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POLYDOROS SX 65/80
AX

Replacements of Parts
POLYDOROS SX 65/80

PL SX

05658385
03774119

© Siemens AG 2001
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.

Print No.: RX63-[Link].02 English

Replaces: RX63-[Link].02 Doc. Gen. Date: 12.06
2 Revision / Disclaimer
1Revision / Disclaimer

Document revision level

The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.

Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service pro-
cedures.

POLYDOROS SX 65/80 RX63-[Link].02 Page 2 of 84 Siemens AG

12.06 CS PS AX IR/C Medical Solutions
Table of Contents 3
0Table of Contents

1 _______ General Remarks ________________________________________________ 5

General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Required Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Product-specific Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cage Clamp Technique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 _______ POLYDOROS SX65/80 ____________________________________________ 8

Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
D100 Master Board, Part No.: 37 75 256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
D100 Master Board, Part No.: 57 61 270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D101 Exposure Triggering from the Remote Control Console, Part No.: 38 48 079 . . . 11
D110 Inverter, Part No.: 37 73 897 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Speed Info 098/2000/AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
D111 Fluoro Option Board, Part No.: 37 75 272 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
D115 Starter, Part No.: 11 71 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Speed Info R 154-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
D115 Starter, Part No.: 71 25 086 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
D160 Switch-on Circuit, Part No.: 37 74 788 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
D160 Switch-on Circuit, Part No.: 56 58 906 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Speed Info R 124-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
D160 Switch-on Circuit, Serial No.: 74 63 958 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
D165 Rectifier, Part No.: 37 74 929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
D165 Rectifier, Part No.: 57 61 429 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Replacing the D165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
D165 Rectifier, Part No.: 74 63 362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Replacing the D165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D190 Iontomat PN, Part No.: 37 74 127 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
D190 Iontomat PN, Part No.: 71 27 397 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D191 Chamber Switch-over, Part No.: 37 74 820. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
D220 Heating Board, Part No.: 87 14 362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Speed Info R 118-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D220 Heating Board, Part No.: 56 58 864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
D220 230V Interface, Part No.: 86 93 111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
D230 Console Controller, Part No.: 11 75 574 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Speed Info R 146-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
D230 Console Controller, Part No.: 48 19 640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Siemens AG RX63-[Link].02 Page 3 of 84 POLYDOROS SX 65/80

Medical Solutions 12.06 CS PS AX IR/C
4 Table of Contents

D292 AP-XCS KK Interface, Part No.: 38 26 893 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

D320 XCS Controller, Part No.: 37 74 143 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Speed Info R 028-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
D320 XCS Controller Kit, Part No.: 56 58 963 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Speed Info R 124-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
D320 XCS Controller Installation Kit, Part No.: 74 64 048 . . . . . . . . . . . . . . . . . . . . . . . 46
SX Control Console, Part No.: 12 90 373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SX Control Console, Part No.: 31 57 554 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Speed Info R 146-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
H1 High Voltage Transformer, Part No.: 86 09 364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
K1 Power Breaker, Part No.: 31 39 805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
K1 Breaker, SX Spare Parts Set, Part No.: 74 63 560 . . . . . . . . . . . . . . . . . . . . . . . . . . 52
K1 Power Breaker, Part No.: 77 49 018 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
K2 Charge Breaker, Part No.: 46 75 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
K3 Stator Breaker, Part No.: 46 85 871. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
K31 / K32 Stator Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
K4 Unit Breaker, Part No.: 46 70 899 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
K4 Unit Breaker, Part No.: 77 50 230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
K5 Starter Unit Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
K6 Fluoroscopy Breaker, Part No.: 46 95 649 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
KKI-AP KK Interface for Workstations, Part No.: 38 27 297 . . . . . . . . . . . . . . . . . . . . . . 63
KKI-DL KK Interface for Fluoro, Part No.: 37 75 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
KKI-DL/MPL KK Interface for DL/MPL, Part No.: 56 58 880 . . . . . . . . . . . . . . . . . . . . . . 65
N10 XCU-HD Unit, Part No.: 38 27 123 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Speed Info R 081-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Speed Info R 039-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Speed Info R 022-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
SX Control Unit, Part No.: 58 95 292 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
XCS Control Unit, Part No.: 70 09 207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
XCS Control Unit 2, Part No.: 102 80 821. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
SNT Circuit Power Supply, Part No.: 46 77 134 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Speed Info R 083-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
T1 Transformer, Part No.: 97 51 801 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
T1 Transformer, Part No.: 97 51 884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
T2 Pre-transformer, Part No.: 48 19 756 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
W1 Inverter, Part No.: 38 27 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Speed Info 098/2000/AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Z1 Power Line Filter, Part No.: 46 95 557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

3 _______ Changes to Previous Versions ____________________________________ 83

POLYDOROS SX 65/80 RX63-[Link].02 Page 4 of 84 Siemens AG

12.06 CS PS AX IR/C Medical Solutions
General Remarks 5
1-
General Remarks
1General Remarks

Required Documents 0

• Wiring Diagram X2206 for POLYDOROS SX 65/80

• RX63-055.842.01... POLYDOROS SX65/80 Adjustment Instructions

Required Tools and Test Equipment 0

• Standard installation tool kit

• Service PC per ARTD
• PC connection cable, 5 m 99 00 440

Siemens AG RX63-[Link].02 Page 5 of 84 POLYDOROS SX 65/80

Medical Solutions 12.06 CS PS AX IR/C
6 General Remarks

General Safety Information 1.1

Safety Note 0

WARNING Safety Notes!

¹ When carrying out the work steps and checks, the prod-
uct-specific safety information contained n the docu-
ments as well as the general safety information must be
observed.

Safety Measures 0

• Prior to taking any action in the generator, it must be switched off using the power OFF
switch on the D160 .

WARNING Line voltage!

¹ With the generator switched off, there is line power
present on the T1 transformer and at the D160 switch-on
circuit (see Wiring Diagram X2169-10/X2206-10). After
switching off the generator, there are still approx. 600 V
DC present for the inverter! This is indicated by the LEDs
V135 and V136 on the D110 (X2169-16/X2206-16) and LED
V89 on the D220 goes on (X2169-19/X2206-19). The volt-
age dissipates within approx. 1.5 minutes to 0 V; the
LEDs go off at approx. 30 V.

• To switch off power to all parts of the system (generator and connected equipment), set
the system switch to the OFF position.
• To prevent unintentional triggering of high voltage or of radiation, set the SS switch (S1)
on the D100 to OFF.
• Remove or install the component only with the generator switched off; when doing this,
observe ESD guidelines.

WARNING While performing these work steps, provide appropriate radiation

safety measures.
¹ Checks or adjustments that must be performed with radi-
ation switched on are labeled with the radiation warning
symbol x .

POLYDOROS SX 65/80 RX63-[Link].02 Page 6 of 84 Siemens AG

12.06 CS PS AX IR/C Medical Solutions
General Remarks 7

Product-specific Remarks 1.2

Cage Clamp Technique 0

Step Installation Step

Insert the screwdriver into the
square actuation opening all the
way until it stops. The screwdriver
blade automatically holds the cage
clamp open.

Fig. 1: Cage clamp technique, Step 1

Insert the lead into the oval con-

nection opening.

Fig. 2: Cage clamp technique, Step 2

Pull the screwdriver back out.

When this is done, the clamp
closes and the lead is securely
clamped.

Fig. 3: Cage clamp technique, Step 3

Siemens AG RX63-[Link].02 Page 7 of 84 POLYDOROS SX 65/80

Medical Solutions 12.06 CS PS AX IR/C
8 POLYDOROS SX65/80
2-
Overview of Components
2POLYDOROS SX65/80

SIEMENS

D320 N10: XCU

D321 or SX
DIA
Control Unit
D101

SNT
D190
D100
D160

F7
T1 LS
D165
PS

D110
Z1 D115
D111
N93

D220

H1 D23

Operator console SX
KKI
KKI-DL T2
M16
KKI-DL+MPL

D191

Fig. 4:

POLYDOROS SX 65/80 RX63-[Link].02 Page 8 of 84 Siemens AG

12.06 CS PS AX IR/C Medical Solutions
POLYDOROS SX65/80 9

D100 Master Board, Part No.: 37 75 256 2.1

Used in:
• POLYDOROS SX65/80 up to Serial No.: 02832

NOTE The D100, Part No.: 37 75 256 was modified with Upgrade 5.5 from
the POLYSTAR TOP (RXD7-200.061.09...) to introduce the new
DCM and Video Loop options. The modification was made known
by a new Part No., 37 52 370. In a replacement part situation, the
D100, Part No.: 57 61 270, can be used.

Replacement:
• D100, Part No.: 57 61 270
Jumpers and Bridges:
• Jumper X19.15 --- X19.16 must be removed for the connection to the D190

NOTE Compatibility between the D100 and D115:

• With the D100, Part No.: 3775256 and 3752370, the SMD resis-
tance, R1001 (0 Ohm), on the D115 board, Part No.: 7125086,
has been removed.
• With the D100, Part No.: 5761270, the D115 board, Part No.:
7125086, is operated with SMD resistance, R1001, without
change.

