RE301 Rotary Evaporator Manual
RE301 Rotary Evaporator Manual
Model
RE301
Instruction Manual
This document is the exclusive instruction manual to the RE301 model rotary
evaporator main unit.
Please use this document together with the instruction manual of the VR300
model vacuum controller or TA300 model vapor temperature indicator as for the
operating instructions of device.
WARNING!:
Carefully read and thoroughly understand the
important warning items described in this
manual before using this unit.
1
[Link] in Using with Safety
Explanation
Illustrated Symbols
Various symbols are used in this safety manual in order to use the unit without
danger of injury and damage of the unit. A list of problems caused by ignoring
the warnings and improper handling is divided as shown [Link] sure that you
understand the warnings and cautions in this manual before operating the unit.
WARNING! Ifmaythecause
warning is ignored, there is the danger of a problem that
a serious accident or even fatality.
Meaning of Symbols
This symbol indicates items that urge the warning (including the caution).
A detailed warning message is shown adjacent to the symbol.
2
[Link] in Using with Safety
Table of Illustrated Symbols
Warning
Caution
Prohibit
Compulsion
3
[Link] in Using with Safety
Fundamental Matters of "WARNING!" and "CAUTION!"
WARNING!
Do not use this unit in an area where there is flammable or explosive gas
Never use this unit in an area where there is flammable or explosive gas. This unit is not
explosion-proof. An arc may be generated when the power switch is turned on or off, and
fire/explosion may result. (Refer to page 34 "[Link] of Dangerous Materials
".)
If a problem occurs
If smoke or strange odor should come out of this unit for some reason, turn off the circuit breaker right away,
and then disconnect the power plug. Immediately contact a service technician for inspection. If this
procedure is not followed, fire or electrical shock may result. Never perform repair work yourself, since it is
dangerous and not recommended.
4
[Link] in Using with Safety
Fundamental Matters of "WARNING!" and "CAUTION!"
CAUTION!
During a thunder storm
During a thunderstorm, turn off the power key immediately, then turn off the circuit breaker and the
main power. If this procedure is not followed, fire or electrical shock may be caused.
5
[Link] Using This Unit
Requirements for Installation
WARNING!
1. Always ground this unit
• Be sure to connect the ground wire to the earth conductor or earth terminal to prevent
accidents caused by an electric shock.
• Do not connect the earth wire to gas or water pipes. If not, fire disaster may be caused.
• Do not connect the earth wire to the ground for telephone wire or lightning conductor. If not,
fire disaster or electric shock may be caused.
• Consult your local electrical contractor for power connecting work.
• Make sure that no flammable substances are placed around the devices. Keep space as
shown, at least, in the figure below. We recommend the installation inside the ventilation
system such as a draft chamber.
More than 10cm
3. Do not use this unit in an area where there is flammable or explosive gas
• Never use this unit in an area where
there is flammable or explosive gas. This
×
unit is not explosion-proof. An arc may
be generated when the power switch is
turned ON or OFF, and fire/explosion
may result.
• To know about flammable or explosive
gas, refer to page 34 "17. List of
Dangerous Materials ".
6
[Link] Using This Unit
Requirements for Installation
Extinguisher
CAUTION!
5. Do not modify
• Modification of this unit is strictly
prohibited. This could cause a failure.
Modification
7
[Link] Using This Unit
Requirements for Installation
8. Before/after installing
• It may cause injure to a person if this unit falls down or moves by the earthquake and the
impact. etc..To prevent, take measures that the unit cannot fall down, and not install to busy
place.
• Be sure to install an exhauster, ventilator and extinguisher around the device.
VR type pressure sensor for organic solvent Teflon diaphragm model vacuum pump
8
[Link] Appearance
RE301 model installation
RE301
Front view
Display
Rotar
Updown key
Rear view
Connector(power)
Connector(signal)
Rating nameplate
Circuit breaker
9
[Link] Method
RE301 model installation
[Link] installation
Unpack the main unit of RE301 and install it on the level area.
