section level from the
global analysis results.
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The damage rate is given by Palmgren-Miner’s rule:

D = ∑ (n / N)

Where, “n” is the number of cycles at stress range “S” which is best determined , for time
domain analysis, using the rainflow cycle counting method of the stress history. “Σ”
denotes summation over all stress ranges.

12.5 VIV Design Criteria

The VIV analysis is performed to determine the VIV fatigue damage. All applicable
current types (loop/eddy, background, etc.) are considered. Where directional current
data is not available, conservative assumptions are normally used.

12.6 Clashing Design Criteria

The preferred solution is to prevent clashing of the risers with adjacent objects (risers,
umbilicals, tendons, etc.) where a sufficient minimum clearance is maintained. Absent
this, clashing might be acceptable provided the structural and functional integrity of the
clashing objects is guaranteed throughout their design life. For example as per API RP
2RD, clashing might be acceptable provided that the probability of “negative” clearance
between a riser and another object is less than a specified value during any operation or
environmental condition.

12.7 Hydrostatic Testing

Two types of hydrostatic testing are required to verify the structural and containment
integrity of flexible pipe:

• A factory acceptance test (FAT);

• After Installation;

The testing is performed at a stabilized pressure of magnitude and duration as per the
regulatory authority of jurisdiction.

12.8 Installation and Fabrication Tolerance

The fabrication tolerances, Installation tolerance (hang-off angle, azimuth heading, etc.),
vessel trim tolerances, etc. might be considered if deemed necessary.
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13. FCR Analysis Methodology

The analysis methodology for FCRs is in general similar to that of SCRs, as detailed
elsewhere in this document. It should be noted however that unlike an SCR, the FCR is
a highly engineered pipe product that has many features which are proprietary by design
and the design of the cross section is a major component. The proprietary approach by
flexible line manufacturers limits the ability to identify certain aspects such as the fatigue
life and long-term thermal degradation accurately.
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14. Riser Design Philosophy

Riser design has been performed to date based on a working stress design
(WSD) approach. In structural engineering, especially for onshore reinforced
concreter and steel structures, a transition to a limit state design (LSD) has
already taken place, albeit more recently for the latter.

14.1 Working Stress Design

WSD is based on the stresses developed in the structure, under all loading
scenarios, not exceeding the allowable stresses. The allowable stresses are
percentages of the material yield strength, which are determined by using safety
factors appropriate for each loading scenario.

σ ≤ (σy / SF )

For example, the allowable von Mises stresses in current riser design are as
shown in Table 14.1.

Table 14.1: Design Case Factors and Allowable Stress [Ref. 2]

Load Category Safety Factor Allowable Stress
Operating 1.5 2/3 σy
Extreme 1.25 0.8 σy
Temporary (e.g. Installation) 1.25 0.8 σy
Test 1.11 0.9 σy
Survival 1.0 1.0 σy

14.2 Limit State Design

Limit State Design (LSD) is based on the structure, under all loading scenarios, not
becoming unfit for its intended use, i.e., not reaching its limit state, within certain
probabilities. This design approach is different than more limited, but simpler allowable
stress approach.

Many regulatory bodies or classification societies traditionally specify the value of the
allowable stress as some fraction of the mechanical properties of materials such as yield
or tensile strength. In contrast to the allowable stress design, the limit state design is
based on the explicit consideration of the various conditions under which the structure
may cease to fulfill its intended function. For these conditions, the applicable capacity or
strength is estimated and used in design as a limit for such behavior.
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Such limit states include:

• Ultimate limit state (ULS);

• Fatigue limit state (FLS);

• Serviceability limit state (SLS);

• Special limit states.

LSD approach involves:

• Identification of limit states (modes of failure);

• Assigning acceptable level of safety by using load factors appropriate for each
loading category and material resistance factors appropriate for the material (hence,
the name load and resistance factor design);

• Load factors and material resistance factors are based on statistics and probability of
failure; loads with higher uncertainties are assigned larger load factor and materials
with high uncertainties are assigned lower resistance factors.

Load * Load factor(s) ≤ Resistance*Resistance Factor(s)

Where the load factor(s) ≥ 1 and the resistance factor(s) ≤ 1. The concept of the LSD
approach is illustrated schematically in Figure 4.1.

Probability
Load Resistance
Design
resistance
depend on
Characteristic safety class
load effect

Design load Resistance

effect lower fractile

Characteristic
resistance
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Figure 14.1: Limit State Design Approach (Credit: DnV)

14.2.1 Ultimate Limit State (ULS)

The ULS involves the structural integrity or strength; as such, the structure is designed
to have a very low probability reaching this limit state since the consequences are
severe. For risers, this includes:

• Burst (internal pressure);

• Collapse; including local buckling, global buckling, and propagating buckling

(external pressure; bending; combined loading);

14.2.2 Fatigue Limit State (FLS)

The FLS involves the fatigue damage resulting from cyclic dynamic loads and
accumulated throughout its life. The structure is designed such that its life, accounting
for fatigue damage from all sources, meets or exceeds the design life. For risers, fatigue
damage sources include:

• Currents (loop, background, etc.);

• Waves (everyday waves, extreme waves, etc.);

• Vessel motions (1st and 2nd order, VIV, etc.--as applicable);

• Slugging.

14.2.3 Serviceability Limit State (SLS)

The SLS involves the disruption of use of the structure as intended. For risers, this
includes for instance:

• Excessive ovality of the cross section (initial or progressive); vis-à-vis pigging for
example;

• Excessive deflection or vibration.

14.2.4 Special Limit States

Special limit states involve damage or failure due to unusual, accidental, or unplanned
loading conditions such as:

• Dropped objects (impact loading);

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• Incidental overpressure;

• Explosions and/or fires;

• Severe earthquakes or environments (very high return periods).

14.3 WSD versus LSD

The WSD approach is very well established and relatively easier to use than the LSD
approach. However, since the LSD approach relies on statistics and probabilities of
failure, it is expected to lead to a more consistent design and safety levels against
failure. This in turn usually leads to cost savings and more efficient structures.

It should be emphasized that since the LSD approach depends on statistics to derive the
load and resistance factors; availability of sufficient statistical data is essential to
produce reliable factors.

As far as risers are concerned, the impact of the design approach followed is reflected
mainly in two ways:

• Feasibility and robustness of the design;

• Cost.

The direct cost in terms of the riser wall thickness is negligible in relation to the overall
cost of a typical field development. However, the indirect cost in terms of measures
needed to establish a feasible and robust riser solution could potentially be significant.
For example, certain measures might need to be taken to meet the WSD criteria
(change the hang-off angle, change the catenary weight or configuration, etc.) which
might not be needed for the riser to meet the LSD criteria.

It should be noted that the LSD approach has been included in the 2001 edition of the
DnV code [Ref. 14] and will be included in the API RP 2RD code which is currently being
revised. However, it should also be noted that, to date, no risers have been designed
using the LSD method.

It is reasonable to expect that existing risers designed per the WSD method would
satisfy the LSD method since the former is expected to be more conservative than the
latter.

14.4 Mixing WSD and LSD

Considering that the WSD and LSD approaches follow different philosophies, it is
preferable to follow one approach for riser design rather than mix approaches in order to
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produce a consistent design and safety level. However, for certain failure modes of the
riser, such as local buckling, the resistance to failure is independent of the material
properties; as such, it does not strictly fall under WSD criteria and is more of a LSD
criteria. Current API RP 2RD, which uses a WSD approach, includes checks against
local buckling and uses failure as a limit in its pipe hydrostatic collapse criteria using
factors of safety developed from experiments; i.e., aspects of the LSD criteria are used
to complement the WSD criteria.

Caution should be exercised when several codes are followed at the same time (such as
the 1998 Edition of RP2RD, API RP 1111, etc.) to ensure consistency of the design and
stress/strain checks.

14.5 Time Domain versus Frequency Domain

Usually, dynamic analysis can be performed in the time domain (TD) or frequency
domain (FD). The preferred method is a function of the accuracy required versus the
computational efficiency. Riser analysis involves inherent nonlinearities due to soil-pipe
interaction, drag, damping, etc. In FD analysis, the nonlinearities must be linearized,
either by dropping higher order terms in the equation of motion, or using appropriate
approximations. In TD analysis, the nonlinearities are included. Consequently, TD
analysis is inherently more accurate than FD analysis; however, FD analysis is
considerably faster.

Considering the nonlinearities effect on the SCR response, TD analysis is the preferred
option for detailed analysis on complex riser systems.