Replacing the D100

• Remove the D100
• In a replacement part situation, the D100 is shipped out with a jumper on the
X19.15---16 connector. Remove it to create the cable connection to the D190.
• Switch the D100.J15 PROM from the board that is replaced to the new board
• Install the new D100 board
• The generator must be switched on for at least 10 minutes (operating temperature)
• Perform a fluoro attachment adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <FC Attachment Adjustment>
• Perform a mAs relay adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>
• Warm up the X-ray tube
SSW: <POLYDOROS SX Service> <Adjustment> <Warm Up>

Siemens AG RX63-[Link].02 Page 9 of 84 POLYDOROS SX 65/80

Medical Solutions 12.06 CS PS AX IR/C
10 POLYDOROS SX65/80

D100 Master Board, Part No.: 57 61 270 2.2

Used in:
• POLYDOROS SX65/80 beginning with Serial No.: 02833
Jumpers and Bridges:
• Jumper X19.15 --- X19.16 should be removed for the connection to the D190
• Solder bridge X9900 (delay for Iontomat) may not be present
• Solder bridge X21 must be present, otherwise no heating download is possible

NOTE Compatibility between the D100 and D115:

• With the D100, Part No.: 3775256 and 3752370, the SMD resis-
tance, R1001 (0 Ohm), on the D115 board, Part No.: 7125086,
has been removed.
• With the D100, Part No.: 5761270, the D115 board, Part No.:
7125086, is operated with SMD resistance, R1001, without
change.

Replacing the D100

• Remove the D100
• In a replacement part situation, the D100 is shipped out with a jumper on the
X19.15---16 connector. Remove it to create the cable connection to the D190.
• Switch the D100.J15 PROM from the board that is replaced to the new board
• Install the new D100 board
• The generator must be switched on for at least 10 minutes (operating temperature)
• Perform a fluoro attachment adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <FC Attachment Adjustment>
• Perform a mAs relay adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>
• Warm up the X-ray tube
SSW: <POLYDOROS SX Service> <Adjustment> <Warm Up>

POLYDOROS SX 65/80 RX63-[Link].02 Page 10 of 84 Siemens AG

12.06 CS PS AX IR/C Medical Solutions
POLYDOROS SX65/80 11

D101 Exposure Triggering from the Remote Control Console,

Part No.: 38 48 079 2.3

Replacing the D101

• A mechanical replacement only; no programming or adjustment required.

Siemens AG RX63-[Link].02 Page 11 of 84 POLYDOROS SX 65/80

Medical Solutions 12.06 CS PS AX IR/C
12 POLYDOROS SX65/80

D110 Inverter, Part No.: 37 73 897 2.4

Replacing the D110

• A mechanical replacement only; no programming or adjustment required.

NOTICE Short circuit!

¹ When replacing the D110, pay attention to the mounting
screws and insulation washers so that a short circuit to
other components (e.g. the heat sink) does not occur.

Speed Info 098/2000/AX 0

In the following generators, the inverter should only be replaced completely in a replace-
ment part situation:

• POLYDOROS SX65/80 Part No.: 38 27 172

- Inverter replacement part
• POLYDOROS LX30/50 Part No.: 11 75 293
- Inverter replacement part
• POLYDOROS LX30/50 Lite Part No.: 38 48 897
- Inverter replacement part
• POLYDOROS LX80 Part No.: 57 59 134
- Inverter replacement part

POLYDOROS SX 65/80 RX63-[Link].02 Page 12 of 84 Siemens AG

12.06 CS PS AX IR/C Medical Solutions
POLYDOROS SX65/80 13

D111 Fluoro Option Board, Part No.: 37 75 272 2.5

Replacing the D111

• A mechanical replacement only; no programming or adjustment required.

Siemens AG RX63-[Link].02 Page 13 of 84 POLYDOROS SX 65/80

Medical Solutions 12.06 CS PS AX IR/C
14 POLYDOROS SX65/80

D115 Starter, Part No.: 11 71 201 2.6

Used with:
• POLYDOROS SX65/80 up to Serial No.: 06137
Replacement:
• D115, Part No.: 71 25 086

Fig. 5: D115 Starter

Pos. 1 2 Allen screws
Pos. 2 D115.X20

Replacing the D115

• D115, 2 items Remove the M5 Allen screws (1/Fig. 5 / p. 14) with lock washers and
washers.
• Remove the 5 plastic nuts.
• Disconnect the D115.X20 cable (2/Fig. 5 / p. 14).
• Remove the D115 board towards the front and off the studs.
• Apply heat conducting paste to the IGBT module on the new D115 board.
• Instal the new D115 board and secure it in place with the plastic nuts.
• Tighten the two M5 Allen screws with lock washers and washers through the board
(1/Fig. 5 / p. 14).
• Tighten the 5 plastic nuts.
• Plug in the X20 cable (2/Fig. 5 / p. 14) on the D115.
• Plug in any cables that were removed on the D115 per the designations.

POLYDOROS SX 65/80 RX63-[Link].02 Page 14 of 84 Siemens AG

12.06 CS PS AX IR/C Medical Solutions
POLYDOROS SX65/80 15

Speed Info R 154-98 0

If the D115 board is replaced in a replacement part situation, it is recommended that the fol-
lowing checks be performed:
• Check of the D100 board:
- Part No.: 57 61 270 or Part No.: 37 75 256 with Rev. 05 - Rev. 06
- If this is not the case, replace the D100 board.
• Check the control signals "AN0 - AN5" from the D100 to the D115.
- Switch the POLYDOROS SX65/80 OFF
- Set the S2 switch “ZK” on the D100 to OFF
- Switch the POLYDOROS SX 65/80 ON
- Check the control signals on the D100.X65 "AN0 - AN5" with an oscilloscope, see
Wiring Diagram X2206. The individual voltage pulses of the AN0 - AN5 control sig-
nals should be approx. 13V. If the control signals are less than 10V, replace the
D100.
- Switch the POLYDOROS SX 65/80 OFF
- Set the S2 switch "ZK" on the D100 to ON

Siemens AG RX63-[Link].02 Page 15 of 84 POLYDOROS SX 65/80

Medical Solutions 12.06 CS PS AX IR/C
16 POLYDOROS SX65/80

D115 Starter, Part No.: 71 25 086 2.7

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 06138
Jumpers and Bridges:
• With the D100, Part No.: 5761270, is operated with SMD resistance, R1001, without
change.
• With the D100, Part No.: 3775256 and 3752370, the SMD resistance, R1001 (0 Ohm)
(Fig. 6 / p. 17), must be removed on the D115 board (unsolder).
Replacing the D115
• D115, 2 items Remove the M5 Allen screws (1/Fig. 5 / p. 14) with lock washer and
washer.
• Remove the 5 plastic nuts.
• Unplug the following plug-in connections:
- D115.X20 (2/Fig. 5 / p. 14)
- X5 and X6 (intermediate circuit voltage)
- X7, X8 and X9 (rotating anode cable)

NOTE If the D115 with Part No.: 1171201, is replaced by Part No.: 7125086
in a replacement part situation, the D115.X21 plug-in connection
must also be unplugged.

• Remove the D115 board off the spacer studs towards the front.
• Apply heat conducting paste to the IGBT module on the new D115 board.
• Insert the new D115 board and loosely fasten it in place with the plastic nuts.
• Tighten the two M5 Allen screws with lock washer and washer through the board
(1/Fig. 5 / p. 14).
• 5 items Tighten the plastic screws.
• Plug the following plug-in connections back in:
- D115.X20 (2/Fig. 5 / p. 14)
- X5 and X6 (intermediate circuit voltage)
- X7, X8 and X9 (rotating anode cable)

NOTE If the D115 with Part No.: 1171201, is replaced by Part No.: 7125086
in a replacement part situation, the D110.X21 --- D115.X21 cable
connection is eliminated without replacement.

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Fig. 6: D115, Part No.: 7125086: R1001

Fig. 7: D115 Starter, Part No.: 7125086

Pos. 1 2 Allen screws
Pos. 2 D115.X20

Siemens AG RX63-[Link].02 Page 17 of 84 POLYDOROS SX 65/80

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D160 Switch-on Circuit, Part No.: 37 74 788 2.8

Used in:
• POLYDOROS SX65/80 up to Serial No.: 02247
Replacement:
• D160, Part No.: 56 58 906
Jumpers and Bridges:
• X20 - X21 - X22 - X23 - X24 - X25 = 50Hz/60Hz power line frequency adaptation:

Power Line
D160 Jumper Position
Frequency
50 Hz X20---X21 X23---X24
60 Hz X21---X22 X24---X25

• X38 = Radiation display:

- with HK (main contact) X38.1---2
- with ZB (prep) X38.2---3
• X8.1---2 = 24V/29V ~ max. 1A connected to the K15 contact for Fluoro ON to control the
"Fluoro room light" X8.2---3 = K15 potential-free contact to control "Fluoro room light" or
"Fluoro video recorder"
• X61 - X62 - X63 = temperature switch (OPTI 154) / oil pressure switch / door contact

Without oil With oil pres-

No OPTI 154
OPTI 154 tube pressure sure switch or
Function tube unit con-
unit connected switch or door door contact
nected
contact
WS 1 = X61 1---2 1-/-/-2 3---4 3-/-/-4
WS 2 = X62 1---2 1-/-/-2 3---4 3-/-/-4
WS 3 = X63 1---2 1-/-/-2 3---4 3-/-/-4

Replacing the D160

• A mechanical replacement only; no adjustment is required.
• For programming, see section: Jumpers and Bridges

NOTE The D160.X121 --- D320.X1 cable included in the shipment should
be replaced only if a combination (labeled with *) occurs as
described in the following Compatibility List.
With a replacement of the D160 --- D320 cable, the HOST ID
changes and thus the “variable password” and the corresponding
licenses.