RE301 model installation
Refer to the instruction manual of vacuum controller for the installation of VR300 model vacuum controller.
Connection on back surface area DC power output connector for VR300 or TA300
Connect a vacuum hose and a cooling hose to the cooling water circulation unit.
A vacuum hose should prepare the inside diameter of 6mm, and a cooling hose should prepare a thing
with an inside diameter of 9mm.
Pipe by the length that each hose between a vacuum pump or the cooling water circulation unit is not
pulled at the time of a main part lift rise.
Refer to P.17 for a piping configuration.
10
[Link] Method
Installation Method
1.RE301 back surface (battery attachment)
Battery: Two 9V alkaline dry cells (accessories)
① Remove the screw of a back surface and remove a battery attachment plate lid.
② Attach 9V alkaline dry cell to a back battery storage part.
③ Set polarity correctly.
④ Attach a battery attachment plate lid with the screw.
The screw
RE301
CAUTION!
● Confirm the polarity of the electrode.
● When an electrode is connected in the opposite direction, a problem occurs, and dangerous.
● Don't mix the different kind of battery .
● Remove a battery when you don't use for a long time.
11
[Link] Method
Installation Method
2. Attachment of Bath ways
1)The base of a main part is lifted so that the
bottom can be seen.
Groove portion
Bath ways
12
[Link] Method
Installation Method
3. Connecting method and assembling procedures of glass unit
1) Glass set on condenser
Connect the glass set to the rotor unit on the RE main unit.
A set
Glass set A:
Photo: RE301AW The standard glass set, where the
condenser is tilted to be set, suitable for
distillation, concentration, and collection
of samples.
B set
Glass set B:
Photo: RE301BW The condenser is set vertically, suitable
for distillation, concentration, and
collection of samples regardless of their
boiling point. The condenser unit and
connecting pipe is integrated to realize
the space-saving design. The
connecting pipe is also equipped with a
unique drip-proof mechanism.
C set
Glass set C:
Photo: RE301CW The condenser is set vertically, suitable
for distillation, concentration, and
collection of samples which has a low
boiling point, such as dry ice or ice.
The condenser unit and connecting pipe
is integrated to realize the space-saving
design. The connecting pipe is also
equipped with a unique drip-proof
mechanism.
13
[Link] Method
Connecting method and assembling procedures of glass unit
2) Connecting method and assembling procedures of glass unit①
②Ring(middle) ④P22 Viton O-ring
⑨Condenser mounting nut
①Ring(large) ③Ring(small)
⑩Coil ring
⑪Vacuum seal A
⑫Main unit
⑧P20 Red silicone O-ring ⑤Rotary joint retainer
⑦Sample flask extractor
2. ⑥Rotary joint is inserted. (Though it is possible to insert the ⑥Rotary joint any position ,it is
recommended checking ⑧P20 Red silicone O-ring at the tip of ⑤Rotary joint retainer.)
14
[Link] Method
Connecting method and assembling procedures of glass unit
Cautions
ⅰ. Use an optional Teflon vacuum seal for ketone and an ether system solvent.
Acetone, methyl ethyl ketone, methyl isobutyl ketone, ethyl ether, and MTBE (methyl t-butyl ether) etc.
-- the case where ketone and an ether system solvent are used -- vacuum seal (NBR) of standard
attachment It will swell.
Use the fluorocarbon polymers vacuum seal of an option.
ⅱ. Be careful of the glass damage.
ⅲ. Carry out assembling in the order of [1] [2].
When [2] is fixed first, it sometimes becomes a problem cause such as vacuum omission.
15
[Link] Method
Connecting method and assembling procedures of glass unit
2)Connecting method and assembling procedures of glass unit②
Setup of the sample-receiving flask (round-bottom flask) and distillation flask (recovery flask).
Apply a thin layer of silicone grease onto the facing surface as necessary and fix them with the attached
clamp.
