User Manual

TEMPERATURE CONTROLLER-CW301
 Temperature Controller

USER’S MANUAL

CW301
Thank you for choosing YUDO.
Please read this manual carefully before using the product.
Please contact YUDO about questions.
 Temperature Controller

USER’S MANUAL

CONTESTS

1. Items to check before using the Controller & Operation Procedure …………………… 01

2. Basic Structure of Controller …………………………………………………………………02

3. Outline of Controller ……………………………………………………………………………02

4. Controller Unit Specification ……………………………………………………………………03

5. Name of Component ………………………………………………………………………………04

6. Operation Modes ………………………………………………………………………………04

1. AUTO MODE
2. STANDBY MODE
3. MANUAL MODE

7. Menu Setting ……………………………………………………………………………………05

1. User's first level menu settings
2. User's second level menu settings

8. Error Code Display Function …………………………………………………………………10

9. Connector and cable ……………………………………………………………………………10

10. Diagram for Terminal Connection and Structure ……………………………………………12

11. Electric Wiring Diagram ………………………………………………………………………13

12. Wiring modification method ……………………………………………………………………14

13. Default Value ………………………………………………………………………………………15

1. Factory Defaults
2. User Settings Value

14. Security Marks ……………………………………………………………………………………16

15. Check Point for Trouble Shooting ……………………………………………………………16

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1、Items to check before using the Controller & Operation Procedure

CUATION
！
DANGEROUS VOLTAGE INSIDE
DISCONNECT AC POWER
BEFORE SERVICING

1. Check the wiring status of the connector attached to the mold and the type of T/C.
2. Check if the power lines are separated from the T/C lines and they are arranged in order.
3. Check if the trunk specification fits to the controller .
4. Check connection and wiring state of the trunk.
5. Check resistance and insulation state of the heater. then check if T/C wire is disconnected.
6. After the mold is fixed at the injection [Link] the mold cable.
7. Check if the Power Switches of the Main & Units are Off.
8. if Input Voltage (240V/380V)fits to the controller voltage specification,connect Power Cable
9. (Input power voltage is noted on the label of the controller case if the power input
10. voltage does not fit to that written on the label,ask the local YUDO office and correct
11. the controller wiring False wiring can cause malfunction of the controller and damage on
12. the unit).
13. Ensure grounding wire of the controller,failure to do this(green line) can cause damage to
14. fuse and Triac due to noise voltage.
15. Turn on the Main Power Switch [Link], turn on the Unit Power switch.
16. Set up the appropriate temperature.
17. Check if the desired temperature is reached and stabilized.

CAUTION: To prevent possible malfunction of the temperature control

modules, the cooling fan MUST OPERATE AT ALL TIMES.

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2、Basic Structure of Controller

Installation Condition: The bottom side is blocked for safety!

Connector

Rear Cover

Main Frame

Controller Unit

3、 Outline of the Controller:

The controller is a device whose function is to maintain the
desired temperature consistently by sensing the state of Hot Runner System by utilizing a
sophisticated computer system named MICOM to output the proper power level and
frequency. It has several important functions for precise temperature control.

1)PID control:
It is a method implemented to maintain temperature at the set temperature accurately by
controlling output power relative to proportion, integration and differentiation values.

2)Auto tuning:
Is a function to extract the governing factors through analyzing the
capacity of the heaters and the heat constant of the mold
(characteristics of latent heat and released heat). It helps to precisely control temperature
regardless of environmental changes.

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3）Output Mode
Output method can be changed depending on environment.

4）PWM Mode
Precise temperature control can be achieved, but electric noise is
greater than that in SSR mode.

5）SSR Mode
Electric noise is small, but the specific temperature controlling
ability is inferior to PWM mode.

