Confidential

Service manual

TM-H6000/H6000P

Issued Date 199 , ,

Issued by

English
401040800

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 Confidential TM-H6000/H6000P Service Manual

CONFIDENTIALITY AGREEMENT
BY USING THIS DOCUMENT, YOU AGREE TO ABIDE BY THE TERMS OF THIS AGREEMENT. PLEASE RETURN
THIS DOCUMENT IMMEDIATELY IF YOU DO NOT AGREE TO THESE TERMS.
❏ This document contains confidential, proprietary information of Seiko Epson Corporation or its affiliates. You
must keep such information confidential. If the user is a business entity or organization, you must limit disclosure
to those of your employees, agents and contractors who have a need to know and who are also bound by
obligations of confidentiality.

❏ On the earlier of (a) termination of your relationship with Seiko Epson, or (b) Seiko Epson’s request, you must
stop using the confidential information. You must then return or destroy the information, as directed by Seiko
Epson.

❏ If a court, arbitrator, government agency or the like orders you to disclose any confidential information, you must
immediately notify Seiko Epson. You agree to give Seiko Epson reasonable cooperation and assistance in the
negotiation.

❏ You may use confidential information only for the purpose of operating or servicing the products to which the
document relates, unless you obtain the prior written consent of Seiko Epson for some other use.

❏ Seiko Epson warrants that it has the right to disclose the confidential information. SEIKO EPSON MAKES NO
OTHER WARRANTIES CONCERNING THE CONFIDENTIAL INFORMATION OR ANY OTHER
INFORMATION ON THE DOCUMENT, INCLUDING (WITHOUT LIMITATION) ANY WARRANTY OF TITLE
OR NON-INFRINGEMENT. Seiko Epson has no liability for loss or damage arising from or relating to your use of
or reliance on the information on the document.

❏ You may not reproduce, store or transmit the confidential information in any form or by any means (electronic,
mechanical, photocopying, recording, or otherwise) without the prior written permission of Seiko Epson.

❏ Your obligations under this Agreement are in addition to any other legal obligations. Seiko Epson does not waive
any right under this Agreement by failing to exercise it. The laws of Japan apply to this Agreement.

Cautions
❏ No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any
means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of
Seiko Epson Corporation.

❏ The contents of this document are subject to change without notice. Please contact us for the latest information.

❏ While every precaution has been taken in the preparation of this document, Seiko Epson Corporation assumes no
responsibility for errors or omissions.

❏ Neither is any liability assumed for damages resulting from the use of the information contained herein.

❏ Neither Seiko Epson Corporation nor its affiliates shall be liable to the purchaser of this product or third parties
for damages, losses, costs, or expenses incurred by the purchaser or third parties as a result of: accident, misuse, or
abuse of this product or unauthorized modifications, repairs, or alterations to this product, or (excluding theU. S.)
failure to strictly comply with Seiko Epson Corporation’s operating and maintenance instructions.

❏ Seiko Epson Corporation shall not be liable against any damages or problems arising from the use of any options
or any consumable products other than those designated as Original EPSON Products or EPSON Approved
Products by Seiko Epson Corporation.

EPSON® and ESC/POS® are registered trademarks of Seiko Epson Corporation

Rev. A i

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 Confidential
CONTENTS
For Safe Repair and Maintenance Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Key to Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Precautions on Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Precaution on Maintenance/Repair/Inspection . . . . . . . . . . . . . . . . . . vi
Note on Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Modular Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Aim of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Contents of the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii

Chapter 1 Troubleshooting
Before Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
About this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Flowcharts for Diagnosing Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Printer Mechanism Power on Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Opening and Closing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Detecting the Head Carriage Home Position . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Starting and Stopping Self Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Starting the Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Self Test Wait Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Ending the Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Troubleshooting Using the ERROR LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Test Points on the Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Test Points on the Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Power Supply Line Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Locations of the Main Elements on the Main Circuit Board Unit . . . . . . . . . . . . . . 1-13
Procedures for Replacing the Print Head Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Checking for Paper Jams in the Autocutter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18

Chapter 2 Assembly and Disassembly

Before Assembly and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
About this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Titles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Quick reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Assembling the Mechanism for the Slip Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Pre-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Assembly of the Slip Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Assembling the Thermal Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Pre-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Assembly of the Thermal Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Assembling the TM-H6000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
Pre-assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30

Chapter 3 Adjusting and Setting

Before Making Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
The Purpose of Adjusting and Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Phase Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Adjusting the Platen Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Threshold Value Setting for Detectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

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 Confidential TM-H6000/H6000P Service Manual

Appendix A Service Tools and Lubricants

Appendix B Maintenance
Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Thermal head Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Appendix C Installation
Connecting to the Host PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Connecting the Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Connecting to a Direct Connection Display Module . . . . . . . . . . . . . . . . . . . . . . . . C-3
Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

Appendix D Product Overview

Component Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
Outline of Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
Impact Dot Matrix Printer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
Thermal Printer Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-19
Outline of Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-41
Connection of Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-41
Circuit Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-42
Memory Circuit Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-43
Main Circuit Board Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-44
CPU and Peripheral Logic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-46
Slip Mechanism Drive Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-56
Thermal Mechanism Drive Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-63
Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-66
Control Panel Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-69
Malfunction Protective Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-70
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-71
Important Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-71
DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-73
Serial Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-73
Parallel Interface Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-75
Self Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-77
Outline of Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-78
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-78
Slip Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-79
Receipt Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-81
Overall Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-84
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-85

Appendix E Parts List

Alphanumeric List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
Reference Number List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8

Appendix F Exploded Diagrams

TM-H6000/H6000P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Mechanism Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3

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Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4
PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-5
Thermal Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-6

Appendix G General Lubrication Points Diagrams

TM-H6000/H6000P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Mechanism Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2
Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4
PF Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-5
Thermal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6

Appendix H Circuit Board Unit Circuit Diagrams

Main circuit board assembly (outline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-1
Main circuit board assembly (1 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
Main circuit board assembly (2 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-3
Main circuit board assembly (3 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-4
Main circuit board assembly (4 of 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-5
Main circuit board assembly (Thermal block) . . . . . . . . . . . . . . . . . . . . . . . . . H-6
Main circuit board assembly (Memory block) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-7
RS-232 I/F Circuit Board Assembly (UB-S01) Circuit Diagram . . . . . . . . . . . . . . . H-8
Parallel I/F Circuit Board Assembly (UB-P02) Circuit Diagram . . . . . . . . . . . . . . H-9
RS-485 I/F Circuit Board Assembly (UB-S02) Circuit Diagram . . . . . . . . . . . . . . . H-10

Appendix I Printer Handling

Using the Power Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Opening the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Installing or Replacing the Paper Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Installing the Ribbon Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-4
Inserting Slip Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7
Adjusting the Roll Paper Near End Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7
Using the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-8
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9
Control Panel Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-9

Appendix J Screw Types

Appendix K Parts Layout

Main Circuit Board Unit (parts side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-1
Main Circuit Board Unit (solder side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-2
RS-232 I/F Circuit Board Assembly (UB-S01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3
Parallel I/F Circuit Board Assembly (UB-P02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3
RS-485 I/F Circuit Board Assembly (UB-S02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K-3

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 Confidential TM-H6000/H6000P Service Manual

For Safe Repair and Maintenance Work

Key to Symbols
The symbols in this manual are identified by their level of importance, as defined below. Read
the following carefully before handling the product.

WARNING:
You must follow warnings carefully to avoid serious bodily injury.

CAUTION:
Observe cautions to avoid minor injury to your self, damage to your equipment, or loss
of data.

Note:
Notes have important information and useful tips on the operation of your equipment.

Safety Precautions on Handling

This section presents important information intended to ensure safe and effective use of this
product. Please read this section carefully and store it in an accessible location.

WARNING:
Shut down your equipment immediately if it produces smoke, a strange odor, or unusual
noise. Continued use may lead to fire or electric shock. Immediately unplug the
equipment.

Only disassemble this product as described in this manual. Do not make modified to the
unit. Tampering with this product may result in injury, fire, or electric shock.

Be sure to use the specified power source. Connection to an improper power source
may cause fire or shock.

Never insert or disconnect the power plug with wet hands. Doing so may result in severe
shock.

Do not allow foreign matter to fall into the equipment. Penetration of foreign objects
may lead to fire or shock.

If water or other liquid spills into this equipment, unplug the power cord immediately.
Continued usage may lead to fire or shock.

Do not place multiple loads on the power outlet (wall outlet). Overloading the outlet
may lead to fire.

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 Confidential
Always supply power directly from a standard domestic power outlet.

Handle the power cord with care. Improper handling may lead to fire or shock.

Do not modify or attempt to repair the cord.

Do not place any object on top of the cord.

Avoid excessive bending, twisting, and pulling.

Do not place cord near heating equipment.

Check that the plug is clean before plugging it in.

Be sure to push the prongs all the way in.

CAUTION:
Do not connect cables in ways other than those mentioned in this manual.
Different connections may cause equipment damage and burning.

Be sure to set this equipment on a firm, stable, horizontal surface. Product may break or
cause injury if it falls.

Do not use in locations subject to high humidity or dust levels. Excessive humidity and
dust may cause equipment damage, fire, or shock.

Do not place heavy objects on top of this product. Never stand or lean on this product.
Equipment may fall or collapse, causing breakage and possible injury.

To ensure safety, please unplug this product prior to leaving it unused for an extended
period.

Do not touch the thermal head or paper feed motor. Wait for the head and the motor
to cool. The head and the motor can be very hot after printing for a long time. Touching
them may cause burns.

Safety Precaution on Maintenance/Repair/Inspection

WARNING:
Be sure to use the designated type of fuse for the circuit board. Use of a different type
may result in fire.

Remove the power cord and all other cables from this product before disassembly or
reassembly to prevent electrical shock.

To prevent the possibility of electrical shock, do not perform maintenance, repair, or

inspection during a thunder storm.

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CAUTION:
Wear a grounded wrist band when handling the internal circuit board to prevent
damage from static electricity.

When removing the internal circuit board, place it on an anti-static rubber sheet or
similar surface to prevent damage from static electricity.

Parts on the circuit board may become hot during operation. Therefore, wait
approximately 10 minutes after turning the power off before touching them.

Be careful not to subject the circuit board to shock or vibration, because this may
damage it.

Do not touch the circuit board or cable terminals with your hands to prevent
contamination that may result in a malfunction.

Do not use an alcohol, benzine, thinner, trichloroethylene, or ketone based solvent to

clean the parts. This type of solvent may damage the plastic and rubber parts.

Wipe off any dirt with a dry or slightly moist cloth. Be sure to remove the power cord
from the outlet at this time.

Note on Disposal

Note:
Make sure to follow current laws or regulations when disposing the product.

Modular Connector
The following label is visible near the modular connector (drawer kick-out connector) on the
back of this product.

Use modular connector specifically designed for cash drawers for this product. Do not connect
this connector to an ordinary telephone line.

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About This Manual

Aim of the Manual

This manual was created to provide the information on printer maintenance and repair required
by technicians who handle this work.

Contents of the Manual

The configuration of the manual is as follows.

Chapter 1 Troubleshooting Describes troubleshooting procedures (specific

problems and remedies)

Chapter 2 Disassembly/Reassembly Describes product disassembly and reassembly

procedures

Chapter 3 Adjustments Describes product adjustment procedures

Appendix A Required Tools Describes tools required to perform

maintenance and repair

Appendix B Maintenance Describes required procedures to perform

repair, maintenance, and inspection

Appendix C Installation/Removal Describes installation and removal procedures

Appendix D Product Outline Provides reference information for maintenance

and inspection

Appendix E Parts List Contains a list of product parts

Appendix F Overall Exploded Diagram Disassembly diagram for the product

Appendix G General Lubrication Lubrication point diagrams for this product

Points Diagram

Appendix H Circuit Diagram Circuit diagram for the product

Appendix I Printer Handling Describes required handling procedures when

performing maintenance and repair

Appendix J Screw types Describes screw types

Appendix K Parts layout Describes parts layout

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Chapter 1
Troubleshooting

Before Servicing
"Precautions for Safety" (pages v to viii) at the beginning of this manual provides precautions
you should observe to perform work safety and the necessary information to service this
product safety. Always read that information before starting your work.

About this Chapter

This chapter is organized in the following parts. For troubleshooting, you may only need to
follow "Flowcharts for Diagnosing Failures".

❏ Flowcharts for diagnosing failures

❏ Printer mechanism power on tests

❏ Starting and stopping self tests

❏ Troubleshooting using the ERROR LED

❏ Test points on the printer mechanism.

❏ Test points on the main circuit board unit

❏ Locations of the main elements on the main circuit board unit

❏ Procedures for replacing the print head unit

❏ Checking for paper jams in the autocutter unit

The names and page numbers of other items of reference are shown in the flowcharts for
diagnosing failures, if you need to refer to them.

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Flowcharts for Diagnosing Failures
Find the problem by following the flowchart.

START

Does the
problem happen when the
Yes
printer is connected to the
host computer? No

Does the
printer complete its power
Replace the I/F cable No
on test?
(For serial interface, be
sure you use a null (see page 1-4)
modem cable.)
Yes Check the power supply
Replace if necessary.
Run the self test
(see page 1-6)
Problem fixed? Yes Yes
Problem fixed?

No No
Does the printer
No END
Replace the I/F board execute the self test? ERROR LED
No
(see page 2-38) END flashing?
Go to
Yes
Yes sub-routine
Problem fixed? No
Go to "Troubleshooting
Yes Go to
using the ERROR LED"
sub-routine
(see page 1-7)
END

Print quality problem

Paper feed problem or Display module problem
Autocutter problem
drawer kick operation problem
Problem on
No
receipt?
Check paper jam Check fuse F3
Yes Go to
(see page 1-18) (see page 1-13)
sub-routine
Clean the print head
(see page B-3)

Jammed paper F3 was blown out? No

Yes
Problem fixed? Yes exists?
Yes
No Remove the jammed paper No
(if you need to disassemble the Replace the fuse F3
autocutter unit, see page 2-27
Replace the ribbon and 2-24)
cassette
Problem fixed?
(see page I-4)
Yes
Problem fixed? No No

Problem fixed? Yes Power line might be

Yes shorted on the
No END display module side

Go to
END sub-routine END Go to
Dot missing
Yes sub-routine
problem?

Replace the print head

No
(Receipt: see page 2-27)
(Slip: see page 1-14)

No Problem fixed?

Yes

Go to END
sub-routine

Figure 1-1 Flowchart (main routine)

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The following is an illustration of the sub-routine flowchart.

Sub-routine

Check motors and coils.

See "Test Points of the Printer Mechanism"

(page 1-9) for the appropriate resistance
values.

Replace the defective part if necessary.

If all motors and coils are OK, go on to the
next step.

Yes Problem fixed? No

Replace the main circuit board

(see page 2-30)

END
No Problem fixed?

Yes

No Problem on receipt? Do you need further

No
analysis?

Yes
END
Yes
Put the main circuit
board
back in to the printer

Check the power supply

Replace the slip printer Replace the thermal
lines on the main circuit
mechanism printer mechanism
board
(see page 2-30) (see page 2-32)
(see page 1-11)

Figure 1-2 Flowchart (sub-routine)

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Printer Mechanism Power on Test
The printer mechanism runs through the following tests when you turn on the power supply to
the printer.

❏ Opens and closes the platen.

❏ Detects carriage home position.

❏ Feeds paper to the thermal printer.

This section describes the items that you can check visually.

Opening and Closing the Platen

The printer opens and closes the platen once. Check this operation with the front cover opened.

check for the platen open and

close operation

Figure 1-3 Opening and closing the platen

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Detecting the Head Carriage Home Position

The head carriage on a dot impact printer moves to the left side (home position) once and then
to the right side before stopping. Check this operation with the front cover opened.

check for head carriage

movement

Figure 1-4 Detecting the head carriage home position

Feeding Thermal Printer Paper

Roll paper is fed 1 to 2 mm (0.04 to 0.08″).

check for paper feed

Figure 1-5 Feeding thermal printer paper

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Starting and Stopping Self Tests

Starting the Self Test

❏ Roll paper self test:

The printer starts printing to the roll paper when you turn on the power while holding down
the receipt FEED button when all the covers are closed.

❏ Slip paper self test:

The SLIP LED flashes and the printer enters the slip paper wait mode when you turn on the
power while holding down the RELEASE button when all the covers are closed. Printing
starts on the slip paper when you insert a slip of paper in the printer.

Self Test Wait Mode

❏ Roll paper self test:

When the test print is completed, the printer enters the self test wait mode and the PAPER
OUT LED flashes after printing "SELF-TEST printing, Please press PAPER FEED button."
Test printing starts when you press the receipt paper FEED button.

❏ Slip paper self test:

When the printer status print is completed, the printer ejects the slip and waits for the next
slip of paper. Test printing starts when you insert a slip of paper in the printer.

Ending the Self Test

The printer prints "***completed***" and the test ends when the determined number of lines
have been printed. The printer enters the normal mode after the power on tests are
completed.

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Troubleshooting Using the ERROR LED

You can learn the cause of a failure by the pattern of ERROR LED flashes. The following table
shows problems and solutions to repair the printer. Numbers in the "Solutions" column indicate
the order to use to check the problem. If you cannot determine the cause of the problem after
checking all the solutions listed, go back to the flowchart given earlier in this chapter.

Table1-1 Error causes and solutions

Solutions
Type of Error and ERROR LED Pattern Explanation (Listed in order you should use to check printer.)

Autocutter error Autocutter error has 1. Check the autocutter for paper jams.
been detected. (See page 1-18.)
LED ON
2. Check the paper cutter motor sub assembly (See
320ms
page 1-9.) If the motor is shorted, replace it along
with the main board.
5120ms

3. Try installing a new main circuit board unit to see if

the printer is fixed. (See page 2-30.)
If the printer works now, refer to the section "Test
Points on the Main Circuit Board Unit" (page 1-11) to
analyze the area where the failure occurred.

Carriage home position detection The head carriage 1. Check the carriage assembly for paper jams.
error home position was (See page 1-14.)
not correctly
detected. 2. Check for paper dust on the H.P. detector
assembly. (See page 1-14.)

3. Replace the sensor.

Carriage out-of-step error There is no carriage 1. Check the carriage assembly for paper jams.
detector output (See page 1-14.)
even when the
carriage is 2. Check the rotary encoder on the carriage motor
instructed to move. gear used to detect carriage position.

3. Check the carriage motor. (See page 1-9.)

If the motor is shorted, replace it along with the main
board.

4. Try installing a new main circuit board unit to see if

the printer is repaired. (See page 2-30.)
If the printer works now, refer to the section "Test
Points on the Main Circuit Board Unit" (page 1-11.) to
analyze the area where the failure occurred.

Slip eject error The slip paper was 1. Look into the printer from the left side to check for
not ejected a paper jam in the slip paper transport path.
normally.
2. Check the paper feed motor. (See page 1-9.)
If the motor is shorted, replace it along with the main
board.

3. Try installing a new main circuit board unit to see if

the printer is fixed. (See page 2-30.)
If the printer works now, refer to the section "Test
Points on the Main Circuit Board Unit" (page 1-11) to
analyze the area where the failure occurred.

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Table1-1 Error causes and solutions
Solutions
Type of Error and ERROR LED Pattern Explanation (Listed in order you should use to check printer.)

Cover open error The roll paper cover Close the roll paper cover or the unit cover.
or the unit cover
was detected
open when
printing.

Memory or gate array R/W error The R/W check did Replace the main circuit board unit to see if the
not operate printer is repaired. (See page 2-30.)
properly for the
memory or the
gate array.

High voltage error The power supply Replace the power supply unit to see if the printer is
voltage is high. repaired. (See page C-3.)

Low voltage error The power supply Replace the power supply unit to see if the printer is
voltage is low repaired. (See page C-3.)

CPU execution error An abnormal CPU 1. Check whether the I/F board is connected.
operation was
detected, or the I/F 2. Replace the main circuit board unit to see if the
board is printer is repaired. (See page 2-30.)
disconnected.