14.6 Coupled and Pseudo-Coupled Analyses

Mooring lines and risers have relatively small effect on the floating host vessel’s wave
frequency motion. However, they have significant impact on the vessel’s low frequency
response, which in turn affects mainly the riser fatigue.

In a coupled analysis, the vessel, mooring lines, and risers are accounted for in the
same model. The mooring lines and risers are modeled using the finite element method
and their stiffness, mass, and damping are accounted for. As such, coupled analysis is
computationally demanding, especially for small finite element mesh size and large
number of mooring lines and risers. Consequently, coupled analysis is typically
performed only when necessary.

In a pseudo-coupled analysis, only the stiffness of the mooring lines and risers is
accounted for, or forces are used to substitute for their weight. Alternatively, the motions
of the vessel are obtained by modeling the vessel as a free floating body.
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Once the vessel motions are obtained, either from coupled, pseudo-coupled, or free
floating body analysis, they are imported into the riser analysis software for the riser
analysis. Neglecting the mooring lines and riser effects on the host vessel motion for the
riser analysis is generally conservative.
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15. Other Relevant Issues

15.1 New Hurricane Criteria

Recent hurricanes in the GoM (Ivan, Katrina, Rita) were significantly stronger than
previous ones and caused significant damage and disruption to GoM production.
However, the damage was mainly suffered by old fixed production platforms designed to
old criteria; many where destroyed.

Apart from the Typhoon TLP which was destroyed during Rita (an investigation of the
causes is ongoing) none of the deepwater floating production platforms was destroyed.
Albeit, a few suffered significant damage such as the Mars TLP (during Katrina); most of
the damage was to the deck structure and equipment. It should be noted that both of
Typhoon and Mars were near the eye of the hurricane and suffered the brunt of its force.

The industry consensus is that [Ref. 25]:

• The damage was due to the hurricane design criteria (loading) being exceeded
(higher waves and stronger wind), rather than due to shortcomings in the design
methodologies;

• The existing Metocean hind casting models are still valid since they could reproduce
the recent hurricanes utilizing the collected data.

Consequently, the hurricane criteria was revised by eliminating old storms (pre 1950s),
which were biasing the criteria downwards, from the hind casting database. This
resulted in significantly higher hurricane design criteria.

15.2 Metocean Criteria Hot Spots

The new hurricane design criteria were found applicable to the Eastern GoM mainly due
to the effect of the warm loop current [Ref. 25]. The other areas of the GoM were found
essentially not to be affected.

15.3 Submerged and Bottom Currents

Usually, VIV contributes significantly to the overall fatigue damage of risers in the GoM.
In addition to the loop/eddy and wind generated currents present in the GoM; bottom
currents, may exist depending on the location.

Loop/eddy currents typically extend approximately 2000 ft below the water surface with
peak velocity reaching as high as approximately 7 ft/sec at the water surface. Bottom
currents occur mainly along the Sigsbee escarpment (see Figure 15.1) caused by the
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so-called topographic Rossby waves (TRW). Their velocity peaks in the lower water
column, can reach approximately 3 ft/sec, and can cause significant VIV fatigue
damage. As a result, SCRs might need suppression devises over their entire length.

Figure 15.1: Sigsbee Escarpment (Credit: NOAA, Ocean Explorer)

It should be noted that the bottom current intensity decays away from the Sigsbee
escarpment. On the shallow side (north) of the escarpment, the current decreases to
about one-tenth of the maximum value approximately 1.25 miles away. On the deep side
(south) of the escarpment, it takes approximately 60 miles for the current to decay
approximately ninety percent [ref. 26].

Another type of current of interest to the analysis and design of risers is the so-called
submerged current. It extends approximately 1600 ft below the water surface, has small
velocity in the top 300 ft of the water column, and a maximum velocity of approximately
6.5 ft/sec at mid depth. This current was added to the design criteria for risers
approximately 5 years ago based on anecdotal evidence and ADCP data mainly from
Brutus development location.

However, considerable amount of subsequent analysis by some operators and

oceanographers of the original ADCP data indicated a problem with ADCP data and cast
significant doubt about the existence of submerged currents. In addition, such currents
do not appear in all the ADCP data collected (per the MMS requirements) in the past two
years. As a result, the so-called submerged currents are likely to be discarded from the
analysis of riser in the near future. In the meantime, it is likely that the necessity of use
of such currents in riser design will be determined on a case by case basis.
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It should be noted that API Hurricane Evaluation and Assessment Team (HEAT), formed
in 2005 by the API subcommittee on Offshore Structures (SC2) is currently working on
establishing metocean criteria that once finalized, is planned to be published as a stand
alone RP to be referenced by other API RPs [Ref. 25].

15.4 Sour Contents and Seawater Effects on Fatigue for SCRs

For sour service conditions (CO2 and/or H2S), the SCR pipe material typically complies
with NACE MR 0175 requirements [Ref. 18]. Alternatively, appropriate internal coating
or cladding may be used. For moderate H2S levels, low alloy carbon steel pipe may be
used with fatigue resistance de-rating. Other material such as duplex steel may be used
for higher CO2 and H2S contents although typically at much higher cost.

When using carbon steel pipe for sour service conditions, it is recommended that the S-
N curve be developed from tests simulating the service conditions. Alternatively, absent
such tests, a standard S-N curve may be used with a knockdown factor of 10 for sour
service, i.e., magnifying the fatigue damage obtained from the standard curve 10 times
at the same stress range [Ref. 27]. It should be noted that the sour service knockdown
is more severe at low stress cycle (high stress range). A linear variation (log-log scale)
of the knockdown factor may be used with a factor of 10 at 1,000 cycles and 1 at
100,000,000 cycles. Full scale fatigue tests using the project pipe and welding and
simulating the service conditions is recommended to verify the fatigue performance of
critical welds under sour service conditions.

Fatigue resistance tends to decrease in a corrosive environment as in the case of

offshore risers. Although the anti-corrosion coating and CP protection are considered in
the design, seawater may seep through damaged field joint coating and reach the weld
under the field joint coating. For low cycle (high stress range) fatigue, the sea water
effect on fatigue resistance can be significant. A fatigue life knockdown factor of 8~10
may be applicable for 10,000 cycles and under. For the design of SCRs that will
experience high cyclical stresses, fatigue tests at simulated environment conditions may
be necessary to ensure the saltwater effects on low cycle fatigue are properly accounted
for.

15.5 Fatigue S-N Curves for FCRs

Unlike the case for SCR pipe, there are no publicly available (in industry codes and
standards) S-N fatigue curves for the tensile and pressure armor layers used in flexible
pipe which are typically made of high strength metals. Such curves are usually
proprietary to the flexible pipe manufacturers. However, it would be useful to have such
curves included in the design codes as this might be helpful especially at early stages of
the field development and concept selection.
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15.6 Touchdown Area

Modeling the soil-pipe interaction at the riser touchdown area is an important analysis
issue. Typically, the riser motion causes a trench to form; the depth of the trench is a
function of several parameters including the magnitude of the riser motion and diameter
and soil properties. ROV observations have shown trench depths approximately 4-8
times the riser pipe diameter. The relevant parameters include the soil vertical and
lateral stiffness, suction effects, and longitudinal and transverse friction.

The interaction models can vary in complexity from using a horizontal rigid seabed and
friction coefficients to non horizontal seabed with nonlinear vertical and lateral stiffness
and suction effects. The impact of soil stiffness and friction coefficients is reasonably
significant depending on the analysis type under consideration while the suction effects
tend to be insignificant considering the motion characteristics of the SCR at touchdown.

15.7 Cathodic Protection (CP)

Corrosion is an important design issue for SCRs; a combination of anti corrosion coating
and sacrificial anodes is the most widely used system for corrosion protection. Typically,
fusion bonded epoxy (FBE) is used for coating and indium activated aluminum anodes
connected to the SCR pipe by tack-welded copper cables are used for cathodic
protection. The presence of strakes over significant length of the SCR and the desire to
avoid tack welding on the SCR pipe (fatigue sensitivity) has made it preferable to lump
the required anodes mass at one or both ends of the SCR depending on whether the
SCR is electrically isolated from the hull (unlike pipelines, where the anodes are
distributed more or less evenly every few hundred feet).

However, with risers being installed in ever deeper water, there has been a discussion
within the industry regarding:

• The type of coating under strakes to prevent localized corrosion (strakes are more of
an issue than fairings since fairings allow the water to flow underneath them and be
in direct contact with the riser pipe);

• The appropriate location of the anodes so that the entire riser would be protected
during its design life.

