INSTALLATION AND OPERATING INSTRUCTIONS

For installation in frost free areas

KESSEL Grease separator “PV” NS 2, 4, 7, 10

*With fully automated disposal program

Version according to Product Advantages

DIN 4040 and EN 1825
Complies with DIN 4040
(Certification # Z54.6-128)

Complies with EN 1825

(Certification # Z54.6-327)

From Polyethylene

Compact construction

Low maintenance costs

due to heavy-duty, easily
cleaned polymer construc-
tion

100 % resistance against

aggressive grease acids

Art. # . 93004.00/P1
Subject to technical amendments

The installation and service of this unit should be carried

out by a licensed professional servicer

Name City Date Company

Edition 12/08 ID number 010-616

 1. Safety Instructions
Dear Customer,

Before the KESSEL Euro Separator Version PV is installed and placed in operation please carefully read and follow
all of the instructions contained in this Installation, Maintenance and User’s Manual.
Upon delivery of the Euro Separator please thoroughly inspect the separator to make sure that it has not been da-
maged during shipping. In case damage has occurred to the separator, please follow the instructions listed in the
Guarantee section of this user’s manual.

By installation, use, maintenance and repair of this unit please follow all appropriate DIN / VDE
/DVGW safety precautions and accident prevention guidelines. Also please follow any local sa-
! fety precautions and accident prevention guidelines established in your area. Please note that
the unit is designed to receive kitchen waste water with a maximum temperature of 60 degrees
Celsius (140 degrees F). Temperatures higher than 60 degrees Celsius could damage the unit.

Do not stand or place excessive weight on the separator. During disposal / emptying of a
Type PV separator, a step ladder should be used to help gain access to the openings on the
top of the separator.

NO SMOKING! Smoking must not be permitted near the separator during use, maintenance
and repair of the unit due to the potential build up of methane / biogas.

SLIPPERY WHEN WET! Take caution when standing / walking near the separator. During
disposal, cleaning and maintenance the surrounding area can become extremely slippery
due to spilled water / grease / fat.

SEPARATOR AREA  No access of the separator for unauthorized personnel

REGULATIONS:  No storage of food / groceries / provisions (for hygienic reasons) is allowed in the same area
/room as the separator.
 The location of the separator should be chosen carefully as to allow sufficient access for-
maintenance, inspection, repair and disposal of the separator.
 The wastewater in a grease separator can contain bacteria. After coming in contact with-
wastewater or the separator itself, it is important to wash, clean and disinfect all skin which
has been contaminated.

2
 Table of Contents
1. General 1.1 Application................................................................ Page 4
1.2 Application area ....................................................... Page 4
1.3 Separator description ............................................... Page 4
1.4 Table of article numbers ........................................... Page 4

2. Installation 2.1 General .................................................................... Page 5

2.2 Set-up....................................................................... Page 5
2.3 Electrical Installations............................................... Page 6
2.4 Installation example ................................................. Page 6
2.5 Dimensioned drawings............................................. Page 7

3. Setting up 3.1 Setting up for operation............................................ Page 8

3.2 Initial Instructions ..................................................... Page 8
3.3 What to do................................................................ Page 8

4. Operation / Disposal 4.1 Manually automated disposal................................... Page 8

4.2 First disposal ............................................................ Page 8
4.3 Disposal intervals ..................................................... Page 8
4.4 Disposal procedure – fully automated ...................... Page 8
4.5 Starting the disposal................................................. Page 9
4.6 Re-Programming...................................................... Page 9

5. Disposal steps grease separator 5.1 Grease separator acc. to DIN 4040.......................... Page 10
DN 4040 and EN 1825 5.2 Grease separator acc. to EN 1825........................... Page 11

6. Konfiguration ................................................................................. Page 12

7. Maintenance ................................................................................. Page 13

8. Accessories / Replacement parts ................................................................................. Page 14

9. Warranty ................................................................................. Page 15

10. Electrical schematics ................................................................................. Page 16

11. Declaration of Conformity .............................................................................................. Page 21

12. Separator characteristics .............................................................................................. Page 22

13. Important contacts/info .............................................................................................. Page 23

3
 1. General
1.1 Application 1.3 Separator description

According to DIN 4040 and EN 1825, the installation of grea- The KESSEL NS 2-10 Version P Fully Automated Grease
se separators is required wherever oils and fats from animals Separator consists of a grease separator with integrated
and plants are introduced into wastewater systems. Un- sludge trap constructed from polyethylene (HD-PE). The
collected, oils and fats can cause serious damage to waste- separator is equipped with a pump for mixing and cleaning.
water piping and private / public wastewater treatment The HD-PE interior walls of the separator require no extra pro-
plants. tective coatings.
For important technical information concerning this separa-
tor please see the shield located on the separator itself – this
1.2 Application area information is also located in this User's Manual.

