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Computer Applications in Engineering Design

The document discusses computer applications in engineering design. It describes how computer applications can aid each step of the engineering design process, including conceptualization, information storage, analytical capabilities, design iteration, prototyping, and more. It also discusses various computer-aided technologies used, such as CAD, CAE, CAM, and their advantages like increased productivity, error reduction, time and cost savings.

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Nimra Ghafoor
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© All Rights Reserved
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0% found this document useful (0 votes)
110 views34 pages

Computer Applications in Engineering Design

The document discusses computer applications in engineering design. It describes how computer applications can aid each step of the engineering design process, including conceptualization, information storage, analytical capabilities, design iteration, prototyping, and more. It also discusses various computer-aided technologies used, such as CAD, CAE, CAM, and their advantages like increased productivity, error reduction, time and cost savings.

Uploaded by

Nimra Ghafoor
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CSE3072-

Computer Applications in
Engineering Design

Dr. Waqas Ashraf


shwaqas88@[Link]

National Textile University


What is a “Design” ???
▪Three basic needs: Give rise to three industries
▪ Food: Agriculture
▪ Cloth: Textile
▪ Shelter: Civil

Design Comprises of
▪Idea
▪ To fulfill a need

▪Implementation
▪ Translating that idea into real world

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What is a “Design” ???
▪Formally:
• A specifications of an object, manifested by an agent,
• Intended to accomplish goals, in a particular environment,
• Using a set of primitive components,
• Satisfying a set of requirements, subject to some
constraints

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What is a “Design” ???

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Engineering Design
▪The systematic and creative application of scientific and
mathematical principles to practical ends

▪ The design, manufacture, and operation of efficient and


economical structures, machines, processes, and systems

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Engineering Design Process

Identify the
Testing
Problem

•Series of steps
•Iterative process Prototype Creative
Development Process

Analytical
Process

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Engineering Design
▪Real World Problem
▪ Extracting a coherent appreciation of need or function
▪ From a fuzzy mix of facts and myths
▪ Result from an initial ill-posed problem

▪Creative process:
▪ Multiple design solution
▪ Evaluated and selected into a set of a few workable solutions

▪Analytical process:
▪ Functionality, strength and reliability, feasible manufacturing,
cost, environmental impact

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Engineering Design
▪Prototype development
▪ Develop a prototype
▪ Real world representation of the design object
▪ Simulation Software

▪Testing:
▪ Checking design through physical evaluation
▪ Under actual loading condition’s
▪ Change the design according to the test results

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Computer
▪A computer is a general-purpose device that can
be programmed to carry out a set of arithmetic or logical
operations automatically.
▪Consists of
▪ CPU
▪ Memory RAM
▪ Hard Drive
▪ Input devices (Keyboard, mouse)
▪ Output Devices (Monitors, LCD)

▪Evolution of Computer
▪ [Link]

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Computer Application
▪Program/ Software/ Application
▪ Set of instructions in machine language
▪ To perform a set of tasks

▪ MS Office, Chrome, Adobe, Media Players, Skype…..

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Computer Applications in
Engineering Design
▪How Computer Applications aid in engineering design
process???
▪ Man-man team
▪ A man-machine team

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Computer Applications in
Engineering Design
▪Conceptualization
▪ Still fall within the domain of a human
designer
▪ Computer’s don’t have the “qualitative
thought” capacity
▪ Search, learning and intelligence
▪ Artificial Intelligence and Machine learning
▪ Help humans, required information available

▪Information storage and retrieval


▪ Performed very efficiently by a computer
▪ excellent capability to store and handle data

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Computer Applications in
Engineering Design
▪Analytical power
▪ Computer has far beyond analytical capability than
humans.
▪ But it’s the humans that;
▪ instruct the computers, via codes or software,
▪ the requisite mathematical models.
▪ to carry the analytical tasks

▪Design iteration
▪ Improvement in design can be performed by a computer very
efficiently,
▪ after the designer has off loaded his conception of a product
▪ optimization can also be performed
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Computer Applications in
Engineering Design
▪Prototyping
▪ Optimized design
can be checked
for its Real-world
Performance,
under actual
circumstances
▪ Simulations
▪ Optitex, simulation
software
▪ [Link]
.com/en

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Computer Aided
Engineering, CAE
▪Computer-aided engineering (CAE) is the broad usage of
computer software to aid in engineering tasks.
Design

Computer
Management Aided Manufacturing
Engineering

Rendering

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Computer Computer Aided Design
Applications Design
in Finite element analysis
engineering
design
Computer Aided Manufacturing
Manufacturing Computer Integrated Manufacturing

Computer Numeric Control

Photo Realistic
Rendering 3D Model

Simulations

Product Data Management


Management Material Requirement Planning
Enterprise resource solution
Customer Relationship management

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Computer Aided Technologies
Computer-aided design (CAD), Computer numerical controlled (CNC),