Although to date it has not been observed or documented, concerns over potential FBE
coating damage and having uncoated spots (holidays) of the pipe in direct contact with
water trapped under the strakes (crevice effect), prompted some in the industry to use
thermally sprayed aluminum (TSA) coating under the strakes to act as cathodic
protection. This approach may have its merits regarding the crevice effect, but it has
many shortcomings considering that offshore field joints cannot be coated with TSA due
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to its application hazards and instead coated with FBE in most cases. Consequently, the
FBE coated field joints cannot be covered by strakes to avoid the crevice effect. This
may be achievable for J-lay installation but is not practical for S-lay installation due to the
stinger roller requirements. Alternative approaches to eliminate the crevice effect
include:

• Using more robust coating than FBE under the strakes such as triple layer
polyethylene (TLPE) or triple layer polypropylene (TLPP)-- usually used as abrasion
resistance coating for the riser touchdown areas;

• Using strakes with “channels” or “stand out” to allow the water to flow underneath the
strakes and thus eliminate the possibility of entrapped water and crevice effect (this
option has been used on Atlantis risers).

As for using TSA in combination with anodes, care should be exercised vis-à-vis the
polarization between the TSA and anodes.

In conclusion, further study is required to fully understand the cathodic protection

requirements for SCRs. It is recommended that riser design codes and standards
address the issues adequately and provide clear guidance to the designers and the
operators.

15.8 Pipe Materials

With increasing water depth and challenges facing SCRs (fatigue, strength, cathodic
protection, weight on the hull, etc.) materials other than the typical carbon steel may
become needed such as; high strength steel, titanium, or composite materials. Such
materials however, currently face economic and practical difficulties such as welding of
high strength steel; cost, welding, and hydrogen embrittlement issues for titanium; and
cost, long-term reliability, end-fitting, and connector issues for composite materials. To
date, there have not been any SCRs designed using non-traditional materials; however,
the state of art of the offshore industry is continuously advancing and riser codes and
standards need to address these challenges in due time.

15.9 Marine Growth

Marine growth is a function of several factors such as salinity, currents, nutrients, light,
temperature, etc. and varies by location; however, it is generally present on offshore
installations in the GoM extending from the water surface to a depth of approximately
350-450 ft (it may extend further in some locations, however, typically in less dense
growth).
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• Where strakes are not required, marine growth on the riser pipe is typically
accounted for in the design process (drag, weight, etc.) and as such is not an
issue;

• For strakes, which rely on stand-off height and pitch to be effective, marine
growth reduces the strake stand-off height and thus, excessive growth can
significantly compromise their effectiveness in mitigating the VIV.

• Marine growth effect on fairings is not yet fully known and studies are still
required; however, fairings rely on movement to be effective and if marine
growth causes them to get stuck, this would severely diminish their
effectiveness (or even render them detrimental).

Thus, for VIV suppression devices (at least for strakes, pending understanding the effect
on fairings) to be effective in mitigating the VIV damage, they have to be clean or at least
free of excessive marine growth. Consequently, strakes in the top 350-450 ft of water
(deeper if required) are typically treated against marine growth, producing surfaces that
marine growth cannot attach to. The treatment is typically accomplished by using
environmentally friendly materials embedded in the suppression devices’ material. Anti
fouling coating has also recently been used; however, its long term durability has not
been fully proven.

Anti fouling treatment might not eliminate the marine growth completely, especially over
extended periods of time. Consequently, periodic inspections and cleaning, if
necessary, are performed. The time elapsed between inspections depends on the
location and marine growth trends.

Excessive marine growth is usually detected by remotely operated vehicles (ROVs)

cameras and typically cleaned by brushing, scraping, or water jetting depending on the
type of marine growth (hard-- barnacles and mussels or soft--hydroids, anemones, soft
corals). The integrity of the strakes is taken into account in selecting the cleaning
method.

Usually, operators deal with marine growth as part of their riser integrity management
plans.
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16. Riser Analysis Software

There are several software packages that are currently used for the analysis and design
of risers; the most widely used are:

Table 16.1: Riser Analysis Software

Software Vendor Approach Use
Non-linear FEM
Limited
FD / TD
ABAQUS Dassault Systemes (General
Regular & Random Waves
Purpose/Comprehensive)
Implicit & Explicit Integration
Non-linear FEM
Marine Computation Services, TD Wide
FLEXCOM
Ltd Regular & Random Waves (Riser Specific)
Implicit Integration
Non-linear FEM
Marine Computation Services, Limited
FREECOM FD
Ltd (Less accurate than TD)
Regular & Random Waves
Non-linear FEM
FD / TD Wide
OrcaFlex Orcina
Regular & Random Waves (Riser Specific)
Implicit & Explicit Integration
MARINTEK Non-linear FEM
Limited
RIFLEX (the Norwegian Marine FD / TD
(Riser Specific; No GUI)
Technology Institute) Regular & Random Waves
Note: FEM, FD, TD, and GUI denote finite element method, frequency domain, time domain, and
graphical user interface, respectively.

All software programs listed are finite element analysis (FEA) tools using hybrid
formulation (stiffness matrix with force penalty terms to avoid the numerical instability
induced by the disparity between the axial and bending stiffness of the SCR). For
solving the equation of motion, either implicit, explicit, or both methods are used. Each
method has it advantages and disadvantages (accuracy versus computation efficiency).
At the same level of accuracy and comparable modeling details, results produced by the
different packages are very close (as should be expected since the FEA method is very
well established).

For VIV analysis, there are also several software packages:

Table 16.2: VIV Analysis Software

Software From Approach Use

Shear7 Closed form structural model Wide (Industry Standard)

Massachusetts Institute of
solutions or FEA solution
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Technology imported from a FEA software,

(Industry JIP) empirical hydrodynamic
model, FD
FEA structural model,
Massachusetts Institute of
VIVA empirical hydrodynamic Limited
Technology
model, FD analysis
MARINTEK FEA structural model,
VIVANA (the Norwegian Marine empirical hydrodynamic Limited
Technology Institute) model, FD analysis
Note: FEM, FD, and TD denote finite element method, frequency domain, and time domain,
respectively.

VIV modeling is still a very difficult problem due to factors such as sheared currents,
single and multi mode response, mode interaction, lift coefficients, etc. Consequently,
the different packages rely mostly on empirical hydrodynamic models calibrated by the
available test data. Consequently, results of the different programs can vary widely.
Shear7 is the most widely used (industry standard) and supported by an industry JIP.

Most VIV tests and experiments to date are performed in laboratories and none are full
scale. The purpose of the experiments is mainly

• Calibrate the riser analysis software

• Determine the lift coefficients mostly for strakes (few for fairings)

Unfortunately, most of the tests are proprietary or exclusive to the particular software JIP
participants.

Using computational fluid dynamics (CFD) software for VIV is occasionally attempted
and tested [Refs. 28, 29]; however, as far as VIV is concerned vis-à-vis fluid-structure
interaction (FSI) is it still not practical for deepwater risers. The riser length makes and
high Reynolds number makes 3-D modeling as a full FSI problem extremely challenging;
requiring terabytes of memory and huge computational power. Different modeling
techniques (turbulence models) can be used to tackle this; however, it is still very
challenging computationally [Ref. 29].
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17. Riser Inspection, Maintenance and Monitoring Review

Deepwater pipeline riser inspection and maintenance is traditional covered by operators’

compliance with regulatory permit requirements. Operators have, in most cases,
adopted a risk-based Integrity Management (IM) program approach to supplement basic
“compliance” with minimum federal pipeline safety standards when maintaining critical
infrastructure such as deepwater riser systems.

In regard to vortex induced vibration (VIV) monitoring, an assessment of current industry

experience with riser motion monitoring for purposes of tracking accumulated fatigue
damage was conducted. This review concluded with comments and recommendations
in regard to the value proposition of instrumented risers for fatigue monitoring.

17.1 Riser IM Objectives

Riser Integrity Management (RIM) can be defined as a continuous assessment process

applied throughout design, fabrication, construction, operations, maintenance and
decommissioning to assure riser systems are managed safely and to prevent major
accidents. This lifecycle approach toward RIM is the responsibility of the owner operator
although guidance and minimum inspection and testing requirements are shared by
regulatory authorities.

The Oil & Gas Exploration and Production industry is continuously developing and/or
improving existing Integrity Management and Reliability standards to help prevent and
mitigate integrity associated losses, related with safety, environment, assets
functionality, business and reputation.