Due to the specialty disposal equipment, the separator con-

tents can be disposed without any odor release since the
odor tight covers do not need to be removed during the dis-
posal process. During the disposal process, the separator
contents are pumped out of the separator to the exterior wall
of the building through pressure pipes and into a waiting dis-
posal vehicle. This fully automated disposal system elimina-
tes problematic odors and prevents the unhygienic process
of a disposal suction hose being run from the vehicle to the
separator.

1.4 Table of article numbers

accord. DIN 4040 Article number accord. EN 1825 Article number

NS (l/sec) Pump left Pump right NS (l/sec) Pump left Pump right

2 93222.50 / P1 93222.00 / P1 2 93002.50 / P1 93002.00 / P1

4 93224.50 /P1 93224.00 / P1 4 93004.50 /P1 93004.00 / P1

7 93227.50 / P1 93227.00 / P1 7 93007.50 / P1 93007.00 / P1

10 93210.50 / P1 93210.00 / P1 10 93010.50 / P1 93010.00 / P1

Pump left = operation side in flow direction left

Pump right = operation side in flow direction right

4
 2. Installation
advisable to install a backwater flap to prevent any back-
flow from the disposal vehicle back into the pressure pi-
When the shipment arrives, please inspect it immedia-

ping. The pressure piping should be firmly secured to the

tely for damages which may have been caused during

walls to prevent noise / vibrations during disposal.

transport / shipping!

4. The remote control should be installed near the Storz B

coupling, if possible - above the coupling.
2.1 General

5. In order to protect the coupling and the remote control, it

is advised that both of these items be contained in a lock-
The separator is to be installed in a dry, frost free room / area

able protective enclosure (box). Recommended enclo-

on a smooth, solid and level surface. This is especially im-

sure dimensions (width - 400 mm, height - 600 mm, depth

portant due to the electronic equipment accompanied with

- 250 mm).
the separator. Based on the size of the grease separator it can

6. The two included 1 inch solenoid valves (for the cold water
be equipped with the following pumps (custom separators

refill and the warm water rinsing) must be installed per-

may be equipped with custom pumps).

fectly level (please see included installation guide).

7. Follow DIN 1988, DVGW as well as local installation codes
2.6 kW Pump

when connected the cold water refill and the warm water
2.6 kW, 400 V, 50 Hz, IP 68 protection rating (0.5 Bar for 24

rinsing pipes.
hours) - during disposal, this system pumps 25 cubic meters

8. Inlet and outlet of the separator are to be connected to ap-

per hour at a head / pressure of 0.7 bar. This value is for clean

propriately sized SML rohr DIN 19522 wastewater piping.

water.

If a different type of wastewater drainage pipe is being

4.0 kW Pump

used be sure to connect with appropriate adaptors.

4.0 kW, 400 V, 50 Hz, IP 68 protection rating (0.5 Bar for 24

9. According to DIN 4040 Part 2, the inlet and outlets of

hours) - during disposal, this system pumps 30 cubic meters

grease separators should be properly ventilated. The main

per hour at a head / pressure of 1.0 bar. This value is for clean

inlet pipe to a grease seperator should be directly venti-

water.

lated to the roof of the building. An additional ventilation

5.5 kW Pump

pipe should be installed near the inlet of the grease sepa-

5.5 kW, 400 V, 50 Hz, IP 68 protection rating (0.5 Bar for 24

rator in the case that the main inlet pipe is longer than 10
hours) - during disposal, this system pumps 56 cubic meters

meters and offers no ventilation for this 10 meters. All se-

per hour at a head / pressure of 1.0 bar. This value is for clean

condary drainage pipes 5 meters or longer which enter the

water.