D160 --- D320 Compatibility List for a Replacement Situation

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D160, D320, Cable connection

XCS SW Service SW
Part No. Part No. D160 --- D320
37 74 788 37 74 143 All All D160.X12 --- D320.X1
56 58 906 37 74 143 All All D160.X12 --- D320.X1
74 63 958 37 74 143 All All D160.X12 --- D320.X1
37 74 788 56 58 963 up to up to D160.X12 --- D320.X1
VB04C VD04B
56 58 906 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C
74 63 958 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C
74 63 958 74 64 048 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C

Siemens AG RX63-[Link].02 Page 19 of 84 POLYDOROS SX 65/80

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20 POLYDOROS SX65/80

D160 Switch-on Circuit, Part No.: 56 58 906 2.9

Used in:
• POLYDOROS SX65/80 from Serial No.: 02248 to Serial No.: 05231

NOTE The K100 time relay is no longer configured beginning with

Rev. 05.

Replacement:
• D160, Part No.: 74 63 958
Jumpers and Bridges:
• X20 - X21 - X22 - X23 - X24 - X25 = 50Hz/60Hz power line frequency adaptation:

Power Line
D160 Jumper Position
Frequency
50 Hz X20---X21 X23---X24
60 Hz X21---X22 X24---X25

• X38 = External radiation display:

- X38.1---2 with HK (main contact)
- X38.2---3 ZB (prep)
• X8.1---2 = 24V/29V~ max. 1A connected to the K15 contact with fluoro ON for control of
the "Fluoro room light" X8.2---3 = K15 potential-free contact for control of "Fluoro room
light" or "Fluoro video recorder"
• X61 - X62 - X63 = temperature switch (OPTI 154) / oil pressure switch / door contact

Without oil With oil pres-

No OPTI 154
OPTI tube unit pressure sure switch or
Function tube unit con-
connected switch or door door contact
nected
contact
WS 1 = X61 1---2 1-/-/-2 3---4 3-/-/-4
WS 2 = X62 1---2 1-/-/-2 3---4 3-/-/-4
WS 3 = X63 1---2 1-/-/-2 3---4 3-/-/-4

• X6 - X7 = Separable plug-in jumper for "Check for inadmissible ground loops" (only with
D160 "E2")
• X8 = Fluoro contact (only with D160 "E2")
- X8.1---2 potential-related fluoro contact for room light control at X64.5 and X64.6
- X8.2---3 potential-free fluoro contact for room light control at X64.5 and X64.6
Replacing the D160
• A mechanical replacement only; no adjustment is required.
• For programming, see the section: Jumpers and Bridges

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NOTE The D160.X121 --- D320.X1 cable included in the shipment should
be replaced only if a combination (labeled with *) occurs as
described in the following Compatibility List.
With a replacement of the D160 --- D320 cable, the HOST ID
changes and thus the “variable password” and the corresponding
licenses.

D160 --- D320 Compatibility List for a Replacement Situation

D160, D320, Cable connection

XCS SW Service SW
Part No. Part No. D160 --- D320
37 74 788 37 74 143 All All D160.X12 --- D320.X1
56 58 906 37 74 143 All All D160.X12 --- D320.X1
74 63 958 37 74 143 All All D160.X12 --- D320.X1
37 74 788 56 58 963 up to up to D160.X12 --- D320.X1
VB04C VD04B
56 58 906 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C
74 63 958 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C
74 63 958 74 64 048 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C

Speed Info R 124-98 0

The new D160 with Part No.: 56 58 906 is compatible with the D160 with Part No.:
3774788 and has:
• 2 additional connectors, X60 and X65, for system peripherals (see Wiring Diagram
X2206-11-4)
• A time relay, K100, that switches off the XCU-HD Unit with a delay of approx. 550ms
(see Wiring Diagram X2206-12-5)
• An additional connector, X121 with cable, that is needed if a new D320 with Part No.: 56
58 963 is used to process the new control signals "XRAY_DIS (external radiation inter-
ruption)" and "EMCY_GEN (emergency power operation).
The new D320 with Part No.: 56 58 963 is compatible with the D320 with Part No.:
3774143 and has:
• A piggy-back D321 board (see Wiring Diagram X2206-11A-1)
• 2 fiber optic cable connections (U1, U2) for system applications (FD Thorax)

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Additional Monitoring Devices, Displays with the D160, Part No.: 5658906:
• Video recorder start or room light control with fluoro ON / OFF (see Wiring Diagram
X2206-11)
Potential-free contact (max. 230V~, 4A)
• External radiation display (see Wiring Diagram X2206-11)
Additional control signals that can be processed with the D160, Part No.: 56 58 906
and the D320 with Part No. 56 58 963:
• X-Ray Disable Switch
- A potential-free switch can be connected to D160.X65.1 and D160.X65.2 that when
actuated, prevents unintentional triggering of radiation; to do this, remove the jumper
that is on the D160.
• "Emergency Power Supply" Control Signal
- Connect the two cables from the emergency power supply ON potential-free contact,
D160.X65.3 and D160.X65.4; for this, remove the jumper that is on the D160.

NOTE Requirements: D160.X121 --- D320.X1 connection cable (shipped

along with the new D160 board, Part No.: 56 58 906) XCU software
beginning with VB05C ( = Service SW beginning with VE00C)

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D160 Switch-on Circuit, Serial No.: 74 63 958 2.10

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05232
Jumpers and Bridges:
• X20 - X21 - X22 - X23 - X24 - X25 = 50Hz/60Hz power line frequency adaptation:

Power line fre-

D160 jumper position
quency
50 Hz X20---X21 X23---X24
60 Hz X21---X22 X24---X25

• X38 = External radiation display:

- X38.1---2 with HK (exposure)
- X38.2---3 with ZB (prep)
• X8.1---2 = 24V/29VAC, max. 1A on the K15 working contact with Fluoro ON for control
of X8.2---3 "Fluoro room light" = potential-free K15 working contact for control of the
:Fluoro room light" or "Fluoro video recorder".
• X61 - X62 - X63 = temperature switch (OPTI 154) / oil pressure switch / door contact

Without oil With oil pres-

OPTI 154 tube
OPTI 154 tube pressure sure switch or
Function unit not con-
unit connected switch or door door contact
nected
contact
WS 1 = X61 1---2 1-/-/-2 3---4 3-/-/-4
WS 2 = X62 1---2 1-/-/-2 3---4 3-/-/-4
WS 3 = X63 1---2 1-/-/-2 3---4 3-/-/-4

• X6 - X7 = separatable plug-in jumper for "Check for inadmissible ground loops" (only
with D160 "E2")
• X8 = Fluoro contact (only with D160 "E2")
- X8.1---2 potential-related fluoro contact for room light control to X64.5 and X64.6
- X8.2---3 potential-free fluoro contact for room light control to X64.5 and X64.6
Replacement for D160
• Only a mechanical replacement, no programming is required.
• For the programming, see the section: Jumpers and Bridges

Siemens AG RX63-[Link].02 Page 23 of 84 POLYDOROS SX 65/80

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24 POLYDOROS SX65/80

NOTE The D160.X121 --- D320.X1 cable included in the shipment should
be replaced only if a combination (labeled with *) occurs as
described in the following Compatibility List.
With a replacement of the D160 --- D320 cable, the HOST ID
changes and thus the “variable password” and the corresponding
licenses.

D160 --- D320 Compatibility List for a Replacement Situation

D160, D320, Cable connection

XCS SW Service SW
Part No. Part No. D160 --- D320
37 74 788 37 74 143 All All D160.X12 --- D320.X1
56 58 906 37 74 143 All All D160.X12 --- D320.X1
74 63 958 37 74 143 All All D160.X12 --- D320.X1
37 74 788 56 58 963 up to up to D160.X12 --- D320.X1
VB04C VD04B
56 58 906 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C
74 63 958 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C
74 63 958 74 64 048 beginning beginning D160.X121 --- D320.X1
with with VE00C *
VB05C

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D165 Rectifier, Part No.: 37 74 929 2.11

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 01001 to Serial No.: 03023
Replacement:
• D165 Update Kit, Part No.: 57 61 460 (includes the D165 with Part No.: 74 63 362, 3
rectifier modules, Part # 77 34 817 and installation materials).
Replacing the D165
• Disconnect the X11, X12, X31 and X22 plug-in connections on the D165 and, if neces-
sary, label them.
• Remove the 8 threaded connections and L1_IN, L2_IN, L3_IN, UZP and UZN cables.
• Remove the D165 board with Part No.: 37 74 929 by removing the 3 plastic knurled
nuts.
• Remove the 3 washers on the threaded studs; they are no longer needed.
• Replacement of the three rectifier modules, V1 - V3
• Place 1 washer from the update kit on each of the threaded studs (4/Fig. 8 / p. 26).
T • Place the D165 board with Part No.: 74 63 362 on the diode modules and secure it in
place with the nine M5x10 screws and the L1_IN, L2_IN, L3_IN, UZP and UZN cables
and tighten the screws to a torque of 3Nm.
• Place a washer (4/Fig. 8 / p. 26) and a serrated contact washer (5/Fig. 8 / p. 26) from
the update kit on the X32 threaded stud connection and secure them with the M3 hex
nut included in the shipment (6/Fig. 8 / p. 26).
• Secure the two other threaded studs with the plastic knurled nuts (7/Fig. 8 / p. 26).
• Reestablish the X11, X12, X31 and X22 plug-in connections on the D165.

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26 POLYDOROS SX65/80

Fig. 8: D165, Part No.: 74 63 362

Pos. 1 Installation plate
Pos. 2 D165 board
Pos. 3 Spacer studs
Pos. 4 Washer
Pos. 5 Serrated contact washer
Pos. 6 M3 hex nut
Pos. 7 Plastic knurled nut

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D165 Rectifier, Part No.: 57 61 429 2.12

Used in:
• POLYDOROS SX65/80 beginning with Serial No.: 03024 to Serial No.: 05355
Replacement:
• D165 Update Kit, Part No.: 57 61 460 (includes the D165 with Part No.: 74 63 362, 3
rectifier modules, Part # 77 34 817 and installation materials).