The major objectives described in the IM and reliability standards of the industry were
summarized as follows:

o Avoid loss of containment and uncontrolled releases of hydrocarbons, chemicals

and hazardous materials and other energy sources.

o Achieve safely managed structures and prevent incidents produced by

equipment failure.

o Maintain structural integrity through out the life cycle of the asset

o Increase first year operability and improve asset reliability

o Reduce early life failures (infant mortality)

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Industry has experienced a high percentage of early systems failures occur due to basic
errors of omission, inadequate design, and insufficient quality assurance during
manufacturing and/or poor learning from previous similar experiences. Early stage
failures (infant mortality) have the highest impact on the oil & gas industry reputation and
asset value as they cause low initial operating efficiency, delayed start ups and higher
operating cost that can cascade throughout the rest of the life cycle. Many potential early
life failures are found during testing and commissioning phases result from poor quality
control and workflow process management.

Figure 17.1: IM Failure Rate over Asset Lifetime

Industry expressed interest in having more detailed guidance in risk based Hazards and
Effects Management Process (HEMP) for inspection, maintenance and repair (IMR)
planning versus prescriptive regulatory requirements.

Traditional regulatory guidance and requirements does provide for a reasonable level of
assurance when using proven technology with a long track record deployed in standard
conditions and environments. However, deployment of newer technology in less familiar
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environments and loading conditions has prompted industry to engage in a risk-based

approach toward IM. This supplementary approach is justified due to the high cost and
risk associated with downtime and repair on such systems.

17.2 Riser IM Approach

Riser Integrity Management (RIM) approaches vary in focus area depending on the
operator and project specific issue involved. However, these risk based Hazards and
Effects Management Process (HEMP) or IM Plans tend to baseline the minimum
inspection, testing and maintenance requirements on the regulatory status while
potentially increasing frequency of testing or redundancy for subsystems that are
assessed as safety critical.

RIM plans typically focus on early stage work, safe operating limits determination, riser
and condition monitoring, process, analysis and use of monitored data, and IMR
response. Industry joint industry projects (JIP) have been held over the last few years to
develop a recommended practice (RP) for riser IM. RP’s that will include risk-based RIM
guidance that are expected to be release soon include DNV-RP-F206 and API RP-2RD.
A typical RIM plan workflow is shown in Figure 17.2.

HAZID Generic Riser

Failure Modes

Failure Modes &

Project Specific Risk PoF/ Consequence
Assessment Barrier & Mitigation
Plan

Develop IMP for Verify Regulatory

Riser System Compliance Baseline

IMR procedures,
Implement IMP for monitoring and
Riser System testing plan

IM reviews & Change

Lessons Learned management

Figure 17.2: Typical RIM Workflow

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RIM options versus failure drivers such as pressure, temperature, service loads, fatigue,
corrosion, fabrication, installation and accidental damage can be managed via methods
including inspection, cleaning, testing, monitoring and IM procedures. Data and
knowledge management of system records is an important part of an IM program.
Ideally, RIM data could be tied into the main floating facility monitoring system and then
records automatically transmitted to shore for long term, secure storage and analysis.

Industry approach toward RIM has been influenced to a limited degree on export gas
riser systems by the 2004 DOT IMP rule [Ref. 23], which is based on ASME B31.8S and
written more for onshore gas line IM planning. However, industry feedback indicated that
a potentially significant impact to IM planning is related to the new riser design CVA work
as required by NTL 2007-G14 [Ref. 34]. The certified verification agent (CVA) design
scope includes sections 1.a xiii and xiv which, in practice, tend to include review and
suggestions for improvement on project RIM planning with focus on VIV suppression
device inspection and cleaning. It is recommended that use of RIM related CVA report
sections on specific projects be gathered and used to provide for general industry
guidance on deepwater riser inspection and maintenance planning. A practical way
forward may be to introduce such gathered learning and opinion into or in conjunction
with the ongoing update of API-RP-2RD.

17.3 Risk based Approach

A systematic, risk based process for developing riser IM strategy is being implemented
by many operators. An example illustration of a continuous assessment cycle to reduce
risk is shown in Figure 17.3.

Figure 17.3: Continuous Risk Reduction

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This continuous assessment process includes a risk based approach with an objective to
identify and mitigate higher risks. Risk level is qualitatively or when feasible
quantitatively based on its probability of occurring and likely consequences should the
incident occur. Concept is to reduce overall risk by spending a larger portion of the firm’s
time and effort on safeguarding against the more probable and higher consequence risk
incidents. An example illustration of this risk based approach is shown in

Figure 17.4.

Probability
1 2 3 4 5

A
HIGH
B
Consequence

sk
Ri
d
C CRR u ceMEDIUM
d
Re
D

E LOW

Figure 17.4: Risk Based Approach

The study workshop feedback included the growing use of risk-based approaches such
as a Hazards and Effects Management Process (HEMP) for IM planning. Operators
indicated that while a risk-based approach was used in IM planning, the regulatory
inspection requirements were set in all cases as the minimum allowable for test and
inspection frequency of equipment. Increased focus by industry in taking better care of
their assets in a cost effective way has been a trend in recent years. Ineffective IM
maintenance programs leads to expensive downtime and costly repairs that are typically
more costly than the cost of a good IM based maintenance and inspection program.

In order to achieve the IM goals set, operational sites systematically identify potential IM
incidents that could occur, assess their probability and consequences and provide for an
appropriate level of barriers and preventative measures to try and keep incidents from
occurring as well as safeguards and emergency response systems to help mitigate
consequences should an incident occur.
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An illustration of this incident mitigation system is shown in Figure 17.5 .

H INCIDENT
A
Z C
A O
R N
D S
E
Q
U
E
BARRIERS
BARRIERS N
C
E
RECOVERY MEASURES

Figure 17.5: Incident Barriers & Recovery Measures

The holes within the barriers and recovery measures are simply to illustrate that no one
protective system deployed can provide complete protection. Therefore a layered
approach is used to try and minimize the chance that an incident from occurring and to
minimize the consequence should an incident occur. The higher the risk incident level,
the larger the number of protective systems is required to effectively mitigate the risk
down to what is deemed an appropriate level for effective management.

The effectiveness or quality of the barriers and recovery measured used or planned for
is an important consideration. Most operators feel that inherently safe designs with
physical barriers such as conservative wall thickness and yield strength based designs
are most effective, while engineered relief valve and over pressure alert system type
safety is next most reliable, and staff procedural and corrosion inspection, monitoring
and mitigation based program safety follows. Figure 17.6 illustrates the lifecycle
effectiveness in risk reduction for a system.
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Effectiveness in Risk
Reduction

Inherent
Safety Engineered
Safety
Procedural
Safety

EPCI O&M

Figure 17.6: Incident Barriers & Recovery Measures

A variety of process safety assessments are used by industry for risk identification and
management. These include HAZID (Hazard Identification), HAZOP (Hazard &
Operability Study), PHA (Process Hazard Analysis), and LOPA (level of protection
analysis for safety instrumented systems).

A variety of tools to manage the identified risks and potential mitigations are used by
industry. These include basic “what if” approaches to more complex bow tie diagrams,
fault trees, FMECA (Failure Mode Effect and Criticality Assessment), PHA (Process
Hazard Analysis) and others. An illustration of a bow tie is shown below in Figure 17.7.