Custom Systems - Pumping data / power curves for custom main inlet pipe should also be seperately ventilated.
designed systems will be specially noted in their according
user's manuals.

2.2 Set-up

1. The pump (included in the delivery) is to be placed and se-

cured to the floor with the included fastening bolts. In order
to dampen pump vibrations be sure to place the included
rubber matts under each of the pumps.
2. The disposal pressure pipe is to be connected to the in-
cluded flange on the end of the separator's disposal pipe
stub (flange connection is DN65, PN 10 DIN 2501, Dia-
meter 145mm (between center point of opposite flange
holes)). A Storz B coupling (with R 2 1/2 inside threads) is
to be installed at the end of the pressure pipe in the exte-
rior wall of the building in an area easily accessed by the
disposal vehicle. Before the Storz B coupling it is also

5
 2. Installation
2.3 Electrical Installations Please take care that:

All electrical connections and work should be handled by a  That the user's manual and all operating instructions
professional, licensed electrician. concerning the separator are kept in a safe location
nearby the separator.
 Fuse: for 2.6 kW pump – 16 AMP  That the disposal procedure is conducted exactly as
 Fuse: for 4.0 kW pump – 20 AMP it is described in the user's manual.
 Fuse: for 5.5 kW pump – 32 AMP  All relevant safety precautions are followed at all
times.
2. When connecting the pump be sure that the cables are  Only allow professional licensed disposal companies
connected properly so that the pump's impeller rotates in to handle the disposal of the separator.
the correct direction (see directional stickers on both
pumps). Right reserved for technical changes.

2.4 Installation example

햲 KESSEL Grease
Ventilation separator PV NS 4
pipe 햳 Storz-B hook up
connection
Connection for 햴 Sampling device
disposal truck 햵 Refilling device
햶 Shut-off valve
햷 Water connection
Sidewalk a cold water connection
b warm water conneciotn
햸 Disposal pipe
Connection to public sewer 햹 Electrical connection
햺 KESSEL Basement drain
햻 “The universal” with back-
햹 watervalve
KESSEL lifting station
햻
햺

6
 2. Installation
2.5 Dimensioned drawing

Inlet
2.5.1 Grease separator acc. to DIN 4040

Outlet
햲

Sludge trap
햳

Grease trap
햹 햸 햴

Quick-release covers
햵

Inspection window
햶

Activator valve
햷

Cleaning jets
햸

Cleaning water stream

햹

Pump with closure

햺

Warm water connec-

햻

tion (rinsing) and cold

햽

water connection
(refilling with fresh
water)
햾 Control unit
햿 Disposal pipe
햻

NS Separator volumes
(l/sec) DN a b b1 h h1 h2 h3 sludge chamber Separator Weight approx
2 100 1700 680 1080 1455 1030 1100 1180 220 l 570 l 240 kg
4 100 2250 920 1320 1455 1030 1100 1180 430 l 1070 l 290 kg
7 150 3180 1150 1550 1455 1030 1100 1180 720 l 1870 l 400 kg
10 150 3600 1350 1750 1455 1030 1100 1180 1052 l 2480 l 440 kg

2.5.2 Grease separator acc. to EN 1825

l
x420
h3
h2

h1
h1

h2

DN/OD

DN/OD

a b
b1

NS Seperator Volumes
(l/sec) DN OD a b b1 h1 h2 h3 l sludge chamber Seperator Grease storage
100 110 940 650 950 930 1000 1310 1250 200 l 212 l 106 l
2
100 110 1500 650 950 930 1000 1310 1810 400 l 354 l 177 l
4
7 150 160 1600 920 1220 1130 1200 1560 1850 700 l 567 l 302 l
10 150 160 2430 920 1220 1130 1200 1560 2700 1000 l 794 l 423 l