4、Controller Unit Specification

Indoor use
Powerinput Voltage: AC86-250V 50/60Hz 15A
Load capacity: 15A. 50W:1650W(110V) . 100W:3300W(220V)
Output Type: PWN(Pulse Width Modulation), SSR(Solid State Relay)
Sensor Type: Thermocouple (J or K)
Temperature Setting Range: 40℃ to 450℃. 104℉ to 842℉
Temperature Stability: +/- 0.5%
Temperature Control Type: PIDD CONTROL (Also called PID Control)
Surrounding temperature: -10℃ to 50℃
Altitude: Up to 2000M
Over-voltage category : Ⅱ
Degree of Mobility: Plug-in module
F1&F2: 250V-15A (Special Fuse)
F3: 250V-1A

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5、Name of Component
1 PV FND display the actual temperature

YUDO 2 SV FND display the setting temperature

CW301
3 SOFT LED display soft operation
PV
1
●
4 OUT LED display power output state
SV
2 ●
5 AUTO LED display auto mode is selected
3 SOFT J OUT 4

5 AUTO STBY MANU 6 6 MANUAL LED display manual mode is selected

7

8
7 STAND-BY LED display standby mode is selected
10

mode selected key(long pressing) or number

8 SET
moving key(short pressing)
9 11 9 MODE menu key

12 10 UP increasing value key

o o
f n 11 DOWN descreasing value key
13
f
12 MODULE HANDLE

14 13 MODULE POWER SWITCH

14 MODULE LOCK BOLT

6、Operation Modes

1) AUTO Mode
Normal operation mode in which the temperature is controlled and maintained automatically in
accordance with the Set Degree.①Display conversion: When key is pressed,the display of SV is
converted in the following order: [set temperature]→[output]→[ampere]→[set temperature] .
2）STAND-BY Mode
Reduces the output power to the given rate for a defined time period when it is needed to stop production
for that time period and maintain a certain temperature.
①Holding key for 3 seconds in AUTO mode will convert it into STAND-BY mode
②Temperature setting value(SV) is changed into % rate on the basis of the set
temperature during defined time period.
③STANDBY mode will cease after the defined time period, and revert to AUTO mode.
3）MANUAL Mode
User can adjust power output by using and key for emergency manual operation as determined
by user.
①Press and hold key twice, for 3 seconds each time, AUTO mode will change to MANUAL mode.
②If sensor detects any disconnection of thermocouple open(tC/oP) or thermocouple short (tC/St), unit is
switched to MANUAL mode automatically for emergency operation mode.
③Setting value(%) can be modified with and keys.

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7、Menu Setting

1）User's first level menu setting

PV
DISPLAY

SV
DISPLAY

Pressing key for 3 seconds will open the first setting menu. Before setting parameters,
must be set to OFF status.

LOCK（Key S/W Locking device)

You can lock your parameters by using this function to prevent changes due to user mistake.
Hold key for 3 seconds, and find is displayed on PV. Press it 6 more times until is
displayed on PV. Then you can see on SV; on1 or on2. Set it -oFF with key, which you can use to
change the parameter. To save press key and key together.
UNLOCK, follow above procedure, but chose on1 if you wish SV can change or on2 for SV no change.

1-1) In （Sensor selecting function）

Type of thermocouple can be selected to measure the Heater Temperature.
Hold for 3 seconds, PV displays , SV displays type or .
Press key to select type.
Save by pressing and together.
1-2）C-F （ Celsius and Fahrenheit degrees Selection）
Celsius or Fahrenheit degrees can be selected for temperature units.
Hold for 3 seconds, press it 1 more time, PV displays C--F.
Press key to select or on SV.
Save by pressing and together.
1-3） Unit （Temperature display Unit Setting）
This is a function to select temperature Units [Link] can choose 1.0 or 0.1 for temperature unit
Hold for 3 seconds, PV displays .
Press it 2 more times , PV diplays , SV displays or .
Press key to choose type.
Save by pressing and together.

