PV Module Standards and Performance Testing

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This document discusses standards and requirements for PV solar modules. It specifies that modules must meet standards like IEC 61215 for design qualification and type approval. It also requ…

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  • PV Solar Module
  • Monitoring System for PR Verification

PV Solar Module

a. The scope of supply shall also include spare modules (at least 20 Nos.) required for any
normal or breakdown maintenance and special tools & equipment required for erection and
maintenance.

1.0 STANDARDS AND CODES


The PV modules must conform to the latest edition of any of the following IEC/equivalent Indian
Standards for PV module design qualification and type approval:
Standard Description
Terrestrial photovoltaic (PV) modules - Design qualification and type
IEC 61215-1:2021
approval-Part1:Test requirements

Terrestrial photovoltaic (PV) modules - Design qualification and


IEC 61215-1-1:2021 type approval-Part1-1: Special requirements for testing of
crystalline silicon photovoltaic (PV) modules.
Terrestrial photovoltaic (PV) modules – Design qualification and
IEC 61215-1-22021 type approval-Part1-2: Special requirements for testing of thin-film
Cadmium Telluride (CdTe) based photovoltaic (PV) modules
Photovoltaic (PV) module safety qualification-Part-1: Requirements
IEC 61730-1:2016
for construction
Photovoltaic (PV) module safety qualification-Part-2: Requirements
IEC 61730-2:2016
for testing
Salt mist corrosion testing of photovoltaic (PV) modules (Applicable
IEC 61701:2020
for coastal and marine environment)

IEC 61724 -1 : 2021 Photovoltaic system performance - Part 1: Monitoring

IEC62716:2013 Photovoltaic (PV) modules-Ammonia corrosion testing (if applicable)

Photovoltaic(PV)modules-Test methods for the detection of


IEC TS 62804-1:2020 potential-induceddegradation-Part1:Crystallinesilicon
(under conditions of 85oC/85%RH for minimum 192 hours)
PR-Provisional Acceptance Test Verification Procedure
The Performance ratio test aims at the comparison of the actual PV plant energy production
with the guaranteed value for a limited operation time of the PV plant of 30 consecutive days.
After Commissioning of the Plant and after receiving all the satisfactory results regarding the
correct operation of the plant, there will be continuous monitoring of the performance for 30
days. This monitoring will be performed on the site under the supervision of the Employer
/Employer's engineer.
The final tests to prove the guaranteed performance parameters shall be conducted at site by
the Contractor in presence of the Employer. The Contractor’s commissioning /start-up Engineer
shall make the plant ready to conduct such tests. The Performance Guarantee Tests (PG tests)
shall be commenced, within a period of 15 days after successful Commissioning. Any extension
of time beyond the above period shall be mutually agreed upon.
Performance Ratio of the plant will be calculated as per IS/IEC61724:2021 (Photovoltaic system
performance monitoring - Guidelines for measurement, data exchange and analysis).

Monitoring System for PR Verification


The following instrumentation will be use to determine the Solar Plant Performance:
 Power Meter at the delivery point.
 Power Meter for each inverter for reference only.
 One no. calibrated pyrano meter to determine irradiance on the plane of array
(withatargetmeasurementuncertaintyof±2).
 One no. calibrated pyrano meter to determine irradiance on horizontal plane (with at argent
measurement uncertainty of±2)
 Two nos. thermo couples to measure module temperature with a measurement uncertainty
of±1°C.
 Shielded ventilated thermo couple with a measurement accuracy of ±1°C.
 Ananemo meter mounted on a 10mm as to measure wind speed (without additional
shadowing an modules).
During the comprehensive O&M period after commissioning, PR shall be tested in yearly
basis considering 100% grid availability. However customer may check the PR at any
time of the year for a period of minimum 7 days.

Common questions

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Potential-induced degradation (PID) testing is conducted under conditions of 85°C and 85% relative humidity for a minimum of 192 hours, as specified in IEC TS 62804-1:2020. These severe conditions simulate prolonged exposure to high temperature and humidity, which can exacerbate leakage currents potentially affecting module performance. The test is vital because it identifies long-term degradation trends that could impact efficiency and operational lifespan, allowing manufacturers to implement design improvements to mitigate such risks .