7
 3. Setting up
3.1 Setting up for operation 3.3 What to do
Before the separator is put into operation, please make sure  Check to make sure the separator is completely wa-
that: tertight. Check to make sure that during transport and
 the separator is clean and the interior is free from any ob- installation that no damage to the separator was
jects which may have been placed inside during shipping caused. Check to make sure all connections to the
or installation. separator (inlet, outlet, refill, rinse pipes etc.) are in
 the separator is completely filled with clean cold water. perfect working order.
Completely filling the separator is complete when water  Representative should discuss all necessary infor-
begins to drain from the outlet. mation regarding the disposal.
 Representative should take the customer step by step
through all stages of a separator disposal
After the separator has been emptied (disposed) all
3.2 Initial Instructions

necessary paperwork and documentation should be
handed over to the customer.
Placing the separator into full operation is normally handled

The separator should be returned to service by filling

by a licensed tradesman although upon request can be hand-

the separator with fresh, cold water
led by a KESSEL representative.
The following personnel should be on hand when the initial
instructions for placing the separator into operation are given:

 Building facilities manager

 Building maintenance workers
 Contracted plumber / tradesman
 Contracted disposal company

4. Operation / Disposal

During the disposal procedure, no wastewater should be al-

4.1 Fully automated disposal

The KESSEL Version PV grease separator is controlled from lowed to enter the separator.
the control unit by the 'Start' and the 'Stop' buttons. Any war-
nings are displayed by the warning light. Important points:

4.2 First disposal  During the disposal procedure, the disposal truck should
not turn on (activate) its suction pump(s). All the dispo-
The first disposal should take place approximately 3 weeks sal / pumping work will be handled by the disposal pump
afer the separator has been placed into operation. located on the grease separator.
 A backwater valve should be installed near the Storz B
4.3 Disposal intervals hook up connection in the disposal piping to prevent any
wastewater from the disposal truck from re-enterring the
After the first disposal the separator should be emptied grease separator disposal lines.
monthly or when the grease layer has reached 16 cm – which-
ever comes first. Because of the importance of proper dis- The KESSEL fully automated PV version grease separators
posal intervals, it is recommended that a disposal contract is include a control unit (remote control available as accessory)
signed with the appropriate disposal company. with a 7 segment display panel. The disposal program has
been factory set to the data listed in Section 5 of this manual.
4.4 Disposal procedure – fully automated Customs setting to adapt to on-site requirements can be pro-
grammed into the control unit if desired.
Important to check before the disposal process begins is that Disposal can be handled by setting the control unit to the ʻAu-
the both the grease separator covers are securely closed tomatedʼ setting in which the entire disposal process is hand-
and that the pump closure valves are in the open position. led by pressing the ʻStartʼ button located on the control unit
Also make sure that the disposal hose from the disposal or the remote control (accessory). Disposal can also take
truck is securely connected to the direct disposal pressure place in the ʻManualʼ mode in which all steps of the disposal
pipe. process need to be controlled manually.

8
 4. Operation / Disposal
4.5 Starting the disposal procedure When the ʻFillingʼ LED on bottom of the main control unit of
the remote control (Not Step 4 'Filling' but Step 7 'Filling' –
Insure that the main power source to the separators is on and last LED located on the bottom of the display) has lit, the
that the disposal truck is connected to the disposal outlet disposal truck can disconnect his pipe and the truck can
which is located on the exterior wall of the building. Set the leave the premises. Step 7 Filling is the last step of the dis-
switch key located on the main grease separator control unit posal procedure where the truck is no longer necessary).
to the ʻAutomaticʼ position and press the ʻStartʼ button. Manual disposal takes place by setting the main control unit
The entire disposal process now runs fully automatically until to the ʻManualʼ setting. The desired step is then set with the
the entire disposal process is over. If the disposal process switch to position 1 to 7 and then this step is begun by pres-
needs to be stopped or interrupted for any reason (example sing the ʻStartʼ button on the control unit.
disposal truck is full and needs to be replaced by a second When changing the control unit between ʻAutomaticʼ and
truck) simply press the ʻStopʼ button on the control unit. The ʻManualʼ modes, the system requires approximately 5 se-
disposal process is continued by pressing the ʻStartʼ button conds to re-boot into the new mode. Mixing, filling, rinsing
again – this will not re-start the entire disposal process but and disposal times can be re-programmed on-site to fit any
will continue the existing disposal exactly at the point where on-site specific requirements. These setting are changed by
it was interrupted. LEDs on the control unit as well as on the using the S3, S4 and S5 switched located inside the
remote control (accessory) will display exactly which step of main control unit. Information on re-programming these
the disposal process is currently in operation. steps follows in Section 5 of this manual.