Replacing the D165 0

Replacing the D165

• Disconnect the X11, X12, X31 and X22 plug-in connections on the D165 and, if neces-
sary, label them.
• Remove the 8 threaded connections and L1_IN, L2_IN, L3_IN, UZP and UZN cables.
• Remove the D165 board with Part No.: 37 74 929 by removing the 3 plastic knurled
nuts.
• Remove the 3 washers on the threaded studs; they are no longer needed.
• Replacement of the three rectifier modules, V1 - V3
• Place 1 washer from the update kit on each of the threaded studs (4/Fig. 9 / p. 28).
T • Place the D165 board with Part No.: 74 63 362 on the diode modules and secure it in
place with the nine M5x10 screws and the L1_IN, L2_IN, L3_IN, UZP and UZN cables
and tighten the screws to a torque of 3Nm.
• Place a washer (4/Fig. 9 / p. 28) and a serrated contact washer (5/Fig. 9 / p. 28) from
the update kit on the X32 threaded stud connection and secure them with the M3 hex
nut included in the shipment (6/Fig. 9 / p. 28).
• Secure the two other threaded studs with the plastic knurled nuts (7/Fig. 9 / p. 28).
• Reestablish the X11, X12, X31 and X22 plug-in connections on the D165.

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28 POLYDOROS SX65/80

Fig. 9: D165, Part No.: 74 63 362

Pos. 1 Installation plate
Pos. 2 D165 board
Pos. 3 Spacer studs
Pos. 4 Washer
Pos. 5 Serrated contact washer
Pos. 6 M3 hex nut
Pos. 7 Plastic knurled nut

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D165 Rectifier, Part No.: 74 63 362 2.13

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05356

NOTE The D165 board with Part No.: 74 63 362 cannot be obtained
alone. In a replacement situation, order the D165 Update Kit, Part
No.: 57 61 460. This update kit includes the D165 with Part No.: 74
63 362, 3 rectifier modules, Part # 77 34 817 and installation mate-
rials.

Replacing the D165 0

• Disconnect the X11, X12, X31 and X22 plug-in connections on the D165 and, if neces-
sary, label them.
• Remove the 8 threaded connections and L1_IN, L2_IN, L3_IN, UZP and UZN cables.
• Remove the D165 board by removing the 2 plastic knurled nuts and the M3 hex nut.
• Replacement of the three rectifier modules, V1 - V3
T • Place the D165 board with Part No.: 74 63 362 on the diode modules and secure it in
place with the nine M5x10 screws and the L1_IN, L2_IN, L3_IN, UZP and UZN cables
and tighten the screws to a torque of 3Nm.
• Place the washer (4/Fig. 10 / p. 30) and the serrated contact washer (5/Fig. 10 / p. 30)
on the X32 threaded stud connection and secure them with the M3 hex nut
(6/Fig. 10 / p. 30).
• Secure the two other threaded studs with the plastic knurled nuts (7/Fig. 10 / p. 30).
• Reestablish the X11, X12, X31 and X22 plug-in connections on the D165.

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30 POLYDOROS SX65/80

Fig. 10: D165, Part No.: 74 63 362

Pos. 1 Installation plate
Pos. 2 D165 board
Pos. 3 Spacer studs
Pos. 4 Washer
Pos. 5 Serrated contact washer
Pos. 6 M3 hex nut
Pos. 7 Plastic knurled nut

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D190 Iontomat PN, Part No.: 37 74 127 2.14

Used in:
• POLYDOROS SX65/80 up to Serial No.: 03470
Replacement:
• D190 Iontomat PN, Part No.: 71 27 397
Jumpers and Bridges:
• X2 = Normal / Download
- X2.1---2 = Normal Mode
Replacing the D190
• Remove the D100
• Switch the D190.J35 PROM from the board that is replaced to the new board.
• Replace the D190
• Reinstall the D100.
• Perform an iris adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <TV Iris Adjustment>

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32 POLYDOROS SX65/80

D190 Iontomat PN, Part No.: 71 27 397 2.15

Used in:
• POLYDOROS SX65/80 beginning with Serial No.: 03471
Jumpers and Bridges:
• X2 = Normal / Download
- X2.1---2 = Normal Mode
Replacing the D190
• Remove the D100
• Switch the D190.J35 PROM from the board that is replaced to the new board.
• Replace the D190
• Reinstall the D100
• Perform an iris adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <TV Iris Adjustment>

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D191 Chamber Switch-over, Part No.: 37 74 820 2.16

Replacing the D191

• A mechanical replacement only; no programming or adjustment required.

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D220 Heating Board, Part No.: 87 14 362 2.17

Used in:
• POLYDOROS SX65/80 up to Serial No.: 02178
Replacement:
• D220, Part No.: 56 58 864
Replacing the D220
• A mechanical replacement only; no programming is required.
• Warm up the X-ray tube
SSW: <POLYDOROS SX Service> <Adjustment> <Warm Up>

Speed Info R 118-98 0

The new D220 heating circuit board with Part No.: 56 58 864 is compatible with Part No.:
87 14 362 (in the POLYDOROS SX 65/80 & LX 30/50 & LX 30/50 Lite & TOSRAD Gener-
ator 80KW) and with Part No.: 97 51 876 (in the POLYDOROS SX 50/80) and will be
shipped as the replacement in the future.
In a replacement situation, depending on the generator, program the X200 and X201
jumpers on the D220.
With the POLYDOROS SX 65/80:

Jumper Position
X200 1 --- 2 installed
X201 1 --- 2 installed

D220 (Part No.: 56 58 864) board layout

X200
X201

Fig. 11:

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D220 Heating Board, Part No.: 56 58 864 2.18

Used in:
• POLYDOROS SX65/80 beginning with Serial No.: 02179
Jumpers and Bridges:
• Program the new D220 heating circuit board with Part No.: 56 58 864 depending on the
generator.
For the POLYDOROS SX 65/80:

Jumper Position
X200 1 --- 2 installed
X201 1 --- 2 installed

D220 (Part No.: 56 58 864) board layout

X200
X201

Fig. 12:
Replacing the D220
• For the programming, see the section: Jumpers and Bridges.
• Warm up the X-ray tube
SSW: <POLYDOROS SX Service> <Adjustment> <Warm Up>

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D220 230V Interface, Part No.: 86 93 111 2.19

Replacing the D220

• A mechanical replacement only; no programming or adjustment required.

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D230 Console Controller, Part No.: 11 75 574 2.20

Used in:
• SX control console, Part No.: 31 57 554 up to Serial No.: 05480
Replacement:
• D230 console constroller, Part No. 48 19 640
Jumpers and Bridges
• D230.S5 must be set to XCS.
Replacing the D230
• Switch the D230.J12 PROM from the board to be replaced to the new board.

Speed Info R 002-99 0

NOTICE Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-
trol console (unplugging or plugging in the D230.X48 or
D160.X9 console cable) the generator should be discon-
nected from line power using the main system switch.
Otherwise there is a risk of generating short-circuits on
the D230.X48 or D160.X9 console connector, because the
+24V control voltage that is present from the generator
switch-on circuit can damage the D230 board in the con-
trol console.
¹ If the touchscreen control console or the D230 board is
replaced in a replacement part situation, make a note of
the X-console firmware (D230.J12). The replacement part
(touchscreen control console and D230) is always
shipped with the currently valid version for the exposure
station. If only a lower or a higher version is released as
defined in the system compatibility list, the X-console
firmware (D230.J12) from the console that is replaced
should be used.

Speed Info R 146-98 0

Up to this time, the entire control console with Part No. 31 57 554 X2076 had to be
replaced in a service situation. For cost reasons, a decision has been made to make the
D230 console controller available as a replacement part.
The Part No. of the D230 is: 48 19 640 X2076

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Touchscreen Screensaver
• Hardware Requirements:
The D230 with Part No.: 48 19 640 has the hardware requirements for screensaver
operation.
The cable required for connecting D230.X1 --- Display.J3 is packed along with the
D230 replacement part.

Display.J3
D230.X1 4
3
3 2
D230.X1

Display.J3
2 1
1

Fig. 13:
• Software requirements
- Screensaver operation is possible beginning with control console FW "VC00X"
(D230.J12).
• Connect the c able D230.X1 --- Display.J3

D230 to the ventilator El. Display

X1
5 5 n.c.
4 4 n.c. 4 4
3 3 n.c. 3 3 J3
2 3 2 2
1 2 1 1
1 n.c. Display.J3
D230.X1

Fig. 14:

Screensaver
• Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjust-
ments> set the "turn on after" screen to = activate and 20 (min).

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D230 Console Controller, Part No.: 48 19 640 2.21

Used in:
• SX control console, Part No.: 31 57 554 beginning with Serial No.: 05481
Jumpers and Bridges
• D230.S5 must be set to XCS
Replacing the D230
• Switch the D230.J12 PROM from the board that was replaced to the new board.
• Perform a language download for the displayed texts on the touchscreen console (pos-
sible only beginning with D230.J12, Version "VC01A"):
- SSW: select <Component> <PLSX Desk>
- Select Desk language to be loaded and the corresponding language.
- Select Load language data set.
- Exit the service window with Done.
- Make a backup on Site data disk 6-
- Exit the XCS service.
- Switch the system off and back on.