THREATS BARRIERS RECOVERY CONTROLS CONSEQUENCES

Internal Corrosion

Material Selection & Corrosion Monitoring

Inspection Program
Chemical Treatement (Coupon, probe etc)

External Jet Fire

Corrosion (LQ Multipe Injuries)

Material Selection & Safety Shutdown

Emergency Management
External Coatings / Inspection Program System (Gas detection, Ignition Control Fire Walls
/ Response / Evacuation
Systems (CP etc.) isolation & Blowdown)

Pool Fire
Internal Erosion
(LQ Multipe Injuries)

Safety Shutdown
Material Selection & Particulate detection Containment Emergency Management
Process Filters Ignition Control System (Fire detection, Deluge Fire Walls
operating conditions (sand detectors) (Curbing, Drains etc.) / Response / Evacuation
isolation & Blowdown)

Breaking into Smoke Impact

Equipment (LQ Multipe Injuries)

Safety Shutdown Platform Ventilation Positive Pressure in the

Appropiate isolation Competence and Containment Emergency Management
Supervision Ignition Control System (Fire detection, Deluge (smoke does not impact LQ prevents smoke
(LOTO) Training (Curbing, Drains etc.) / Response / Evacuation
isolation & Blowdown) TR) ingress with dampers

Process Explosion Impact

Deviation (Multipe Injuries)

Hydrocarbon
BCPS Safety Shutdown
SIS Relief devices Release Emergency Management
(PSH, LSH, etc.) and System (Fire detection, Ignition Control Facility Design
(PSHH, LSHH etc.) (PSVs, etc.) / Response / Evacuation
competent operators isolation & Blowdown)

Jet Fire
External Impacts (Trapped personnel -
Fatality)
Safety Shutdown
Facility Layout /
Certified Equipment Crane operating System (Gas / Fire Protected Multiple Emergency Management
Design (monorail Ignition Control Alternate Muster Areas
(cranes, rigging etc.) procedures detection, isolation & Escape Routes / Response / Evacuation
system)
Blowdown)

Degradation or Pool Fire

Material (Trapped personnel -
properties Fatalitiy)
Minimization of leak
Safety Shutdown
Surveillance points (Flanges, Containment Protected Multiple Emergency Management
Preventive Maintenance MOC System (Fire detection, Ignition Control Alternate Muster Areas
Programs instrument (Curbing, Drains etc.) Escape Routes / Response / Evacuation
isolation & Blowdown)
connections etc.)

Human Error Immediate Fatality

Work Management
Competent and Safe Operating
system (PTW, SIMOPS, Supervision
resourced facility Procedures
JSEA etc.)

Fatigue

Facility Design Surveillance

External Erosion
(e.g. grit blasting)

Work Management
system (PTW, SIMOPS,
JSEA etc.)
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Figure 17.7: Example Bow Tie Diagram

The resulting strategy is typically based on the identified failure modes and associated
risks to which each riser is exposed. The strategic process used in should classify each
risk based on probability and consequence while considering and updating the risk for
each stage of the riser lifecycle.

17.4 Riser Monitoring

SCR as well as flexible riser systems are subject to significant fatigue caused by both
environmental and floating platform effects and motions. High stress points such as at
the hang-off and at the touchdown point are fatigue sensitive locations. Traditional
monitoring systems estimate riser fatigue accumulation by monitoring vessel motion and
then using theoretical software models to estimate riser shape.

Instrumentation to monitor the following is common.

• The floating platform motions (accelerometers);

• Tendon tensions; for TLPs (load cells);

• Current velocity and direction measurements (ADCPs).

Alternative approaches for SCR and FCR have been implemented to more directly
monitor actual motion at key locations along the riser. These systems can provide for a
direct measurement of bending stress at each measured location thereby enabling a
more accurate calculation of the fatigue accumulation profile along the instrumented
section of the riser.

However, riser monitoring is not as common. A riser monitoring system may consist of:

• Inclinometers at top of the SCR to measure the hang-off angle;

• Tri-axial accelerometers to measure the riser motion response and predict

the mode shapes (VIV);

• Strain/curvature gages at critical locations (touchdown, hang-off) to measure

strains/curvatures;

• Visual inspection.

Strain/curvature gages are desirable as stresses can be inferred directly from measured
strains/curvatures and compared with the analysis predictions, especially for
accumulated fatigue damage. The number and location of monitoring devices depend
on the purpose of monitoring and accuracy required.

Retrieval of data from the loggers can be achieved:

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• Online; for parameters that require immediate action such as tensile armor
failure on a flexible riser;

• Periodic; for parameters that do not require immediate action such as

accumulated damage that is unlikely to cause an immediate failure but rather
after a period of service.

Data is typically stored and then processed on the cyclic curvature strains, stress effects
and fatigue wear rate due to actual operating conditions. This allows for a more accurate
fatigue accumulation and damage rate that is computed to verify the riser is operating
within safe parameters. This direct measurement can be compared to the theoretical
predicted values to satisfy long term IM philosophy, improve theoretical models and
potentially justify extension of useful life requests.

17.4.1 Value of Riser Monitoring

Apart from the associated cost, there are many issues associated with monitoring to
consider such as:

• Logistics and implementation (installation);

• Durability and robustness, especially at touchdown;

• Longevity and retrieval/replacement of batteries powering the data loggers;

• Retrieval of the data (wired, wireless);

• Processing of logged data.

However, the state of art in this field is continuously improving (longer battery life, more
efficient data processing, etc.) and riser monitoring has been increasing with increasing
water depth and challenges.

While relatively few deepwater pipeline risers have been monitored, comparisons
between theoretical and data logger results have been studied by others, e.g. [Refs.
3031, 32, 33]. Results were relatively positive. Actual field condition “noise” from un-
anticipated or extraneous sources can cause some data correlation challenges.

Information available on the cost effectiveness of existing riser monitoring programs is

limited and hence, it is difficult to assess. One challenge is the novelty of the technology
and the reliability problems with the earliest systems deployed. Issues with transducer
systems needing to be welded directly to the pipe, water egress causing problems, and
acceleration monitor accuracy were challenges. However, if the integrity of the
monitoring system can be maintained (for a few years at least); it can provide valuable
information for:
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• Managing the riser integrity;

• Assessing accumulated fatigue damage;

• Verification and calibrating analysis tools;

• Matching VIV mode shapes based on upper loggers

• Identify shift in TDP position and its sensitivity

• Preventing failures.

It should be noted also that not all rises have to be monitored on a given project; rather;
monitoring one or two risers (such as one SCR and one flexible riser, as applicable)
should suffice; thus reducing the cost of monitoring.
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18. Conclusions, Recommendations and Commentary

The deepwater pipeline riser study included data gathering of relevant papers, industry
feedback and deepwater riser damage report review; an overview of two deepwater riser
types – steel catenary risers (SCRs) and flexible catenary riser systems (FCRs); and a
review on design, fatigue analysis and integrity management and monitoring practices.
The regulatory baseline of compliance and guidance data was considered in regard to
current industry riser practice.

The differences exhibited between regulatory requirements and current industry

practices were, in general, deemed appropriate. Industry operators need some flexibility
in approaches with new deepwater riser technology and appurtenances in order to adapt
and progress such technology for safe use under different conditions. The regulatory
agencies role to safeguard the use of this technology has been effective to date.
Compliance with the general industry guidance standard API RP 2RD for SCRs and the
associated testing and IM protocols specified in 30CRF250 for infield risers has been
successful to date with no major operational failures reported.

The following conclusion, recommendations and commentary are based on this study.

• Damage and root cause assessment: Limited information of deepwater riser

system failures has been centrally captured. Select, high profile incidents are
evaluated in detail through proprietary JIPs. The central MMS TIMS
damage/repair database is useful, but was not designed to be a deepwater riser
damage assessment tool that would contain failure mechanism findings from root
causes analysis;

• Regulatory Approach: based on industry feedback, track record and developing

technology, it is recommended to continue allowing industry the flexibility to
provide its own detailed design solutions based on higher level RP and CFR
guidance be continued. Providing more voluntary, detailed guidance at the RP
level is suggested. However limiting the addition of mandatory, prescriptive
regulation is suggested in order to provide industry environments where riser
technology can continue to safely ad effectively develop.

• Riser Guidance Approach: Oversight and involvement by deepwater riser

industry and regulatory specialists in the ongoing update of relevant
recommended practices such as API RP 2RD guidance for SCRs is
recommended. This involvement should include specialists with both export and
infield riser system experience. Use of such RP’s and updates as reference
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guidance by the CFRs is essential. Key areas for guidance update should
include:

o Limit State design (LSD) approach: Use of LSD approaches such as API
RP 1111 and DNV-OS-F101 on deepwater pipelines has proven
successful. Adoption of the same applicable, proven techniques to
deepwater risers is recommended. However caution is warranted when
mixing different LSD methods in order to achieve what may appear to be
a more optimized riser design solution.

o Integrity management (IM) approach: Use of modern industry risk-based

approach toward IM practice is recommended. While performance of the
SCR and FCR deepwater systems has been good to date, these riser
systems are relatively new technology and are being deployed into
increasingly more challenging environments and loading conditions. A
recommendation was noted that a standard approach toward integrity
management planning be developed for industry to follow. An effective
way forward may include more focused riser guidance from the resulting
new IM sections expected in the pending ISO 13638-12/API RP 2RD,
which is expected to be released in 2008 as a replacement for the current
RP 2RD. It is recommended to leverage the learning from the CVA
reporting related to IM planning [Ref. 34] in conjunction with this API-RP
2RD update.