Sample-receiving flask Distillation flask
*In using 2L flask of an optional (a distillation flask and a receptacle flask), please use the metal clamp of
an optional respectively. Moreover, by the load of a repeated load, since there is a possibility of
damaging, please use the resin clamp as an consumption article. (P. 34 references)
16
[Link] Method
Installation Method (Optional accessories)
3) Piping method
Piping between condenser and peripheral device
The rotary evaporator requires the vacuum equipment such as vacuum pump or aspirator, cooling water
circulation system to cool the condenser, and tap water. Use the vacuum hose with the inner diameter
of 6mm for vacuum route and heat insulation hose with the inner diameter of 9mm for cooling route.
Securely fix the connection between respective hoses and resin nipple using a clamp.
Cooling water
circulation unit Vacuum pump
IN
IN
OUT
OUT
Exhaust
Vacuum pump
Cooling water
circulation unit
IN
IN
OUT
OUT
Exhaust
Exhaust
17
[Link] Method
Installation Method (Optional accessories)
4) Optional accessories and their connection method
Optional accessories for rotary evaporator include VR300 model vacuum controller, TA300 model vapor
temperature indicator, RT101/200 model solvent collection device, CF720, CF750, and a CF750S type
cooling water circulation unit, relay hose connection fitting used on the vacuum hose or cooling water
circulation hose, and glass trap to prevent back-flow.
Applicable model
No. Name Model
RE301
① VR300 model vacuum controller VR300 ○
② TA300 model vapor temperature indicator TA300 ○
③ RT101 model solvent collection device RT101 ○
④ RT200 model solvent collection device RT200 ○
CF720 and CF750 type cooling water
⑤ CF720/750 ○
circulation unit
⑥ Hose connection fitting ORE30 ○
⑦ Glass trap ORE40 ○
RE301
18
[Link] Method
Installation Method (Optional accessories)
4) Optional accessories and their connection method②
③ RT101 model solvent collection device
Refer to the RT101 model instruction manual for the connection method.
IN Cooling IN
Cooling OUT
OUT
Cooling water
circulation unit
IN
OUT
19
[Link] Method
Installation Method (Optional accessories)
4) Optional accessories and their connection method③
⑤CF720 and CF750 type cooling water circulation unit
The internal piping of the unit has with two discharge ports and allows cooling in two systems(two
external units).
・Carefully check the connecting piping before use.
※About the circulation pump switch
The circulation pump switch can be operated alone free of relations with the temperature controller.
Turn the breaker on, check that proper circulation is made in each pipe and that the unit is not operating
with no-load, and then turn the switch “On”.
When circulation is not necessary, not only close the both cocks but also turn the switch “Off” to prolong
the pump life.
※Operation and indicated data is for when only one side is used (one system is connected).
Note that the flow and the lift might decrease when both sides are used (two systems are connected)
compared with when only one side is used.
①Discharge 1
②Return1
RE main unit1
Liquid
pouring
mouth
CF750
③Return2
+
④Discharge 2
RE main unit2
20
[Link] Method
Installation Method (Optional accessories)
4) Optional accessories and their connection method④
⑥ ORE30:Piping hose connection to hose connection fitting
The nipple-fitting is used to reduce the load of vacuum hose and cooling water circulation hose,
which are connected to the condenser unit on the RE main unit, at the operation of lift by
supporting them.
Refer to the instruction manual of hose connection fitting for the connection method.
Bath I/O
IN
IN OUT
Vacuum pump
drive output OUT
OUT
Exhaust
排気
DC24V power input
Exhaust
Hole cap
21
[Link] Panel
Control Panel
RE301
・Refer to the instruction manual of VR model vacuum controller for of VR model vacuum controller.
・The VR300 model vacuum controller for the RE301 model is an optional accessory. The VR300 model
does not have memory function (MEMORY key).
22
[Link] Function
Basic Operation
Flow of Basic Operation
The operation procedure of rotary evaporator is described below.
① Set the desired bath temperature and heat the bath until the bath temperature becomes stable.
② Turn on the switch of Cooling water circulation unit and circulate the cooling water.
③ Make sure that the rotation control knob is fully turned to the left (rotation OFF). Turn on the
power switch (1 position) on the back surface of RE main unit.