Drive circuit error One of the 1. Check if the printer is restored after replacing the
following was “print head unit” (impact head). (See page 1-14)
detection.
2. Check if the printer is restored after replacing the
❏ Print head “thermal head FFC.”
thermistor
detection error 3. Check if the printer is restored after replacing the
“thermal print head set.” (See page 2-28)
❏ "Lever drive
motor assembly"
error 4. Check if there is conductivity in the “lever drive
motor assembly.” (See page 1-10) Replace if there
is no conductivity.

5. Check if the printer is restored after replacing the

“lever motor T. P. detector assembly.” (See page 2-
19)

6. Check if the printer is restored after replacing the

main circuit board unit. (See page 2-31)

Head high temperature error The thermal or This error may occur if you print with high duty. Let
impact head the printer rest. The error may clear automatically
temperature is high. when the temperature drops. If this error occurs
frequently, check that the usage environment is
within specifications.

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Test Points on the Printer Mechanism

Before you try to repair a printer failure by replacing the main circuit board unit, check the
printer mechanism. This section shows how to test the motor and the coils. If the motor is
shorted, replace the main board when you replace the motor.

Table1-2 Test points on the printer mechanism

Name of
Mechanism Part Name Internal Element Function Where to Check Normal Status

Thermal Paper cutter DC brush motor Autocutter drive Remove the cable The line must be
mechanism motor sub connector continued.
assembly assembly connected to
(M-H6000) CN23 on the main
circuit board unit
and test between
pin 1 and pin 2.

Receipt paper 4 phase stepping Receipt paper Remove the cable Approx. 11.5 Ω
feed motor motor feed connector (per 1 phase)
connected to
CN23 on the main
circuit board unit
and test between
pin 5 and pin 6
and between
pin 7 and pin 8.

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Table1-2 Test points on the printer mechanism
Name of
Mechanism Part Name Internal Element Function Where to Check Normal Status

Mechanism Lever drive coil Coil • Form stopper Remove the cable Approx. 70 Ω
assembly A (left side operation connector
(M-U675) when facing • Slip paper roller connected to
the front of the (sub) operation CN30 on the main
printer.) circuit board unit
and test between
pin 26 and pin 27.

Lever drive coil Coil • Platen open Remove the cable Approx. 70 Ω
B (right side and close. connector
when facing • Cylindrical connected to
the front of the printer platen CN30 on the main
printer.) open and close circuit board unit
and test between
pin 26 and pin 28.

Carriage motor 4 phase stepping Head carriage Remove the cable Approx. 4.5 Ω (per
motor drive connector 1 phase)
connected to
CN30 on the main
circuit board unit
and test between
pin 1 and pin 2
and between
pin 3 and pin 4.

Lever drive DC brush motor • Form stopper Remove the cable The line must be
motor assembly operation connector continued.
• Slip paper roller connected to
(sub) operation CN30 on the main
• Platen open circuit board unit
and close and test between
• Endorsement pin 29 and pin 30.
printer platen
open and close

Paper feed 4 phase stepping Slip paper feed Remove the cable Approx. 8 Ω (per 1
motor motor connector phase)
connected to
CN30 on the main
circuit board unit
and test between
pin 17 and pin 18
and between
pin 19 and pin 20.

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Test Points on the Main Circuit Board Unit

Power Supply Line Check

After a main board feilure, one basic method for diagnosing the cause of the failures on the main
circuit board unit is to check the power supply line. Use the following table to check the power
supply line. First, check step number 1, and proceed to the next step if that is not the problem.

Table1-3 Checking the power supply line

Step Location of Condition of Normal
# Type of Voltage Measurement Measurement Value Presumed Cause of the Error

1 Voltage input CN29, pin 1 Output when 24 V ± 10 % It is possible that the problem is pre-
from the power the power arcing of the F1 fuse. The fuse may
supply supply is ON. have pre-arced because of an unsafe
input circuit.

Always replace the fuse after

removing the cause of the pre-arcing.
If you do not remove the cause of the
pre-arcing, and replace this fuse, the
problem may beyond to
misoperation. Also, always use the
specified type of fuse when replacing.

2 Voltage input U11, pin 1 Output when 24 V ± 10 % It is possible that the problem is pre-
from the power the power arcing of the R3 fuse. The fuse may
supply supply is ON. have pre-arced because of a
problem in the logic power supply
circuit or because of a VCC over-
voltage.

If pre-arcing of the R3 fuse happens,

do not repair the main circuit board
unit. The quality of several parts on the
circuit board is weakened by pre-
arcing of the R3 fuse and safe
operation cannot be guaranteed.

3 Logic voltage VCC Land Output when 5V±5% It is possible that the logic power
(VCC) (near L2) the power supply circuit has malfunctioned.
supply is ON.
If you find this line has a problem, do
not repair the main circuit board unit.
The quality of several parts on the
circuit board is weakened, and safe
operation cannot be guaranteed.

4 Logic voltage VCC-PWR Land Output when 5V±5% The logic power supply circuit or Q44
(VCC-PWR) (near U14, Q51 (C) is "0." could have malfunctioned.
pin 40) (24V SW1="H")

5 Logic voltage U19, pin 8 Output when 5V±5% The logic power supply circuit or Q59
(VCC-PWR2) potential Q60 (C) is "0." could have malfunctioned.
(24V SW2="H")

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Table1-3 Checking the power supply line
Step Location of Condition of Normal
# Type of Voltage Measurement Measurement Value Presumed Cause of the Error

6 Logic voltage CN30, pin 5 Output only 5V±5% The logic power supply circuit or Q44
(VCC_SEN) potential when there is could have malfunctioned.
output sensor
conductivity
when CPU
output port
(SEN_PWR) is "L."

7 Mechanism Located near Output when 24 V ± 10 % Q17 could have malfunctioned.

voltage Q17 drain Q24 (C) is "0."
(24VA) (24V SW2 = "H")

8 Mechanism Located near Only output 24 V ± 10 % TH1 could have malfunctioned.

voltage Q7 drain continuously
(24 VB) when power
supply unit is
connected.

9 Mechanism Located near Output when 24 V ± 10 % It is possible that the problem is pre-
voltage Q29 base Q46 (C) is "0." arcing of the F2 fuse. The fuse may
(24C) (24V SW1="H") have pre-arced because of a defect
in the 24V line circuit elements.

If pre-arcing of the F2 fuse happens,

do not repair the main circuit board
unit. The quality of several parts on the
circuit board is weakened by pre-
arcing of the F2 fuse, and safe
operation cannot be guaranteed.

Note: E/P = Endorsement printer

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Locations of the Main Elements on the Main Circuit Board Unit

The following shows the locations of the main elements on the main circuit board unit.

Fuse (F3)

Fuse (F1)

CPU (U3)
Gate array (U30)
*under the
memory board Fuse (F2)

Thermal paper feed

motor controller (U19)

Carriage motor
controller (U14)

Autocutter motor
driver (Q5) Slip paper feed motor
controller (U17)

Memory board

Font ROM (U513)

Program ROM (U508)
SRAM (U509)
Impact dot head
Impact dot head drivers (QM6) *Rear side
drivers (QM3)
Fuse (F4)
Fuse (R3)

Figure 1-6 Locations of the main elements on the main circuit board unit

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Procedures for Replacing the Print Head Unit
This section explains how to replace the dot impact print head. See page 2-27 for information on
replacing the thermal print head.

1. Turn off the power switch to the printer. Remove the power supply unit from the printer.

2. Open the printer front cover and remove the ribbon cartridge.

Figure 1-7 Removing the ribbon cartridge

3. Pull the cable connector out of the slit on the case.

Figure 1-8 Pulling the cable connector out

When you are reattaching the cable, arrange the cable wires as shown below.

Figure 1-9 Arranging the cable wires

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4. Remove the two screws and remove the carriage cover frame assembly.

Figure 1-10 Removing the carriage cover frame assembly

When you are reattaching the frame, insert the tooth on the left side into the shaft and align
the nib on the right side with the nib hole.

nib

tooth

Figure 1-11 Tooth and nib

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5. Remove the one screw and remove the print head unit.

Figure 1-12 Removing the print head unit

When you are attaching, insert the print head unit ribbon cable (FPC) below the three tabs.

tabs

Figure 1-13 Three tabs

6. Remove the print head unit FPC from the printer.

Figure 1-14 Removing the FPC

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7. Remove the nose guide from the print head unit.

nose guide

Figure 1-15 Removing the nose guide

8. To reinstall the print head, reverse the procedures you used to remove it.

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Checking for Paper Jams in the Autocutter Unit
The following explains the procedures for checking for paper jams in the autocutter unit.

1. Open the roll paper cover.

Figure 1-16 Opening the roll paper cover

If you cannot open the roll paper cover, open the unit cover. Rotate the cutter blade knob in
the direction of the arrow in the illustration below to move the cutter blade.

unit cover

cutter blade
knob

Figure 1-17 Operating the cutter blade knob

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2. Check that there is no paper jam in the areas shown in the illustration below.

check for paper jam

Figure 1-18 Checking for paper jams

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Chapter 2
Assembly and Disassembly

Before Assembly and Disassembly

Always observe the following precautions when you are disassembling, assembling, or
adjusting the printer.

Caution:
❏ Always remove the power supply unit from the printer before working.
Power is flowing in the internal circuit board even if you turn the printer off with the power
supply switch. You can damage the printer if you work with the power supply still
attached.

❏ Remove all peripheral equipment connected to the printer before starting your work.

❏ Do not perform any work that is not described in this chapter. Doing so can result in injuries
or damage to the printer.

❏ Do not touch the FPC or the FFC pins with your hands.

About this Chapter

Titles
This chapter uses titles for important parts and blocks (units), not for all parts (service parts).

Procedures
This chapter provides the procedures for assembling. Reverse them to disassemble the printer.

Assembly is organized into "Assembling the Mechanism," "Assembling the Thermal

Mechanism," and "Assembling the TM-H6000." Each section is further divided into "Pre-
assembly" and "Assembly."

Do "Pre-assembly" steps first, and then do "Assembly" after you have assembled the parts into
units to some degree.

Refer to the "General Disassembly Drawings" during assembly to check the shapes and
attachment positions of the parts while you are working. Refer to the "General Lubrication
Drawings" when you are lubricating.

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Quick reference
This Quick Reference directs you to key areas of this chapter. For a complete listing of topics, see
the Contents at the front of this manual.

Assembling the Mechanismfor the SlipPrinter page 2-3

Pre-assembly Procedures

Assembly of the Slip Printer Mechanism page 2-13

Assembling the Thermal Mechanism page 2-24

Pre-assembly Procedures

Assembly of the Thermal Mechanism page 2-26

Assembling the TM-H6000 page 2-30

Pre-assembly Procedures

Assembly of the TM-H6000 page 2-30

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Assembling the Mechanism for the Slip Printer

Pre-assembly Procedures
Pre-assembly of the slip BOF Detector Assembly
1. Solder lead wires C, D, E to the slip B. O. F. detector assembly.

Note:
Check that the soldering is secure.

2. Insert the slip B. O. F. detector into the slip insertion detector holder.

605Slip insertion detector holder

707 Lead wire (type C)
668 708 Lead wire (type D)
Slip B.O.F. detector 709 Lead wire (type E)
assembly

Figure 2-1

Pre-assembly of the Lever Drive Coil Assembly

1. Attach coil lever drive A, B to the paper feed steel core. The rack for coil lever drive A and B
should face upward. Check the direction for attachment.

2. Fasten the paper feed trigger suction plate to the coil lever drive. Check the direction for
attachment.

3. Hook the paper feed trigger claw spring 3 onto the paper feed steel core and paper feed
trigger suction plate. One side of the paper feed trigger claw spring 3 is single and the other
side is double. Attach the double side onto the paper feed trigger suction plate.

4. Lubricate the area contacting the trigger suction plate coil lever and the area contacting the
paper feed steel core (Eight places). See Appendix G for a lubrication diagram.
696 Paper feed trigger attraction plate

620 Lever drive coil (type A)

621 Lever drive coil (type B)

608
695
Paper feed
trigger claw spring
667
Lever coil mounting plate
sub assembly

Figure 2-2

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Pre-assembly of the Slip T. O. F Detector Assembly
1. Solder lead wires I, J, K to the slip T. O. F detector assembly.

Note:
Check that the soldering is secure.
671 Slip T.O.F. detector assembly
713 Lead wire (type I)
714 Lead wire (type J)
715 Lead wire (type K)

Figure 2-3

Pre-assembly of the Lever motor T. P. Detector Assembly

1. Solder lead wires F, G, H to the lever motor timing pulse (T. P.) detector assembly.

Note:
Check that the soldering is secure.

672 Lever motor T.P.

detector assembly
710 Lead wire (type F)
711 Lead wire (type G)
712 Lead wire (type H)

Figure 2-4

Pre-assembly of the Carriage Frame Unit

1. Lubricate in five places. See Appendix G for 2 lubrication diagram.

2. Insert the ribbon feed spring into the ribbon take-up gear shaft. Position the ribbon feed
spring tooth so that it is facing upward, and insert the ribbon feed spring all the way by
rotating it to the right.

3. Lubricate the ribbon feed spring surface. See Appendix G for a lubrication diagram.

4. Fasten the ribbon take-up gear assembly to the carriage frame assembly. Position and insert
the ribbon feed spring tooth and the ribbon take-up gear assembly notch.

5. Attach the carriage transmission pulley to the carriage transmission pulley shaft.

6. Lubricate in one place. See Appendix G for a lubricationdiagram.

7. Attach the belt drive cap. Insert the belt drive cap surface so that it is facing upward to
install it.

8. Insert the carriage drive transmission gear onto the transmission gear shaft.

Disassembly and Assembly 2-4 Rev. A

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 Confidential TM-H6000/H6000P Service Manual

9. Attach the gear train cover to the carriage drive transmission gear.

10. Insert the ribbon reduction gear onto the ribbon reduction gear shaft.

11. Insert the ribbon intermediate gear onto the ribbon intermediate gear shaft. Insert
downward starting from the ribbon intermediate gear with the smaller diameter.

12. Attach the ribbon drive plate assembly to the top of the ribbon reduction gear and ribbon
intermediate gear. The gears of the ribbon drive plate assembly should face downward.

13. Fasten the belt drive cap, carriage drive transmission gear, and the ribbon drive assembly.
(See the illustration on the next page.) (three E-rings)

725
Gear train cover
632
Carriage drive
transmission gear
656
Ribbon reduction gear
657
Ribbon intermediate gear 680
Ribbon take-up gear assembly

601 Ribbon feed spring assembly

602
Belt drive cap
630
Carriage
transmission pulley

Figure 2-5

Rev. A Disassembly and Assembly 2-5

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674 Ribbon drive plate assembly

685 E-ring(2)

685 E-ring(2)

Figure 2-6

Pre-assembly of the Carriage Motor

1. Lubricate the carriage drive pulley shaft. See Appendix G for a lubrication diagram.

2. Attach the carriage drive pulley to the carriage drive pulley shaft.

3. Lubricate the inside of the carriage drive pulley. See Appendix G for a lubrication diagram.

4. Attach the belt drive cap to the carriage drive pulley using one E-ring. Insert the flat surface
of the belt drive cap face up to install it.

5. Fix the carriage motor to the carriage sub assembly nib frame assembly with one screw.
Tighten the lead wire side screw.

6. Loosen the carriage motor stopper screw. (Rotate a maximum of one turn.)

Disassembly and Assembly 2-6 Rev. A

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7. Hook the belt tension spring to the carriage motor and carriage sub assembly frame.
685
E-ring(2)

602
Belt drive cap
631
Carriage drive pulley

697
Carriage motor

731 screw(C.P.S-tite(P4),3X6)
628 Belt tension spring

731
screw(C.P.S-tite(P4),3X6)

Figure 2-7

Pre-assembly of the Carriage Sub Assembly

1. Insert the oil-ring into the carriage head and lubricate. Insert the flat surface of the oil-ring
downward.

2. Hook the carriage spring to the carriage head. Push in until you feel the carriage spring
click.

3. Insert the carriage belt into the carriage sub assembly. Shape the belt along the groove on
the back side of the carriage sub assembly. The direction of the belt should be so that the
front side is facing the inside of the belt.

4. Pass the carriage guide gear into the carriage assembly and attach to the carriage sub
assembly with one E-ring. The groove in the carriage guide shaft E-ring should be toward
the right side. See the illustration on the next page.

5. Lubricate the left and right sides of the carriage guide shaft. See Appendix G for a
lubrication diagram.

6. Attach the carriage belt to the carriage transmission pulley and carriage drive pulley.

Rev. A Disassembly and Assembly 2-7

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7. Firmly tighten the carriage motor lead wire stopper screw.

8. Use one screw to attach the carriage to the carriage sub assembly.

604
Oil ring

604 Oil ring

677 Carriage assembly

610
Carriage spring

688 E-ring(5)

629 Carriage guide shaft

Figure 2-8

9. Set the intermediate circuit board cover onto the intermediate circuit board.

10. Position and attach the intermediate circuit board to two nibs on the carriage frame
assembly. Fix with two screws. (see the illustration on the next page.)

Disassembly and Assembly 2-8 Rev. A

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676
Intermediate circuit board
assembly
726
Intermediate circuit
board cover

731 screw(C.P.S-tite(P4),3X6)

Figure 2-9

Pre-assembly of the H. P. Detector Assembly

1. Solder lead wires L, M, N in that order to the H. P. detector assembly.

Note:
Check that the soldering is secure.

2. Attach the H. P. detector assembly to the carriage sub assembly frame. Keep the H. P.
detector assembly lead wire from being pinched between the carriage sub assembly frame.

3. Install the slip print head unit (Eb) into the carriage assembly. Insert the flexible plastic
cable (FPC) into the intermediate circuit board connector and position with the two carriage
assembly pins to attach. At this time, insert the FPC so that it is below the rack.

4. Attach the nose guide to the carriage assembly. Align the three nibs on the carriage
assembly tip and insert.

5. Solder the four carriage motor cables and the three H. P. detector assembly cables to the
intermediate circuit board assembly.

Rev. A Disassembly and Assembly 2-9

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Note:
Check that the soldering is secure.

6. Solder intermediate cables A, B, C to the intermediate circuit board.

Note:
Check that the soldering is secure.

7. Bundle the intermediate cables (types A, B and C) and pass them through the intermediate
cable tube.

Disassembly and Assembly 2-10 Rev. A

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8. Turn intermediate cables A, B, C to the right side.

607
screw(C.P.P-tite,3X12)
622
Nose guide
731
screw(C.P.S-tite(P4),3X6) 662
675 Print head unit
H.P. detector (Eb)
assembly

716 Lead wire (type L)

717 Lead wire (type M)
718 Lead wire (type N)

698 728
Intermediate
cable tube
699

700

698 Intermediate cable (type A)

699 Intermediate cable (type B)
700 Intermediate cable (type C)

Figure 2-10

Rev. A Disassembly and Assembly 2-11

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Pre-assembly of the Front Cover Detector Assembly
1. Solder lead wires V, U, W in that order to the front cover detector assembly.

Note:
Check that the soldering is secure.
664
Front cover detector
assembly

721 Lead wire (type W)

720 Lead wire (type V)
719 Lead wire (type U)

Figure 2-11

Pre-assembly of the Paper Ejection Detector Assembly

1. Solder paper ejection detector cable assembly.

Note:
Check that the soldering is secure.

2. Assemble the paper ejection detector assembly and the paper ejection detector holder. Insert
into the paper ejection detector holder rack, and align with one nib. (Fix with one screw, as
shown below.)

3. Insert the paper ejection detector cable assembly cable into the carriage cover frame. Check
the starting position for inserting the cable.

Disassembly and Assembly 2-12 Rev. A

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4. Attach the paper ejection detector assembly to the carriage cover assembly with one screw.
663 690
Paper ejection detector assembly screw(C.C.S-tite,2.5X5)

608 633
screw(C.B.P-tite,3X6) Paper ejection detector
681 holder
Carriage cover frame
assembly

Figure 2-12

Assembly of the Slip Printer Mechanism

1. Tighten two screws on the front of the main sub assembly frame.

2. Using two screws, attach the lever drive assembly motor to the main sub assembly motor.
Install so that the label side of the lever drive assembly motor is facing the back side.

3. Attach the sub slip feed shaft holder to the sub slip feed sub assembly lever frame with one
screw.

4. Attach the sub slip feed lever to the main sub assembly frame with one E-ring. Use the sub-
spring feed lever shaft to fasten.