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1-4） HSCI (Output type)
Based on the variables of the environment, PWM and SSR are available.
Hold for 3 seconds, PV diplays status.
Press it 3 more times, PV will displays , SV displays PWM/SSr, two output types.
Press to choose one.
Save by pressing and together.
1-5）Turn (If temperature control is not accurate, turn unit to MANUAL mode)
This is suitable for changing the card’s operating mode under the condition when
temperature control is not accurate.
Hold for 3 seconds, PV displays status.
Press it 4 more times, PV will displays , SV displays OFF.
Press to choose ON, changes into MANUAL mode.
Save by pressing and together.
1-6） BUZZ (Turn on or off audible alarm)
Hold for 3 seconds, PV diplays status.
Press it 5 more times, PV will displays , SV displays .
Press to select .
Save by pressing and together.
1-7）LOCK (Key S/W Locking device)
You can lock your parameters, use this function to prevent the change of
parameters by mistakes of user.
Hold key for 3 seconds, and find is displayed on PV.
Press it 6 more times , is displayed on PV, or on SV.
Set it with key, then you can change parameters.
Save by pressing and together. (See also “LOCK” at beginning of this section)
1-8 ) Id (Channel Setting)
Client can use the funcion to assign each card with number 00-99. this is a convenient way
to record settings for production control.
Hold key for 3 seconds, and find is displayed on PV.
Press it 7 more times, is displayed on PV.
Set it with and key, to change the unit ID number.
Save by pressing and together.
1-9 ) _SEt (Next Level Menu )
You can enter second level menu or third level menu with "2" or "4" number.
Hold key for 3 seconds,and find is displayed on PV.
Press it 8 more times, is dispalyed on PV, SV displays "1".Changing number with
and [Link] you want to enter the second level menu, choose “2” then press
if you want to enter the third level menu, choose "4" then press .

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2）User's second level menu setting

PV
DISPLAY

SV
DISPLAY

2-1） AL-H （High Limit Alarm Function）

When the temperature becomes higher than setting value, the AL-H function is triggered.
Hold and for 3 seconds, PV will display AL-H , SV displays highest limit value.
Use and key to set the value 00 - 99. The initial value is set at 50 by the factory.
Save by pressing and together.

2-2） AL-L （Low Limit Alarm Function）

When the temperature become lower than setting value, the AL-L function is triggered.
Hold and for 3 seconds, PV will displays AL-H , press 1 more time, PV
displays AL-L , SV displays lowest limit value.
Use and key to set the value 00 - 99. The initial value is set at 50 by the factory .
Save by pressing and together.

(℃)
250
200
150

(TIME)

AL-H
AL-L

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2-3） HC-H （High Limit Current Setting）

This is provided to detect malfunction of the heater. It displays [Link] sign, and stops output, when
the current becomes bigger than the high limit.
Hold and for 3 seconds, PV will displays AL-H , press 2 more time, PV displays
HC-H , SV displays highest limit value.
Use and key to set parameter.
Save by pressing and together.

2-4） HC-L （Low Limit Current Setting）

This is provided to detect malfunction of the heater. It displays [Link] sign and stops output
when the current becomes smaller than the low limit.
Hold and for 3 seconds, PV will displays AL-H , press 3 more time, PV displays
HC-L , SV displays lowest limit value.
Use and key to set parameter.
Save by pressing and together.

2-5) SOFT (Soft START setting)

This helps to avoid damage to heater caused by humidity- moisture in controller and heaters in the mold.

By limiting output power and time when power is first applied to the heaters, the unit checks connection

state of a heater and T/C’s and initiates smooth control action at a low heat state. Preheating can prevent

the controller and heaters from being damaged due to high moisture absorption content. If mold/heater is

put into operation after prolonged storage period, especially in a damp environment, you should use the

soft start function to protect the temperature controller and heaters.

(1) Set soft start time

Hold and for 3 seconds, PV displays AL-H .

Press 4 more times, PV displays . SV displays .It means 1 minute. To change
with and .
(2) Set soft start output power rate
Press 1 more time again,SV displays ,SV displays .It means output
[Link] change with and .
Save by pressing and together.