Computer-aided architectural design (CAAD), Computational fluid dynamics (CFD),

Computer-aided design and drafting (CADD), Electronic design automation (EDA),

Computer-aided process planning (CAPP), Enterprise resource planning (ERP),

Computer-aided quality assurance (CAQ), Finite element analysis (FEA),

Computer-aided reporting (CAR), Knowledge-based engineering (KBE),

Computer aided requirements capture (CAR), Manufacturing process management (MPM),

Computer-aided rule definition (CARD), Manufacturing process planning (MPP),

Computer-aided rule execution (CARE), Material requirements planning (MRP),

Computer aided software engineering (CASE), Product data management (PDM),

Component information system (CIS), Product lifecycle management (PLM),

Computer-integrated manufacturing (CIM), Computer-aided manufacture (CAM)

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Advantage’s of using Computer
Aided Technology(CAD)
▪Increase in productivity
▪Error free
▪Time saving
▪Cost saving
▪Recourses better utilization
▪Ease of manufacturing
▪Easy Documentation

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Computer Aided
Engineering, CAE
▪CAE areas covered include:
▪ Stress analysis on components and assemblies using
FEA (Finite Element Analysis);
▪ Thermal and fluid flow analysis Computational fluid
dynamics (CFD);
▪ Kinematics;
▪ Mechanical event simulation (MES).
▪ Analysis tools for process simulation for operations
such as casting, molding, and die press forming.
▪ Optimization of the product or process.

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What is CAD?
▪Software used in art, architecture, engineering and
manufacturing to assist in precision drawing.
▪Digital drafting tools for engineering, architectural,
facilities management, and graphic design applications.

▪Computer-aided design (CAD), also known as


computer-aided drafting and design (CADD),
▪ Is the use of computer technology for the process of
design and design-documentation.

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What is CAD?
▪The process of drafting with a computer
▪It help streamline the design process, i.e.
▪ drafting,
▪ documentation,
▪ and manufacturing processes

▪CADD output is often in the form of electronic files


for print or machining operations.

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CAD Dimensions
▪Design
▪ Geometric modeling, i.e., 2-D and 3-D
▪ drafting,
▪ creation of drawings with various views of the parts

▪Analysis
▪ finite element analysis,
▪ optimization,
▪ geometric model is analyzed for loads, stresses, moment of
inertia, and volume, etc.

▪Visualization
▪ computer graphics, which includes: representing a model,
creation of pie charts, contour plots, shading a model, sizing,
animation, etc.
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Purpose of CAD
▪CAD environments often involve more than just
shapes.
▪As in the manual drafting of technical and
engineering drawings, the output of CAD must convey
information, such as
▪ materials,
▪ processes,
▪ dimensions
▪ and tolerances according to applications specific
conventions.

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Purpose of CAD
▪CAD may be used to design curves and figures in two-
dimensional (2D) space; or curves, surfaces, and solids in
three-dimensional (3D) objects.
▪CAD is an important industrial art extensively used in
many applications including:
▪ Automotive,
▪ Shipbuilding, and aerospace industries,
▪ Industrial and architectural design,
▪ Prosthetics, and many more.

▪CAD is also widely used to produce computer


animation for special effects in movies, advertising
and technical manuals.
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What is CAM?
▪Computer-aided manufacturing is the use of computer
software to control machine tools and related machinery
in the manufacturing of work pieces.
▪Its primary purpose is to create
▪ a faster production process and
▪ Components tooling with more
▪ precise dimensions
▪ and material consistency,
▪ which in turn, minimizing waste,
▪ By using only the required amount of raw material
▪ while simultaneously reducing energy consumption.

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CAM Dimensions
▪CAM is a subsequent process after CAD
▪the model generated in CAD and
verified in CAE is input into CAM
software,
▪ which then controls the machine tool.

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What is CNC?
▪Numerical control (NC)
▪ is the automation of machine tools that are operated by abstractly
programmed commands encoded on a storage medium,
▪ as opposed to manually controlled via hand wheels or levers, or
mechanically automated via cams alone.
▪ The first NC machines were built in the 1940s and '50s, based on
existing tools that were modified with motors that moved the
controls to follow points fed into the system on punched tape.
▪ These early servomechanisms were rapidly augmented with
analog and digital computers, creating the modern computer
numerical controlled (CNC) machine tools that have
revolutionized the manufacturing process.

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CNC
▪In modern CNC systems, end-to-end component design is highly
automated using CAD/CAM programs.
▪The programs produce a computer file that is interpreted to extract the
commands needed to operate a particular machine via a postprocessor,
and then loaded into the CNC machines for production.
▪Since any particular component might require the use of a number of
different tools—drills, saws, etc.—modern machines often
combine multiple tools into a single "cell".
▪In other cases, a number of different machines are used with an external
controller and human or robotic operators that move the
component from machine to machine.
▪In either case, the complex series of steps needed to produce any part is
highly automated and produces a part that closely matches the original
CAD design.

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What is CIM?
▪Computer-integrated manufacturing is the manufacturing
approach of using computers to control the entire production
process.
▪This integration allows individual processes to exchange
information with each other and initiate actions.
▪Through the integration of computers, manufacturing can be
faster and less error-prone, although the main advantage is
the ability to create automated manufacturing processes.
▪Typically CIM relies on closed-loop control processes, based
on real-time input from sensors. It is also known as flexible
design and manufacturing.