• Cathodic Protection: It is recommended that riser design codes and standards

address the CP issues adequately and provide clear guidance to the designers
and the operators (TSA versus FBE; anode location, holiday issues, etc.);

o VIV suppression: It is suggested that strakes with “channels” or “stand

outs” be used for FBE coated field joints with strakes. This will allow water
to flow underneath the strakes and thus eliminate the possibility of
entrapped water and crevice effect;

• Fatigue Testing:

o When using carbon steel pipe for sour service conditions, it is

recommended that the S-N curve be developed from tests simulating the
service conditions;

o The use of full size specimens, incorporating the service conditions where
possible, is recommended for improved understanding of fatigue behavior
and better simulation of actual conditions;
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• Fatigue Assessment of FCRs: Unlike the case for SCR pipe, there are no publicly
available (in industry codes and standards) S-N fatigue curves for the tensile and
pressure armor layers used in flexible pipe which are typically made of high
strength metals. Such curves are usually proprietary to the flexible pipe
manufacturers. It is recommended that such curves be included in the riser
design recommended practices (RPs) and standards;

• Analysis Approach: Software based analysis technology has developed

effectively. Frequency domain (FD) and time domain (TD) approaches are
effective for a variety of situations. It is suggested that FD analysis may be used
for initial analysis and evaluations on simple riser systems due to its speed. Use
of TD analysis is recommended during detailed engineering on complex riser
system where significant inherent nonlinearities exist;

• Marine Growth: Where VIV suppression devices are used, it is essential that
such devices remain free of marine growth in order to maintain effectiveness.
Periodic inspection (by remotely operated vehicles (ROVs) cameras) and
cleaning (by brushing, scraping, or water jetting, etc.) is required when excessive
marine growth is detected. It is recommended to include such periodic
inspection (and cleaning when necessary) in the integrity management plan. It is
recommended that use of RIM related CVA report sections on specific projects
be gathered and used to provide for general industry guidance on deepwater
riser inspection and maintenance planning.

• Riser monitoring: Riser monitoring currently faces many technical challenges

including reliability, data accuracy and cost. However, monitoring can provide
valuable information for managing the riser integrity and in getting a better idea
about accumulated fatigue damage and actual riser fatigue life. Further,
monitoring risers in the field and comparing the results with design models is an
important way forward in verifying and calibrating such theoretical models and
their supporting analysis tools. Therefore, riser monitoring is suggested as a
voluntary industry practice.
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19. References
1. American Petroleum Institute, “Specification for Linepipe”, API Spec 5L, 42nd
Edition, January 2000.
2. American Petroleum Institute, “Design of Risers for Floating Production Systems
(FPSs) and Tension-Leg Platforms (TLPs) “, API RP 2RD, 1st Edition, June
1998.
3. American Petroleum Institute, “Design, Construction, Operation, and
Maintenance of Offshore Hydrocarbon Pipelines (Limit State Design)”, API RP
1111, 3rd Edition, July 1999.
4. American Petroleum Institute, “Specification for Unbonded Flexible Pipe “, API
Spec 17J, 2nd Edition, November 1999.
5. American Petroleum Institute, “Recommended Practice for Flexible Pipe “, API
RP 17B, 3rd Edition, March 2002
6. American Society of Mechanical Engineers, “Gas Transmission and Distribution
Piping Systems”, ASME B31.8, 2003.
7. American Society of Mechanical Engineers, “Pipe Flanges and Flange Fittings”,
ASME B16.5, 2003.
8. American Society of Mechanical Engineers, “Pipeline Transportation Systems for
Liquid Hydrocarbons and Other Liquids”, ASME B31.4, 2006.
9. Code of Federal Regulations, Title 30, Chapter II--Mineral Management Service,
Department of the Interior, Part 250, "Oil and Gas Sulfur Operations in the Outer
Continental Shelf”, July 2006.
10. Code of Federal Regulations, Title 49, Subtitle B, Chapter I—Pipeline and
Hazardous Materials Safety Administration, Department of Transportation, Part
192, "Transportation of natural and other gas by pipeline: minimum Federal
safety standards", October 2006.
11. Code of Federal Regulations, Title 49, Subtitle B, Chapter I—Pipeline and
Hazardous Materials Safety Administration, Department of Transportation, Part
195, "Transportation of Hazardous Liquids by Pipeline", October 2006.
12. British Standards Institute, “Fatigue Design and Assessment of Steel Structures”,
BSI 7608:1993.
13. British Standards Institute, “Guide to Methods for Assessing the Acceptability of
Flaws in Metallic Structures”, BSI 7910:2005.
14. Det Norske Veritas, “Dynamic Risers”, DnV-OS-F201, 2001.
15. Det Norske Veritas, “Cathodic Protection Design”, DnV-RP-B401, 2005.
16. Det Norske Veritas, “Cathodic Protection of Submarine Pipelines by Galvanic
Anodes”, DnV-RP-F103, 2003.
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17. Det Norske Veritas, “Fatigue Strength Analysis of Offshore Steel Structures”,
DnV-RP-C203, 2005
18. NACE International, “Petroleum and Natural Gas Industries – Materials for Use in
H2S-containing Environments in Oil and Gas Production, NACE MR0175/ISO
15156-2, December 2003.
19. U.S. Department of the Interior, Minerals Management Service, Gulf of Mexico
OCS Region, Safety Alert No. 222, “Riser Flexible Joints”, July 14, 2004.
20. Oil States Industries, Inc., “Advances in the Design and Application of SCR
Flexjoints, Doc. No. SP1E-23-294 Rev. A, 31 August 2005.
21. Frank Hartley, Steve Grove, Mike Hogan, Scott Moses, and Ralph Dean,
“Flexible Joint Improvements May Aid Reliability”, Offshore Magazine,
September 2006.
22. M. G. Marinho, C. S. Camerini, J. M., dos Santos, and G. P. Piers, “Surface
Monitoring Techniques for a Continuous Flexible Riser Integrity / Assessment”,
Offshore Technology Conference, Paper No. OTC 18946, 2007.
23. Department Of Transportation’s Gas Integrity Management Plan (IMP) Rule
([Link]
24. Mekha, B.B., “Independence Hub Flowline SCRs: Design, Fabrication and
Installation Challenges,” Proceedings of Offshore Technology Conference, OTC
18584; Houston, TX, U.S.A.; April 30 - May 3, 2007.
25. E.G. (Skip) Ward, Patrick O’Connor, Paul Versowsky, and Andy Radford,
“Response to Hurricanes Significant, Diverse, Widespread”, Offshore magazine,
June, 2007.
26. Cortis K. Cooper, James D. Stear, David B. Driver, John Heideman, Douglas A.
Mitchell, Wensu Wang, and Michael Vogel, “Development of Gulf of Mexico
Deepwater Currents for Reference by API Recommended Practices”,
Proceedings of the Offshore Mechanics and Arctic Engineering Conference,
paper No.OMAE2007-29588, San Diego, USA, 2007
27. Buitrago, J., Weir, M.S., and Kan, W.C., "Fatigue Design and Performance
Verification of Deepwater Risers", Proceedings of the Offshore Mechanics and
Arctic Engineering Conference, paper No. OMAE2003-37492, Cancun, Mexico,
2003.
28. Hamn-Ching Chen, Chia-Rong Chen, and Richard S. Mercier, “CFD Simulation
of Riser VIV”, Prepared for the MMS under the MMS/OTRC Cooperative
Research Agreement 1435-01-99-CA-31003, Task Order 74521 and 1435-01-04-
CA-35515, Task Order 35983; MMS Project No. 481, December 2006, Offshore
Technology Research Center Library No. 10/2006A176.
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29. David Schowalter, Raghu Menon, and Don Allen, “Accurately Model Deepwater
Risers”, E&P Magazine, April 2007.
30. Shreenaath Natarajan, Hugh Howells, Dhyanjyoti Deka, David Walters,
“Optimization of Sensor Placement to Capture Riser VIV Response”,
Proceedings of the Offshore Mechanics and Arctic Engineering Conference,
paper No. OMAE2006-92366, Hamburg, Germany, 2006.
31. Mat Podskarbi and David Walters, “Review and Evaluation of Riser Integrity
Monitoring Systems and Data Processing”, Deep Offshore Technology
conference, 2006.
32. Mateusz Podskarbi, Ricky THeti, Hugh Howells, “Fatigue Monitoring of
Deepwater Drilling Risers”, IADC Conference, 2005.
33. Ricky Theti, Fikry Botros, “Performance Monitoring of Deepwater SCRs”, Subsea
Tieback Forum, March 4, 2004.
34. MMS, NTL No 2007-G14, Pipeline Risers Subject to the Platform Verification
Program.([Link]
35. API RP 14C, Recommended Practice for Analysis, Design, Installation, and
Testing of Basic Surface Safety Systems for Offshore Production Platforms,
Seventh Edition, March 2001
36. NACE International, Control of External Corrosion on Underground or
Submerged Metallic Piping Systems, NACE SP0169, March 15, 2007.
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APPENDIX A – Workshop