Speed Info R 002-99 0

NOTICE Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-
trol console (unplugging or plugging in the D230.X48 or
D160.X9 console cable) the generator should be discon-
nected from line power using the main system switch.
Otherwise there is a risk of generating short-circuits on
the D230.X48 or D160.X9 console connector, because the
+24V control voltage that is present from the generator
switch-on circuit can damage the D230 board in the con-
trol console.
¹ If the touchscreen control console or the D230 board is
replaced in a replacement part situation, make a note of
the X-console firmware (D230.J12). The replacement part
(touchscreen control console and D230) is always
shipped with the currently valid version for the exposure
station. If only a lower or a higher version is released as
defined in the system compatibility list, the X-console
firmware (D230.J12) from the console that is replaced
should be used.

Siemens AG RX63-[Link].02 Page 39 of 84 POLYDOROS SX 65/80

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D292 AP-XCS KK Interface, Part No.: 38 26 893 2.22

Replacement:
• D292 AP-XCS KK interface, complete, Part No.: 38 27 297
Jumpers and Bridges
• S1 = Programming for tomo
- S1.1 = tomo for G1 and G2
- S1.2 = tomo for G3 and G4
• X200 = exposure triggering
- X200.2---3 = normal mode (exposure triggering from the generator console)
- X200.1---2 = exposure triggering from the G1 unit
• X201 = not equipped
• X1 - X2 = XCS connector
- D292.X1 --- D320.X3S
- D292.X2 --- XCS unit or terminal resistor

NOTE Make sure there is good contact of the XCS cable connector and of
the terminal connector, Part No.: 31 57 174!

Replacing the D292

• Switch the D292.J2 PROM from the board that was replaced to the new board.

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D320 XCS Controller, Part No.: 37 74 143 2.23

Used in:
• POLYDOROS SX65/80 up to Serial No.: 02247
Replacement:
• D320, Part No.: 56 58 963
Jumpers and Bridges
• [Link] - X3.S = XCS connection
- On the [Link] and X3.S connectors, there must be either:
1 terminal resistor plugged in
1 terminal resistor and one XCS cable plugged in
2 XCS cables plugged in
• [Link] - X4.S = XCS connection
- On the [Link] and X4.S connectors, there must be either:
1 terminal resistor plugged in
1 terminal resistor and one XCS cable plugged in
2 XCS cables plugged in

NOTE Make sure there is good contact of the XCS cable connection and
of the terminal connector, Part No.: 31 57 174!

• X20 = not equipped

• X21 = not equipped
Replacement the D320
• A mechanical replacement only; no programming or adjustment required.
D160 --- D320 Compatibility List for a Replacement Situation

D160, D320,
XCS SW Service SW D160 --- D320 cable connection
Part No. Part No.
37 74 788 37 74 143 All All D160.X12 --- D320.X1
56 58 906 37 74 143 All All D160.X12 --- D320.X1
74 63 958 37 74 143 All All D160.X12 --- D320.X1
37 74 788 56 58 963 up to up to D160.X12 --- D320.X1
VB04C VD04B

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D160, D320,
XCS SW Service SW D160 --- D320 cable connection
Part No. Part No.
56 58 906 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C
VB05C
74 63 958 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C
VB05C
74 63 958 74 64 048 beginning beginning D160.X121 --- D320.X1
with with VE00C
VB05C

Speed Info R 028-99 0

If a new D320 board is used in a replacement part situation in the XCU-HD, the following
error messages can appear on the D320 following the first switch-on:
• F.7. = NV RAM checksum error (Error log section)
• F.8. = NV RAM checksum error (tube unit documentation section)
• F.9. = NV RAM checksum error (password section)
• F.A. = NV RAM checksum error (tube load calculator section)
After additional switch-on routines (2-3 times) only error message F.7. (NV RAM check-
sum error, error log section) remains. This error disappears only if an error has been
saved.
This behavior of the D320 board is normal if it is not booted up with a completely config-
ured XCU-HD Unit (download and configuration completed).

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D320 XCS Controller Kit, Part No.: 56 58 963 2.24

Used in:
• POLYDOROS SX65/80 beginning with Serial No.: 02248 to Serial No.: 05231

NOTE The ACS firmware is permanently soldered beginning with

Rev. 02!

Comprised of:
• D320 XCS controller, Part No.: 37 74 143
• D321 signal adapter, Part No.: 56 58 831
Jumpers and Bridges
• [Link] - X3.S = XCS connection
- On the [Link] and X3.S connectors, there must be either:
1 terminal resistor plugged in
1 terminal resistor and one XCS cable plugged in
2 XCS cables plugged in
• [Link] - X4.S = XCS connection
- On the [Link] and X4.S connectors, there must be either:
1 terminal resistor plugged in
1 terminal resistor and one XCS cable plugged in
2 XCS cables plugged in

NOTE Make sure there is good contact of the XCS cable connections and
of the terminal connector, Part No.: 31 57 174!

• X20 = not equipped

• X21 = not equipped
Replacing the D320
• A mechanical replacement only, no programming or adjustment required.
D160 --- D320 Compatibility List for a Replacement Situation

D160, D320,
XCS SW Service SW D160 --- D320 cable connection
Part No. Part No.
37 74 788 56 58 963 up to up to D160.X12 --- D320.X1
VB04C VD04B

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D160, D320,
XCS SW Service SW D160 --- D320 cable connection
Part No. Part No.
56 58 906 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C
VB05C
74 63 958 56 58 963 beginning beginning D160.X121 --- D320.X1
with with VE00C
VB05C
74 63 958 74 64 048 beginning beginning D160.X121 --- D320.X1
with with VE00C
VB05C

Speed Info R 124-98 0

The new D160 with Part No.: 56 58 906 is compatible with the D160 with Part No.:
3774788 and has:
• Two additional connectors, X60 and X65, to the system periphery (see the X2206-11-4)
Wiring Diagram.
• A K100 time relay6 that delays switch off of the XCU-HD unit approx. 550 ms (see the
X2206-12-5 Wiring Diagram).
• An additional connector, X121, with cable that is needed when a new D320 with Part
No.: 56 58 963 is installed to process the new "XRAY_DIS (external interrupt of radia-
tion)" and "EMCY_GEN (emergency power mode) control signals.
The new D320 with Part No.: 56 58 963 is compatible with the D320 with Part No.:
3774143 and has:
• a piggyback D321 board (see the X2206-11A-1 Wiring Diagram)
• Two fiber optic cable connectors (U1, U2) for system applications (FD Thorax)
Additional Monitoring Devices, Displays with the D160, Part No.: 5658906:
• Video recorder start or room light control with Fluoro ON / OFF (see the X2206-11 Wir-
ing Diagram)
Potential-free Contact (max. 230 VAC, 4A)
• External radiation display (see Wiring Diagram X2206-11)
Additional Control Signals that can be Processed with the D160, Part No.: 56 58 906
and the D320 with Part No. 56 58 963:
• X-Ray Disable Switch
- A potential-free switch can be connected to D160.X65.1 and D160.X65.2 that when
actuated, prevents unintentional triggering of radiation; to do this, remove the jumper
that is on the D160.
• "Emergency Power Supply" Control Signal
- Connect the two cables from the emergency power supply ON potential-free contact,
D160.X65.3 and D160.X65.4; for this, remove the jumper that is on the D160.

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NOTE Requirements: D160.X121 --- D320.X1 connection cable (shipped

along with the new D160 board, Part No.: 56 58 906) XCU software
beginning with VB05C ( = Service SW beginning with VE00C)

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D320 XCS Controller Installation Kit, Part No.: 74 64 048 2.25

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05232

NOTE The ACS firmware is permanently soldered in place!

Consisting of:
• D320 XCS Controller, Part No.: 74 63 784
• D321 Signal Adapter, Part No.: 74 64 055
Jumpers and Bridges
• [Link] - X3.S = XCS connection
- On the X3. US and X3.S connectors, either:
1 terminal resistor must be installed,
1 terminal resistor and an XCS cable must be installed,
2 XCS cables must be installed.
• [Link] - X4.S = XCS connection
- On the X4. US and X4.S connectors, either:
1 terminal resistor must be installed,
1 terminal resistor and an XCS cable must be installed,
2 XCS cables must be installed.

NOTE Make sure there is good contact of the XCS cable connections and
of the terminal connector, Part No.: 31 57 174!

• X20 = not installed

• X21 = not installed
Replacing the D320
• Only a mechanical replacement, no programming or adjustment is required.
D160 --- D320 Compatibility List for a Replacement Situation

D160, D320,
XCS SW Service SW D160 --- D320 cable connection
Part No. Part No.
74 63 958 74 64 048 beginning beginning D160.X121 --- D320.X1
with with VE00C
VB05C

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SX Control Console, Part No.: 12 90 373 2.26

Replacement:
• SX control console, Part No.: 31 57 554
Replacing the Control Console
• Switch the D230.J12 PROM from the control console being replaced to the new D230
board in the new control console.

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SX Control Console, Part No.: 31 57 554 2.27

Jumpers and Bridges

• D230.S5 must be set to XCS.
Replacing the SX Control Console
• Switch the D230.J12 PROM from the control console that was replaced to the new
D230 board in the new control console.

Speed Info R 002-99 0

NOTICE Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-
trol console (unplugging or plugging in the D230.X48 or
D160.X9 console cable), disconnect the generator from
power at the main system switch. Otherwise there is a
risk that short circuits can be generated at the D230.X48
or D160.X9 console connector, because the +24V that are
present in the generator switch-on circuit can damage
the D230 board in the control console.
¹ If the touchscreen control console or the D230 board is
replaced in a spare part situation, pay attention to the
X-console firmware (D230.J12). The replacement part
(touchscreen control console and D230) is always
shipped out with the current applicable version for expo-
sure stations. If only a lower or a higher version is
released per the System Compatibility List, use the
X-console firmware (D230.J12) from the console being
replaced.