5. Install the form stopper into the main sub assembly frame and insert the form stopper shaft.
Attach with one E-ring. Insert the form stopper shaft from the outer side of the main frame.

6. Hook the form stopper spring to the main sub assembly and form stopper rack.

7. Hook the sub slip feed lever spring onto the sub slip feed lever assembly.

8. Attach the drive shaft assembly lever to the main sub assembly frame. Insert the D-cut side
of the drive shaft assembly lever to the left when pulling the shaft into the round hole in the
bottom center of the main sub assembly frame.

Rev. A Disassembly and Assembly 2-13

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9. Insert the crank shaft holder from the left and right outer sides attach with one E-ring.

619
Form stopper spring

684
690 E-ring(1.5)
screw(C.C.S-tite,2.5X5)
617
Form stopper
644
Sub slip feed roller holder

641
Sub slip feed lever spring

659
Lever drive motor assembly
729
screw(C.B.,2.6X4) 705
Lead wire (type A)
618
Form stopper shaft
694
Crank shaft
holder
706
Lead wire
(type B)

691 screw(C.B.S-tite F,3X6)

665 688 E-ring(5)

Lever drive shaft
assembly
694 Crank shaft holder
691 screw(C.B.S-tite F,3X6)
636 Sub slip feed lever shaft

Figure 2-13

10. Press the lever drive shaft gear into the drive gear assembly lever.

11. Install the sub slip feed assembly roller into the main sub assembly set frame. Align the D-
cut side of the sub slip feed assembly roller with the left side of the frame and the the
opposite side of the shaft with the U groove.

12. Press in the slip drive gear onto the sub slip feed assembly roller. Press in starting from the
slip drive gear whose diameter is larger. (see the illustration on the next page.)

13. Snap fit the lever drive motor detector plate to the lever drive motor gear.

Disassembly and Assembly 2-14 Rev. A

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14. Lubricate the lever motor reduction gear shaft.

15. Use one E-ring to attach the lever motor reduction gear to the lever motor reduction shaft.
The arrow on the lever motor deceleration gear should be facing to the outside.
16. Lubricate the inside of the sub slip feed lever shaft in two places. See Appendix G for a
lubrication diagram.)
17. Lubricate the sub slip feed shaft holder.
18. Lubricate the form stopper shaft rotating unit in two places.
19. Lubricate the main sub assembly frame and sub slip feed roller in two places where they
contact.
20. Lubricate the sub slip feed roller and main sub assembly holder.
21. Lubricate the area of contact of the stopper drive shaft and the form stopper.
22. Lubricate the lever drive cam.
689 E-ring(2.3)
614 Lever motor reduction gear
613 Lever drive motor
detector plate

666 Sub slip feed

roller assembly

616
Lever drive shaft
gear

639 Slip drive gear

Figure 2-14

23. Attach the slip B.O.F. detector assembly to the slip guide lower frame (type B) with one
screw .
24. Insert the lead wire.

Rev. A Disassembly and Assembly 2-15

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25. Attach the slip guide lower frame to the main sub assembly frame with two screws.

646
Slip guide lower frame
(type B)
691
screw(C.B.S-tite F,3X6)

668
Slip B.O.F. detector
assembly

608
screw(C.B.P-tite,3X6)

26. Insert the sub slip hold sleeves into both ends of the sub slip hold roller.

27. Temporarily assemble the front frame and the slip guide upper frame. Insert the D-cut side
of the sub slip holder roller to the left, align the two nibs, and temporarily assemble.

Disassembly and Assembly 2-16 Rev. A

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28. Install the slip guide upper frame onto the main sub assembly frame. Align the slip guide
frame nibs in three places.

29. Attach the front support frame to the front frame. Align and insert the three nibs and check,
that the front support frame and the slip guide upper frame are not rising. Fix with six
screws.
30. Tighten two screws on the slip guide upper frame.
31. Attach the slip feed roller shaft holder to the cylindrical platen assembly (only if your printer
has on E/P unit).
32. Hook the slip holder roller spring to the slip holder roller shaft on the D cut side.
33. Insert the slip holder roller sleeve onto the slip holder roller shaft on the D cut side.
34. Attach the slip feed roller shaft holder to the slip holder roller shaft, starting from the side
larger in diameter.
35. Attach the slip holder shaft to the main sub assembly frame using one E-ring.
36. Insert the slip feed roller shaft into the sub slip holder roller and attach with one E-ring.
37. Push the slip drive gears onto the slip holder shaft, starting from the side whose diameter is
largest.
38. Use a pressing jig to press in the slip drive gears to the sub slip holder roller.
39. Insert two slip transmission gears into slip transmission gear main sub assembly shaft A.
40. Insert one slip transmission gear onto slip transmission gear shaft B.
41. Insert the paper feed reduction gear onto the paper feed reduction gear sub assembly shaft,
starting from the gear whose diameter is smallest. (see the illustration on the next page.)
42. Attach the J/S change spacer onto the J/S change gear.
43. Attach the J/S change gear to the top of the J/S change spacer.
44. Insert the paper feed transmission gear onto the paper feed transmission gear main sub
assembly shaft.
45. Insert E-ring 3 and E-ring 2 and 3 (5 E-rings, total). See the illustration on the next page.
46. Attach the lever drive coil assembly to the slip guide lower frame with two screws.

47. Perform phase adjustment. (See Chapter 3, “Adjusting and Setting”).

Assemble the following parts when performing phase adjustment:
•Lever drive transmission gear
•Platen lever drive cam

Rev. A Disassembly and Assembly 2-17

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48. Apply oil to the Platen lever drive cam shaft.
609 Slip feed roller shaft holder 686 E-ring(3)
654 615 Lever drive transmission gear
691 Endorsement platen shutter
screw(C.B.S-tite F,3X6) 637
686 Slip hold roller shaft
E-ring(3) 686 E-ring(3) 626 Platen lever drive cam

691
screw(C.B.S-tite F,3X6) 724 Slip hold roller spring
609 723 Slip hold roller sleeve
Slip feed roller shaft
holder 609 Slip feed roller shaft holder
645
Slip guide upper frame
727
Sub slip hold sleeve
648
Sub slip hold roller

612 634
Front frame
686
611
Front reinforcement frame 686
647
692
638
689

609 639
691 686
639 638
691 638 686
693 686
727 609 Slip feed roller shaft holder
691 Sub slip hold sleeve 634 Paper feed transmission gear
638 Slip transmission gear
639 Slip drive gear
686 E-ring(3)
689 E-ring(2.3)
692 J/S change gear

691
screw(C.B.S-tite F,3X6)

Figure 2-15

49. Attach the paper feed motor to the sub assembly frame and fix with two screws. Check that
the paper feed motor circuit board surface is facing the back of the mechanism.

50. Snap fit the TOF slip detector assembly to the slip guide upper frame.

51. Insert the lead wire.

52. Attach the motor lever T. P. detector assembly to the main sub assembly with one screw.
Turn over the main sub assembly frame and align the detector with the lever drive motor
detector plate in two places. Check that the lever drive motor detector plate and the detector
do not touch.

53. Using two screws, attach the main circuit board assembly (for M-U675) to the main sub
assembly frame. Place the side with the connector to the front of the main sub assembly
frame, and insert set so that the soldered side of the main circuit board assembly (for M-
U675) is up. Align with the nibs in two places.

54. Solder the lead wires of the cables.

Disassembly and Assembly 2-18 Rev. A

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Note:
Check that the soldering is secure.

55. Insert the wiring.

56. Affix the R cover detector cable assembly to the main circuit board with adhesive tape.

57. Attach the MICR plate shutter to the slip guide lower frame (type B) with one screw.
671
Slip T.O.F. detector assembly

704 Paper feed motor

691
screw(C.B.S-tite F,3X6)

691
screw(C.B.S-tite F,3X6)

722 653
672 screw(C.B.P-tite,3X8) MICR shutter
Lever motor T.P. detector 691
assembly screw(C.B.S-tite F,3X6)

673
Main circuit board assembly
(for M-U675)

691
screw(C.B.S-tite F,3X6)

Figure 2-16

Rev. A Disassembly and Assembly 2-19

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58. Using four screws, attach the carriage frame unit to the main frame sub assembly. Pass the
intermediate cable through the hexagonal hole in the main sub assembly frame, and pull out
enough cable. Fit the nibs in the carriage frame unit in the main frame notches.

Note:
Check the operating status of the ribbon drive plate assembly.

59. Allign and attach- the front cover detector assembly to the main sub assembly frame nibs.

60. Solder the lead wire of the front cover detector assembly to the main circuit board.

Note:
Check that the soldering is secure.

61. Install the wiring.

730
screw
(C.B.S-tite F,3X4)

691
screw
(C.B.S-tite F,3X6)

691
screw
(C.B.S-tite F,3X6)

Figure 2-17

Disassembly and Assembly 2-20 Rev. A

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62. Hook the paper feed frame fixing lever L (type B) and the paper feed frame fixing lever
spring (type B) to the platen lever frame assembly. Insert the platen lever shaft frame while
attaching the paper feed frame fixing lever spring (type B) onto the paper feed frame fixing
lever L (type B). Use the longer spring here.

63. Hook the paper feed frame fixing lever R and the paper feed frame fixing lever spring (type
A) to the platen lever assembly frame. Insert the platen lever shaft frame while attaching the
paper feed frame fixing lever spring (type A) onto the paper feed frame fixing lever R.

64. Insert the platen earth B plate into the platen lever assembly frame.

679 Paper feed frame fixing L lever (type B) assembly

642 Paper feed frame fixing lever spring (type B)

669 Platen lever frame assembly

670
Paper feed frame
fixing R lever
assembly

652 Platen ground plate (type B)

640
Paper feed frame fixing lever spring (type A)

Figure 2-18

65. Insert the slip feed roller holder onto the slip feed roller. Insert the D-cut in the slip feed
roller on the right side, and insert the legs of the slip feed roller holder on the bottom side.

66. Attach the slip feed roller to the platen lever. Place the hinge so that it is facing upward and
insert the D-cut on the right side with the platen assembly attachment to the front. Insert the
slip feed roller holder into the third hole from the left of the platen roller.

67. Use a pressing jig to push the slip drive gear into the slip feed roller. Attach with one E-ring.

68. Lubricate both sides of the slip feed roller and the slip feed roller support and rotate.

Rev. A Disassembly and Assembly 2-21

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69. Fix one M3 nylon lock nut to the platen lever. Attach so that the blue part comes below the
screw hole.

70. Attach the platen earth plate A to the platen lever.

71. Hook two platen springs to the platen lever.

72. Fix one M3 nylon lock nut.

73. Attach the platen assembly to the platen lever in two places. Tighten two screws to the
platen and the platen lever.

74. Attach the slip paper guide to the platen lever. Attach the platen lever in three places in the
rack, and install the slip paper guide. Insert the two nibs.

75. While attaching the platen lever spring to the platen earth plate B, attach the platen assembly
to the frame platen lever assembly frame.

76. Assemble the platen lever shaft L.

686
E-ring(3)

625
Platen lever shaf

683
Nylon lock nut(M3)

686
E-ring(3) 623 Platen lever
658
Platen adjustment screw

603
678
Platen
assembly
603 651
Platen Platen ground plate (type A)
spring 624
Platen lever spring
625
Platen lever shaft
650 683
Slip paper Nylon lock nut(M3)
658
guide Platen adjustment screw 639
649 Slip drive gear
Slip feed roller

643
Slip feed roller holder

Figure 2-19

Disassembly and Assembly 2-22 Rev. A

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77. Pass the paper feed frame shaft holder into the platen lever unit.

78. Using two screws, attach the main sub assembly frame. Insert while widening the frame
and align with the D cut.

79. Lubricate the carriage unit in eight places. Also lubricate the platen lever open and close
cam in one place and the platen lever in one place with G-36.

80. Lubricate the inside of main frame in two places with G-48.

81. Install the carriage cover onto the main sub assembly frame. Place the carriage cover in the
carriage guide, and align one screw hole and one nib.

82. Connect paper ejection detector cable assembly A and paper ejection detector cable
assembly B.

83. Tie-wrap the paper ejection detector cable assembly and the front cover detector wires.
(Attach with one screw.)
730
screw
(C.B.S-tite F,3X4)
730
screw
(C.B.S-tite F,3X4)

682
screw
(C.C.,3X5)

635 Paper feed frame shaft

682
screw
(C.C.,3X5)

Figure 2-20

Rev. A Disassembly and Assembly 2-23

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Assembling the Thermal Mechanism

Pre-assembly Procedures
Pre-assembly of the N. E. Detector Assembly]
1. Attach the N. E. detector to the N. E. detector holder.

2. Fit the micro switch to the N. E. detector holder with one screw.)

504 screw(C.B.B-tite,2X8) 542 Micro switch

543
Cover open detector
lead wire
508 N.E. detector holder

509
N.E. detector lever

Figure 2-21

Pre-assembly of the Paper Cutter Assembly Cover B]

1. Gather the four lead wires for the paper cutter and pass them through the guard tube.

2. Pass each of the four lead wires for the paper cutter through D shield tube.

3. Solder the two write lead wires to the legs of the micro switch. Separate the shield tubes
from the pins.

Note:
Check that the soldering is secure.

4. Position the two paper cutter lead wires.

5. Solder the lead wires to the legs of the paper cutter motor. Separate the shield tubes from
the pins. Install the motor so that the label side is facing upward, and solder the black lead
wire to the (-) and the red lead wire to the (+) sides where they are marked. Be careful of the
direction of the soldering.

Note:
Check that the soldering is secure.

6. Move the two shield tubes toward the two micro switch pins and the two motor pins. The
pins should be covered by the shield tubes.

Disassembly and Assembly 2-24 Rev. A

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 Confidential TM-H6000/H6000P Service Manual

7. Apply hot air to the shield tubes covering the pins to shrink them. Do not allow the hot air
to blow onto the micro switch.

8. Install the micro switch into the paper cutter cover. Completely align the micro switch nibs
and the paper cutter cover holes.

9. Tighten the micro switch and switch screws.

10. Lubricate the drive sub assembly gears. See Appendix G for a lubrication diagram.

11. Attach the paper cutter assembly frame and the paper cutter assembly cover B. Attach while
adjusting the moveable blade so that the drive pin enters the hole in the moveable blade
smoothly. When assembling, pass the paper detector lead wire into the hole in the paper
cutter motor frame so that it does not become pinched.

12. Align the paper cutter frame and the paper cutter cover abutments (four places) and push in.
The nibs should abut completely.

13. Move the paper detector lead wire guard tube and set it in a position that protects it so that
paper cutter frame edge does not hit it.

14. Lubricate the entire moveable blade hole (area of drive pin contact).

15. Attach the manual cutter to the paper cutter cover. Securely insert the manual cutter into the
paper cutter cover hole. Place so that the manual cutter protrudes from above the paper
cutter cover.

16. Tighten the two screws on the manual cutter.

Rev. A Disassembly and Assembly 2-25

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17. Tight on the screw on the paper cutter assembly frame and the paper cutter assembly cover
B.

548
screw(C.B.,2X2.5)
530 Manual cutter A
546
Paper cutter cover
assembly

540
screw(C.B.S-tite F,3X6)
548
screw(C.B.,2X2.5)
535
Micro switch
532 Cover tube
540
screw(C.B.S-tite F,3X6)

528 534
Paper cutter frame 549 Paper cutter lead wire
assembly Switch
screw

533
Guard tube

Figure 2-22

Assembly of the Thermal Mechanism

1. Snap fit the paper detector assembly to the paper holder.

2. Attach the damper plate to the paper holder. Install on the paper holder rack.

3. Use double-sided tape to affix the relaxation plate fixing plate to the paper holder and fasten
the relaxation plate.

4. Attach the N. E. detector unit to the left frame. Install so that the hexagonal nut position is at
the top.

5. Temporarily tighten the reduction gear shaft to the left frame.

6. Attach the left frame to the paper holder with two screws.

7. Using two screws, attach the frame plate and the right frame to the paper holder.

Disassembly and Assembly 2-26 Rev. A

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 Confidential TM-H6000/H6000P Service Manual

8. Fasten the frame plate to the right and the left frames using two screws. Sandwich the right
and left frames and tighten the screws.

9. Fix sensor circuit board A to the right frame with one screw.

10. Install the thermal print head assembly onto the main body.
538 E-ring(1.5) 520 Relaxation plate
537 Hexagon nut

502
screw(C.B.P-tite,3X8)

502 513 Head caution seal

screw(C.B.P-tite,3X8) 515
Left frame 512
N.E. detector adjustment screw

526 Paper holder

540
546 screw(C.B.S-tite F,3X6)
Paper cutter cover
assembly 543
Cover open detector
lead wire
541
510 Sensor
Paper detector circuit board
assembly assembly

514
Right frame

547
Relaxation plate
fixing plate
517
Frame plate 502
screw(C.B.P-tite,3X8)

540
screw(C.B.S-tite F,3X6)

Figure 2-23

11. Place in the head press springs into the press plate.

12. Install the press plate and the head press springs into the thermal print head assembly with
two screws.

13. Attach the intermediate circuit board to the right frame with one screw.

14. Insert the reduction gear into the reduction gear shaft. The larger diameter part should be
on the inner side.

15. Attach the receipt paper feed motor to the motor frame with two screws.

16. Attach the receipt paper feed motor to the left frame. Insert the reduction gear shaft into the
motor frame hole.

Rev. A Disassembly and Assembly 2-27

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17. Install the autocutter unit with two screws.
540
screw(C.B.S-tite F,3X6)

540
screw(C.B.S-tite F,3X6)
544
Receipt paper feed motor

540
screw(C.B.S-tite F,3X6)
516
Motor frame
505
Deceleration gear

540
513
Head caution seal
546
Paper cutter cover assembly

540
screw(C.B.S-tite F,3X6)

506 540
Press head spring screw(C.B.S-tite F,3X6)
525
519 Thermal print head assembly
Pressurizing plate 527
Intermit circuit board
assembly

Figure 2-24

18. Insert the platen into the platen assembly bearing and attach to the cover frame with one

E-ring.
19. Attach the cover frame to the left and right frames with two E-rings. Insert the cover
rotation shaft from the left and right frame covers, and tighten.

20. Hook the cover springs to the left and right frames. Check the direction for mounting the
cover springs.

21. Attach the fixed blade holder spring to the cover frame.

22. Attach the fixed blade to the cover frame.

23. Connect the N. E. detector lead wire to the micro switch.

24. Connect the cover open detector lead wire to the circuit board assembly sensor A.

25. Affix head caution label B to the front of the paper holder and the front of the motor frame.

Disassembly and Assembly 2-28 Rev. A

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26. Connect the lead wires to the intermediate circuit assembly connector.

27. Insert the wires.

521
Blade holder spring 539
E-ring(2)

507
Fixed blade 523 Cover spring

518
Frame
cover

539
E-ring(2)

511 503 Platen shaft holder

Platen
assembly

501
E-ring(2.5)

Figure 2-25

Rev. A Disassembly and Assembly 2-29

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Assembling the TM-H6000

Pre-assembly Procedures
Pre-assembly of the rubber insulator spacer assembly
1. Insert the rubber insulator spacer assembly.
113 Rubber insulator spacer

114 Metallic insulator spacer

Figure 2-26

Assembly of the TM-H6000

1. Install the main unit sub assembly plate A on the main circuit board unit. Attach with six
screws.

2. Connect the power switch cable assembly to the main circuit board unit.

3. Connect the control panel cable to the main circuit board unit.

4. Connect the intermediate circuit board cable to the main circuit board unit connector.

5. Fix strengthening plate B to the main unit sub assembly plate using three screws.

6. Insert the thermal head FFC into the main circuit board unit connector. Verify the direction
for the insertion.

7. Fold the thermal head FFC back along the line.

8. Fasten the thermal head FFC using insulated a piece of tape.

9. Align earth wire assembly F with the screw hole in the back left side of the M-U675
mechanism assembly, and attach with one screw. Use care with the direction of attachment
of earth wire assembly F.