Materials illustrated below include the workshop’s agenda overview and supporting slide
information. Details associated with data gathering and information shared during the
workshop was confidential. However, a summary list of findings was shared in Section 5
of this report.
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APPENDIX B – Data Gathering- Paper Synopsis

Advances in the Design and Application of SCR Flexjoints

Mike Hogan, Scott Moses, Ralph Dean, Oil States Industries Inc., SP1E-23-294-RevB,
DOT Conference 2005, November 10, 2005

The identification of previously unrecognized operating loads, extreme temperature

situations and high pressure conditions have forced re-examination and refinement of
the design parameters, design philosophy, fatigue emulation, elastomer performance
characteristic and general configuration applied to the Flexjoint. Paper describes impact
pulsations on fatigue life, impacts if Gulf of Mexico failures and lessons learned, design
approaches, etc.

Vortex-Induced Vibrations of Risers: Theoretical, Numerical and Experimental

Investigation

C. Le Cunff, F. Biolley, E. Fontaine, S. Étienne and M.L. Facchinetti, Oil & Gas Science
and Technology – Rev. IFP, Vol. 57 (2002)

Vibrations due to vortex shedding in the wake of a cylinder exposed to a current can
create fatigue damage in risers used by the offshore industry to bring oil and gas from
the sea floor to the platform or off-loading vessel. Extensive research is conducted in this
domain and at the Institut français du pétrole, several models are proposed to predict the
fatigue life of such pipes. The methods range from simple modal calculations to fully
coupled analysis of the fluid-structure interaction and resolution of the Navier-Stokes
equations. Through the Hydlines Project, experiments are conducted to validate the
various approaches. Paper described several approaches to provide reliable methods to
compute the fatigue life of risers due to currents. “Middle of the road” technique is
developed based on time-dependant solution of the structural equation coupled with a
model equation for fluid force.

Riser IM Guidance (Proprietary)

Without appropriate management of comprehensive operating procedures and technical

integrity management a pipeline/flowline/riser can quickly become a major hazard to
people, communities and the environment, with significant risks to the business and
reputation being the potential consequence. Document details the integrity management
plan for in-field risers and flowlines for a major Gulf of Mexico development project.
Document outlines inspection and monitoring strategy, failure threats and risk
assessment, implementation of strategy, external failure threats matrix, riser and flowline
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inspection schedules and history, external inspection anomaly criteria and inspection
procedures.

Simulation of Riser VIV Using Fully Three Dimensional CFD Simulations

S. Holmes, Y. Constantinides, O. Oakley, Jr., Proceedings of OMAE2006 - OMAE2006-

92124 (2006)

Fully three dimensional computational fluid dynamics (CFD) solutions are combined with
structural models of a tensioned riser to predict riser vortex induced motion. Three
dimensional vortex structures are treated correctly and straked risers and variations in
angle of attack can be studied directly. The proposed method uses finite element
methods that are tolerant of sparse meshes and high element aspect ratios. This allows
economical solutions of large fluid domains while retaining the important features of the
large fluid vortex structures which drive risers. Long risers can be treated with readily
available computers and examples of simulations of riser with L/D over 1400 are given
and compared with previously published experimental data. These examples are used to
illustrate several points regarding the effects of the treatment of the riser structure as
well as the efficacy of rotating frame or pinned riser experiments used to simulate
sheared currents. The method can also be extended to sheared currents whose heading
varies with depth. Document outlines the problems with 3d modeling, numerical methods
used, mesh design used in experiment, simulation of long risers, sheared current,
straked risers, etc.

Independence Hub Flowline SCRs: Design, Fabrication, and Installation

Challenges

[Link], Offshore Technology Conference 2007, OTC 18584 (2007)

Paper describes the challenges encountered during the, design, fabrication and
installation of the seven deepest Production Flowline Steel Catenary Risers (SCRs)
which are connected via flexjoints to the Independence Hub deep Draft Semi-
Submersible located in Mississippi Canyon Block 920 (MC920) in 8,000 ft water depth.
The SCRs are for high pressure and low temperature gas production service. The Vortex
Induced Vibration (VIV) suppression system of these SCRs comprises of a combination
of fairings and strakes to achieve the thermal requirements for the minimum target 18
deg arrival operating temperature of the produced gas. Document outlines SCR analysis
and design highlights, fabrication and installation challenges, etc.

Surface Monitoring Techniques for a Continuous Flexible Riser Integrity

Assessment
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M.G. Marinho, C.S. Camerini, J.M. dos Santos, G.P. Pires, Ocean Technology
Conference 2007, OTC 18946 (2007)

Periodic inspections have detected a considerable incidence of damage on the top

section of flexible risers, which may affect their structural integrity and eventually induce
different failure mechanisms. These include mostly external sheath damage, corrosion
and/or fatigue-induced damage to the tensile amours and torsional instability, which are
originated during installation or, more frequently, during operation. In order to mitigate
the progression of these damages, apart from the inspection program, surface
monitoring techniques such as percolated gas monitoring, nitrogen injection in the
annular space, deformation monitoring and visual inspection through video camera are
being implement, for a continuous flexible riser integrity assessment. Other techniques,
like alternative methods for torsion monitoring, tensile armour stress measurement,
detection through acoustic emission of tensile armour wire rupture and external sheath
wrinkling monitoring through fiber optic sensors are under development. This paper
describes and evaluates these techniques, as well as reports the results obtained from
field experience.

Riser Integrity Management – Recent Advances in the Deepwater Industry Practice

M. Chezhian, K. Mork, P. Lespinasse, T. Farrant, M. Soreide, Ocean Technology

Conference 2007, OTC 18904 (2007)

Various aspects of RIM such as early stage planning, establishing safe operational limits
for the riser system, riser dynamics monitoring, riser condition monitoring, risk based
inspection, reliability based maintenance of riser components and emergency response
are addressed within this work. The operational integrity issues are addressed using a
‘risk based approach’ for selecting the RIM strategy. Using an integrated approach
between risk based inspections, reliability centered maintenance and riser monitoring
systems, an optimal cost effective and safe RIM solution can be achieved. By means of
realistic deepwater RIM case studies, for different riser-floater concepts and
environmental conditions, the RIM approach is demonstrated. Document outlines
fundamentals of RIM, in-service riser integrity, risk based inspections, case studies in
RIM, etc.

Integrated Approach to Riser Design and Integrity Monitoring

M. Podskarbi, D. Walters, Proceedings of IOPF2006, International Offshore Pipeline

Forum, IOPF2006-004 (2006)

The paper discusses the integrated approach to deepwater riser design and integrity
monitoring. The integrity monitoring of riser systems is key to ensuring functionality and
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operability throughout the life of the field. Riser response monitoring is a key indicator
that can provide the operator with critical performance data during day to day operation
and in extreme events. This information further enhances the understanding of complex
riser behavior in order to improve design practices. The importance of riser monitoring is
further increased due to uncertainties in the design data and prediction of the riser
response to complex loading environments. The paper discusses various approaches of
riser monitoring that suit specific objectives and requirements. The paper also discusses
the link between monitoring and using the gathered data for riser assurance and
improvement of the design techniques. Monitoring is presented as part of the bigger
picture – a tool to minimize risk and deliver safe and effective solutions for deepwater
offshore operations.

Review and Evaluation of Riser Integrity Monitoring Systems and Data Processing
Methods

M. Podskarbi, D. Walters, Deep Offshore Technology 2006

Paper discusses the various approaches to riser monitoring that suit specific objectives
and requirements. A number of existing and planned monitoring programs are reviewed
with particular focus on the level of success achieved. Description of riser monitoring
techniques, equipment used and methods of installation are also provided. Monitoring
instrumentation and applications are discussed from the “fit for purpose” perspective,
highlighting how they suit the monitoring objectives, reliability requirements and ease of
use. The second part of the paper discusses the example monitoring projects and added
value of the data that riser monitoring provides. The data processing for real-time
systems differs significantly from the standalone techniques that can be employed on
shore post data gathering. The methods are discussed from a twofold perspective. One
focus is to provide information that can be used on the offshore facility during day to day
activities for enhancing the decision process. Another is to provide information that can
be used on the shore in the continuous effort to better understand riser response.