9
 5. Disposal steps grease separator acc. to. DIN 4040
5.1 For separators with Fully Automated disposal Separators NS 2, NS 4, NS 7 and NS 10 acc. to DIN 4040

Program Valve setting Pump running time in seconds warm Valve cold
step Function (set automatic)
Pump Valve
water water Info
NS 2 NS 4 NS 7 NS 10
Reduce water level
1 partial empty “Leeren” (empty) 40 60 80 120 on off off
by approx 30 cm
2 mix “Mischen” (mix) 120 180 200 360 on off off

empty “Leeren” (empty) off off Until pump

3 120 180 300 360 on dry runs
Refill water level
4 fill “Mischen” (mix) 100 100 140 200 off on off
by approx 25 cm
5 mix “Mischen” (mix) 120 120 160 240 on off off

6 empty “Leeren” (empty) on off off Until pump

30 30 60 60 dry runs
off Refill water level
7 fill “Spülen” (rinse) 100 100 140 200 on off
by approx 25 cm
8 rinse “Spülen” (rinse) 60 90 100 180 on off off

10
empty “Leeren” (empty) 30 30 60 60 on off off Until pump
9 dry runs
off Refill water level
10 fill “Spülen” (rinse) 60 100 140 200 on off
by approx 25 cm
11 rinse “Spülen” (rinse) 60 90 100 180 on off off

30 30 60 60 off Until pump

12 empty “Leeren” (empty) on on dry runs
Completely refill sepa-
13 fill “Leeren” (empty) 300 420 500 1000 off off ein rator (to outlet level)
Time settings can also be customized depending on pumping height, temperature or water pressures. Flow rate through a DN 25 solenoid valve is 23 m3/hour.
 5. Disposal for grease separator acc. to. EN 1825
5.2 For separators with Fully Automated disposal Separators NS 2, NS 4, NS 7 and NS 10 acc. to EN 1825
Valve setting Pump running time in seconds warm Valve cold
Program step Function (set automatic) Pump Valve
water water Info
NS 2 NS 4 NS 7 NS 10
Reduce water level
1 partial empty “Leeren” (empty) 30 40 50 80 on off off
by approx 30 cm
2 Mischen “Mischen” (mix) 120 180 200 360 on off off

Empty “Leeren” (empty) off off Until pump

3 90 130 180 220 on dry runs

11
Refill water level
4 Füllen “Mischen” (mix) 100 100 140 200 off on off
by approx 25 cm
5 Mischen “Mischen” (mix) 120 120 160 240 on off off

6 Empty “Leeren” (empty) on off off Until pump

30 30 60 60 dry runs
off Refill water level
7 Füllen “Spülen” (rinse) 100 100 140 200 on off
by approx 25 cm
8 Spülen “Spülen” (rinse) 60 90 100 180 on off off

Empty “Leeren” (empty) 30 30 60 60 on off off Until pump

9 dry runs
off Refill water level
10 Füllen “Spülen” (rinse) 60 100 140 200 on off
by approx 25 cm
11 Spülen “Spülen” (rinse) 60 90 100 180 on off off

30 30 60 60 off Until pump

12 Empty “Leeren” (empty) on on dry runs
Completely refill sepa-
13 Füllen “Leeren” (empty) 200 260 360 600 off off on rator (to outlet level)
Time settings can also be customized depending on pumping height, temperature or water pressures. Flow rate through a DN 25 solenoid valve is 23 m3/hour.
 6. Konfiguration
Re-Programming the mixing, filling, rinsing and dispo- second values but are multiplier values. Please see the
sal times on a KESSEL PV version separator table located below for the multiplier which varies accor-
ding to which step is being edited. Example – Step 5
The duration of each of the 13 disposal steps can be re-pro- (Empty) should run for 300 seconds. Since Step 6 has a
grammed to accommodate on-site requirements such as a 30 second multiplier, setting Step 6 to the value 10 will
longer or higher than normal disposal distance. result in a 300 second emptying time.
4. To save each new programmed setting, press the S5 but-
Steps for changing duration of specific disposal steps: ton.
1. Press the S5 button located inside the main control unit for 5. When all programming has been completed and the ope-
at least 5 seconds. rator wishes to exit the programming stage, press simul-
2. Choose the program step by pressing the S3 button (ex- taneously buttons S3 and S5 for at least 3 seconds. Note
ample Step 6 – Empty) – this will happen automatically if not buttons are pressed
3. Choose the duration of each step by pressing the S4 but- after 20 seconds from the last reprogramming.
ton NOTE – the displayed values in the S4 mode are not