10. Attach the M-U675 mechanism assembly and the main unit sub assembly plate A, and install
the damper spacer assembly.

11. Tighten the screw on the back left side.

12. Connect the main circuit board FFC to the main mechanism and main circuit board unit.
After inserting the FFC into the main mechanism, insert the main circuit board unit. Place
the FFC so that the fold is in the main circuit board side.

13. Fix the control panel circuit board assembly to the mechanism assembly with one screw. Be
careful of the direction when attaching.

Disassembly and Assembly 2-30 Rev. A

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14. Connect the control panel cable to the control panel circuit board assembly.

107
screw 203 Earth wire assembly
(C.P.S-tite(0),3X6) 101 screw(C.B.S-tite F,3X4)

600 Mechanism assembly

(M-U675, type AB)

208
Switch panel circuit board
assembly

113
Rubber
insulator spacer
106 screw(C.B.S-tite F,3X6)

114
Metallic insulator spacer
128 Strengthening plate

206
Intermit circuit board
cable

107
210 screw
(C.P.S-tite(0),3X6)

201
Main circuit board assembly
(for TM-H6000/H6000P)
107
screw(C.P.S-tite(0),3X6)

107
screw(C.P.S-tite(0),3X6)
209 Circuit board FFC

Figure 2-27

Rev. A Disassembly and Assembly 2-31

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15. Attach the rubber feet to the lower case.

16. Attach the mechanism assembly to the lower case using four screws. Align the mechanism
assembly with the lower case nibs, use two 4 ✕ 12 bind B-tite screws with two plain washers
4 ✕ 25 in the front, and tighten two bind B-tite screws in the back.

17. Attach the switch for the power switch cable assembly to the lower case.

18. Align and install the thermal unit sensor circuit board onto the thermal frame nibs. Attach
with one screw.

19. Tighten two screws on the left and right of the thermal frame.

20. Attach the thermal cushion to the thermal frame.

21. Install the thermal frame into the lower case. (Attach with four screws.) Align the thermal
frame with the two nibs on the lower case and screw boss in two places and tighten the
screws. Tighten the screws on the left front side along with the earth wire assembly.

22. Connect the R cover detector cable assembly to the thermal unit sensor circuit board
assembly.

23. Lubricate in two places, on the plate and hook slider with G-48.

24. Align the M-T6000 with the two nibs on the thermal assembly and attach with three screws.

25. Connect the intermediate circuit board cable to the M-T6000 intermediate circuit board
connector.

Disassembly and Assembly 2-32 Rev. A

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26. Hook the thermal L, R springs to the thermal frame. Check the direction of insertion of the
D-cut groove and attach the thermal L, R springs on thermal holder assembly.
105
screw(C.C.S-tite,3X6)

500
Thermal mechanism
assembly (M-H6000)

109
screw(C.B.B-tite,4X25)

108
screw(C.B.B-tite,4X12)
106
screw(C.B.S-tite F,3X6)
103 125
screw(C.P.T-B,3X10) Thermal holder assembly
112 131
Plain washer Left thermal spring
(4.2X1X12) 132
Right thermal
108 spring
screw
203 (C.B.B-tite,4X12)
Earth wire 105
assembly screw
(C.C.S-tite,3X6)

103
screw 106
(C.P.T-B,3X10) screw
(C.B.S-tite F,3X6)

204
Thermal unit 103 screw
sensor (C.P.T-B,3X10)
circuit
board
assembly

127
Thermal frame

130
Thermal cushion 106
screw
(C.B.S-tite F,3X6)

207
Power switch 115
cable assembly Caution seal

117
117 Rubber foot
Rubber foot

141
Front seal
117
145 Rubber foot
Power switch cover

Figure 2-28

Rev. A Disassembly and Assembly 2-33

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27. Insert supporting plate A into the lower case.

28. Cut the bar of the upper case.

29. Assemble the upper case and the table holder to the lower case.

30. Place thermal sheet onto the M-T6000 rack.

31. Connect the thermal head FFC to the M-T6000.

32. Attach the control panel unit to the front case.

33. Attach the clamp to the mechanism assembly.

34. Connect the control panel unit cable to the control panel circuit board assembly.

35. Assemble the front case to the mechanism assembly with two screws. Align and the front
case to the nibs on the right side. Tighten one screw B-0, 3 ✕ 10 in the screw hole on the right
side and one screw 4 ✕ 20 on the left side.

Disassembly and Assembly 2-34 Rev. A

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36. Install the paper ejection detector lead wire.

104 124
screw(C.C.,4X20) Switch panel unit

104
screw(C.C.,4X20)

120
Front case

137
Support plate

119
Upper case

110
Clamp

138
Table holder

103
screw(C.P.T-B,3X10)

Figure 2-29

Rev. A Disassembly and Assembly 2-35

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37. Attach the hook spring to the thermal case.

38. Attach the rack plate to the thermal case.

39. Snap fit the thermal button to the thermal case, and insert the hook plate.

40. Install the thermal case onto the M-T6000. Align the bosses on the left and right one at a time
in the rack, and insert one on the left and two on the right.

41. Hook L, R thermal springs to the thermal frame rack.

42. Close the thermal case.

43. Open the M-T6000 cover.

44. Attach the thermal mechanism cover with four screws.

45. Close the thermal mechanism cover.

46. Attach the ribbon cassette cover to the upper case. Align and insert the nibs on the ribbon
cover hinge.

Disassembly and Assembly 2-36 Rev. A

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47. Tighten the two screws on the upper case and lower case.
101
screw(C.B.S-tite F,3X4)

135
Thermal mechanism cover

140
Operation label
(type CA)

101
123 screw(C.B.S-tite F,3X4)
Thermal
case

134
Thermal button

133
Hook spring
121
Ribbon cassette cover

134
Thermal button

129 133
Hook plate Hook spring

129
Hook plate

Figure 2-30

Rev. A Disassembly and Assembly 2-37

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48. Attach the RS-232C I/F circuit board assembly to the connector plate, and tighten the two
screws.

49. Attach the parallel I/F circuit board assembly to the connector plate, and tighten the two
screws.

50. Attach the RS-232C I/F circuit board assembly or the parallel I/F circuit board assembly to
the main circuit board unit with two screws.

51. Attach the lower plate and the IC cover to the main unit sub assembly plate A with five
screws. Align the lower plate with the nibs on the main unit sub assembly and insert. Insert
the IC cover into the lower plate and tighten the screws. After that, tighten the screws at
four positions on the lower plate.

52. Tighten three label.

53. Affix a caution seal.

54. Affix an operation label (type CA).

55. Affix an operation label (type BA).

56. Affix an operation label (type DA).

Disassembly and Assembly 2-38 Rev. A

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57. Affix a front label AA.

107
screw(C.P.S-tite(0),3X6)
144
Hexagon lock screw
(millimeter type)
107
screw
(C.P.S-tite(0),3X6)

116
Connector plate
(type AA))
106 202
screw(C.B.S-tite F,3X6) RS-232 I/F circuit board assembly

106
screw
(C.B.S-tite F,3X6) 111
IC cover

106
screw(C.B.S-tite F,3X6)
136
Lower plate
106
screw(C.B.S-tite F,3X6)

Figure 2-31

58. Perform the platen gap adjustment. (See Chapter 3, "Adjusting and Setting")

Rev. A Disassembly and Assembly 2-39

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Disassembly and Assembly 2-40 Rev. A

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Chapter 3
Adjusting and Setting

Before Making Adjustment

Always observe the following precautions when disassembling, assembling or adjusting the
printer.

CAUTION:
❏ Always remove the power supply unit from the printer before working.
There is power flowing in the internal circuit board even if you turn off the printer power
supply switch. You can damage the printer if you work when the power supply is still
attached.

❏ Remove all peripheral equipment connected to the printer before starting your work.

❏ Do not perform any work that is not described in this chapter. Doing so can result in injuries
or damage to the printer.

❏ Do not touch the flexible plastic cable (FPC) or the FFC pins with your hands.

The Purpose of Adjusting and Setting

When you perform maintenance or repair on the printer, you must always adjust and set the
printer so that it operates normally after you disassemble, replace parts or repair the printer.

Rev. A Adjusting 3-1

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Adjusting

Phase Adjusting
Perform phase adjustments when you have performed any one of the followings.

Items Requiring Phase Adjustment

❏ When you replaced or removed the lever drive gear.

❏ When you replaced or removed the lever drive transmission gear.
❏ When you replaced or removed the platen lever drive cam.

1. Push the claw of the lever drive coil (type B).

Lever drive coil (type B)

Claw when raised Claw when pushed

Figure 3-1

3-2 Adjusting Rev. A

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2. While pushing the claw of the lever drive coil (type B), rotate the lever motor reduction gear
in the direction indicated in the illustration so that the protrusion on the lever drive gear
faces the very bottom of the printer.

Lever motor
reduction gear

Lever drive gear

A

A
Lever drive gear
protrusion

Figure 3-2

Rev. A Adjusting 3-3

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3. Remove your finger from the claw of the lever drive coil (type B). Check that the claw
returns to its original position. Redo from step 1 if it has not returned to its original position.

Figure 3-3

3-4 Adjusting Rev. A

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4. Rotate the lever motor reduction gear. Continue until the lever drive gear no longer rotates.

Lever motor
reduction gear

Lever drive gear

Figure 3-4

Rev. A Adjusting 3-5

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5. While the printer is in that state, attach the lever drive transmission gear to the lever drive
transmission gear axis. (E-ring, 1 place.)

Lever drive
transmission gear

E-ring

Lever drive
transmission gear

Lever drive gear

Figure 3-5

3-6 Adjusting Rev. A

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6. Lubricate the platen lever drive cam shaft.

7. Assemble the platen lever drive cam to the platen lever drive cam shaft (E-ring, 1 place). Set
so that the three gear teeth of the platen lever drive cam are facing downward.

Platen lever
drive cam

E-ring

Platen lever
drive cam E-ring

Platen lever
drive cam

three teeth of
the gear

Laver drive
transmission
gear

Figure 3-6

Rev. A Adjusting 3-7

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Platen lever
drive cam

Claw of the lever

drive coil ( type B )
Lever drive
transmission gear

Lever drive gear

Lever motor reduction gear

Figure 3-7

3-8 Adjusting Rev. A

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Adjusting the Platen Gap

Adjust the platen gap when you have performed any one of the followings.

Platen Gap Adjustment

❏ When you replaced or removed the print head unit.

❏ When you disassembled or re-assembled the TM-H6000/H6000P printer.

Use the following steps to adjust the platen gap.

1. Connect the power supply unit to the printer. Turn on the power switch to the printer. Turn
off the power switch to the printer when the printer finishes the power on test. Remove the
power supply unit from the printer. (These steps will close the platen.)

Note:
When you are adjusting the platen gap, you must close the platen. There are instances where the
platen is open on this printer after assembly because of positioning with the gears and cams.
Therefore, you must always use these steps to close the platen.

2. Remove the ribbon cassette cover. (See page 2-37.)

3. Remove the carriage cover frame assembly. (See page 1-15.)

4. Prepare 0.45 mm and 0.50 mm thickness gauges. Insert the thickness gauges from the side of
the print head unit, as shown in the figure below.

Figure 3-8

Rev. A Adjusting 3-9

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5. While using the thickness gauges, adjust the stopper screw of the platen set so that the
positions indicated below are 0.5 ± 0.05 mm.

Screw Platen set Screw

0.5 +/- 0.05mm

Print Head
20mm 40mm

The stopper screw of the platen set is located here.

Figure 3-9

Note:
The following shows the conditions for adjusting the platen gap to 0.5 ± 0.05 mm.

❏ The 0.45 mm thickness gauge falls under its own weight.

❏ The 0.50 mm thickness gauge is pinched and will not fall between the platen and the print
head unit.

6. Attach the ribbon cassette cover and the carriage cover set frame.

3-10 Adjusting Rev. A

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Threshold Value Setting for Detectors

Perform this setting when you have performed any one of the following.

Items Requiring Setting

❏ When you replaced the Slip T. O. F. detector assembly.

❏ When you replaced the Slip B. O. F. detector assembly.
❏ When you replaced the paper ejection detector assembly.
❏ When you replaced or repaired the main circuit board assembly (for TM-
H6000/H6000P).

1. Remove slip paper if it is set.

Note:
You cannot make accurate settings if there is any slip paper remaining. There is no problem if roll
paper is present.

2. Connect the power supply to the printer.

3. Open the roll paper cover.

4. Turn on the power switch to the printer while pressing the FEED button and the RELEASE
button at the same time.

5. Press the RELEASE button 7 times.

6. Close the roll paper cover.

7. The printer will automatically set the detector. The main circuit board will store the setting
values.

Rev. A Adjusting 3-11

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3-12 Adjusting Rev. A

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Appendix A
Service Tools and Lubricants
Table A-1 Service tools required
Tool Size Purpose

Gap gauges <Thickness> To adjust the platen gap.

0.45 mm x 1
0.50 mm x 1

Crosshead screwdriver No. 0, 1 and 2 Other assembly/

disassembly
Flathead screwdriver — Other assembly/
disassembly

Tweezers — Other assembly/

disassembly

Soldering iron — Other assembly/

disassembly
Wrist band — Other assembly/
disassembly

E-ring holder 1.5, 2.0, 2.3, 2.5, 3.0, 4.0 and Other assembly/
5.0 disassembly

Hexagon box driver 5.5 mm Other assembly/

disassembly

Table A-2 Lubricants

Lubricant

O-10

G-36

G-48

Rev. A Service Tools and Lubricants Appendix A-1

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Appendix A-2 Service Tools and Lubricants Rev. A

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Appendix B
Maintenance

Maintenance and Inspection

Perform maintenance and inspection to prevent trouble and maintain the fine, initial
performance of this printer for a long time.

There are two types of maintenance and inspection of this printer, based on the technical skill
required: “Daily Inspection” and “Periodic Inspection.”

❏ Daily Inspection ➝ Items that can be inspected easily and handled by a user of this
printer.

❏ Periodic Inspection ➝ Items that are inspected and handled by a person who has technical
knowledge.

Daily Inspection
Table B-1 Daily Inspection Checklist
Items to Check Checkpoints Handling

Printer setup The connector cables are plugged in. Reconnect cables.

The roll paper and ribbon cassette are Install them properly.
properly installed.

The ribbon is routed properly in the printer.

The ribbon is not damaged. Replace the ribbon cassette.

The receipt roll paper cover and unit Close the cover.
cover are closed.
The slip front cover is closed.

Paper dust or particles Open the roll paper cover. There should Remove the paper particles or foreign
in the printer be no large paper particles or foreign objects.
matter inside.
Use an electric vacuum cleaner to clean
thoroughly.

Open the front cover. There should be no Remove the paper particles or foreign
large paper particles or foreign matter objects.
inside.
Use an electric vacuum cleaner to clean
thoroughly.

Rev. A Maintenance Appendix B-1

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Periodic Inspection
Table B-2 Periodic inspection checklist
Items to Check Checkpoints Handling When to Perform

Status of paper dust, Is there any uneven or faint (1)Clean the thermal head (see Every three
dirt, dust adhering to printing? page B-3 for instructions). month
the parts (2)Clean the receipt side platen
roller.

Is there a great deal of dirt, or dust Use an electric vacuum cleaner to Biannually
adhering to the parts? clean thoroughly.

Is there paper dust in the top of Use an air spray can to blow out Biannually
form detector or paper slip path? paper dust from the paper path.

Is there any paper dust or other Wipe with a soft cloth to remove Biannually
foreign matter adhering to the the paper dust, etc.
paper end detector or the
ejection detector?
Is the receipt side platen roller Dampen a cloth with a small Biannually
white with paper dust? amount of water and wipe the
roller surface.

Spring Shapes Is the fixed blade holder spring Attach or replace the springs.
deformed or loose?

Are the other springs deformed or

loose?

Autocutter Status Is there paper dust or foreign Remove the paper dust or foreign Biannually
matter adhering to the cutter matter from the cutter blade.
blade?

Lubrication Status Check the lubrication. See “General Lubrication Biannually

Drawings” to lubricate.

Operation Check Are there any abnormal noises or See “Troubleshooting.” Biannually
printing errors when operating?

Appendix B-2 Maintenance Rev. A

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Thermal head Cleaning

It is necessary for you to clean the thermal head periodically (generally every three month) to
maintain the receipt print quality.

CAUTION:
After printing, the print head can be very hot. Be careful not to touch it. Also let it cool
before you clean it.
Do not damage the print head by touching it with your fingers or any hard object.

1. Open the paper roll cover.

Figure B-1 Opening the paper roll cover

2. Clean the thermal element (the green part) of the print head with a cotton swab moistened
with an alcohol solvent (ethanol, methanol, or IPA)

print head

Figure B-2 Cleaning the thermal head

Rev. A Maintenance Appendix B-3

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Appendix B-4 Maintenance Rev. A

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Appendix C
Installation
You can connect up to four cables to the printer. They all connect to the connector panel (on the
bottom rear of the printer), which is shown below.

Figure C-1 Connector panel

Note:
This illustration shows the serial interface model. If you have the parallel interface model, your interface
connector will look different.

Before connecting any of the cables, make sure that both the printer and the host PC are turned
off.

Connecting to the Host PC

You need an appropriate serial interface or parallel interface cable to connect your computer to
the printer. For the serial model, it is important that you use a null modem cable, not any other
serial cable, and for the parallel model use an IEEE 1284 cable.

1. Plug the cable connector securely into the printer’s interface connector.

2. If the cable connector has screws on it, tighten the screws on both sides of the connector.

Figure C-2 Tightening the screws

Rev. A Installation C-1

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Note:
Your printer has inch-type hexagonal lock screws installed. If your interface cable requires
millimeter-type screws, replace the inch-type screws with the enclosed millimeter-type screws using a
hex screwdriver (5 mm).

inch screw millimeter screw

Figure C-3 Inch screw and millimeter screw

3. If your interface connector has a grounding wire, attach it to the printer using the screw
labeled FG, which is next to the interface connector.

4. Attach the other end of the cable to the host PC.

Connecting the Drawer

WARNING:
Use a drawer that matches the printer specifications. Using an improper drawer may
damage the drawer as well as the printer.

Do not connect a telephone line to the drawer kick-out connector; otherwise the printer
and the telephone line may be damaged.

Plug the drawer cable into the drawer kick-out connector on the connector panel in the location
indicated below.

drawer kick-out connector

Figure C-4 Connecting the drawer

C-2 Installation Rev. A

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Connecting to a Direct Connection Display Module

WARNING:
Be sure not to connect this cable to the drawer kick-out connector, which is next to the
power connector.

Also do not connect a telephone line to the display module connector.

Note:
The DM connector can be used only with the serial interface model of this printer.

1. Make sure the printer is turned off.

2. Plug the cable connector (provided with the direct connection display module) securely into
the printer’s display module connector until it clicks.

DM connector

Figure C-5 Connecting to a direct connection display module

Power Connection
Use the optional EPSON PS-170 power supply or equivalent for your printer.

WARNING:
Make sure you use the EPSON PS-170 power supply or equivalent. Using an incorrect
power supply may cause fire or electrical shock.

Rev. A Installation C-3

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CAUTION:
When connecting or disconnecting the power supply from the printer, make sure that
the power supply is not plugged into an electrical outlet. Otherwise you may damage
the power supply or the printer.

If the power supply’s rated voltage and your outlet’s voltage do not match, contact
your dealer for assistance. Do not plug in the power cord. Otherwise you may damage
the power supply or the printer.

1. Make sure the printer’s power switch is turned off, and the power supply’s power cord is
unplugged from the electrical outlet.

2. Check the label on the power supply to make sure the voltage required by the power supply
matches that of your electrical outlet.

3. Plug the power supply cord into the connector shown below.

power supply connector

Figure C-6 Power connection

Note:
To remove the DC cable connector, make sure the power supply’s power cord is unplugged; then grasp the
connector at the arrow and pull it straight out.

C-4 Installation Rev. A

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Appendix D
Product Overview
Component Functions

paper roll
cover

control unit
panel cover

front
cover

Figure D-1

interface
connector power supply
DM connector drawer kick-out connector
connector
(*) This illustration shows the serial interface
model. The parallel interface connector looks
slightly different.