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What is MRP?
▪Material requirements planning is a production
planning and inventory control system used to manage
manufacturing processes.
▪Most MRP systems are software-based, while it is
possible to conduct MRP by hand as well.
▪An MRP system is intended to simultaneously meet three
objectives:
1. Ensure materials and products are available for production
and delivery to customers.
2. Maintain the lowest possible level of inventory.
3. Plan manufacturing activities, delivery schedules and
purchasing activities.

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Common questions

Powered by AI

Computers play a critical role in the engineering design process by enhancing the analytical tasks and facilitating design iteration. Specifically, they have advanced analytical capabilities that surpass human capacity, allowing for precise calculations and simulations essential in evaluating design feasibility, strength, and reliability. Furthermore, computers efficiently handle design iteration, enabling designers to test and refine designs through simulations and optimizations before implementation, thus allowing for improvements based on computational analysis and feedback .

The main objectives of Material Requirements Planning (MRP) systems are to ensure timely availability of materials for production and delivery, maintain the lowest possible inventory levels, and effectively plan manufacturing activities, delivery schedules, and purchasing activities. These objectives contribute to efficient inventory management by optimizing resource usage, reducing waste, and aligning production schedules with actual demand, thereby minimizing excess inventory and associated carrying costs. MRP systems facilitate better coordination across supply chain components, thus improving overall production efficiency .

Computer Integrated Manufacturing (CIM) offers significant advantages in enhancing production efficiency and achieving automation. By integrating various manufacturing processes through computer systems, CIM allows for real-time data exchange, improving coordination and reducing the potential for human error. This integration leads to more efficient production planning, increased speed and flexibility in manufacturing, and the ability to quickly adapt to market changes. Automated processes reduce manual intervention, lower labor costs, and enhance consistency and precision in products, ultimately advancing the overall automation capabilities within manufacturing industries .

Computer Numerical Control (CNC) automation transforms traditional manufacturing processes by replacing manual controls with digitally programmed commands, leading to more precise and consistent operations. CNC machines automate complex series of machining operations, allowing for intricate designs and multi-tool processing within a single setup. This advancement reduces human error, minimizes labor costs, and increases production speed. CNC also supports flexibility, enabling manufacturers to quickly adapt to design changes and small production runs without significant retooling, thus enhancing overall manufacturing efficiency and capability .

CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) systems interrelate in the manufacturing process by transforming digital designs into physical products. CAD is used to create detailed digital models and specifications, while CAM translates these designs into machine instructions for manufacturing. When integrated, these technologies streamline the production process, offering advantages such as increased production speed, higher precision, and reduced material waste. The integration also enables seamless transition from design to production, minimizing the potential for errors and enhancing overall efficiency .

Computer-aided engineering (CAE) is considered beneficial for manufacturing processes because it enhances precision and efficiency while minimizing errors. CAE tools facilitate simulations and modeling that predict performance and identify potential issues before physical production, thereby reducing costly trial and error during manufacturing. By allowing for stress analysis, thermal and fluid flow analysis, and mechanical event simulation, CAE aids in optimizing both product design and manufacturing processes, leading to fewer errors and improved consistency in final products .

Computer-aided technologies address significant challenges in the engineering design process, including manufacturing feasibility and minimizing environmental impact. These technologies enable precise simulations and analyses that ensure designs can be feasibly manufactured with existing technologies and processes. They also allow designers to explore alternative materials and methods that reduce waste and energy consumption, thus addressing environmental concerns. Additionally, optimization features help identify the most efficient designs that meet performance criteria while minimizing resource use, thereby enhancing sustainability in manufacturing practices .

The use of simulation software in the prototyping stage of engineering design has significant implications for performance validation. Simulation allows for the virtual testing of designs under real-world conditions without the need for physical prototypes, enabling designers to identify potential issues, optimize performance, and validate the effectiveness of design changes early in the process. This reduces the time and cost associated with iterative physical testing and helps ensure that the final design performs as intended when manufactured, leading to more reliable and efficient design outcomes .

The use of Computer-Aided Design (CAD) extends beyond simple geometric modeling in industrial applications by encompassing functionalities like analysis, visualization, and documentation. CAD systems are used for finite element analysis to assess performance under various loads and conditions, visualization through computer graphics to simulate real-world behaviors, and for producing comprehensive technical documentation with details like materials, dimensions, and tolerances. These extended capabilities ensure that the design meets technical and functional requirements, improves collaboration among stakeholders, and streamlines the entire product development cycle .

The concept of design connects the industries of agriculture, textile, and civil engineering through its foundational principles that involve identifying a need, conceptualizing an idea, and implementing it into tangible outputs that fulfill that need. In agriculture, this might translate into the efficient design of farming systems to produce food, in textiles, it translates into fabric and clothing designs, and in civil engineering, it culminates in the creation of shelters and infrastructure. Each industry applies systematic and creative application of scientific principles—engineering design principles—to address specific societal needs .

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