④ Put the moderate amounts of sample into the distillation flask and connect it to the rotary joint.
⑤ Turn on the switch of Vacuum pump and decompression.
⑥ Set the desired rotation speed with the rotation control knob on the main unit. For VR300, set the
desired rotation speed with the rotation control knob and then start the operation by the key
operation on the VR model vacuum controller.
(Cautions: Although number of rotations is displayed from 14rpm, when using it, please use it at
20rpm or more.)
⑦ Lower the sample flask using the lift ▽ (down) key to heat it.
23
[Link] and Function of Each Part
Other Functions
Rotation control knob drive unit
It adjusts the rotation speed.
Rotor
It starts, stops and adjusts the rotation of
rotary joint (sample flask) by the operation of
rotation control knob.
Updown key
It’s the rise, descending switch of the lift.
Main unit slides in the rise direction while ∧
is being pushed and it slides in the
Glass set and bath are sold separately. descending direction while ∨ is being
pushed
Adjuster
It is used to adjust the level of rotary
evaporator.
24
[Link] and Function of Each Part
Other Functions
WARNING!
● Be sure to disconnect the power cord during inspection or maintenance of device.
● Do not disassemble the device.
● Check a battery once a month.
● Change the battery once a year regardless of use frequency.
25
[Link] Precautions
WARNING!
[Link] that cannot be used
Never use explosive substances, flammable substances and substances that include explosive
or flammable ingredients in this unit. Explosion or fire may occur. (Refer to page 34 "17. List of
Dangerous Materials".)
CAUTION!
[Link] a thunder storm
During a thunderstorm, turn off the power switch immediately, then turn off the main power. If
this procedure is not followed, fire or electrical shock may be caused.
26
[Link] Method
Daily Inspection and Maintenance
For the safety use of this unit, please perform the daily inspection and maintenance without fail.
Using the city water to this unit might attach dirt. Do inspect and maintain this point while performing
daily inspection and maintenance.
WARNING!
CAUTION!
• Wipe the dirt with soft cloth wrung out with mild detergent. Do not use benzene, thinner or
cleanser, or do not scrub it with a scrubbing brush. Deformation, deterioration or discoloration
may result in.
For any questions, contact the dealer who you purchased this unit from, or the nearest sales
division in our company.
27
[Link] storage and disposal
When not using this unit for long term / When disposing
CAUTION!
When not using this unit for long term…
• Turn off the power and disconnect the power cord.
• Remove the battery stored by the equipment back.
WARNING!
When disposing…
• Keep out of reach of children.
• Remove and discard a power cord.
• Usually, discard by bulky garbage treatment.
28
[Link] the Event of Failure…
Safety Device and Error Code
Turn off the power and disconnect the plug immediately if the liquid leaks into the device. There is a
danger of electric shock if the power is turned on after the device is dried. In this case, please call the
service department of our company.
Error Code:
Check the error code and stop the operation immediately.
When motor rotation speed frequency is 255rpm more, "- - -" is displayed on a
- - -(Upbar)
screen. If rotation speed frequency falls, it will return automatically.
Refer to the instruction manual of VR model for the display of abnormality on the vacuum controller.
Trouble Shooting
In the case if the error other than listed above occurred, turn off the power switch and primary
power source immediately. Contact the shop of your purchase or nearest Yamato Scientific
Service Office.
29
[Link] Service and Warranty
When requesting a repair
If any trouble occurs, immediately stop operation, turn the ELB off, pull out the power plug and
contact your dealer or our sales office.
● Your dealer or one of our sales offices will hand you a warranty card. Please fill necessary data
such as “dealer name, date of purchase, etc” and store at a safe place.
● Warranty period is one full year from the date of purchase. Repair service for free is available
according to the conditions written on the warranty card.
● For repaires after the warranty period consult your dealer or one of our sales office. Paid repair
service is available on your request when the product’s functionality can be maintained by repair.
The minimum holding period of repair parts for this product is seven years after end of production.
Repair parts here refer to parts necessary for maintaining performance of the product.