Fatigue Life Assessment of Reeled Risers

T. Netto, M. Lourenco, A. Botto, Ocean Technology Conference 2007, OTC 18482

(2007)

One of the most effective installation methods of metallic risers is the reel-lay process, in
which pipe segments are welded onshore and subsequently bent over a cylindrical rigid
surface (reel) in a laying vessel. During installation, the line is unreeled, straightened,
and then laid into the sea under tension. In this process, material properties change and
eventual weld defects may increase, thus reducing the fatigue life of those joints under
operational loads. Therefore, welded joints must be manufactured based on strict weld
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acceptance criteria. These criteria shall guarantee reliable standards regarding fatigue
life of joints while not impairing the feasibility of weld manufacture (high cost). In this
work the reeling process is initially simulated through a non linear finite element model
that incorporates weld defects. The results are then used as guidelines to experimentally
obtain fracture mechanics parameters of typical weld under pre-strained conditions. The
fatigue life of as-welded and reeled joints with different defects (lack of fusion and lack of
penetration) are subsequently estimated via finite element model that accounts for the
changes in the material properties due to prestraining. Paper outlines experiments and
analysis.

Fatigue Analysis of Unbonded Flexible Risers with Irregular Seas and Hystersis

R. Smith, P. O’Brien, T. O’Sullivan, C. Weibe, Ocean Technology Conference 2007,

OTC 18905 (2007)

Unbonded flexible-pipe risers provide a structurally compliant solution in offshore

production systems for the recovery of oil & gas. Fatigue analysis of unbonded flexible-
pipe risers has seen new advances in recent years and these are beginning to make an
impact on new designs and life extensions of riser systems. This paper gives a
comparison of fatigue lives predicted by state of the art current practice and the new
advanced methods. The new methods are equally applicable to the new design of
fatigue critical riser systems. The results of this paper show that the advanced methods
produce longer fatigue lives than current state-of-practice methods. The life extension is
obtained from the following advanced analysis methods: A comprehensive global
dynamics analysis of the riser, three-dimensional pipe bending in the local stress
analysis, hysteresis damping of the riser bending response.

Riser Strategies: Fatigue Testing and Analysis Methodologies for Flexible Risers

R.A Clements, N. Jamal, T. Sheldrake, Ocean Technology Conference 2006, OTC

17764 (2006)

This paper concentrates on the processes of understanding the materials under

corrosion fatigue conditions and the development of material design curves. Although
fatigue and corrosion fatigue testing of flexible pipe amour wires has been well
documented over the years, little has been published to describe the effect of different
test protocols and test set ups. This paper goes some way to redress this with
descriptions of testing regimes, the effects of different test set-ups and controls on the
resulting s-n curves and how these increase or reduce conservatism in service life
analysis. Paper outlines descriptions of the different analysis methodologies and
techniques which have to be employed to interpret raw data.
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Internal Flow Induced Pulsation of Flexible Risers

R. Swindell, S. Belfroid, Ocean Technology Conference 2007, OTC 18895 (2007)

A Joint Industry Project, involving a number of operating companies and allied

organizations is currently addressing the technical issues associated with high amplitude
pressure pulsations generated by gas flow through flexible risers. Combining actual
offshore measurement data; part and full scale test results at low, medium and high
pressures; and both theoretical acoustic and flow simulations, a good understanding of
the phenomenon has been achieved. Guidelines for existing and planned developments
have been deployed, based on precautionary measures, i.e. how to minimize the risk of
phenomenon occurring at the design stage, and practical assessment and mitigation
measures for the existing assets. This paper describes the history of the concern and
the actual offshore experiences, review of the work undertaken by the JIP and provides
initial guidelines to address the issue.

Steel Catenary Riser Challenges and Solutions for Deepwater Applications

H. Quintin, JL. Legras, K. Huang, M. Wu, Ocean Technology Conference 2007, OTC
19118 (2007)

Recent years have seen the first uses of steel catenary risers with spread moored
FPSOs for deepwater field developments in West Africa. Acergy have been in charge of
the design and installation of more then 20 Steel Catenary Risers (SCRs) on FPSOs in
this area. The design, fabrication and installation of these risers have required many
significant challenges to be overcome for the first time. Innovative solutions have been
developed and implemented in the areas of design, welding and installation. This paper
presents sine if these challenges and solutions with applications of SCRs attaching to
mono-hull floating production units. Strength and fatigue analysis, on bottom stability,
interface with FPSO, and fabrication issues are described in detail. Lesson learnt from
previous projects as well as results of new developments are also presented.

Independence Trail – Steel Catenary Riser Design and Materials

C. Gavin, R. Hill, Ocean Technology Conference 2007, OTC 19057 (2007)

The design, materials testing and installation of a large diameter steel catenary riser
system were some of the major challenges of the Independence Trail Project in the Gulf
of Mexico. The paper addresses global design considerations including, analysis of
strength, fatigue (wave-induced, riser VIV, hull VIM, heave-induced VIV) and interfacing
loading conditions; also welding validation testing used to ensure a safe operating
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
Document Title: Deepwater Riser Design, Fatigue Life and Standards Study Report Page 97 of 98

environment. As the largest diameter deepwater SCR from a semi-submersible floating

production unit to date, the challenges met and the solutions employed as part if the
delivery of a robust and safe riser system provide important lessons learned and have
significant relevance to future SCR projects.

Riser Soil Interaction in Soft Clay Near the Touchdown Zone

T.K. Sen, M. Hesar, Ocean Technology Conference 2007, OTC 18896 (2007)

This paper reports the analysis if a riser in soft clay in 1200 m depth of water, where the
dominant wave was transverse to riser axis. The riser soil interaction is studied using
ABAQUS/Explicit finite element model with an adaptive technique. Embedment and
large lateral ploughing movements of the riser are examined. The lateral soil resistance
obtained was used to formulate the lateral friction coefficient. Fatigues lives were
computed using the “Rainflow Counting” technique. A comparison of fatigue lives
obtained from the software packages ABAQUS and ORCAFKEX is included. The
investigations are preliminary but indicate that riser soil interaction is important and if
ignored could lead to under-prediction of fatigue lives.

Evaluation and Comparison of Hurricane Induced Damage to Offshore GoM

Pipelines from Hurricane Lili

S. Harbart,R. Long, A. Rebello, Final Report to MMS, PN 112279-RRA

This report documents a study of hurricane-induced damage to offshore GOM pipelines

due to Hurricane Lili. A detailed comparison of Lili with Hurricane Andrew shows both
similarities and differences. Analysis methods were assembled to determine the
recommended maximum clamp spacing for riser design based on both cyclic wave force
fatigue as well as oscillatory Vortex Induced Vibration (VIV) considerations. Design
recommendations are provided for riser/clamp spacing design, cathodic protection
design/maintenance and bolted clamp design.

Steel Catenary Riser Touchdown Point Vertical Interaction Models

C. Bridge, K. Laver, E. Clukey, T. Evans, Ocean Technology Conference 2004, OTC

16628 (2004)

Steel catenary risers (SCR) are an enabling technology for deepwater environments.
Tools to analyze and design SCRs are available which show that the point where the
riser first touches the soil, termed the touchdown point (TDP), exhibits complex behavior
that has been the subject of a number of recent research programmes. The soil
parameters used in SCR analysis can have a significant effect on riser response,
especially the predicted fatigue life. If soil parameters and analytical models are chosen
Project Title: Deepwater Riser Design, Fatigue Life and Standards Study 86330-20-R-RP-005
Project Description: Provide Recommendations and Comments for Riser Guidance Revision 1
Document Title: Deepwater Riser Design, Fatigue Life and Standards Study Report Page 98 of 98

too conservatively they can make the predicted fatigue life unrealistically low, conversely
using non-conservative soil parameters and soft soil models results in fatigue lives that
may be unrealistically high. This paper describes state of the art vertical pipe/soil
interaction models developed for use in SCR analysis. These model pipe movement
vertically downwards (soil stiffness) and vertically upwards (soil suction). The models are
based upon test data from the STRIDE and CARISIMA JIP’s and information from
existing papers. The models are currently being used in many Gulf of Mexico deepwater
projects that involve SCRs.