Speed Info R 146-98 0

In a service situation, up to this time the entire control console with Part No. 31 57 554
X2076 had to be replaced. For cost reasons, a decision has been made that the D230
console controller will be available as a replacement part.
The Part No. of the D230 is: 48 19 640 X2076

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Touchscreen Screensaver
• Hardware prerequisites:
The D230 with Part No.: 48 19 640 has hardware prerequisites for screensaver opera-
tion.
The cable required for the connection D230.X1 --- Display.J3 is packed along with the
D230 replacement part.

Display.J3
D230.X1 4
3
3 2
D230.X1

Display.J3
2 1
1

Fig. 15:
• Software prerequisites:
Operation of a screensaver is possible beginning with control console FW "VC00X"
(D230.J12).
• Connect the D230.X1 --- Display.J3 cable

D230 to the ventilator El. Display

X1
5 5 n.c.
4 4 n.c. 4 4
3 3 n.c. 3 3 J3
2 3 2 2
1 2 1 1
1 n.c. Display.J3
D230.X1

Fig. 16:

Screensaver
Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjust-
ments>, set the checkbox "turn on after" = activate and 20 (min).

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H1 High Voltage Transformer, Part No.: 86 09 364 2.28

Replacing the H1
• A mechanical replacement only; no programming required.
• Carry out a warm-up of the X-ray tube
SSW: <POLYDOROS SX Service> <Adjustment> <Warm Up>

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K1 Power Breaker, Part No.: 31 39 805 2.29

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05180
Breaker Attachments:
• RC element, Part No.: 73 60 985
Replacement:
• K1 Breaker, SX Spare Parts Set, Part No.: 74 63 560

NOTE In many cases, only the main switch components (contacts) are
defective. If welded contacts or contact seats are so badly burned
that the base material becomes visible (4a/Fig. 17 / p. 51), replace
them.
In these cases, switch component set, Part #46 77 167, must be
ordered.

Fig. 17: Replacing the main circuit components (contacts)

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K1 Breaker, SX Spare Parts Set, Part No.: 74 63 560 2.30

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05180
Consisting of:
• K1 Power Breaker, Part No.: 77 49 018 (1/Fig. 18 / p. 52)
• RC element, Part No.: 77 50 214 (3/Fig. 18 / p. 52)
• Auxiliary switch, Part No.: 77 50 206 (2/Fig. 18 / p. 52)
• Adapter plate with cap rail and end clamp (4/Fig. 18 / p. 52)

Fig. 18: K1 breaker, SX Spare Parts Set, Part No.: 74 63 560

Pos. 1 K1 power breaker
Pos. 2 Auxiliary switch
Pos. 3 RC element
Pos. 4 Adapter plate with cap rail

Replacing the K1 Breaker:

• Disconnect the connection cables for the K1 Power Breaker, Part No.: 31 39 805
• Remove the K1 Power Breaker, Part No.: 31 39 805

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• Remove the breaker from the "K1 Breaker, SX Spare Parts Set" from the cap rail (Bild
rechts/Fig. 19 / p. 53)

Fig. 19: K1 breaker

• Install the adapter plate at the location of the old K1 breaker using the two screws.
• Place the K1 breaker on the cap rail (Bild links/Fig. 19 / p. 53)
• Reconnect the cables to the K1 breaker.

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NOTE The A1 / A2 coil connections for the K1 power breaker, Part No.: 77
49 018 and the auxiliary switch, Part No.: 77 50 206 are no longer
designed with screw connectors, but use the cage clamp tech-
nique (Cage Clamp Technique / p. 7).

Fig. 20: K1 power breaker in the POLYDOROS SX65/80

Pos. 1 K1 power breaker
Pos. 2 Auxiliary switch
Pos. 3 RC element

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K1 Power Breaker, Part No.: 77 49 018 2.31

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05181
Breaker Attachments:
• RC element, Part No.: 77 50 214
• Auxiliary switch, Part No.: 77 50 206
Replacing the K1
• a mechanical replacement only

NOTE The A1 / A2 coil connections for the K1 power breaker, Part No.:
7749018 and the auxiliary switch, Part No.: 7750206 are no longer
designed with screw connectors, but uses the cage clamp tech-
nique (Cage Clamp Technique / p. 7).

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K2 Charge Breaker, Part No.: 46 75 369 2.32

Replacement:
K2/K5 breaker set, Part No.: 57 61 403 includes:
• Breaker, Part No: 30 77 880
• Auxiliary circuit block, Part No.: 30 74 721
• Installation note, RX63-055.038.05...

“Old” “New”
Designation “Old” model “New” model
Part No. Part No.
K2 (LS) 46 75 369 30 77 880 3TF 2010 3RT 1516-1GX20-0AA2
K2-Hilfsschalterblock 46 82 498 30 74 721 3TX 4401-1A 3RH 1911-1FA20

Replacing the K2 Charge Breaker:

Required relabeling of the connection cables to the "new" breaker

Connections to
Cable label (“old”) Designation new breaker Designation
(“new”)
K2.21 Auxiliary circuit K2.R1 Breaker
block
K2.22 Auxiliary circuit K2.R2 Breaker
block
K2.L1 Breaker K2.1 Breaker
K2.T1 Breaker K2.2 Breaker
K2.L2 Breaker K2.3 Breaker
K2.T2 Breaker K2.4 Breaker
K2.13 Breaker K2.53 Auxiliary circuit
block
K2.14 Breaker K2.54 Auxiliary circuit
block

NOTE The new breaker is a hum-free DC voltage breaker with integrated

rectifier bridge. For this reason, RC circuity is no longer neces-
sary! The function of noise suppression is handled by the bridge
rectifier.

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K3 Stator Breaker, Part No.: 46 85 871 2.33

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05180
Breaker Attachments:
• Overvoltage limiter, Part No.: 46 87 166
Replacing the K3
• a mechanical replacement only
• Connecting the Stator Cable

Stator K3 connection
Tube unit 1.I K3. R2
Tube unit 1.0 K3. R4
Tube unit [Link] K3. R6
Tube unit 2.l K3.2
Tube unit 2.0 K3.4
Tube unit [Link] K3.6

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K31 / K32 Stator Breaker, Part No.: 30 77 880 2.34

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05181
Replacing the K31 / K32
• a mechanical replacement only
• Connecting the Stator Cable

Stator K31, K32 connection

Tube unit 1.I K31.R2
Tube unit 1.0 K31.R4
Tube unit [Link] K32.R2
Tube unit 2.l K31.2
Tube unit 2.0 K31.4
Tube unit [Link] K32.2

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K4 Unit Breaker, Part No.: 46 70 899 2.35

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05084
Breaker Attachments:
• RC element, Part No.: 73 60 985
Replacing the K4
• a mechanical replacement only

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K4 Unit Breaker, Part No.: 77 50 230 2.36

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05085
Breaker Attachments:
• RC element, Part No.: 77 50 222

NOTE K4 Unit Breaker, Part No.: 77 50 230 is available in 2 versions:

• Model 3RT1016-1AX21-0AA3 with AC combination coil
With this model, the RC element, Part No.: 7750222 must be
installed.
• Model 3RT1016-1GX21-0AA2 with DC coil and integrated
jumper rectifier (hum-free version)
With this model, the RC element, Part No.: 7750222 can (but
must not) be removed because its function is already imple-
mented by the integrated jumper rectifier.

Replacing the K4
• a mechanical replacement only

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K5 Starter Unit Breaker, Part No.: 30 77 880 2.37

Replacement:
K2/K5 breaker set, Part No.: 57 61 403 includes:
• Breaker, Part No.: 30 77 880
• Auxiliary circuit block, Part No.: 30 74 721 (not required to replace the K5)
• Installation Note, RX63-055.038.05...

“Old” Part “New”

Desnigation “Old” model “New” model
No. Part No.
K5 (starter) 46 85 863 30 77 880 3TF 2082 3RT 1516-1GX20-0AA2

Replacing the K5 Starter Breaker:

No relabeling of the connections cable to the “new" breaker required!

NOTE The new breaker is a hum-free DC voltage breaker with integrated

rectifier bridge. For this reason, RC circuity is no longer neces-
sary! The function of noise suppression is handled by the bridge
rectifier.

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K6 Fluoroscopy Breaker, Part No.: 46 95 649 2.38

Replacement:
K6 breaker set, Part No.: 57 61 411 includes:
• Breaker, Part No.: 46 95 649
• Auxiliary circuit block, Part No.: 46 95 656
• Installation Note, RX63-055.038.05...

“Old” Part “New”

Designation “Old” model “New” model
No. Part No.
K6 (fluoro option) 46 95 649 46 95 649 3TK 3520-0AB0 3RT 1535-1AB00
K6 auxiliary circuit 46 95 656 46 95 656 3TK 7910-3A 3RH 1921-1EA11
block

Replacing the K6 Fluoroscopy Breaker:

Required relabeling on the connections cables on the "new" breaker

Connections on
Cable label (“old”) Designation Designation
breaker (“new”)
K6.13 Auxiliary circuit K6.63 Auxiliary circuit
block block
K6.14 Auxiliary circuit K6.64 Auxiliary circuit
block block

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KKI-AP KK Interface for Workstations, Part No.: 38 27 297 2.39

Comprised of:
• D292 KK interface for the XCS workstation, Part No.: 38 26 893
Jumpers and Bridges on the D292
• S1 = Programming for tomo
- S1.1 = Tomo for G1 and G2
- S1.2 = Tomo for G3 and G4
• X200 = exposure triggering
- X200.2---3 = Normal Mode
- X200.1---2 = exposure triggering from unit G1
• X201 = not equipped
• X1 - X2 = XCS connection
- D292.X1 --- D320.X3S
- D292.X2 --- XCS unit or terminal resistor

NOTE Make sure there is good contact of the XCS cable connection and
of the terminal connector, Part No.: 31 57 174!

