Page : 1 of 13
KLM Technology
Rev: 01
Group
Project Engineering July 2012
Standard [Link]
KLM Technology Group
#03-12 Block Aronia,
Welding Control Procedure
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru (PROJECT STANDARDS AND SPECIFICATIONS)
Malaysia
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0 PURPOSE 2
2.0 SCOPE 2
3.0 REFERENCES 2
4.0 DEFINITONS 2
5.0 PROCEDURE 2
5.1 Welding Procedure Specification 2
5.2 Welder Qualification 3
5.3 Welder Performance 4
5.4 Welding Machine Maintenance 4
5.5 Material Inspection 5
5.6 Fit-Up 5
5.7 Welding Sequence 6
5.8 Preparation Prior Welding 7
5.9 Inspection during Welding 8
5.10 Inspection after Welding 9
6.0 SPECIAL REQUIREMENTS 11
7.0 RECORD 13
Page : 2 of 13
KLM Technology
Rev: 01
Group
Project Engineering July 2012
Standard [Link]
KLM Technology Group
#03-12 Block Aronia,
Welding Control Procedure
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru (PROJECT STANDARDS AND SPECIFICATIONS)
Malaysia
1.0 PURPOSE
This purpose describes the general requirements for control of welding activities to
ensure all production welds are of good quality, meeting COMPANY’s specifications.
2.0 SCOPE
This procedure covers all stages of work before welding, which include selection of
WPS, welder qualification, welding machine maintenance, material identification, visual
inspection, welding sequence and inspection during and after welding.
3.0 REFERENCES
ANSI B31.3 (Latest Edition) Chemical Plant and Petroleum Refinery Piping
: ASME IX (Latest Edition) : Welding and Brazing Qualification
AWS D1.1 (Latest Edition) : Structural Welding Code
4.0 DEFINITIONS
UT - Ultrasonic Testing
RT - Radiograhic Testing
WPS - Welding Procedure specification
MPI - Magnetic Particle Inspection
NDE - Non Destructive Examination
NDT - Non Destructive Testing
QA - Quality Assurance
QC - Quality Control
AFC - approved for Construction
Page : 3 of 13
KLM Technology
Rev: 01
Group
Project Engineering July 2012
Standard [Link]
KLM Technology Group
#03-12 Block Aronia,
Welding Control Procedure
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru (PROJECT STANDARDS AND SPECIFICATIONS)
Malaysia
5.0 PROCEDURE
5.1 WELDING PROCEDURE SPECIFICATIONS
5.1.1 Prior to fabrication, CONTRACTOR shall identify from the pre-
accepted Welding Procedure Specifications, the applicable WPS for
the work. The list of the applicable WPS shall be submitted to
COMPANY for review and approval.
5.1.2 If additional WPS is required, the additional WPS shall be qualified in
accordance with the latest edition of AWS D.1.1 for structural, ASME
section IX for piping and COMPANY specifications.
5.1.3 It is the duty of the Contractor’s Welding Engineer to formulate WPS
applicable to the joint configuration and application.
5.1.4 The additional WPS shall be submitted to COMPANY for review and
approval before commencement of qualification test.
5.1.5 Upon approval of the procedure, a welding procedure qualification
test shall be carried out in the presence of COMPANY’s
representative. COMPANY shall be informed at least two (2) days
before the testing.
5.1.6 The test piece shall be visually inspected before and after welding
and nondestructive tested in accordance with COMPANY
specification. The acceptable test piece shall be sent for mechanical
testing by an independent third party approved by COMPANY.
COMPANY shall be informed at least two (2) days before the testing
and reserve the right to witness the testing.
5.1.7 A complete documentation of the Welding Procedure Qualification
Records, NDT reports, material mill certificates, welding consumable
certificates, welding procedure chart and mechanical test results shall
be compiled together with WPS and submitted to COMPANY for
endorsement.
Page : 4 of 13
KLM Technology
Rev: 01
Group
Project Engineering July 2012
Standard [Link]
KLM Technology Group
#03-12 Block Aronia,
Welding Control Procedure
Jalan Sri Perkasa 2
Taman Tampoi Utama
81200 Johor Bahru (PROJECT STANDARDS AND SPECIFICATIONS)
Malaysia
5.1.8 Contractor’s Welding Engineer shall issue a monthly updated WPS
summary register of all the approved WPSs applicable to the work to
the relevant Contractor’s departments i.e. QA/QC, Production,
Engineering, etc for information.
5.2 WELDER QUALIFICATION
5.2.1 Prior to fabrication, CONTRACTOR may submit names of welders
who were previously qualified on COMPANY”s projects or form other
projects together with their performance records to COMPANY for
consideration on acceptance without qualification test.
5.2.2 Those welders or welding operators that need to be qualified shall
undergo Welders or Welding Operators Qualification Test using the
approved previously qualified WPS for each welding process to be
used in the production welding as per the latest edition of AWS D1.1
or ASME section IX requirements for structural and piping
respectively.
5.2.3 CONTRACTOR shall inform COMPANY at least 48 hours prior to any
welder qualification test. Contractor’s welding inspector shall monitor
the welders during the qualification and check the welding
parameters used by the welders form time to time.
5.2.4 The performance test may be terminated at any stage fo the
qualification test, when the welder or welding operator does not have
the required skill to produce satisfactorily results.
5.2.5 The qualification of welders or welding operators shall be conducted
in the presence of a COMPANY representative.
5.2.6 The final acceptance of the welders or welding operators qualification
test shall be approved by COMPANY.