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2-6) STBY （STAND-BY Setting）
(1) （STAND-BY Time Setting）
Press and for 3 seconds, PV displays AL-H , press 6 more times, PV displays
SV display . For the conversion between hour and minute, press key.
Stand-by time can be adjusted from 0 (minutes) to 9 hours 59 minutes by using and .
(2) (STAND-BY Temperature Setting）
At the state of stand-by time setting, press 1 more time again to change to stby temperature
setting mode.
The % rate, based on the set temperature, is displayed on SV.
The value can be set in the range of 00-99% with and .
Save by pressing and together.
For Example: In a case where the SV (temperature setting) is set at 200, T (stand-by time) is set to 1
hour and P (stand-by temperature) is set to P.75 then:
=>Stand-by mode is operated for 1 hour and temperature for stand-by mode is set as 150℃。

（℃）

200

STAND-BY
TEMPPERATURE
(150)
TIME
STAND-BY TIME
1 HOUR

2-7） Error Code saving function

Error Codes are saved in memory in order of sequence with NO 1 being the most recent.
Hold and for 3 seconds, PV displays .
Press 8 more times PV displays and the stored error code on SV.
The other content can be displayed in sequence, by pressing and as necessary.
ERROR OCCURRENCE SIGN
NO. ERROR SIGN DESCRIPTION

1 [Link] sensor open circuit

2 [Link] sensor shortcircuit

3 [Link] sensor polarity reverse

4 AL-H high limit alarm

5 AL-L low limit alarm

6 [Link] heater open circuit

7 [Link] heater short circuit

8 [Link] triac short circuit

9 FU-1 fuse 1 disconnection

10 FU-2 fuse 2 disconnection

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8、Error Code Display Function

NO. Classification Description

- According to the alarm prompt has the following abnormalities, sensor

open circuit ([Link]), sensor short circuit ([Link]) and sensor reversed
([Link]) on PV. Auto mode power output to heater will stop. If wanting to
Malfunction of holding on, changing to manual mode and set a constant output rate. This
1 Temperature sensor
(T/C) function helps to prevent interruption in production due to malfunction of a
sensor, but the actual temperature can’t be measured. Output power can
be adjusted manually as required to maintain temperature. When the
problem is solved, power on to reset normal operation.

- Open circuit, short circuit and excess current to heater can be detected.
Short status of output device (SSR,TRIAC,RELAY) can be checked also.
2 Malfunctionon heater
- On error occurrence, heater disconnection ([Link]), heater short ([Link])
and triac short ([Link]) could be displayed on SV. When the problem is
solved, power must be switched off then on to reset normal operation.

- In the case of a blown fuse, related fuse number is displayed on SV.

FUSE
3
Disconnect-ion - Turn off unit power switch, change fuse and turn power on to reset
normal operation.

9、Connector and Cable

Connector is a component attached to the end part of cable in order to make it easy to connect /
disconnect the wire to the mold /controller . Various kinds of connectors are used depending on load
capacities.

Standard Spec: Integrated wire (power+T/C)

POWER+T/C CABLE

CONNECTING BOX
MALE
TO FRAME MOLD

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Optional Spec.: Separate cables for each (power +T/C)

POWER CABLE

T/C CABLE

CONNECTING BOX

FE-MALE MOLD
TO MOLD

1）How to wire a heater and T/C in connectors

24 pins female standard connector 2-24 zones

1
Heater
Heater

2
#4 #1

3
13

4
TC
TC

14

5
5 pins female standard connection 1 zone

15

6
Heater

16
Heater
#5 #2

7
TC

17
1
3

Heater

8
18
4

TC

9
TC
19

10
20

#6
11
Heater Heater #3
21

12
22
23

TC TC
24

2）Standard specification
Female connector is attached to the mainframe, and YUDO supplies them with 5
pin, 16 pin and 24 pin as shown in the following standard.

NO. CONTROLLER CONNECTOR QUANTITY

1 1 ZONE 5P Round Jack 1 Each

2 2Z 24P 1EA

3 3 - 4Z 24P 1EA

4 5 - 6Z 24P 1EA

5 7 - 8Z 24P 2EA

6 9 - 12Z 24P 2EA

7 13 - 16Z 24P 3EA

8 17 - 20Z 24P 4EA

9 21 - 24Z 24P 4EA

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3） Options
For optional wiring requirements, separate power and T/C cables can be requested
depending on customer’s preference. But also the other connector not of YUDO
standard could be equipped when those are supplied by customer. In this case,
a cable is fabricated according to special order. Controller connector must be
fabricated in accordance with the cable sspecification.