Figure D-2

DIP
switch
cover

Figure D-3
Rev. A Product Overview Appendix D-1

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Outline of Printer Mechanism

Impact Dot Matrix Printer Mechanism

Printing Mechanism (Main Print Head Unit)

This mechanism consists of the main print head unit, which has nine wires vertically arranged in
one row, the head carriage assembly, platen, carriage motor, carriage feed pulley, carriage guide
shaft, carriage transmission pulley, and carriage transmission belt.

Platen

Carriage guide shaft

Main print head unit

Carriage feed pulley

Carriage transmission
pulley
Carriage motor

Head carriage assembly

Carriage transmission belt

Figure D-4

Appendix D-2 Product Overview Rev. A

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Movement of main print head unit

When the carriage motor rotates the carriage motor gear in the direction indicated by the white
arrow, the driving force is sequentially transmitted to the carriage feed pulley and carriage
transmission belt, moving the head carriage assembly, which is fixed to the carriage
transmission belt, in the direction indicated by the white arrow.

Carriage feed pulley

Main print head unit
Carriage motor gear

Carriage transmission belt

Head carriage assembly

Figure D-5

Printing operation
Wire movement when printing one dot
1. When the prescribed electrical pulse is applied to the drive coil, the steel core is excited, and
the operation plate is pulled in the direction indicated by black arrow. At this time, the dot
wire is pressed against the operation plate by the force of the wire return spring. The force
of the operation plate causes the dot wire to be pushed out towards the platen (in the
direction indicated by black arrow).

2. One dot is printed by the dot wire when it is pushed out and strikes the platen through the
ink ribbon and paper.

Rev. A Product Overview Appendix D-3

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3. When the electrical pulse to the drive coil ends, the dot wire and operation plate are
returned to the standby status by the spring force of the wire return spring and operation
plate spring.

Paper
Wire return spring
Operating plate
Dot wire

Wire guide

Ink ribbon

Platen

Core

drive coil

Figure D-6

Appendix D-4 Product Overview Rev. A

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Printing operation when printing one character

The printing operation for a 9 ✕ 9 dot matrix is explained in this section.

Characters are printed by energizing the respective print solenoids at the timing corresponding
to the head carriage movement position, using the carriage motor phase change signal as a
reference signal. The print head unit is moved approximately 0.339 mm by a one step rotation
(7.5°) of the carriage motor.

To print the number "2", printing solenoid numbers 2 and 9 are energized in sync with the
carriage motor phase change signal. Next, print solenoid number 8 is energized in sync with
TnH, delayed by a half dot time interval. The number "2" is printed by repeating this process.
TnH Tn4(H)
Tn+1 Tn+3 Tn+5
Tn Tn+2 Tn+4

Carriage motor phase

switching timing
Print solenoid 1

Figure D-7

Rev. A Product Overview Appendix D-5

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Platen open/close operation
The platen is attached to the platen lever by the platen gap adjustment screw. The platen open/
close operation is performed when a check is inserted and the MICR (option) is read. When the
lever coil is energized while the lever drive motor is being rotated, linkage of the lever ratchet
wheel to the paper feed trigger suction plate is released, and the lever drive gear rotates the
prescribed amount in the direction indicated by the arrow. This rotation is transmitted by the
lever drive transmission gear, rotating the platen lever open/close cam 180°. The platen lever
moves in the direction indicated by arrow a around the platen lever shaft, and the platen and
slip feed roller open (see the figure D-8). The MICR read operation is performed on the check at
this time.

To close the platen, the lever drive coil is energized again while the lever drive motor is rotated,
rotating the lever drive gear the prescribed amount in the direction indicated by the arrow. This
rotates the platen lever open/close cam 180°, and the platen lever is moved in the direction
indicated by arrow b around the platen lever shaft by the slip retainer spring. The slip feed
roller and slip retainer roller make contact at this time, closing the platen.
Check paper

Platen lever shaft

Platen Platen lever

Slip feed roller

Slip hold roller

Platen lever
drive cam

Lever drive
transmission
gear

Lever drive gear

Figure D-8

Appendix D-6 Product Overview Rev. A

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Detection Mechanism Unit

The detection mechanism unit is comprised of the following mechanisms.

TableD-1 Detection mechanism unit functions

Mechanism Function

Home position detection Initial setting of printer

mechanism

Carriage detection Detection of head carriage malfunction

mechanism

B.O.F. detection mechanism Slip detection

T.O.F. detection mechanism Slip detection

Paper ejection detection Slip detection

mechanism

Lever motor T.P. detection Lever drive motor timing signal detection
mechanism

Front cover detection Front cover open/closed status detection

mechanism

paper ejection detector

Front cover detector

assembly

Carriage detector
assembly

Lever motor T.P.

detector assembly
Slip B.O.F. detector
assembly

Slip T.O.F. detector

assembly
Home position detector

Figure D-9

Rev. A Product Overview Appendix D-7

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Home position detection mechanism
The home position detection mechanism is located at the left end of the head carriage assembly.
This mechanism keeps track of the head carriage assembly movement position. The initial
settings are made by detecting the detection plate at the rear of the head carriage assembly.

The home position detector consists of an LED and photo IC. When the head carriage assembly
is moved, the detection plate passes between the LED and photo IC. The photo IC output level
changes when the light rays are interrupted. This change in output level is used as a detection
signal for the head carriage movement position.
Printer side

+5V
When light is emitted
High
When light is
interrupted
Low
GND

GND Signal level at point A

head carriage detector assembly

Figure D-10

Carriage detection mechanism

The carriage detection mechanism uses a rotary encoder interlocked to the carriage motor gear
to detect abnormal carriage motor rotation.
This mechanism is comprised of the carriage drive transmission gear and carriage detector,
which are located on the carriage motor shaft.
The carriage detector consists of an LED and photo transistor.
The driving force generated by the carriage motor is transmitted to the carriage motor gear,
carriage drive pulley, carriage belt, carriage transmission pulley, and the carriage drive
transmission gear, which is located at an equal interval on the inside of the gear, where the
screening plate is located. When the carriage drive transmission gear is rotated by the driving
force of the carriage motor, the screening plate passes between the LED and photo transistor.
The output level of the photo transistor changes at this time, since the light rays are interrupted.
This output level is used as the detection signal for carriage motor rotation.
Printer side

+5V
When light is emitted
High
When light is
interrupted
Low
GND

GND Signal level at point A

Screening plate

Figure D-11

Appendix D-8 Product Overview Rev. A

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Screening plate
Carriage drive
Carriage belt transmission gear

Carriage motor gear

Carriage detector
Carriage drive pulley
Carriage transmission pulley

Figure D-12

Bottom of form (B.O.F.) detection mechanism

The B.O.F. detection mechanism detects whether or not slip paper has been inserted, and the
rear edge of the paper when printing is performed.

The mechanism is located near the right end of where paper is inserted to ensure it can
determine whether or not a slip has been inserted and for proper positioning.

The B.O.F. detector is comprised of an LED and photo resistor. When a paper slip is inserted,
the light rays between the LED and photo resistor are interrupted, resulting in a change in the
photo resistor output level.

This change in output level is used as a detection signal to determine whether or not a slip has
been inserted.

Slip paper Printer side

Paper guide
+5V
When light is emitted
High
When light is
interrupted
Low
GND

GND Signal level at point A

Document table

Slip paper
B,O,F detector assembly

Figure D-13

Top of form (T.O.F.) detection mechanism

The T.O.F. detection mechanism detects whether or not a slip has been inserted. The mechanism
is located near the top (before the form stopper) to ensure it can determine whether or not a slip
has been inserted and for proper positioning.

Rev. A Product Overview Appendix D-9

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The T.O.F. detector is comprised of an LED and photo resistor. Reflected light is used to
determine whether or not a slip has been inserted.

When a slip is inserted, light emitted by the LED is reflected, resulting in a change in the photo
resistor output level.

This change in output level is used as a detection signal to determine whether or not a slip has
been inserted.

Printer side
+5V
When light is emitted
High
When light is
interrupted
Low
GND
GND

Signal level at point A

Slip paper

Figure D-14

Paper ejection detection mechanism

The paper ejection detection mechanism detects whether or not a slip has been inserted. The
mechanism is located on the head cover for the slip paper ejection port to ensure it can
determine whether or not paper remains in the unit after the slip has been ejected.

The paper ejection detector is comprised of an LED and photo resistor. Reflected light is used to
determine whether or not the slip has been ejected.

When a slip reaches the paper ejection detector after printing is performed and the slip is fed,
light emitted by the LED is reflected, resulting in a change in the photo resistor output level.

This change in output level is used as a detection signal to determine whether or not a slip is
present.

Printer side
+5V
When light is emitted
High
When light is
interrupted
Low
GND
GND

Signal level at point A

Slip paper

Figure D-15

Appendix D-10 Product Overview Rev. A

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Lever motor Timing Pulse (T.P.) detection mechanism

The lever motor T.P. detection mechanism consists of a lever drive motor detection plate and
T.P. detector on the lever drive motor gear. It detects lever motor rotation, and generates the
signal, which determines the timing for energizing of the lever coil, which in turn controls
opening/closing of the platen lever and opening/closing of the sub slip feed roller.

Motor

Lever drive motor detector plate

Lever drive motor gear

Lever motor T.P. detector

Figure D-16

Printer side

+5V
When light is emitted
High
When light is
interrupted
Low
GND

GND Signal level at point A

Lever drive motor detector plate

Figure D-17

Rev. A Product Overview Appendix D-11

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Front cover open detection mechanism
The front cover open detector is located at the right side of the printer mechanism, and detects
opening and closing of the front cover. This detector consists of an LED and photo resistor. A
screening part, located on the rear of the cover, interrupts light rays when the cover is closed.
When the cover is opened, the light rays reach the photo resistor, resulting in a change in its
output level. This change in output level is used as a detection signal to determine when the
front cover is open.
Printer side

+5V
When light is emitted
High
When light is
interrupted
Low
GND

GND Signal level at point A

Front cover light interrupter unit

Figure D-18

Clamshell mechanism
The clamshell mechanism consists of a platen lever unit, paper feed frame support shaft, and
frame fixing lever. This mechanism is used in the event of a quality problem, such as a paper
jam, and when replacing the ribbon for the endorsement printer unit (option) built into the
lower part of the platen lever unit.

Paper feed frame fixing

L lever (type B) assembly
Platen lever unit
Paper feed frame fixing
R lever assembly

Paper feed frame shaft

Main frame

Figure D-19

Appendix D-12 Product Overview Rev. A

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❏ Opening mechanism

1. Press the ➝ on the two frame fixing levers (indicated by "arrow a" in the figure D-19).

2. The frame fixing lever comes off the main frame, allowing the entire platen level unit to
be rotated on the paper feed frame support shaft.

3. Rotate the entire platen lever unit approximately 90° in the direction indicated by arrow
b. (see the figure D-20)

Platen lever unit

Paper feed frame shaft

Main frame

Figure D-20

❏ Closing mechanism

1. When a paper jam or other problem has been fixed, or after the ribbon is changed for the
endorsement printer unit, rotate the entire platen lever unit in the opposite direction
from when the mechanism was opened.

2. Lightly press down on the upper part of the platen lever unit to lock the frame fixing
lever to the main frame.

Rev. A Product Overview Appendix D-13

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Slip Feed Mechanism
The slip feed mechanism is comprised of the following parts:

❏ Form stopper
❏ Sub slip feed lever
❏ Sub slip feed roller
❏ Sub slip retainer roller
❏ Slip feed roller
❏ Slip retainer roller
❏ Paper feed motor and wheel

Positioning slip paper at top

The slip paper path is normally interrupted by the form stopper, located perpendicular to the
path, which is held in place by the form stopper spring.

When a slip is inserted along the right edge of the slip guide (bottom) frame in the direction
indicated by the arrow, the slip paper goes in as far as the form stopper and is positioned.

When the T.O.F. detector and B.O.F. detector judge that a slip has been inserted, the lever coil is
energized while the lever drive motor is rotated. At this time, the linkage between the paper
feed trigger suction plate and lever drive ratchet wheel is disconnected, the lever drive shaft and
lever drive cam rotate, and the sub slip feed lever moves in the direction indicated by arrow a.
This pushes up the sub slip feed roller, compressing the sub spring retainer roller. At the same
time as this, the sub spring feed lever moves the form stopper in the direction indicated by
arrow b, completing preparations for feeding the slip away from the form stopper slip path (see
the figure D-21).
T.O.F. detector Slip feed roller
Lever drive cam Paper feed trigger attraction plate
assembly

Sub slip hold roller slip hold roller

Slip guide upper frame

B.O.F. detector
assembly

Slip paper
Lever drive coil

a
b

Sub slip feed roller Form stopper Sub slip feed lever
Slip guide lower frame

Figure D-21

Appendix D-14 Product Overview Rev. A

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Platen lever
drive cam

Lever drive motor Lever drive

transmission gear
Lever drive shaft
Lever drive cam
Paper feed trigger
attraction plate Lever drive gear
Lever drive
Lever drive rachet wheel
coil

Form stopper

Sub slip feed lever

Figure D-22

After this, the paper feed motor is rotated a number of steps corresponding to the slip paper
format in the direction indicated by the arrow. The rotation force is transmitted to the slip feed
roller and sub slip feed roller by the gears, positioning the slip paper at the top. (see the figure
D-23 on the next page)

Rev. A Product Overview Appendix D-15

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Slip drive gear

Paper feed reduction gear

Paper feed transmission gear

J/S change gear
f g

c
e
Slip transmission gear
a
e
d Paper feed motor

f
b

e Paper feed motor gear

Slip drive gear

Figure D-23

The head carriage assembly moves to the far right side immediately prior to the operation to
position the slip paper at the top.

Slip paper printing and paper feed operation

After the operation to position the paper at the top, printing can be performed. The paper feed
motor drives the slip feed roller upon the completion of printing of one line, feeding the paper
the prescribed distance. The slip paper can be fed in the forward or reverse direction by
controlling the energizing signal of the paper feed motor.

The slip feed mechanism gear assembly is comprised of the following parts:

❏ Paper feed motor gear for paper feed motor

❏ Paper feed transmission gear

❏ J/S change gear

❏ Paper feed reduction gear

❏ Slip transmission gear

❏ Slip drive gear

The driving force of the paper feed motor is transmitted to the slip feed roller and slip retainer
roller simultaneously via the gears, creating the force to feed the slip paper on the front and on
the back.

Appendix D-16 Product Overview Rev. A

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When the slip paper is fed forward, the respective gears rotate in the directions indicated by
arrow a, arrow b, arrow c, arrow d, arrow e, and arrow f. This rotates the slip feed roller and slip
retainer roller in the directions indicated by arrow g and h, feeding the slip paper in the
direction indicated by the arrow. When the slip paper is fed in the reverse direction, the
operation is performed in the opposite direction.

Ribbon Feed Mechanism

Ribbon feed mechanism (main print head unit)
The ribbon feed mechanism is comprised of the following parts:

❏ Transmission gear

❏ Ribbon reduction gear

❏ Ribbon drive gear

❏ Ribbon intermediate gear

❏ Ribbon take-up gear

❏ Ribbon take-up shaft

The ribbon feed mechanism has such a structure that the rotation of the carriage transmission
pulley driven via the carriage transmission belt feeds the ribbon.

Rev. A Product Overview Appendix D-17

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This ribbon feed mechanism only feeds the ribbon when the head carriage assembly is moved
from the right side to the left side.

Ribbon reduction gear

transmission gear

Carriage transmission
pulley

Ribbon take-up shaft

Head carriage set

Ribbon take-up gear
Ribbon drive gear
Ribbon intermediate gear

Figure D-24

Ribbon feed operation

When the head carriage assembly is moved from the right side to the left side by the carriage
motor, the carriage transmission pulley is rotated in the direction indicated by arrow A in the
figure on the next page. This driving force rotates the ribbon drive gear (planetary gear) in the
direction indicated by arrow B via the transmission gear and ribbon reduction gear. At this
time, the ribbon drive plate rotates in the direction indicated by arrow C around the ribbon
reduction gear rotation shaft until the ribbon drive gear meshes with the ribbon intermediate
gear.

Meshing of these gears results in the driving force of the ribbon drive gear being transmitted to
the ribbon take-up gear via the ribbon intermediate gear, rotating the ribbon take-up shaft
mounted at the top in the direction indicated by arrow D.

The ribbon is fed when the ribbon feed roller in the ribbon cassette meshes with this ribbon take-
up shaft.

On the other hand, when the head carriage assembly is moved from the left side to the right side,
the carriage transmission pulley is rotated in the direction indicated by arrow E, and the ribbon
drive plate rotates in the direction indicated by white arrow F around the ribbon reduction gear
rotation shaft. Consequently, the ribbon drive gear and ribbon intermediate gear no longer
mesh, and the ribbon take-up gear remains in place, and the ribbon is not fed.

Appendix D-18 Product Overview Rev. A

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Furthermore, the ribbon take-up gear has an internal one-way clutch, preventing it from rotating
in the direction indicated by black arrow G and in turn prevents ribbon slack.
Ribbon take-up shaft

transmission gear

Carriage transmission
Ribbon reduction gear pulley

A
C D G E
F

Ribbon drive gear

Ribbon drive plate Ribbon intermediate gear Ribbon take-up gear

Figure D-25

Thermal Printer Mechanisms

This printer consists of the following six mechanisms:

❏ Paper feed mechanism

❏ Paper supply mechanism

❏ Printing mechanism

❏ Cutter mechanism

❏ Cover mechanism

❏ Printer holding mechanism

Rev. A Product Overview Appendix D-19

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The outer appearance of the thermal printer is shown below.

Thermal mechanism cover

Thermal case

Figure D-26

Paper Feed Mechanism

Paper is fed by the drive transmission mechanism, which rotates the platen, and the head
pressing mechanism, which presses the thermal head against the platen.

Appendix D-20 Product Overview Rev. A

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Drive transmission mechanism

The cover frame has a platen supported on bearings to allow it to rotate freely. When the cover
frame is closed, the platen gear fixed to the platen shaft meshes with the reduction gear
provided at the left side of the frame. The rotating force of the receipt feed motor fixed to the
motor frame (direction indicated by arrow ➀) is sequentially transmitted to the motor gear
(pressure fit on motor shaft), reduction gear, and platen gear, driving the platen in the direction
indicated by arrow ➁. A PM-type stepping motor is used for the receipt feed motor. The gears
in this mechanism have such a structure that they separate, so that when the motor attempts to
rotate in the opposite direction, the force acts to separate the gears due to the relationship of the
pressure angle, preventing the motor from being rotated in the opposite direction.
Frame cover

Platen shaft holder

Platen gear
2
Deceleration gear

Platen
Receipt paper feed motor Platen shaft holder

motor gear

Figure D-27

Head press mechanism

Support pins are pressure fit into the thermal head from the left and right sides, and the thermal
head support shafts are fitted into grooves provided in the left frame and right frame. Two head
press springs are provided in the press plate fixed between the left frame and right frame, and
these head press springs press against the back of the thermal head. When the frame cover is
open, the thermal head is in contact with links provided in the left frame and right frame.
Thermal print head

Head press springs

Pressurizing plate

Main fram Thermal head-spindle

Figure D-28

Rev. A Product Overview Appendix D-21

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When the frame cover is closed, the top of the thermal head radiation plate and platen first make
contact as shown in the figure below, and the thermal head separates from the links in the
direction indicated by arrow ➂, causing the head chip of the thermal head to make contact with
the platen.

Heat slinger
Platen
Frame cover

Head press spring

Head chip

Paper holder

Figure D-29

The force of the thermal head against the platen acts as a downward force on the frame cover,
fixing the platen bearings to the positioning grooves provided in the left and right frames. The
grooves that support the thermal head support shafts are open to the rear surface of the head,
allowing the thermal head to move along the platen. Uniform force acts in the thermal head
print line direction.