30
[Link]
[Link] main unit
Model RE301
Rotary motor DC brushless motor with feedback control
Configuratio
Setting range of
―
hysteresis
Indicated resolution of
―
evaporating temperature
Indicated resolution of
cooling water ―
temperature
Operational function ―
Timer setting range ―
Memory function ―
Data operation ―
Circuit breaker・Rotor overload protection・Lower limit of lift by manual
Main unit
Safety Lift rise switch at Blackout
function Vacuum
―
controller
Interlocking function ―
glass set A W828×D400×H586
equipped (716: at lift-up)
External
Standard
31
[Link] Diagram
・RE301 main unit
32
[Link] Parts Table
Caution:
1. Use the optional Teflon vacuum seal for ketone and an ether system solvent.
Acetone, methyl ethyl ketone, methyl isobutyl ketone, ethyl ether, and MTBE (methyl t-butyl ether) etc.
-- the case where ketone and an ether system solvent are used -- vacuum seal (NBR) of standard
attachment It will swell.
Use the fluorocarbon polymers vacuum seal of an option.
2. See the catalog of Yamato science when you replace a glass set.
3. Exchange Nozzle, Packing for nozzle and Cap for nozzle in a set.
33
[Link] of Dangerous Materials
Never use explosive substances, flammable substances and substances that include explosive
or flammable ingredients in this unit.
EXPLOSIVE
Ethylene glycol dinitrate (nitro glycol), Glycerin trinitrate (nitroglycerine), Cellulose
nitrate (nitrocellulose), and other explosive nitrate esters
FLAMMABLE
Lithium (metal), Potassium (metal), Sodium (metal), Yellow phosphorus,
Phosphorus sulfide, Red phosphorus, Celluloid compounds, Calcium carbide,
IGNITING:
Lime phosphate, Magnesium (powder), Aluminum (powder), Powder of metals
other than magnesium and aluminum, Sodium hydrosulfite
Potassium chlorate, Sodium chlorate, Ammonium chlorate, and other chlorate
Potassium perchlorate, Sodium perchlorate, Ammonium perchlorate, and other
perchlorate
Potassium peroxide, Sodium peroxide, Barium peroxide, and other inorganic
OXIDIZING: peroxide
Potassium nitrate, Sodium nitrate, Ammonium nitrate, and other nitrate
Sodium chlorite and other chlorites
Calcium hypochlorite and other hypochlorites
Ethyl ether, Gasoline, Acetaldehyde, Propylene chloride, Carbon disulfide, and
other flammable substances having a flash point of lower than -30℃
Normal hexane, ethylene oxide, acetone, benzene, methyl ethyl ketone, and
other flammable substances having a flash point of -30℃ or higher but lower
INFLAMMABLE than 0℃
LIQUID:
Methanol, Ethanol, Xylene, Pentyl acetate (amyl acetate), and other flammable
substances having a flash point of 0℃ or higher but lower than 30℃
Kerosene, Light oil (gas oil), Oil of turpentine, Isopentyl alcohol (isoamyl alcohol),
Acetic acid, and other flammable substances having a flash point of 30℃ or
higher but lower than 65℃
FLAMMABLE Hydrogen, Acetylene, Ethylene, Methane, Propane, Butane, and other flammable
GAS: substances which assume a gaseous state at 15℃ and 1 atm
(Source: Appendix Table 1 of Article 6 of the Industrial Safety and Health Order in Japan)
34
18. Standard Installation Manual
* Install the unit according the procedure described below (check options and special specifications
separately).
35
Limited liability
Be sure to use the unit strictly following the handling and operating
instructions in this operating instruction.
Yamato Scientific Co.,Ltd. Assumes no responsibility for an accident or a
malfunction caused by use of this product in any way not specified in this
operating instruction.
Never attempt to perform matters prohibited in this operation instruction.
Otherwise, an unexpected accident may result.
Notice
● Descriptions in this operating instruction are subject to change without
notice.
● We will replace a manual with a missing page or paging disorder.
36