Interior-Control unit

Individual settings of the switch „S2“

GS DIN 4040 NS 2

GS DIN 4040 NS 4
Free for specials (EN 1825)

Free for specials (EN 1825) GS DIN 4040 NS 7

GS EN 1825 NS 10 GS DIN 4040 NS 10

GS EN 1825 NS 7 GS DIN 4040 NS 12

GS DIN 4040 NS 15
GS EN 1825 NS 4

GS EN 1825 NS 2 GS DIN 4040 NS 20

GS DIN 4040 NS 25

Free for specials (DIN 4040)

GS = Grease seperator
Free for specials (DIN 4040)

12
 7. Maintenance
Maintenance of the separator The interior walls of the separator, as well as the exte-
rior walls, should be cleaned and checked for damage
The separator should be tested to make sure that it is every time the separator contents are disposed.
completely watertight before it is placed into operation  The electrical systems and the separator's pumps
and also during periodic intervals thereafter. The macera- should be inspected. The run-dry motor protection
ting pump as well as the water nozzles are practically setting is to be checked (see section 3.3 Electrical In-
maintenance free. stallations of Chapter 3 - Installation of this manual).
1. Surface care - the interior walls of the separator should  It is recommended that a written log is kept for the se-
be cleaned and checked for problems at regular inter- parator. Documentation and information concerning
vals. all disposals and any other work done to the separa-
2. The separator should be thoroughly checked two times tor should be kept in this log for future reference.
per year. During these inspections the separator should
be completely emptied and thoroughly cleaned. Also, Please make sure that:
inspect to make sure that the interior and exterior walls 1. This Installation, Service and Maintenance Guide and
of the sludge separation area and the grease separati- any other documentation relating to the separator is
on area are in operating condition. The electrical porti- kept in a safe place accessible to all who work on the
ons of the separator as well as the pumps should be in- unit.
spected during this time.
 Before the separator is placed into operation and at
2. Disposal of the contents of the separator follows the
exact guidelines stated in this guide.
regular intervals thereafter, the separator should be 3. The disposal of the separator is carried out by a quali-
checked to make sure that it is water tight. fied, licensed company.

13
 8. Accessories / Replacement parts
8.1 Sampling chamber DN 100 or DN 150

KESSEL offers various sampling chambers for installation in

frost free rooms or for underground installation. Sampling
chambers are odour tight and are opened and closed by a
quick release locking clamp. This sampling chamber makes
it possible to take samples of the grease free wastewater for
testing (according to DIN 38409). Each chamber is equipped
with a DN 100 and DN 150 inlet and outlet. The required
sizes can be obtained by cutting off the respective section.

Type Art. #

Horizontal outlet 915 871

Vertical outlet 915 870

8.2 Lifting stations

KESSEL offers various lifting stations for installation after

Output Power Outlet size Art. #
1,1 kW 400 V direct DN 100 28659
the separator so that the effluent can be pumped up to sewer (3-Phase)
levels. 2,2 kW 400 V direct DN 100 28631
(3-Phase)
The KESSEL Aqualift ®F for grey or sewage effluent for frost
free areas consists of:
 Submersible (IP 68) single or double pumps units with
single vane impellers (40mm maximum passage) and
rotation direction indicator and 5 meter connection cable
 DN 100 Outlet (pressure) with backflow preventer and
rubber coupling
 Control unit for fully automatic pump control, splash-
proof (IP65), wall mounted, operated on 400 V direct or
230 V alternating current at 50 Hz.
 Polyethylene collection chamber
 Pneumatic level control
 Clean-out
 DN 100 inlet ready
 DN 70 ventilation port
 DN 32 emergency hand pump port