When measuring wind speed during PV performance testing, considerations include avoiding additional shadowing from the measurement equipment on the PV modules, as wind speed can influence the cooling effect on the modules. An accurate wind speed measurement helps in assessing its impact on module temperature, which in turn affects the efficiency and energy output. High wind speeds can cool the modules, potentially enhancing performance, whereas low or no wind can lead to increased temperatures and reduced efficiency .

The document outlines several IEC standards for PV modules. These include IEC 61215-1:2021 for terrestrial photovoltaic module design qualification and type approval, IEC 61215-1-1:2021 for crystalline silicon PV modules, IEC 61215-1-2:2021 for thin-film Cadmium Telluride (CdTe) modules, IEC 61730-1:2016 and IEC 61730-2:2016 for safety qualification with requirements for construction and testing, IEC 61701:2020 for salt mist corrosion testing, and IEC 62804-1:2020 for potential-induced degradation tests. Adherence to these standards is crucial as they ensure the modules' durability, safety, and performance under varying environmental conditions, which are essential for reliability and customer satisfaction .

During the performance guarantee tests, the monitoring of a PV plant's performance is conducted over 30 days, with continuous data collection to ensure all performance parameters meet specified guarantees. This process involves measuring irradiance, module temperature, and wind speed using calibrated equipment. The commissioning engineer plays a crucial role in preparing the plant for these tests, ensuring all systems are operationally ready, and collaborating with the employer's engineer to validate the performance data .

Having both the Employer and the Contractor oversee performance data verification ensures transparency, accountability, and mutual agreement on the PV plant's performance data and results. This collaboration implies that neither party can solely interpret the data to their advantage, fostering trust and validating the plant’s compliance with contractual guarantees. It also facilitates immediate resolution of discrepancies, promoting effective communication and ensuring that the facility’s performance meets the agreed benchmarks .

Ammonia corrosion testing of PV modules, as referenced in IEC 62716:2013, takes into account environments with high ammonia concentrations, often found in areas near agricultural operations such as livestock facilities. The test evaluates the module's resistance to ammonia-induced corrosion, ensuring durability and effectiveness in such settings, which helps prevent performance degradation over time .

Including spare PV modules and specialized tools in the scope of supply is important for addressing normal or breakdown maintenance needs without significant downtime. Spare modules ensure continuity of operation and replace defective units swiftly, whereas specialized tools facilitate efficient erection and maintenance processes, minimizing delays and supporting the operational integrity of the solar installation .

The Performance Ratio (PR) test compares the actual energy output of a PV plant with its guaranteed performance over a period of 30 consecutive days post-commissioning. Essential equipment for measuring PR includes power meters at the delivery point and each inverter, calibrated pyranometers for determining irradiance on the plane of the array and on the horizontal plane, thermocouples for measuring module temperature, a shielded ventilated thermocouple, and an anemometer to measure wind speed. These instruments ensure accurate data collection for evaluating plant performance against guaranteed values .

Salt Mist Corrosion Testing specified by IEC 61701:2020 is crucial for PV modules installed in coastal and marine environments where exposure to salt mist can lead to rapid corrosion and degradation of module materials. This test ensures that the modules can withstand harsh salty conditions without compromising performance and safety, thereby extending their lifespan and reliability in these challenging environments .

Pyranometers play a critical role in assessing solar PV plant efficiency by accurately measuring the solar irradiance on the module array and the horizontal plane. This data is essential in calculating the Performance Ratio (PR) since PR is a measure of the actual energy produced relative to the potential energy input from sunlight. Precise irradiance measurements ensure that any deviations in performance are properly attributed to either system inefficiencies or external factors, allowing for more accurate and reliable performance assessments .

PV Solar Module
a.
The scope of supply shall also include spare modules (at least 20 Nos.) required for any
normal or breakdo
shall be commenced, within a period of 15 days after successful Commissioning. Any extension
of time beyond the above period

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