Head press spring Platen Platen shaft holder

Right frame
(Left frame) Thermal head shaft

Figure D-30

Appendix D-22 Product Overview Rev. A

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Paper feed operation

When the frame cover is opened, a paper roll is loaded in the proper position, and the frame
cover is closed. This fits the paper roll between the thermal head and platen. The frictional force
between the platen and paper cause the paper roll to feed in the direction indicated by arrow ➃
when the motor rotates the platen. The paper feed speed with this mechanism is determined by
the type of printing pattern, ambient temperature, power voltage, and DIP switch settings. 2-2
phase excitation is used for speeds exceeding 70 mm/s, and 1-2 phase excitation is used to drive
speeds of 70 mm/s or less to ensure adequate torque and to control motor heat rise and noise.

Paper feed direction

Thermal head

Frame cover

Platen

Pressurizing plate Roll paper

Head press spring

Paper detector assembly

(Real end)

Figure D-31

Rev. A Product Overview Appendix D-23

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When the cover is open
Drop-in placement of the paper roll is used for this unit. When the frame cover is opened, the
thermal head is exposed (head open mechanism). In addition to facilitating easy loading of
paper rolls, this mechanism also simplifies removal of jammed paper and cleaning of the
thermal head and platen.

Platen

Thermal print head assembly

Frame cover

Paper holder

Left frame

Figure D-32

Appendix D-24 Product Overview Rev. A

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Paper Supply Mechanism

Paper guides that hold the paper roll are fixed to the frame. The side wall surface of the guides
extend all the way to the thermal head, limiting the width of paper feed. The paper guides also
have a near end detection mechanism, which detects when there is a certain amount of paper
remaining, and a paper end detection mechanism, which detects the end of the paper roll.

Furthermore, the platen has an impact plate to ease rapid changes in load exerted by the paper
roll.

Paper guide

Paper end detector

Relaxation plate

Figure D-33

Near end (N.E.) detection mechanism

The N.E. detector lever is supported by the N.E. detector holder in such a way that it can rotate.
The spring force of a micro switch fixed to the N.E. detector holder by a screw pushes the N.E.
detector lever in the direction indicated by arrow ➀. The micro switch is connected to the
intermediate circuit board by the N.E. detector lead wire. The N.E. detector holder is mounted
to the paper guides by the detector adjustment screw.

Rev. A Product Overview Appendix D-25

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If a new paper roll is loaded, the micro switch is pressed by the N.E. detector lever on the side of
the roll, causing it to go On.

When the amount of paper remaining on the roll is less than a certain amount, the tip of the N.E.
detector lever no longer makes contact with the side of the roll, and it rotates in the direction
indicated by arrow ➀, falling inside the paper roll core, causing the micro switch to go Off,
detecting that the paper roll is near the end.

The mounting screw for the N.E. detector holder fits into an oblong hole. The amount of paper
remaining when the near end is detected can be changed to one of two settings. With one
setting, the N.E. detector holder knob is pulled up and fixed in place, and with the other setting,
the N.E. detector holder knob is pressed down and fixed in place.

N.E. detector holder detector adjustment screw

N.E. detector lever

Roll paper

Figure D-34

Paper end detection mechanism

A reflective-type photo sensor, comprised of an LED an photo transistor, is mounted on the
paper detection circuit board in the paper path of the paper guides. When the paper end passes
the sensor, the amount of light from the LED that reaches the photo transistor changes, since the
reflection from paper differs from that for the platen surface (rubber). The change in the output
level is detected to detect the end of the paper.

Appendix D-26 Product Overview Rev. A

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The impact plate around the sensor is integral with the frame plate. When the frame cover is
opened, the sensor is exposed, but the impact plate acts as a lightning rod, preventing discharge
of static electricity to the sensor, which would damage it. The paper detection circuit board is
connected to the intermediate circuit board by the paper end detector lead wire.

paper guide

Photo sensor

Relaxation plate

Frame plate

Figure D-35

Rev. A Product Overview Appendix D-27

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Printing Mechanism
The thermal head is in a position where the heating element can make contact with the platen.
The paper rolled around the platen is pressed against the thermal head heating element with the
prescribed amount of pressure. Printing is performed when the heating element generates heat.

A thin-film thermal head is used for this printer unit. The head consists of the head chip with a
heating element, the driver IC that drives and controls the heating element, a thermistor that
detects the thermal head temperature, a heat dissipation plate that prevents an abnormal rise in
heat by the head chip, a flexible plastic cable (FPC) for signal wiring, and the head support shaft
(pin).

The thermal head is connected by the FFC to the main circuit board via a connector. A cross
section of the thermal head heating element and cross section of the paper roll (heat sensitive
paper) are shown in the figure on the next page.

Printing is performed in the following steps:

➀ The electrodes for the respective corresponding dots are energized at the prescribed electrical
pulse by the printing signal.

➁ The resistor located in each electrode generates heat.

➂ The thermal energy generated by the resistors is transferred to the heat sensitive layer on the
surface of the paper, and it changes color.

Heat slinger
Pin

Head chip

Connector

FPC
Pin

Figure D-36

Appendix D-28 Product Overview Rev. A

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Electrode

Thermal color
development layer

Base Glaze

circuit board
Protective layer

Figure D-37

Data input and printing

The serial printing data input from Data In is synchronized with the clock, transferred to the
shift register, and stored in the latch according to the timing of the latch signal. The stored
printing data is sent to the heating element when the gate is turned on by the strobe signal.

There are two strobe terminals among which drive is divided: Strobe 1 and Strobe 2.

Rev. A Product Overview Appendix D-29

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The electrical pulse width, paper feed rate, thermistor detection temperature, head supply
voltage, and condition for printing the previous dot are set to the ideal values, depending on the
printing pattern.

32 Bit cut 32 Bit cut

R257 R1
VH
R512 R256

DATA IN 1

DATA IN 2
0 1 2 3
LATCH

CLOCK

STROBE 2

STROBE 1
GND
VDD

THERMISTOR

THERMISTOR

R512 R1

Data transmission direction ïïïïï

Figure D-38

Appendix D-30 Product Overview Rev. A

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*1,*3
DATA IN 1,2

*2
CLOCK

LATCH

STROBE 1

STROBE 2

Figure D-39

Cutter Mechanism
This unit has an autocutter mechanism that cuts paper automatically, and a manual cutter that
allows the paper to be cut manually.

Autocutter mechanism
The basic principle of the autocutter mechanism is a scissors-like movement where the paper is
cut when two blades pass each other. The autocutter mechanism on this unit is of the type
where the cutter blades are separate, eliminating the necessity of feeding the paper through a slit
in the autocutter mechanism. The fixed blade and movable blade are completely separated
when the frame cover is opened. The fixed blade is located on the frame cover, and the movable
blade mechanism is located on the frame.

Rev. A Product Overview Appendix D-31

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Blade holder spring

Fixed blade

Movable cutter blade spring

Movable cutter blade

Figure D-40

Fixed blade mechanism

The fixed blade is located on the frame cover. The fixed blade retainer spring pushes the fixed
blade against the frame cover. As a safety consideration, a row of short tooth-shaped of
projections is provided on the ejection side near the fixed blade.
spring

Fixed blade

Frame cover

Figure D-41

Fixed blade
Thermal mechanism cover

Figure D-42

Appendix D-32 Product Overview Rev. A

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Movable blade mechanism

The paper cutter motor is mounted to the paper cutter cover, and the cutter motor gear is
pressure fit onto the motor shaft. A DC brush motor is used as the paper cutter motor. The gear
drive shaft (fit on the paper cutter cover) is supported in such a way to allow the drive gear to
rotate. The drive gear is held to the paper cutter cover by a push nut. The rotation speed of the
paper cutter motor is reduced when it is transmitted from the paper cutter motor gear to the
drive gear. This force rotates the drive pin which is pressure fit on the drive gear.

A micro switch to detect the position of the fixed blade is mounted to the paper cutter cover.
The drive gear is integral with a cam, which turns the micro switch on and off. The paper cutter
motor and micro switch are connected to the intermediate circuit board by the paper cutter lead
wire.

A movable blade holder, spacer, movable blade, movable blade retainer spring, and a movable
blade spring washer are located on the movable blade shaft fit onto the paper cutter frame, and
are held to the paper cutter frame by a push nut.

The movable blade has a drive pin, which is fit into an oblong hole. When the drive pin on the
frame cover enters this oblong hole and rotates, the movable blade rotates to the left around the
movable blade shaft. The micro switch is Off (open) when the movable blade is in the standby
status.

Movable cutter blade

Movable cutter blade shaft
Driving cutter blade shaft

Driving gear

Micro switch Lead wire

Paper cutter cover

Paper cutter motor

Figure D-43

Autocut operation
The frame cover can be closed when the movable blade is at the standby position. When the
frame cover is closed, the shaft located on the frame pushes up the blade shutter, exposing the
fixed blade. A portion of the fixed blade makes contact with a portion of the paper cutter frame,
determining the relative positions of the fixed blade and movable blade. The autocutter can
perform the autocut operation from this position.

The autocut operation is performed as follows:

Rev. A Product Overview Appendix D-33

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➀ The motor rotates clockwise when voltage is applied between the paper cutter motor
terminals.

➁ The drive pin moves the movable blade toward the fixed blade.

➂ The movable blade and fixed blade intersect, cutting the paper from the right edge.

➃ The movable blade is retracted with a certain amount of paper to be cut remaining at the left
edge.

➄ The micro switch detects when the movable blade returns to the standby position, at which
time it stops rotation, and the movable blade stops.

Cutter blade knob

The movable blade is in the standby position when the cutter operation is not performed. This is
a safety consideration to ensure that the frame cover cannot be opened or closed with the blade
in the extended position (separated cutter blade type).

Normally, when the unit is used and the fixed blade is not at the standby position, the paper
cutter motor is rotated in the opposite direction to return the fixed blade to the standby position.
The cutter motor gear has a knob that allows the movable blade to be manually moved when the
fixed blade is not returned to the standby position by the driving force of the motor. The knob is
operated by rotating the thermal printer. Refer to the "Printer Holding Mechanism" later in this
section for the procedure to rotate the thermal printer.

The paper cutter cover has a window for checking that the movable blade has been returned to
the standby position. The movable blade is in the standby position when the pin can be seen in
the window.
Check window

Cutter blade knob

Paper cutter cover

Figure D-44

Manual cutter
The manual cutter cuts off the paper if the autocutter mechanism does not function normally.
The manual cutter is attached to the paper cutter cover with screws.

Appendix D-34 Product Overview Rev. A

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Manual cutter

Fixed blade

Paper cutter cover

Movable cutter blade

Figure D-45

Cover Mechanism
Thermal mechanism cover AA is mounted to the frame cover to provide adequate cover
strength.

The printer, including the auto cover, does not operate normally if the frame cover is not
properly closed. Therefore, the unit has a cover open detection mechanism to determine when
the frame cover is not properly closed.

Rev. A Product Overview Appendix D-35

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Frame cover

Paper holder

Cover shaft

Right frame
Cover spring

Figure D-46

Appendix D-36 Product Overview Rev. A

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Cover open detection mechanism

A transparent photo sensor consisting of an LED and photo transistor is mounted on the cover
open circuit board, which is fixed to the right frame. The frame cover has a blind linked to this
transparent photo sensor that enters a slit in the photo sensor when the frame cover is closed
properly, interrupting the light rays.

On the other hand, when the frame cover is not all the way closed, light from the photo sensor
passes through the slit. The output level of the photo transistor detects whether the cover is
open or not.

Frame cover

Right frame

Photo sensor

Figure D-47

Rev. A Product Overview Appendix D-37

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Cover open mechanism
To open the cover, pull strongly on the thermal mechanism AA (plastic cover part) for the cover
knob in the direction indicated by the arrow.

Thermal mechanism cover

Figure D-48

Printer Holding Mechanism

The paper holder and thermal case are fixed to the thermal holder, and the thermal frame is
supported by the support shafts on the right and left sides.

A left thermal spring and right thermal spring are attached between the thermal holder and
thermal frame, pulling the thermal holder in the direction indicated by arrow ➀. Hook plate C
on the thermal case is linked to the thermal frame and acts against this force to stop the thermal
holder from rotating.

Appendix D-38 Product Overview Rev. A

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When the thermal printer is rotated to replace the endorsement printer ribbon or for another
purpose, the thermal buttons on both sides of the thermal case are pulled in the direction of
arrow ➁ to release the link with hook plate C, and the thermal case is rotated in the direction of
arrow ➀. The transparent photo sensor on the thermal frame detects whether the thermal
printer is in the normal position or the position to be rotated.

Thermal mechanism cover

Thermal case
1

2
Thermal button

Thermal button
Photo sensor

Paper holder
Thermal holder

Figure D-49

Rev. A Product Overview Appendix D-39

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Hook plate

Hook spring

Right thermal spring

Hook plate

Hook spring

Left thermal spring

thermal frame

Figure D-50

Appendix D-40 Product Overview Rev. A

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Outline of Circuit

Connection of Units
This printer consists of the following main units:
❏ Thermal mechanism unit
❏ Impact head
❏ Impact mechanism drive unit
❏ Main circuit board unit
❏ Memory circuit board unit
DM DKD Power
supply unit

CN8 CN9 CN18

I/F board

CN29 Switch

Thermal CN2
head
Maincircuit
CN22

board assembly

Memory circuit
Thermal board
Mechanism
CN23

(ROM,RAM)
(Paper feed,
A/C)
CN1
CN27

CN6 CN28 CN30

Panel Switch Slip Mechanism Unit

LED (Paper feed,Carriage,Impact head)

Figure D-51

Note: A/C = autocutter

Rev. A Product Overview Appendix D-41

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Circuit Block Diagram
In the circuit block diagram below, the circuit units in this printer are divided into main units.
(A/C is autocutter.)
SW
5V
Power CN18 VCC Power supply
supply unit Power supply

Thermal head motor

24VA
Q17 Power supply voltage supply

24VB Impact head A/C,

Power supply

24VC Slip transport,/

Q45 Power supply carriage motor,
solenoids drive
voltage supply

Memory board
I/F Board DM DKD LED/SW

Mechanism unit
G/A CPU
U17 SLIP paper feed
(U30) (U3)

U14 SLIP carriage

Thermal head

CN30

Q25
Q20

Sensor
feed motor
Thermal paper

U19 Solenoid

QM3
Impact head
QM6
CN28
A/C

Q5
QM10
QM11

Figure D-52

The circuit board consists of the following units:

❏ Main circuit board
❏ Memory circuit board (the memory circuit board is soldered to the main circuit board and
cannot be removed)
❏ Interface circuit board (option)

Appendix D-42 Product Overview Rev. A

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Memory Circuit Board

An outline of the memory board configuration and specifications is provided below.

❏ Program ROM (Flash memory, U508)

TableD-2 Program ROM specifications

Item Specification

Application Mainly for storage of programs

Capacity Standard: 4 Mbit

8 Mbits may be used, depending on specifications. Circuit also is compatible with
16 Mbits (reserved)

Access Speed 70 ns

❏ Font ROM (Flash memory, U513)

TableD-3 Font ROM specifications

Item Specification

Application Mainly for storage of fonts

Capacity Standard: 4 Mbit

8 Mbits may be used, depending on specifications. Circuit also is compatible with
16 Mbits (reserved)

Access Speed 70 ns

❏ Volatile RAM (SRAM, U509)

TableD-4 Volatile RAM specifications

Item Specification

Application Receive buffer

Print buffer

Capacity 1 Mbit
Circuit also is compatible with 2 Mbits (reserved), which can be used as external
memory.

Access Speed 55 ns

Other SRAM is used.

Flags and stacks use CPU internal RAM (256 bytes)

❏ EEPROM for Future Expansion (Electrically erasable NAND memory, U512)

TableD-5 Specifications for the EEPROM for future expansion

Item Specification

Model TC5816BFT (Toshiba) etc.

Firmware Support Not determined

Program Updates
Program uploads can be performed over communication lines (via the interface board).

Rev. A Product Overview Appendix D-43

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Memory Map
000000H

CPU I/O
0003FFH
000400H

RAM(INT)
000BFFH
000C00H

RAM(EXT) CS1=0

1FFFFFH

400000H

Gate Array CS0=0

4000FFH

800000H

Font ROM
4M,or 8M CS3=0

8FFFFFH

F00000H

Program ROM
4M,or 8M CS2=0

FFFFFFH

Figure D-53

Main Circuit Board Unit

The main circuit board consists of the following elements:

❏ CPU Peripheral Circuit

• CPU

• GA (gate array)

• Reset circuit

❏ Slip Mechanism Drive Function

• Impact head drive circuit

• Platen open/close

• Paper feed motor drive function

Appendix D-44 Product Overview Rev. A

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• Lever function drive circuit (for paper feed path changeover)

• Various detection circuits

❏ Thermal Mechanism Drive Function

• Thermal head drive circuit

• Paper feed motor drive circuit (for thermal unit only)

• Autocutter drive circuit

• Various detection circuits

❏ Input Circuit

• Logic power circuit

❏ DIP switch read circuit

❏ Control panel display drive circuit

❏ Malfunction protective circuit

❏ DM interface circuit

Rev. A Product Overview Appendix D-45

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CPU and Peripheral Logic Circuits
CPU
TableD-6 CPU specifications
Item Specification

External Data Bus Width 16 bits

Internal Data Bus Width 32 bits

External Clock 9.83 MHz

(root oscillation)

Bus Speed 19.66 MHz

Product Number TMP94C251F (Toshiba)

Internal RAM 256 bytes (used as stack area)

A/D Input Ports 8

Four slip sensors (TOF detector, BOF detector, ejection detector, validation
detector), and one each for MICR head reading, power source voltage
monitoring, impact head thermistor voltage, and thermal head thermistor voltage

D/A Output Port Thermal paper feed motor and carriage motor reference voltage

CPU Terminals and Functions

TableD-7 CPU terminals and functions
Port (Terminal) Pin Description Circuit Signal I/O I/O Definition

Name No. Name H L

DAREFH 1 VCC  

DAREFL 2 GND  

DAOUT0 3 For thermal PF, current setting THPF_DA OUT 5/256 0/256

DAOUT1 4 For impact CR, current setting CR_DA OUT 5/256 0/256

DVCC 5 VCC

PC0 6 Paper roll near end (common ROL_NE IN Paper No paper

for HB/U175) detected

PC1 7 Paper end (roll paper) ROL_RE IN No paper Paper detected

PD0 8 Thermal PF_PHASE1 THPF_PH1 OUT

PD1 9 Thermal PF_PHASE2 THPF_PH2 OUT

PD2 10 Thermal PF_I01 THPF_I01 OUT

PD4 11 Thermal PF_I02 THPF_I02 OUT

PD5 12 Thermal PF_I11 THPF_I11 OUT

PD6 13 Thermal PF_I12 THPF_I12 OUT

DVSS 14 GND

PE0 15 DSW2-5 DSW2-5 IN OFF ON

Appendix D-46 Product Overview Rev. A

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TableD-7 CPU terminals and functions

Port (Terminal) Pin Description Circuit Signal I/O I/O Definition

Name No. Name H L

PE1 16 EP_TP EP_TP IN E/P timing

pulse
interrupt

PE2 17 SW_SLIP_PF SW_SLIP IN None Depressed

PE4 18 SW_RECEIPT_PF SW_RPT IN None Depressed

PE5 19 Receive DMA request receipt DREQ IN

PE6 20 Interrupt for synchronous serial SD_INT IN

input

PF0/TXD0 21 Serial TXD for asynchronous TXD OUT

communication

PF1/RXD0 22 Serial RXD for asynchronous RXD IN

communication

PF2/CTS0/ 23 Serial CLKIN/DTR for CLKIN IN

SCLK0 asynchronous communication

PF4/TXD1 24 Serial CLKREQ for asynchronous CLKREQ OUT

communication

PF5/RXD1 25 Serial CTS for asynchronous CTS IN

communication

PF6/CTS1/ 26 Serial IF_DET for asynchronous IF_DET IN

SCLK1 communication

DVCC 27 VCC

NMI 28 VCC connection VCC IN

P86/WAIT 29 HCTS HCTS IN

AM0 30 CPU mode setting (fixed to "1")

CLK 31 Not used NC

TEST0 32 Not used (GND fixed)

TEST1 33 Not used (GND fixed)

CLVSS 34 VSS

CLVCC 36 VCC

DVSS 37 GND

X1 38 9.83 MHz

X2 39 9.83 MHz

AM1 40 CPU mode setting (fixed to "0")