14
 8. Accessories / Replacement parts

8.3 Replacement Parts

Article Art. #

For grease separators according to DIN 4040

Polymer access cover Ø 630 mm 916 901
Cover gasket Ø 630 mm 917 201
Quick release clamp for cover Ø 630 mm 917 001

For grease separators according to EN 1825

Polymer access cover Ø 420 mm 916 904
Cover gasket Ø 420 mm 916 204
Quick release clamp for cover 916 402

For all KESSEL grease separators

Disposal pump with cutting blades 2,2 kW 916 401
Disposal pump with cutting blades 4 kW 916 402

9. Warranty
1. In the case that a KESSEL product is defective, KESSEL has warranted for a period of 24 months. This warranty period
the option of repairing or replacing the product. If the product begins on the day the product is shipped from KESSEL to its
remains defective after the second attempt to repair or repla- customer. The warranty only applies to newly manufactured
ce the product or it is economically unfeasible to repair or re- products. Additional information can be found in section 377
place the product, the customer then has the right to cancel and 378 of the HGB.
the order / contract or reduce payment accordingly. KESSEL
must be notified immediately in writing of defects in a product.
In the case that the defect is not visible or difficult to detect,
KESSEL must be notified immediately in writing of the defect 2. Wear and tear on a product will not be considered a defect.
as soon as it is discovered. If the product is repaired or re- Problems with products resulting from improper installation,
placed, the newly repaired or replaced product shall receive handling or maintenance will also not be considered a defect.
a new warranty identical to that which the original (defective)
product was granted. The term defective product refers only
to the product or part needing repair or replacement and not
necessarily to the entire product or unit. KESSEL products are July 1, 2006

15
 







0'12 !& /&%3&42 !%420

Version à droite en sens d´écoulement d´eau

10. Electrical schematics

    /
 -.-

16

 

     


 
 

Version right
 

       
 
 ,
  

  
 
 

 
       * *
 , + 
*
*

  


 
Netzanschluß:
mains supply: raccordement

 

  
 
400V/230/50Hz
Absicherung bauseits:

 
fuse protection onsite: électrique-protection sur site
2,6 kW 16 A "C"
4,0 kW 20 A "C"
FI 30 mA     
 ϑ 
ϑ 
Achtung!
  
Anschluß nur durch einen Elektrofachmann.
Schutzmaßnahmen sind nach den Vorschriften
der VDE bzw. des zuständigen EVU durchzuführen Pumpe 1 Pumpe 2 Stellmotor
Das Schaltgerät darf nicht in explosionsgefährdeten
 !
Räumen installiert werden. pompe 1 (nur bei 2 Pumpenversion) Vanne motorisée
pump 1 pump 2 servomotor "#$% &'%&%
Vor Inbetriebnahme Motorschutzschalter auf I Nenn einstellen
4,0 kW 7,9 A 4,0 Pompe
kW 7,9 2 A 230Vac 50Hz
$ ()
Drehrichtung der Motoren prüfen.
2,6 kW 6,4 A 2,6 kW
uniquement 6,4 ADUO
en version max. 200VA



4,0 kW 7,9 A
max. 1,2 A Alarme


2,6 kW 6,4 A
contact sec
Warning!
Attention! Installations seulement des installateurs spécialisé
All connections to be made by a licensed electricians.

Edition 07/2008
 






 

17
/


7/


 

 

   -   ,  
:7 CD

Stromversorgung
Fernbedienung
power supply      
remote control
Alimentation électrique

B B
10. Electrical schematics

Achtung!
Anschluß nur durch einen Elektrofachmann.
Schutzmaßnahmen sind nach den Vorschriften Reserve Kaltwasser Warmwasser
der VDE bzw. des zuständigen EVU durchzuführen reserve Ventil Ventil
Das Schaltgerät darf nicht in explosionsgefährdeten
Räumen installiert werden. Réserve cold water warm water
Vor Inbetriebnahme Motorschutzschalter auf I Nenn einstellen solenoid valve solenoid valve
Drehrichtung der Motoren prüfen. Vanne eau froide Vanne eau chaude
Stromlos geschlossen
Warning! electroless closed
All connections to be made by a licensed electricians. 230 Vac 50 Hz max. 100VA
Attention! Installations seulement des installateurs spécialisé En position fermé si hors tension