24P female connector

1
24P male connector

1
Heater
13

T/C Heater

13
T/C
2

2
14

14
3

3
Heater Heater
15

T/C

15
T/C
4

4
16

16
5

5
17

17
Heater T/C T/C
Heater
6

6
18

18
7

7
19

19
Heater T/C Heater T/C
8

8
20

20
9

9
21

21
10

T/C

10
Heater Heater T/C
22

22
11

11
23

23
Heater T/C
12

Heater T/C

12
24

24

10、Diagram for Terminal Connection and Structure

TC+
-

HEATER

N
L
FG

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11、Electric Wiring Diagram

240V 3phase 3line type

12 24
SL / 2 11 23
240 V 10 22
9 21
240 V 8 20
TL / 1
RL / 1 7 19
6 18
5 17
G 4 16
3 15
4 wire 3×240 + 2 14
1 13
SL / 2
240 V
1 T /C + 1 T /C + 1 T /C + 1 T /C + 1 T /C + 1 T /C +
240 V
TL / 1 2 T/C -- 2 T/C -- 2 T/C -- 2 T/C --
2 T/C -- 2 T/C --
RL / 1 3 3 3 3
3 3
240 V 4 4 4 4 4 4
5 5 5 5 5 5
6 6 6 6 6 6
7 7 7 7 7 7
BLU
TERMINAL 8 8 8 8 8 8
BLOCK
CIRCULT
BLEAKER
BLK 1

RL /1
BLK 2

SL /2
BLK 3

TL / 3

FAN
YEL/GR

380 / 414V 3phase 4line type

12 24
11 23
10 22
9 21
8 20
7 19
6 18
5 17
4 16
5 wire 3×415, 240 – MP/N 3 15
2 14
SL/2 1 13
SL /240
2 V
415 V
MP/N 240 VV
240 V 415
RL/1 TL/3 1 T /C + 1 T /C + 1 T /C + 1 T /C + 1 T /C + 1 T /C +
240 V
240 V TL / 1 2 T/C -- 2 T/C -- 2 T/C -- 2 T/C --
2 T/C -- 2 T/C --
RL / 1 415 V
3 3 3 3 3 3
240 V
G 4 4 4 4 4 4
5 5 5 5 5 5
6 6 6 6 6 6
7 7 7 7 7 7
BLU
TERMINAL 8 8 8 8 8 8
BLOCK
CIRCULT
BLEAKER MP / N
BLK 1

RL /1

BLK 2
SL /2

BLK 3
TL / 3

FAN
YEL/GR

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240V 1phase 2line type

12 24
11 23
10 22
9 21
8 20
7 19
6 18
5 17
4 16
3 15
2 14
1 13

1 T /C + 1 T /C + 1 T /C + 1 T /C +
2 T/C -- 2 T/C -- 2 T/C -- 2 T/C --

3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
TERMINAL 8 8 8
BLU BLOCK 8
CIRCULT
BLEAKER MP / N
BLK 1

RL / 1
BLK 2
NC
BLK 3

NC
FAN
YEL/GR

12、Wiring modification method

YUDO Temperature Controller operates with supply voltage 220-240AC . But even in case of
supply voltage 380-415V AC 3phase 4 line. by re-wiring as shown below, 220-240V AC can be
taken between one phase (R. S or D and Neutral (N). Please check the right connection method .
Caution: Before re-wiring, make sure AC main power is turned OFF (SAFEST if power cable from
Controller is disconnected from AC Main Power Supply) and Power Switch is turned OFF on
controller.