RESET 41 Hard reset RESET

WDTOUT 42 Abnormal detect (used by GA) TIMI

DVCC 43 VCC

PB0/CAS1 44 LED_ERROR LED_ERROR OUT On Off

PB1/UCAS1 45 LED_SLIP LED_SLIP OUT On Off

Rev. A Product Overview Appendix D-47

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TableD-7 CPU terminals and functions
Port (Terminal) Pin Description Circuit Signal I/O I/O Definition

Name No. Name H L

PB2/HLCAS1 46 LED_PAPER LED_PAPER OUT On Off

PB3/HUCAS1 47 SEN_PWR SEN_PWR OUT Power off Power on

(sensor power On/Off)

PB4/WE1 48 PTLED_COM PTLED_COM OUT Power on Power off

PA0/CAS0 49 MICR plunger (+) MICR_SOL1 OUT

PA1/UCAS0 50 MICR plunger (-) MICR_SOL2 OUT

PA2/OE0 51 SLIP plunger (+) SLIP_SOL1 OUT

PA3/OE1 52 SLIP plunger (-) SLIP_SOL2 OUT

PA4/WE0 53 EP-Power ON/OFF EP_ON OUT

DVSS 54 GND

P85/CS5 55 CS spare CS_RES OUT

P84/CS4 56 EJM (Electronic journal flash) CS_EJ OUT Not selected EJM selected

P83/CS3 57 GA CS_CG OUT Not selected Font selected

P82/CS2 58 ROM1 (External program) CS_PGM OUT Not selected Program

selected

P81/CS1/RAS0 59 RAM CS_RAM OUT Not selected External RAM

selected

P80/CS0 60 ROM2 (FONT) CS_GA OUT Not selected GA selected

DVCC 61 VCC

P76/BUSAK 62 M190 motor drive signal 1 EP_MOTOR1 OUT Not driven Driven

P75/BUSRQ 63 M190 motor drive signal 2 EP_MOTOR2 OUT Brake 

P74 64 Solenoid drive 1 LEVER1 OUT Open Driven

P73 65 Solenoid drive 2 LEVER2 OUT Open Driven

P72/WRLH 66 External memory write (D8  15) WRH OUT  

P71/WRLL 67 External memory write (D0  7) WRL OUT  

P70/RD 68 External memory read RD OUT  

DVSS 69 GND

P00/D0 70 External data bus D0  1 0

P01/D1 71 External data bus D1  1 0

P02/D2 72 External data bus D2  1 0

P03/D3 73 External data bus D3  1 0

P04/D4 74 External data bus D4  1 0

P05/D5 75 External data bus D5  1 0

P06/D6 76 External data bus D6  1 0

P07/D7 77 External data bus D7  1 0

DVCC 78 VCC

Appendix D-48 Product Overview Rev. A

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TableD-7 CPU terminals and functions

Port (Terminal) Pin Description Circuit Signal I/O I/O Definition

Name No. Name H L

P10/D8 79 External data bus D8  1 0

P11/D9 80 External data bus D9  1 0

P12/D10 81 External data bus D10  1 0

P13/D11 82 External data bus D11  1 0

P14/D12 83 External data bus D12  1 0

P15/D13 84 External data bus D13  1 0

P16/D14 85 External data bus D14  1 0

P17/D15 86 External data bus D15  1 0

DVSS 87 GND

DVCC 88 VCC

DVSS 89 GND

P67/A23 90 External address bus A23  1 0

P66/A22 91 External address bus A22  1 0

P65/A21 92 External address bus A21  1 0

P64/A20 93 External address bus A20  1 0

P63/A19 94 External address bus A19  1 0

P62/A18 95 External address bus A18  1 0

P61/A17 96 External address bus A17  1 0

P60/A16 97 External address bus A16  1 0

DVCC 98 VCC

P57/A15 99 External address bus A15  1 0

P56/A14 100 External address bus A14  1 0

P55/A13 101 External address bus A13  1 0

P54/A12 102 External address bus A12  1 0

P53/A11 103 External address bus A11  1 0

P52/A10 104 External address bus A10  1 0

P51/A09 105 External address bus A9  1 0

P50/A08 106 External address bus A8  1 0

DVSS 107 GND

P47/A07 108 External address bus A7  1 0

P46/A06 109 External address bus A6  1 0

P45/A05 110 External address bus A5  1 0

P44/A04 111 External address bus A4  1 0

P43/A03 112 External address bus A3  1 0

P42/A02 113 External address bus A2  1 0

Rev. A Product Overview Appendix D-49

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TableD-7 CPU terminals and functions
Port (Terminal) Pin Description Circuit Signal I/O I/O Definition

Name No. Name H L

P41/A01 114 External address bus A1  1 0

P40/A00 115 External address bus A0  1 0

DVCC 116 VCC

PZ0 117 DSW1-1 DSW1-1 IN OFF ON

PZ1 118 DSW1-2 DSW1-2 IN OFF ON

PZ2 119 DSW1-3 DSW1-3 IN OFF ON

PZ3 120 DSW1-4 DSW1-4 IN OFF ON

PZ4 121 DSW1-5 DSW1-5 IN OFF ON

PZ5 122 DSW1-6 DSW1-6 IN OFF ON

PZ6 123 EJ memory WP signal EJ_WP OUT

PZ7 124 Power source LED LED_POWER OUT ON OFF

PH4/INT0 125 For future expansion, currently WAKE IN  

pulled down

PH0/TC0 126 DKD1 DKD1 OUT OFF ON

PH1/TC1 127 DKD2 DKD2 OUT OFF ON

PH2/TC2 128 Drawer sensor 1 DKDS1 IN Terminal Terminal GND

24V

PH3/TC3 129 DSW1-7 DSW1-7 IN OFF ON

DVSS 130 GND

PG0/AN0 131 24 VDC monitor 24V_RD IN  

PG1/AN1 132 Thermal head temperature TH_THERM IN  

(TH_THERM)

PG2/AN2 133 Impact head temperature IM_THERM IN  

(IM_THERM)

PG3/AN3 134 MICR data MIRD IN

PG4/AN4 135 TOF SLIP_TOF IN  

PG5/AN5 136 BOF SLIP_BOF IN  

PG6/AN6 137 Validation detector SLIP_VARI IN  

PG7/AN7 138 Ejection detector SLIP_HAI IN  

VREFH 139 VCC

VREFL 140 GND

ADVSS 141 GND

ADVCC 142 VCC

DAVSS 143 GND

DAVCC 144 VCC

Appendix D-50 Product Overview Rev. A

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Gate Array (GA)

The GA for this printer mainly consists of a custom IC with the following functions. The GA is
operated by external root oscillation (10 MHz).

❏ Impact head drive function

❏ Thermal head drive function

❏ General-purpose port and other functions

TableD-8 GA terminals and functions

Terminal Pin Circuit Signal Meaning Meaning
Name No. Description Name Spec. of H of L

DREQ 1 DMA request DREQ DREQ

CLKREQ 2 Synchronous serial CLKREQ CLKREQ

CLK_REQUEST

VDD1 3 Fixed power source VCC VCC

CLKIN 4 Synchronous serial CLKIN/DTR CLKIN CLKIN

TXD 5 Synchronous serial TXD TXD TXD

RXD 6 Synchronous serial RXD RXD RXD

SD_INT 7 Synchronous serial SD_INT SD_INT SD_INT

RTS 8 Synchronous serial RTS RTS RTS

PC7 9 Port PC/MSL1 MSL1 IN Yes No

PC6 10 Port PC/MSL2 MSL2 IN Yes No

PC5 11 Port PC/MSL3 MSL3 IN Yes No

PC4 12 Port PC/DSW2-1 DSW2-1 IN DSW-OFF DSW-ON

PC3 13 Port PC/DSW2-2 DSW2-2 IN DSW-OFF DSW-ON

PC2 14 Port PC/DSW2-3 DSW2-3 IN DSW-OFF DSW-ON

VSS1 15 Fixed power source GND

PC1 16 Port PC/lever timing detector LEVER_DT IN Light Light

received blocked

PC0 17 Port PC/HB-R cover TH_R_COVER IN

PG7 18 Port PG/F cover F_COVER IN Open Closed

PG6 19 Port PG/R cover/HB unit sensor R_COVER IN Open Closed

PG5 20 Port PG/AC reset detector AC_RESET IN Stopped Operating

PG4 21 Port PG/M190 reset detector EP_RES IN  Detected

PG3 22 Port PG/DSW2-6 DSW2-6 IN  

PG2 23 Port PG/CR motor step-out CR_MOT_DT IN Light Light

detector blocked received

PG1 24 Port PG/CR motor HP detector CR_MOT_HP IN Light Light

received blocked

SW24V1 25 24V enabler 1 24VSW1 OUT 24V 24V

supplied interrupted

Rev. A Product Overview Appendix D-51

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TableD-8 GA terminals and functions
Terminal Pin Circuit Signal Meaning Meaning
Name No. Description Name Spec. of H of L

SW24V2 26 24V enabler 2 24VSW2 OUT 24V 24V

supplied interrupted

PB7/HEAD9 27 Impact/shuttle head 9 SHEAD9 OUT Blocked Driven

VDD2 28 Fixed power source VCC

PA7/HEAD8 29 Impact/shuttle head 1 SHEAD1 OUT Blocked Driven

VSS2 30 Fixed power source GND

PA6/HEAD7 31 Impact/shuttle head 2 SHEAD2 OUT Blocked Driven

PA5/HEAD6 32 Impact/shuttle head 3 SHEAD3 OUT Blocked Driven

PA4/HEAD5 33 Impact/shuttle head 4 SHEAD4 OUT Blocked Driven

PA3/HEAD4 34 Impact/shuttle head 5 SHEAD5 OUT Blocked Driven

PA2/HEAD3 35 Impact/shuttle head 6 SHEAD6 OUT Blocked Driven

PA1/HEAD2 36 Impact/shuttle head 7 SHEAD7 OUT Blocked Driven

PA0/HEAD1 37 Impact/shuttle head 8 SHEAD8 OUT Blocked Driven

PI4/ 38 Impact head common HEADCOM1 OUT Driven Blocked

HEADCOM1 changeover

PI3/TIMI 39 Timer in input TIMI IN

VSS3 40 Fixed power source GND

PI2/ 41 Shuttle head common HEADCOM2 OUT Driven Blocked

HEADCOM2 changeover

PE5 42 CR motor I10 CR_I10 OUT

PE4 43 CR motor I20 CR_I20 OUT

PE3 44 CR motor I11 CR_I11 OUT

PE2 45 CR motor I21 CR_I21 OUT

PE1 46 CR motor PH1 CR_PH1 OUT

PE0 47 CR motor PH2 CR_PH2 OUT

PD7 48 Slip PF motor I10 PF_I10 OUT

PD6 49 Slip PF motor I20 PF_I20 OUT

PD5 50 Slip PF motor I11 PF_I11 OUT

PD4 51 Slip PF motor I21 PF_I21 OUT

PD3 52 Slip PF motor PH1 PF_PH1 OUT

VDD3 53 Fixed power source VCC

PD2 54 Slip PF motor PH2 PF_PH2 OUT

PD1 55 Slip PF motor HOLD PF_HOLD OUT HOLD

PD0 56 DSW1-8 DSW1-8 IN DSW-OFF DSW-ON

VSS4 57 Fixed power source GND

PI1/ 58 Lever drive motor LEV_M1 OUT Not Driven

(brake not required) driven

Appendix D-52 Product Overview Rev. A

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TableD-8 GA terminals and functions

Terminal Pin Circuit Signal Meaning Meaning
Name No. Description Name Spec. of H of L

PI0/ 59 DSW2-4 DSW2-4 IN DSW-OFF DSW-ON

PE7 60 AC motor 1 AC_M1 OUT

PE6 61 AC motor 2 AC_M2 OUT

VDD4 62 Fixed power source VCC

XOUT 63 Oscillator output 10.0 MHz

XIN 64 Oscillator input 10.0 MHz

VSS5 65 Fixed power source GND

RESET 66 RESET input RESET

PJ0 67 EJ-Memory ALE EJ_ALE

PJ1 68 EJ-Memory CLE EJ_CLE

PJ2 69 EJ-Memory R/B EJ_R/B

TEST 70 GA test pin GND

A7 71 Address-7 A7

A6 72 Address-6 A6

A5 73 Address-5 A5

A4 74 Address-4 A4

A3 75 Address-3 A3

A2 76 Address-2 A2

A1 77 Address-1 A1

VDD5 78 Fixed power source VCC

A0 79 Address-0 A0

D7 80 Data-7 D7

D6 81 Data-6 D6

D5 82 Data-5 D5

D4 83 Data-4 D4

D3 84 Data-3 D3

D2 85 Data-2 D2

D1 86 Data-1 D1

D0 87 Data-0 D0

WR 88 Write WRL OUT

RD 89 Read RD IN

VSS6 90 Fixed power source GND

OUTH 91 OUTH OUTH OUT Always

"H" after
reset

NC2 92 VSS GND IN

Rev. A Product Overview Appendix D-53

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TableD-8 GA terminals and functions
Terminal Pin Circuit Signal Meaning Meaning
Name No. Description Name Spec. of H of L

GACS 93 GA CS CS_GA IN Not GA

selected selected

PH5/STB1 94 Thermal head strobe-1 TH_STB1 OUT Not Block 1

selected selected

PH4/STB2 95 Thermal head strobe-2 TH_STB2 OUT Not Block 2

selected selected

PH3/DI1 96 Thermal head block-1 DATA TH_D1 OUT Printed Not

printed

PH2/DI2 97 Thermal head block-2 DATA TH_D2 OUT Printed Not

printed

VSS7 98 Fixed power source GND

PH1/SCLK 99 Thermal head SCLK H_SCLK OUT Data

input at
leading
edge

PH0/LAT 100 Thermal head DATA latch TH_LAT OUT Retained Latched

Reset Circuit
Stable operation of the CPU and GA requires, a certain reset period immediately after power up.
All operations return to their initial status after the reset operation. The reset IC (U1) on this
printer monitors the logic power source (VCC, Standard output: +5V), and sets the reset signal
to LOW when the VCC is 4.2V or lower. The reset signal is restored from LOW to HIGH 50 ms
after the VCC exceeds 4.2V. The CPU and GA operate normally after reset.

The main specifications of the reset IC are shown below:

TableD-9 Reset IC specifications

Item Min. Typ. Max.

Detection Voltage (V) 4.0 4.2 4.5

Hysteresis Voltage (mV) 30 50 100

Delay Time (ms) 30 50 75

M/R Terminal "H" Voltage (V) 2.0 - -

Reset also can be performed by sending the reset signal from the host interface.

Appendix D-54 Product Overview Rev. A

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The host interface reset signal (DSR signal and pin 25 input signal) is connected through DSW
2-7 and 2-8. When the reset signal (LOW) is applied here, the printer is reset. In the reset status,
the CPU and GA are initialized, but the power remains on, and this status differs from when the
power is turned on again. It is necessary to keep this in mind. The reset circuit is shown below.

VCC
Q1
1
DA1
3
1 2 U1
2 3 1 5
2 M/R VCC

1
DAP202 DTA114EK 3 SUB 4

1
GND VOUT C3

2
PST596 0.1uF R2
DSW2-7 10K
DSW2-8

2
RESET

Figure D-54

Rev. A Product Overview Appendix D-55

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Slip Mechanism Drive Function
The main functions of the slip mechanism are described below:

❏ Impact head drive

❏ Carriage motor drive

❏ Paper feed motor drive

❏ Lever motor drive

❏ Lever drive

❏ Various detection circuits

Impact Head Drive

The impact head drive unit consists of the head solenoid drive and common drive. The head
drive circuit diagram is shown below.

Figure D-55

Appendix D-56 Product Overview Rev. A

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The SHEAD 1-9 signal lines (LOW active) are on the left side. These signals are directly driven
by the GA (directly connected to GA [U30]). Signals SHEAD 1-9 are input to the head drive
(QM3, 6, Q12: All NPN Darlington transistors) via the print driver (QM2, 4, 5, 7, Q13: All PNP
transistors). The driver is an NPN Darlington transistor. The driver is internally clamped at Vce
= 60V ±10V by an internal Zener. The driver performs logical calculation at hgf>1000, providing
adequate flow for one solenoid. To utilize the regenerative current of the head solenoid
effectively, the regenerative current when the GND ➝ COMMON is turned off by D6, D7 is
channeled to the solenoid. With this printer, the head drive signal is controlled by the GA, and
at the same time, the COMMON (24V power source voltage side) is chopped, enabling efficient
head drive. The chopping circuit is shown below:
R182
24VB

Q47

ZD1

D47
HEADCOM1
D48 10K

R37 Q7
D6 D7

Q14

Figure D-56

The HEADCOM1 common drive signal driven by GA (U30) drives the Q7 MOSFET. Since it is
necessary to drive Q7 at high speed (100 KHz or less), a speed-up circuit is added (Q47
periphery, pulls out electric gate load of Q7). The operating principle of the speed-up circuit is
not described here. The relationship of the HEADCOM1 signal and SHEAD signals are shown
below. The chopping cycle of the HEADCOM signal differs, depending on the voltage and
temperature, but is virtually the same as the waveform in the diagram.

Solenoid current

S H E A D 1 to 9

HEADCOM 1

Figure D-57

Rev. A Product Overview Appendix D-57

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Carriage Motor Drive Circuit
The carriage motor for this printer is two-phase stepping motor. Constant-current drive is
provided using 2-2 phase excitation as the drive method. Therefore, a dedicated constant-
current drive chopping driver (U14, A2917SEB made by Alegrow) is used.

C34 R78
R81
C36
R83
CR_DA
CR_I20
CR_I21
CR_PH2

24VC CR_A-
CR_A+ CR_A-

C128
C126 U14 CR_A+

28
27
26
25
24
23
22
21
20
19
18
PHASE2

SENSE2
E2
VREF2
I21
I20
ENABLE2
RC2

OUT2B

OUT2A
LOAD SPLY
29 17
30 G G 16

Q18
31
32
G
G
G
G
15
14
M
33 G G 13
24VSW1 34 G G 12
35 G G 11
36 G G 10 CR_B-
G G
LOGIC SPLY

37 9
38 G G 8
ENABLE1

G G
PHASE1

SENSE1

39 7
VREF1

OUT1B

OUT1A

G G CR_B+
RC1

I11
I10

E1

R97
VCC-PWR
40
41
42
43
44
1
2
3
4
5
6

CR_B-
CR_PH1 CR_B+

CR_I11
CR_I10 R99 D14
D18
D15
R100 R101 D19
C47 C46 C48

C45

Figure D-58

Since the driver is of the constant-current type, the motor can be directly driven by setting the
peak current. The peak current is set as described below, using the logical level of terminal I0
and I1.

TableD-10 Logical level of terminal I0, I1 and output current

I0 I1 Output Current

L L VREF / (10 × Rs)

H L VREF / (15 × Rs)

L H VREF / (30 × Rs)

H H 0

At this time, VREF uses the DA output of the CPU (U3), and is set to an arbitrary value (0 - VCC)
by firmware. RS is the resistance value (0.68 Ω) of R78 and R101. Accordingly, the current to the
motor is calculated by the logic level of I0, I1 (judged by VREF1, 2 terminal voltage).

Appendix D-58 Product Overview Rev. A

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The drive signal to drive the phases is sent at the logical level of the PHASE1, 2 terminals. The
motor driver cannot operate unless signal 24VSW1 in the circuit diagram is set to HIGH
(controlled by the GA). When this signal is at a status other than HIGH, IC consumption is 0,
and no electricity goes to the motor.

Slip Paper Feed Motor Drive Circuit

The slip paper feed motor is two-phase stepping motor. The driving method is 1-2 phase
excitation during acceleration and deceleration, and constant-current drive is performed with
2-2 phase excitation. Therefore, a dedicated constant-current drive chopping driver (U17,
A2917SEB made by Alegrow) is used.