Edition 07/2008
 
:7
CD
 

 
10. Electrical schematics


 
 


Interrupteur fin de course

limit switch
Endschalter
"2! % 
 

18
rouge

Vanne motorisée
vert
 

Endschalter
limit switch


Reserve
reserve
Réserve



servomotor
Stellmotor

+
+
+
 
4
C CD
+

manua-automatic-operation
  

Automatique/manuelle

Hand-Automatik


motor contactor
  

Protection moteur

Motorschutz
1 2 3
  




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Anschluß
:7     
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Fernbedienung
ECO Eingänge inputs
Raccordement pour Entrées
connection remote control

Edition 07/2008
commande à distance
 :7
CD

ECO Ausgänge output Sorties

CD     
 - ,       

19
CD

  

        







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- E
:7       "2!   % 
 
7-Segment-Anzeige
7-segment-display
7 indication de segment
10. Electrical schematics



 - , 
Anschluß
Fernbedienung
connection
remote-control
Raccord pour
commande á distance

Edition 07/2008
 C C C C C
+
+

+
   
 - ,      
  - ,  +         -   ,          
    
; ; ; ; ;
10. Electrical schematics

cold water solenoid valve

warm water solenoid valve

Commande á distance

(potentialfreierKontakt)
(potential free contact)

reserve Réserve

Raccordement électrique
Endschalter Stellmotor
limit switch servomotor

20
Fernbedienung

Kaltwasser-Ventil

Warmwasser-Ventil
remote control

Netzanschluß
Vanne motorisée

mains supply
Vanne eau chaude

Marche; Vanne motorisée

Reserve reserve
Vanne eau froide
Alarm/Störung
servomotor
Pumpe 1

Stellmotor
Pumpe 2
Pompe 2
pump 2

Réserve
Pompe 1
pump1

Reserve
Alarm
Achtung!
Anschluß nur durch einen Elektrofachmann.
Schutzmaßnahmen sind nach den Vorschriften
der VDE bzw. des zuständigen EVU durchzuführen
Das Schaltgerät darf nicht in explosionsgefährdeten
Räumen installiert werden.
Vor Inbetriebnahme Motorschutzschalter auf I Nenn einstellen
Drehrichtung der Motoren prüfen.
Warning!
All connections to be made by a licensed electricians.

Edition 07/2008
Attention! Installations seulement des installateurs spécialisé
 12. Separator characteristics

Bahnhofstr. 31
D-85101 Lenting

Article _____________________________________________________________________________________

Type _____________________________________________________________________________________

Art.-# _____________________________ Ser.#. _______________________Year__________________________

EN ______________________________________________Approval___________________________________

l x w x h _____________________________________________________________________________________

Sludge trap volume l________________________________Oil storage volume/l___________________________

Gesamtvolumen___________________________________Material____________________________________

Control stamp______________________________________Weight_____________________________________

This unit has been checked for watertightness to be sure that it is fully operational before leaving the factory.

Date Name of examiner

22
 Important contacts / Info
Separator Type: __________________________________________________________

Day / Hour __________________________________________________________

Project description /Building services supervisor __________________________________________________________

Address __________________________________________________________
Telephone / Fax __________________________________________________________

Builder __________________________________________________________
Address __________________________________________________________
Telephone / Fax __________________________________________________________

Planner __________________________________________________________
Address __________________________________________________________
Telephone / Fax __________________________________________________________

Contracted plumbing company __________________________________________________________

Address __________________________________________________________
Telephone / Fax __________________________________________________________

KESSEL-Commissions no.:
System operator /owner __________________________________________________________
Address __________________________________________________________
Telephone / Fax __________________________________________________________

User __________________________________________________________
Address __________________________________________________________
Telephone / Fax __________________________________________________________

Person of delivery __________________________________________________________

Other remarks __________________________________________________________

The system operator, and those responsible, were present during the commissioning of this system.

____________________________ ____________________________ ____________________________

Place and date Signature owner Signature user

23


 Everything for drainage

Backwater valves and cleanouts Grease separators

Polymer and Ecocast drains Oil/fuel and coalescence

separators
Volatile liquid traps
Inspection chambers
Lifting stations, pumps, warning
and control units Custom projects for
industrial applications
Rainwater management systems