Replacement
• Switch the D292.J2 PROM from the board that was replaced to the new board.

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KKI-DL KK Interface for Fluoro, Part No.: 37 75 322 2.40

Comprised of:
• D400 connector panel, Part No.: 38 48 145 or 57 59 340
• D410 XCS KKI-DL, Part No.: 38 48 160
• D420 XCS Interface, Part No.: 38 48 186
Replacement
• Switch the D420.J28 PROM from the KKI-DL interface that was removed to the D420
board of the new KKI-DL interface.

NOTE Make sure there is good contact of the XCS cable connection and
of the terminal connector, Part No.: 31 57 174!

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KKI-DL/MPL KK Interface for DL/MPL, Part No.: 56 58 880 2.41

Comprised of::
• D400 connector panel, Part No.: 38 48 145 or 57 59 340
• D410XCS KKI-DL, Part No.: 38 48 160
• D420 XCS Interface, Part No.: 38 48 186
• D430 MPL power supply, Part No.: 56 58 724
Jumpers and Bridges on the D430
• D430.S1 = reference value definition for the multiplier voltage
- D430.S1.1 = U-MPL reference value definition using the J3 digital potentiometer
- D430.S1.2 = U-MPL reference value definition using the R19 spindle potentiometer
Replacement
• Switch the D420.J28 PROM from the KKI-DL interface that was removed to the new on
the D420 KKI-DL interface board.

NOTE Make sure there is good contact of the XCS cable connection and
of the terminal connector, Part No.: 31 57 174!

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N10 XCU-HD Unit, Part No.: 38 27 123 2.42

Used in:
• POLYDOROS SX65/80 up to Serial No.: 02732
Replacement:
• SX Control Unit, Part No.: 58 95 292
Prerequisite:
• Service Software beginning with VD04A
Replacing the XCU-HD Unit
• Use the service software from the site to save the data on a backup diskette:
- Insert the backup diskette into drive A:.
- In the window "XCS Service Application - Main Program / Data /, select “Backup to
disk" and perform the routine.
• Remove the XCU-HD Unit
• Take the D320 board from the XCU-HD Unit that was removed and install it in the new
SX Control Unit.
• Install the XCU-HD Unit
• Downloading the XCU Software
- Switch off the generator.
- Insert the XCU loadware disk into the XCU-HD Unit drive.
- Switch on the generator, wait until the SW is downloaded, approx. 3-4 min (no more
drive activity).
- After completing the programs, an acoustical signal is sounded.
- Successful completion: "TOOT-TA-TOOT" (three sounds)
- Incorrect completion, "no acoustical signal and /or green LED on the HDD stays on".
- Switch off the generator.
- Remove the XCU loadware disk.
- Switch on the generator, wait for the boot routine to finish.
- The system must boot up without problem.
• Carry out a restore of the previously made backup.
- Insert the backup diskette into drive A:.
- In the window "XCS Service Application - Main Program / Data / select “Restore from
disk" and perform the routine.
• Log into the XCU-HD Unit with the XCS SSW.

NOTE To regenerate the file structure in the XCU, all screens in the Site
Structure must be confirmed with O.K/SAVE.

- Select the window XCS Service Application-Main Program/Configure/Site Struc-

ture.
- In the Configure window: Site structure, confirm all screens with OK, and exit the
last window Configure/Site Structure/Site Adjustment with SAVE.
- Exit the following message window with OK.

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NOTE Make sure there is good contact of the XCS cable connection and
of the terminal connector, Part No.: 31 57 174!

Speed Info R 081-99 0

CMOS Battery Life

With some returns, we have found that the CMOS battery was discharged. The battery
manufacturers talk about a lifetime or more than 10 years, but in practical operation, a life-
time of no more than 3 years is assumed.
We recommend that the battery (Part No.: 46 97 611) in the XCU-HD Unit be replaced
annually, e.g. when there is a service call or regularly scheduled maintenance.
The battery connection on the XCU-HD Unit is laid out in duplicate so that the new battery
can be installed and then the used one can be removed. In addition, an adhesive label
should be placed on the XCU-HD Unit housing with a note of the date when the battery
was replaced.

NOTE The CMOS configuration of the XCU-HD Unit can be lost, e.g. if
the battery is discharged or if the battery cable has been discon-
nected. Before the entire XCU-HD Unit is replaced, the restore
routine described in Speed Info R 022-98 can be performed to
restore the CMOS configuration.

Speed Info R 039-99 0

NOTE In a replacement part situation for the XCU-HD Unit, it is shipped

out with Rev. level 07 or higher. EIDE hard disks are used with this
Rev. 07. Prerequisite for operation without function disturbances
is service software beginning with VD04A, because this SW
includes the XCU software that switches to the operating system
that supports the EIDE hard disks.

Speed Info R 022-98 0

Loss of the CMOS Configuration

The CMOS configuration for the CPU-HD Unit can be lost if, e.g. the battery is discharged
or the battery cable has been disconnected. Before the entire CPU HD Unit is replaced,
the following restore routine can be performed to restore the CMOS configuration.

Required Materials:
• 1 AT keyboard (with connector DIN 5 Pin 180°)

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• 1 battery, Part No. 46 97 611

• 1 Config diskette, Part No.: 38 27 123 (included in the CPU-HD Unit shipment)

Procedure:
• Switch the POLYDOROS SX 65/80 OFF
• Replace the battery
• Connect the AT keyboard to the CPU-HD Unit "X20".
• Insert the Config diskette into the floppy drive of the CPU-HD Unit.
• Switch the POLYDOROS SX 65/80 ON
• When the green LED on the floppy drive indicates no more activity, press F1 on the key-
board.
• When the green LED on the floppy drive again shows no more activity, press ENTER
twice to conclude the boot routine.
• Make sure that the CPU-HD Unit is on the A:\ Prompt. To get this, enter DIR and
ENTER, the green LED on the floppy drive will show no more activity. When the LED
indicates no more activity, start the routine again at the beginning.
• Enter [Link] und ENTER at the keyboard; during the download routine, the
LED on the floppy drive again shows activity.
• After completing the download routine, a three-sound acoustical signal.
• When the green LED on the floppy drive shows no more activity, the Config diskette can
be removed and a restart can be initiated.

NOTE If the battery has not yet been replaced, do not switch off. Instead
perform a restart using CTRL and ALT and DEL.

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SX Control Unit, Part No.: 58 95 292 2.43

Used in:
• POLYDOROS SX65/80 beginning with Serial No.: 02733 to Serial No.: 05231
Replacement:
• XCS Control Unit, Part No.: 70 09 207
Prerequisite:
• Service software beginning with VD04A
Replacing the SX Control Unit
• Using the service software that is present on site, save the data on a backup diskette:
- Insert the backup diskette into drive A:.
- In the window "XCS Service Application - Main Program / Data / select “Backup to
disk" and perform the routine.
• Remove the SX Control Unit.
• Remove the D320 board from the SX Control Unit that was removed and install it in the
new SX Control Unit.
• Install the SX Control Unit.

NOTE POLYDOROS SX65/80 beginning with Serial No.: 04024, the SX

Control Unit is installed on the mounting plate turned 90°. In a
replacement situation, the SX control unit is shipped with the old
status (valid up to Serial No. 04023). In a replacement situation,
beginning with Serial No.: 04024, remove the SX control unit from
the mounting plate by removing the 4 screws and install it again
turned 90°.

• Download the XCU software

- Switch off the generator.
- Insert the XCU loadware disk into the SX Control Unit drive.
- Switch on the generator, wait for the SW to download, approx. 3-4 min (no more
drive activity).
- After the programs are completed, an acoustic signal will sound.
- Successful completion: "TOOT-TA-TOOT" (three sounds)
- Incorrect completion: "no acoustic signal and /or green LED on the HDD stays on".
- Switch off the generator.
- Remove the XCU loadware disk.
- Switch on the generator, wait for the boot routine to finish.
- The system must boot up without error.
• Perform a restore of the backup that was made previously.
- Insert the backup diskette into drive A:.
- In the window, "XCS Service Application - Main Program / Data / select “Restore from
disk" and perform the routine.

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70 POLYDOROS SX65/80

NOTE To regenerate the file structure in the XCU, all screens in the Site
Structure must be confirmed with O.K/SAVE.

• Log in to the SX control unit using the XCS SSW.

- Select the window XCS Service Application-Main Program/Configure/Site Struc-
ture.
- In the Configure window:: Site structure, confirm all screens with OK, exit the last
window Configure/Site Structure/Site Adjustment with SAVE.
- Exit the following message windows with OK.

NOTE Make sure there is good contact of the XCS cable connections and
of the terminal connector, Part No.: 31 57 174!

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XCS Control Unit, Part No.: 70 09 207 2.44

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 05232 to Serial No.: 06780
Prerequisite:
• Service software beginning with VD04A
Replacing the XCS Control Unit
• Save the data on a backup diskette using the service software that is present on site:
- Insert the backup diskette into drive A: .
- Select "XCS Service Application - Main Program / Data / Backup to disk" in the win-
dow and perform the backup.
• Removing the XCS Control Unit
• Remove the D320 board from the XCS control unit that was removed and install the
new XCS control unit.
• Installing the XCS Control Unit

NOTE In a replacement situation, the XCS control unit is installed turned

90°. In a replacement situation, remove the SX control unit from the
mounting plate by removing the 4 screws and install it again
turned 90°.