Re-wiring for supply voltage 220vAC from wiring for supply voltage 380V AC
R L1 red R L1 red
red
S L2 green S L2 green
supply supply
green
voltage voltage
380V T L3 yellow T L3 yellow
220V
NFB red NFB yellow
N N green N N
yellow
PE(G) PE(G)
220V controller 220V controller

[Link] off. [Link] the back cover of controller.

[Link] all wires from N. [Link] black-sleeved RED wire into L1.
[Link] black-sleeved GREEN wire into L2. [Link] black-sleeved YELLOW wire into L3.

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Re-wiring for supply voltage 380V AC from wiring for supply voltage 220V AC

R L1 red R L1 red
red
S L2 green S L2 green
supply
supply
green voltage
voltage yellow
T L3 yellow 380V T L3
220V NFB
NFB yellow red
N N N N green
yellow
PE(G) PE(G)
220V controller
220V controller
[Link] off . [Link] the back of controller.
[Link] all 3 black-sleeved wires from L1,L2,L3.
[Link] all 3 wires into N.
Warning: Do not plug PE wire into N. Plugging PE wire into N may cause damage to
controller, for which YUDO will not take responsibility.

13、Default Value
1） Factory Defaults
NO. Menu Value
1 AL-H 50
2 AL-L -50
3 HC-H C16.0
4 HC-L C 0.2
5 T(time）1 minute
SOFT
6 A（output rate）20%
7 T(time）1 hour
STANDBY
8 P（rate） 50%（200℃）

2）User Settings Value

NO. Menu Value
1 SV（Setting Temp.） 200℃
2 IN（Sensor Type）J、K J
3 C-F（Celsius/Fahrenheit） C
4 UNIT（Temp. Unit） 0.1
5 HSCI（Output Mode） PWM
6 TURN（Manual Tunning） OFF
7 BUZZ（Alarm Setting） ON
8 LOC ON1
9 ID 0

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14、Security Marks

DANGEROUS VOLTAGE INSIDE

！ DICONNECT AC BEFORE SERVICING

15、Check Point for the Trouble Shooting

NO Phenomenon Cause Check Point

Sensor(T/C) open circuit Check T/C wire with tester.

1 [Link] on PV
When disconnected replace it.

[Link] on PV Sensor(T/C) short circuit Check if T/C wire is connected.

2
Contacted if connector pressed by mold

[Link] on PV Check connection and change polarity

3 +/－polarity of T/C is reversed
of T/C at connector affected to mold.

Heater open circuit Check resistance of heater with tester,

4 [Link] on PV
if it is blown out replace heater

1. Short circuit in heater Check short circuit of heater orf short

2. Capacity of heater is too in heater line with tester.
5 [Link] on PV high (15A or more) Make wiring so that capacity of heater
may lower than 15A.

Check pin in TRIAC

6 [Link] on PV TRIAC attached to heat radiation
2 or 3 pins may short circuit.

7 FU-1 on PV F1 fuse is blown by over current Replace F1 fuse(250V 15A)

8 FU-2 on PV F2 fuse is blown by over current Replace F2 fuse(250V 15A)

Temperature rises TRIAC attached to heat radiation Check pin in TRIAC

9 continuously borad of controller is damaged 2 or 3 pins maybe short circuit

1. F1 or F2 fuse blown out 1. Change fuse

Temperature drops 2. Heater blown out 2. Check resistance of heater by tester
10
continuously 3. Heater wire disconnection 3. Check connection of heater
4. T/C wire disconnection 4. Check sensor disconnection

Setting temperature 1. T/C contact is unstable

1. Check conteact state of sensor
11 and real temperature 2. T/C type is different from
deviates largely. 2. Check sensor type
setting

Temperature of
T/C wire is pressed by mold or
controller is normal, Check and replace T/C wire
12 It’s coating is peeled, so as to
but heater's tempe-
contact mold or line.
rature is too high.

Cotroller's setting te-

T/C sensor type between mold
mperature and real Make T/C (sensor) type of mold with
and controller is different.
13 temperature are same that of controller.
EX: CA(K)-- IC(J)
,but heater is too hot.
IC(J)-- CA(K)

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