• Downloading the XCU Software

- Switch off the generator.
- Insert the XCU loadware disk into the XCU control unit drive.
- Switch on the generator, wait until the SW has downloaded, approx. 3-4 min. (no fur-
ther drive activity).
- After the program has ended, an acoustic signal sounds.
- Successful completion: "TOO-TA-TOOT" (three sounds).
- Incorrect completion, "no acoustical signal and / or the green LED on the HDD stays
on".
- Switch off the generator.
- Remove the XCU loadware disk.
- Switch on the generator, wait for the boot routine to finish.
- The system must boot up without problem.
• Perform a restore of the previously made backup.
- Insert the backup diskette into drive A: .
- Select "XCS Service Application - Main Program / Data / Restore from disk" in the
window and perform the backup.

NOTE To regenerate the file structure in the XCU, all screens in the Site
Structure must be confirmed with O.K./SAVE.

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• Log on to the XCS control unit with the XCS SSW.

- Select the XCS Service Application-Main Program/Configure/Site Structure win-
dow.
- In the Configure window: Site structure, confirm all screens with OK; exit the last
Configure/Site Structure/Site Adjustment window withSAVE.
- Exit the message window that follows with OK.

NOTE Make sure there is good contact of the XCS cable connections and
of the terminal connector, Part No.: 31 57 174!

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XCS Control Unit 2, Part No.: 102 80 821 2.45

Used with:
• POLYDOROS SX65/80 beginning with Serial No.: 06781
Prerequisite:
• Service software beginning with VF00G (XCU SW VB06A)
Replacing the XCS Control Unit
• Save the data on a backup diskette using the service software that is present on site:
- Insert the backup diskette into drive A: .
- Select "XCS Service Application - Main Program / Data / Backup to disk" in the win-
dow and perform the backup.
• Removing the XCS Control Unit
• Remove the D320 board from the XCS control unit that was removed and install the
new XCS control unit.
• Installing the XCS Control Unit

NOTE In a replacement situation, the XCS control unit is installed turned

90°. In a replacement situation, remove the SX control unit from the
mounting plate by removing the 4 screws and install it again
turned 90°.

• Downloading the XCU Software

- Switch off the generator.
- Insert the XCU loadware disk into the XCU control unit drive.
- Switch on the generator, wait until the SW has downloaded, approx. 3-4 min. (no fur-
ther drive activity).
- After the program has ended, an acoustic signal sounds.
- Successful completion: "TOO-TA-TOOT" (three sounds).
- Incorrect completion, "no acoustical signal and / or the green LED on the HDD stays
on".
- Switch off the generator.
- Remove the XCU loadware disk.
- Switch on the generator, wait for the boot routine to finish.
- The system must boot up without problem.
• Perform a restore of the previously made backup.
- Insert the backup diskette into drive A: .
- Select "XCS Service Application - Main Program / Data / Restore from disk" in the
window and perform the backup.

NOTE To regenerate the file structure in the XCU, all screens in the Site
Structure must be confirmed with O.K./SAVE.

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74 POLYDOROS SX65/80

• Log on to the XCS control unit with the XCS SSW.

- Select the XCS Service Application-Main Program/Configure/Site Structure win-
dow.
- In the Configure window: Site structure, confirm all screens with OK; exit the last
Configure/Site Structure/Site Adjustment window withSAVE.
- Exit the message window that follows with OK.

NOTE Make sure there is good contact of the XCS cable connections and
of the terminal connector, Part No.: 31 57 174!

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SNT Circuit Power Supply, Part No.: 46 77 134 2.46

Replacing the Circuit Power Supply

The Lambda power supply, Part No.: 46 77 134 with the designation NS-LAM 026C is
being replaced by the CSM-Sirius Med. The contact allocations for the output voltages are
thus different.
The following comparison of contact allocations shows the differences:

X11.9

X11.2
D160

D160
n.c. n.c. n.c. n.c.
0V

SENSE
SENSE

SENSE

SENSE
omega

+15V

0V +15V
MML 200
COUTANT
5,1V
L

24V
0V

0V

0V
N LAMBDA
GND

-15V
X11.7
D160

X11.1

X11.3

X11.8
D160
D160

D160

D160
D160

X1.5
X1.6
Fig. 21:
X11.7

X11.9

X11.5
X11.8
X11.2
X11.1
X11.3

X1.6
H+5,1V
C+5,1V

H 0V R
H+15V
H 0V L

C 0V

SNT

+15V 0V +15V 0V

L 0V +24V 0V
LAMBDA +5V
N
G Sirius CSM200

Fig. 22:
• The LAMBDA power supply is located behind the D160. It is preferable to remove the
D160 when replacing the power supply.
• Remove the black plastic cover on the bottom of the power supply and disconnect the L,
N and ground cables.
• Check to make sure that all connected cables on the terminal strip are clearly labeled,
then disconnect them.

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76 POLYDOROS SX65/80

• Replace the LAMBDA power supply and connect it per (Fig. 21 / p. 75) (Fig. 22 / p. 75)
or Wiring Diagram X2206.

Speed Info R 083-98 0

Dose fluctuations can be caused by a defective Lambda power supply (Part No. 46 77
134). In this instance, the 15V are overlaid by a low-frequency hum voltage. Lambda
power supplies (Part No.: 46 77 134) with the date code 01.96 to 06.97 are affected. A
high-frequency hum voltage (clock frequency from the circuit power supply) does not
cause dose fluctuations.
A measurement of the hum voltage using a multimeter or oscilloscope can not be used to
determine whether the hum voltage is low-frequency or high-frequency (a spectrum ana-
lyzer would be suitable for the measurement).
Because of this, perform the following to check the error profile:
• Place a homogeneous object in the beam path (e.g. water) and trigger continuous fluo-
roscopy.
• If brightness fluctuations can be observed in the fluoro image, or if a much too dark
image appears for this object (low kV and mA), replace the power supply.
• The error profile described in Speed Info R 057-98 does not mention a defective power
supply, but a defective D100 (see the following note).

NOTE Speed Info R 057-98

Error profile with a failure of the D100 PDA sensor system:
In an error situation, the D100 sends out the value "zero" as the
actual value for the brightness of the I.I. output. The reason for this
is that the 5V voltage regulator in the current limiter is going and
thus the power supply voltage for the "EPLD" (component for mea-
suring field selection) is too low.
• With the POLYDOROS IS-A/C, there is an abort of radiation
with the ANGIOMATIC ERROR 00D4 "Dose less than 5% with
indirect technique"
• With the POLYDOROS SX 65/80, there is a white fluoro image
because the dose control goes to the upper limit (max. KV and
mA).

Select the generator in SSW and under <Configure> <Site Structure> <Site Adjustments>
at the checkbox "turn on after" = activate and 20 (min) (Fig. 23 / p. 77).

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Fig. 23:

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T1 Transformer, Part No.: 97 51 801 2.47

Used in:
• POLYDOROS SX65/80 up to Serial No.: 01184
Replacing the T1
• Remove the D160
• Replace the T1
• Reinstall the D160

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T1 Transformer, Part No.: 97 51 884 2.48

Used in:
• POLYDOROS SX65/80 beginning with Serial No.: 01185
Replacing the T1
• Remove the D160.
• Replace the T1
• Reinstall the D160

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T2 Pre-transformer, Part No.: 48 19 756 2.49

Used in:
• POLYDOROS SX65/80 with 440V / 480V nominal line voltage

Power line voltage Line power range PL SX 65 maxi- PL SX 80 maxi-

mum line current mum line current
440 V 396 V ... 484 V 157 Aeff 190 Aeff
480 V 432 V ... 528 V 155 Aeff 175 Aeff

Replacing the T2

D220

H1
T2 / 440 V T2 / 480 V

KKI T2

Fig. 24: Fig. 25:

• The T2 pre-transformer is installed at the factory per the BZ. Subsequent installation
location (Fig. 24 / p. 80).
• Disconnect the cables that are connected to the F1, F2, F3 fuses from the K20 terminal
strip and connect them to terminals 7, 8, 9 of the T2 pre-transformer per Wiring Dia-
gram X2206/10.
• Install the pre-transformer using the screws that are included in the shipment.
• Connect the cables that are included in the shipment between the K20 power connec-
tion terminal and the T2 pre-transformer per Wiring Diagram X2206-10 (440 V or 480 V
connection) (Fig. 25 / p. 80).

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W1 Inverter, Part No.: 38 27 172 2.50

Replacing the W1
• Only a mechanical replacement, no programming is required.
• Perform the Fluoro Attachment adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <FC Attachment Adjustment>

Speed Info 098/2000/AX 0

With the following generators, the complete inverters should be replaced in a replacement
part situation:

• POLYDOROS SX65/80 Part No.: 38 27 172

- Inverter replacement part
• POLYDOROS LX30/50 Part No.: 11 75 293
- Inverter replacement part
• POLYDOROS LX30/50 Lite Part No.: 38 48 897
- Inverter replacement part
• POLYDOROS LX80 Part No.: 57 59 134
- Inverter replacement part

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Z1 Power Line Filter, Part No.: 46 95 557 2.51

Replacing the Z1
• A mechanical replacement only; no programming or adjustment required.

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Changes to Previous Versions 83
3Changes to Previous Versions 3-
Version 11 versus Version 10

Chapter Changes
POLYDOROS SX65/80 The following sections were changed:
• (Speed Info R 154-98 / p. 15)
Correction of the D100 Part Numbers in Speed Info R
154-98.
• (D292 AP-XCS KK Interface, Part No.: 38 26
893 / p. 40)
Replacement Part Nos. listed.
The following section was added:
• (XCS Control Unit 2, Part No.: 102 80 821 / p. 73)

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