Figure D-59

The circuit configuration is the same as the carriage motor driver, but the current setting is fixed,
and is changed between two levels by the output (PF_HOLD) of the GA (U30) port. The current
calculation procedure is described below.
Current = VREF/(10 ✕ Rs)
RS: 1Ω
VREF: VCC or voltage obtained by voltage division ratio of R105 and R106.
As for the carriage motor drive circuit, the driver IC is operated by setting the 24VSW1 signal
HIGH.

Rev. A Product Overview Appendix D-59

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Lever Motor Drive Circuit
This printer has a DC type lever motor for the purpose described below.

❏ Adjustment of paper path changeover timing

❏ Adjustment of shaft rotation position

Rotation of the lever motor starts changeover of the paper path and the platen open/close
operation. An NPN Darlington transistor is used for lever motor drive. Due to the structure of
the lever motor, a brake circuit is not required. The lever motor is driven using the ELV_M1
output signal from the GA.

The lever motor rotates when LEV_M1 = LOW. The motor cannot be driven when the VCC-
PWR is not being supplied. Furthermore, the Q41 NPN Darlington transistor incorporates a CE
Zener to perform kickback protection.
CN30

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
24VC 26
27
LEV_MOT2 28
LEV_MOT1 29
30

VCC-PWR
D32

LEV_M1 D57 R116

Q41
Q39

Figure D-60

Appendix D-60 Product Overview Rev. A

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Lever Drive Circuit

This printer has two levers to drive the mechanism. The lever motor rotation enables lever A
and lever B to function. This controls the mechanism.

Lever A and lever B are solenoids driven by 24V. Simple drive of lever A and lever B is
performed by an NPN Darlington transistor. LEVER1 and LEVER2 are output signals from the
CPU.

• Lever A: Driven by a LOW level of the LEVER1 signal

• Lever B: Driven by a LOW level of the LEVER2 signal

CN30

1
2
3
4
5
6
7
8
24VC 9
10
11
12
13
14
15
16
17
VCC 18
D17 19
20
Q42 Q53 21
22
Q43 23
24
D44 D21 25
R174 26
LEVER-A
LEVER2 LEVER-B 27
R175 28
29
LEVER1 30
Q54 LEVER

Figure D-61

Rev. A Product Overview Appendix D-61

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Detection Circuits
This printer has detection circuits for paper and various mechanisms. The detection functions
are described in the table below.

TableD-11 Detection circuits

Type of
Detector Type Sensor Circuit

TOF Slip detection Transparent Voltage drop of load resistor (R69) is read by AD port of CPU
photo

BOF Slip detection Transparent Voltage drop of load resistor (R68) is read by AD port of CPU
photo

Paper Slip detection Reflective Voltage drop of load resistor (R66) is read by AD port of CPU
ejection photo

Validation Slip detection Reflective Voltage drop of load resistor (R68) is read by AD port of CPU
photo

Paper Paper roll Reflective Logical judgment of voltage drop of load resistor (R147)
Insertion detection photo

Near Paper Paper roll Micro switch Logical judgment of switch status by the CPU port.
End detection

Voltage Power source Voltage Potential divider ratio of 24V power source voltage 1/7.2 (R71,
voltage potential R76) is read by the AD port of the CPU
divider

Impact Head Head Thermistor VCC potential voltage ratio of thermistor resistance value and
Temperature temperature R72 is read by the AD port of the CPU

Thermal Head Head Thermistor VCC potential voltage ratio of thermistor resistance value and
Temperature temperature R126 is read by the AD port of the CPU

Carriage Mechanism Transparent Base of Q50 is driven by voltage drop of load resistor (R90);
Motor photo phase data with no delay is taken out; and logical judgment is
Step-Out performed by the GA port

Home Mechanism Photo IC Logical judgment of photo IC output is performed by the GA

Position port.

Lever Timing Mechanism Photo IC Logical judgment of photo IC output is performed by the GA
Detector port.

Front Cover Case Transparent Logical judgment of load resistor (R88) voltage drop is
photo performed by GA port.

Rear Cover Case Transparent This signal is used for thermal unit sensor.
photo

Rear Cover Case Photo IC Logical judgment of photo IC output is performed by the GA
TM-H6000 port.

EP Timing EP unit Tacho-gene Waveform shaping (Q19) of sine wave output, and processing
Pulse by the CPU interrupt port with hysteresis (U28)

EP Reset EP unit Read switch Logical judgment of the GA port with time constant.

DIPSW DIPSW Pull-up by resistor group (RM1, 2, 3, 4). Reading is performed at

On. Logical judgment is performed by the CPU, GA.

Appendix D-62 Product Overview Rev. A

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Thermal Mechanism Drive Circuit

Paper Feed Motor Drive Circuit
The paper feed motor drive circuit drives the thermal receipt feed motor, a 2-phase stepping
motor. The motor is driven with 2-2 phase excitation at a constant current (partial 1-2 phase
excitation). Therefore, a dedicated driver IC is used for the drive.
WIRE LAND U18
24VA A1
A2 D33
I O D34

G
C65
VCC-PWR2 D35
J5 C64
D37
C63

J1

U19
THPF_I02 1 24 PH_A+
THPF_I02 THPF_I12 2 I02 VBB 23 PH_A-
THPF_I12 THPF_PH2 3 I12 OUT2B 22
THPF_PH2 4 PHASE2 SENSE2 21
5 VREF2 E2 20
C71 6 RC2 OUT2A 19

C70
7
8
G
G
G
G
18
17 PH_B+
M
9 VCC OUT1A 16
THPF_DA 10 RC1 E1 15 PH_B-
THPF_DA THPF_PH1 11 VREF1 SENSE1 14
THPF_PH1 THPF_I11 12 PHASE1 OUT1B 13
THPF_I11 THPF_I01 I11 I01
THPF_I01

R136
R137
C74 R138 R139
C75

R141 R142

C77 C78

Figure D-62

When the 24VSW2 GA output terminal goes HIGH, 24VA and VCC-PWR2 are supplied,
enabling the driver IC for the paper feed motor to operate. The current can be set at the logic
level described in the table below in this status. Firmware-based DA output of the CPU is used
to set the current (VREF1, 2 terminal voltage).

The VREF is set by firmware (range: 0 - VCC) to control the current. Constant current operation
is controlled at that current setting. The logic level of PH1, 2 phase data is changed to drive the
circuit.

TableD-12 Output current

I0 I1 Output Current

L L VREF / (10 × Rs)

H L VREF / (15 × Rs)

L H VREF / (25 × Rs)

H H 0

Rev. A Product Overview Appendix D-63

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Thermal Head Drive Circuit
Printing is performed by applying voltage to the heating element resistor in the thermal head.
The GA (U30) controls all data transfers to the thermal head, and also controls the energizing
pulse. Firmware gives instructions to the GA, but data transfers and drive pulses are performed
automatically by the GA. Due to the circuit configuration, the six signal lines on the left side (all
controlled by GA) perform data transfers.
VCC
R121

R122
R120

L4 R123

TH_STB1 L5
TH_STB2 R124
TH_LAT L6 R125

24VA C60

L7 L8 VCC CN22
VH
21
VH
20 C58 C59
VH
19
/LAT
D36 R126 C66 18
VDD
17
/STB1
16
TM1
C61 15
R127 GND
TH_THERM 14
GND
13
GND
R128 12
GND
C67 C69 11
GND
D38 10
GND
9
TM2
8
/STB2
C68 7
CLK
6
DI2
VCC 5
DI1
4
VH_1
3
VH_1
C73 2
VH_1
R129 R130 C72 1

R131
TH_D1
TH_D2 VCC
R132
L9 R134
R135 U20
1 8
2 7
R140 3 6
TH_SCLK 4 5
C76

L10 R143
C79

C80 C81
U21

L11 R145
2
1

1
2

C82 C83 C84

Figure D-63

Appendix D-64 Product Overview Rev. A

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Autocutter Drive Circuit

The autocutter uses a DC motor driven by a dedicated DC motor driver (Toshiba TA8248K).
The autocutter is controlled by output signals AC_M1, AC_M2 from the GA (U30).

CN7
1
2
3
4
CN23
1
2
3
24VB 4
5
D2 C9 R27 6
Q5
AC_M1 7
VM 8
D3 IN1 OUTA 9
AC_M2 IN2 OUTA 10
GND 11
R35 R32 12
VCC
AC_RESET 13
14
R34

R33 C15

Figure D-64

TableD-13 AC_M1, AC_M2, and driver operation

AC_M1 AC_M2 Operation

L L Off

H L Clockwise

L H Counterclockwise

H H Brake

Rev. A Product Overview Appendix D-65

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Input Circuit
Logic Power Source Circuit
The logic power source circuit generates the power for this printer. The CPU, GA, and most
other circuits do not operate if voltage is not output by the logic power source circuit. The
power source circuit has an input of 24V, and uses a dedicated DC/DC converter IC (U11:
PQ1CZ1) to output 5V ± 4%.
AVCC

VCC
L2 L1
ZD3
D13
U11
1 R82
2 VIN C35
C38 3 VOUT 6
4 COM G
5 ADJ
ON/OFF
PQ1CZ1
R85
C37
24VB

R3

CY1

R253

C155

Figure D-65

TableD-14 Power source specifications

Item Min. Typ. Max. Remarks

Output Voltage (V) 4.85 5.04 5.24

Output Current (A) 1 - -

Input Voltage (V) 21.6 24 26.4

Over-Current 1.55 2 2.6 L2, D13, C35 not provided. The peak current
Protection (A) is detected, and detected voltage is
lowered. Automatic reset.

Over-Voltage 7.5 CY1 goes On after detection, and R3 burns

Protection (V) out. Does not reset.

The output voltage is determined by the potential division of R82 and R85. In other words, the
circuit operates so that the crossover voltage of R82 and R85 is 1.26 V.

The input voltage of 24V for the power supply circuit is supplied to U11 through the R2 fuse
resistor (KOA RF73B2HTE0.51). R3 may burn out in the event of a malfunction in the U11 area.
R3 will also burn out in the event of excessive VCC voltage (Approx. 7.5 V or more). This fuse
resistor cannot be replaced. Therefore, the circuit cannot be repaired by replacing the R3 in the
event it has burned out due to a circuit malfunction.

Appendix D-66 Product Overview Rev. A

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Rush Current Control Circuit

The rush current control circuit controls rush current when the power source is turned on. This
printer has large-capacity condensers to facilitate stable operation of mechanism drivers and
circuits. Therefore, an excess of rush current is generated when the power is turned on. This
circuit controls the rush current.

The CN18 external power source is connected to the CN19 switch. Q61 is Off when the switch is
turned On. Accordingly, the current that flows when the switch is turned on is supplied to the
respective parts via the power thermistor (TH1). The power thermistor controls the input
current with an in-line resistor (room temperature: 2.2 Ω). When the printer circuit begins to
operate, GA (U30) output OUTH is HIGH, and Q61 goes On. This bypasses TH1.

The OUTH signal is connected to the RESET signal internally by the GA, causing TH1 to be
bypassed when RESET is HIGH.

The power thermistor (TH1) has high resistance at room temperature, but the resistance value
decreases with heat generated by current flow. The power thermistor immediately begins to
heat up when 24V is turned on, but cools down when it is bypassed at the time the circuit begins
to operate, regaining its high resistance. Accordingly, it controls the rush current when the
power source is turned on again.

SIN2-1
1 24VB
2
CN29

F1 TH1

L3

C42 C43 C44

PIN1 Q61
1 MIN1
2 C40 R244
3 D16
SH C41
CN18
R245
OUTH

D70

Q62

Figure D-66

Rev. A Product Overview Appendix D-67

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Switch Circuit
The 24V supplied from the external power source is supplied to the required locations in this
circuit. The supply power source and application are described below. The 5V system has the
same type of switch, which is also turned on and off to configure it at the same time. The circuit
is configured with a MOSFET semiconductor switch. Q44 is a 2-element MOSFET that turns the
VCC_PRW and VCC_SEN on and off.

TableD-15 Switch circuit

Type (circuit Switch
network name) (On/Off) Control Application

24VA 24VSW2 GA (U30) Thermal system power source (thermal head, paper
Turned on and off by Q17 feed motor)

24VB OUTH GA (U30) Impact head drive power source, autocutter drive
power source, MICR read circuit power source. Supplied
via TH1 when other than OUTH = HIGH status. Can only
be turned off with power switch.

24VC 24VSW1 GA (U30) Slip mechanism power source.

Turned on and off by Q45

24V(DM) None None DM power source, DK power source.

VCC None None Started after power switch is turned on.

VCC-PWR 24VSW1 GA (U30) 5V used by slip mechanism.

Turned on and off by Q44

VCC-PWR2 24VSW2 GA (U30) 5V for thermal system (thermal head, paper feed motor).
Turned on and off by Q59

VCC_SEN SEN_PWR CPU (U3) Power source for slip system paper detection sensor.
Turned on and off by Q44

Appendix D-68 Product Overview Rev. A

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VCC

SEN_PWR
R207
Q44 VCC-PWR
S1 D1 VCC_SEN
G1 D1A
R208 S2 D2A
G2 D2

24VSW1

24V(DM) SIN2-1 VCC

F3 Q51
Q59
24VB
CN29
SIN2-1 VCC-PWR2
1 D1 D4
2 D2 D3
G S
TH1 24VA
Q17
F1 L3 R243

CN18 Q60
C42 C43 C44
PIN1 Q61 R96
1
2 R244
3 D16
SH

C40 R94
MIN1 Q24

C41 D22
24VSW2
FG

24VC

Q45 F2

R176 Q46
R177
D45
24VSW1

Figure D-67

Control Panel Function

This printer has four LEDs and two input switches.

Display Functions
The LED displays are shown below. The CPU (U3) controls them.

TableD-16 Types of displays

Circuit Signal Color Application

LED_POWER Green Lights during normal operation

LED_ERROR Red Indicates printer error

LED_PAPER Red Indicates printer paper status

LED_SLIP Green Indicates slip selection

Rev. A Product Overview Appendix D-69

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The circuit configuration is shown below. All lamps turn on when the signal outputs the HIGH
status.
Q3 R178
LED_SLIP VCC CN6
1
2
3
R179 4
LED_PAPER 5
6
Q4 7
8
R181
LED_ERROR
VCC
Q6

R180 R28 R29

LED_POWER R30 R31

Q58

SW_SLIP

SW_RPT C14
C13

Figure D-68

Types of Switches
The printer has two switches. As shown by the circuit for the display functions in the previous
section, input is enabled by two signals (SW_SLIP, SW_RPT). LOW status is input when the
panel switch is pressed. HIGH is input when the switch is not pressed.

Malfunction Protective Circuit

This printer has the following three malfunction protection functions:

❏ GA operation monitor

The CPU (U3) monitors GA clock oscillation. The CPU firmware reads a specific GA register at
an arbitrary time, and compares that value with the value previously read. If the results of the
comparison are different, the system is judged to be operating normally. The GA changes the
register value using clock oscillation. Therefore, if it is operating normally, the register value
continuously changes.

❏ CPU operation monitor

CPU runaway causes a WDT (watch dog timer) overflow, resulting in output of LOW status
from the CPU WDT output terminal. This is connected to the GA TIMI input terminal, and
when the GA detects the LOW status for a certain time, it goes to the reset status and is not
restored.

Appendix D-70 Product Overview Rev. A

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❏ Mechanism malfunction monitor

When the thermal head becomes abnormally hot, the GA TIMI input terminal goes LOW, and
the GA is reset and is not restored. The firmware judges this as a GA malfunction, and processes
it as an unrecoverable error.

GA TIMI input terminal also goes LOW when the impact head becomes abnormally hot, causing
the GA to go to the reset status, which will not be restored. The firmware judges this as a GA
malfunction, and processes it as an unrecoverable error.

Interface
This printer has a variety of interfaces. There is a dedicated connector (CNB) for the EPSON
customer display. A general-purpose drawer can be connected to CN9 and used. The optional
interface board allows communication with more interfaces.

Interface Board
This printer can accommodate an exchangeable interface board. The following types of interface
boards can be installed. As new interfaces are developed, they may become available for this
printer.

❏ UB-S01 (RS-232C interface)

❏ UB-S02 (RS-485 interface)

❏ UB-P02 (IEEE-1284 interface)

DM
The EPSON DM series customer display can be connected to CN8. However, the DM can only
operate with CN8 when the UB-S01 serial interface is used.

The UB-U01 interface board has a dedicated DM connector which can be used.

DKD
A general-purpose drawer can be used.

Important Parts
Jumpers
Jumpers A1 and A2 are required only for models with a thermal unit. They serve as the power
lines for the thermal paper feed motor and for energizing of the thermal head.

Jumpers B1 and B2 are required only for models with an E/P unit, and serve as the E/P power
lines.

Rev. A Product Overview Appendix D-71

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Fuses
TableD-17 Fuses
Fuse Function Standard

Fuse F1 Main fuse, provided for safety purposes. Fuse may burn out R452003 Littelfuse inc
when input circuit is unsafe.
Make sure to use the same type of fuse when it is replaced.
Replace the fuse after eliminating the cause of the burn out.
Burn out may lead to a malfunction.

Fuse F2 Used to protect against unsafe circuit elements. It will burn out in R451002 Littelfuse inc
the event of a circuit board problem. The problem cannot be
corrected by replacing the fuse.
It may burn out due to an unsafe 24VC line. Replace the fuse
after eliminating the cause of the burn out. Burn out may lead to
a malfunction.

Fuse F3 Fuse provided for safety standard compliance. Does not relate SSFR-S2.0A-F002 SOC CO Ltd
to operation. Will burn out for short of power line after DM
connection.

Fuse F4 Used to protect against unsafe circuit elements. It will burn out in ICP-S1.0 ROHM ELECTRONICS
the event of a circuit board problem. The problem cannot be
corrected by replacing the fuse.
It may burn out due to an EP unit problem. Replace the fuse
after eliminating the cause of the burn out. Burn out may lead to
a malfunction.

Fuse R3 Used as safety protection for the logic power source circuit. It RF73B2HTD0.51OHMJ KOA Corp.
may burn out due to a logic power circuit problem or excessive
VCC voltage. Replace the fuse after eliminating the cause of
the burn out. Burn out may lead to a malfunction.

Appendix D-72 Product Overview Rev. A

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DIP Switch Settings

Serial Interface Specifications

There are two DIP switches, DIP switch 1 and DIP switch 2, which have different functions.

DIP Switch 1
TableD-18 DIP switch 1 settings
Switch No. Function ON OFF
1 Data receive error Ignored "?" printed
2 Receive buffer capacity 45 bytes 4 KB
3 Handshake XON/XOFF DTR/DSR
4 Bit length 7 bits 8 bits
5 Parity check Yes No
6 Parity selection Even Odd
7 Baud rate selection See table below
8

TableD-19 Baud rate selection

Transfer Rate Switch No.

[BPS] 7 8

4800 ON ON

9600 OFF ON

19200 ON OFF

38400 OFF OFF

BPS: Bits Per Second

Rev. A Product Overview Appendix D-73

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DIP Switch 2
TableD-20 DIP switch 2 settings
Switch No. Function ON OFF

1 Handshake operation (BUSY condition) Receive buffer full Offline or receive buffer full

2 Customer display (DM-D) connection Connected Not connected

3 Printing density selection See table below

5 Used internally Fixed at OFF

6 Used internally Fixed at OFF

7 Pin 6 reset signal Used Not used

8 Pin 25 reset signal Used Not used

TableD-21 Function of DIP switchs 2-3, 2-4

Level Printing Density Switch No.

3 4

1 Low printing density ON ON

2 OFF OFF

3 ON OFF

4 High printing density OFF ON

When interface pin 6 is used as the reset signal, the printer goes to the reset status when the RS-
232C level goes to the MARK status. When interface pin 25 is used as the reset signal, the printer
is reset when the RS-232C level and SPACE TTL level go HIGH.

• The DIP switch settings other than 2-7 and 2-8 are only valid when the power is turned on and
when the interface is reset. After this, changing a setting does not change the function.

Turning DIP switch 2-7 or 2-8 On while the power is on will cause the printer to be reset, due to
the signal line status. Therefore, it is recommended that these switches are not operated while
the power is on.

• Setting the print density to level 3 or level 4 has a tendency to reduce the print speed.

Appendix D-74 Product Overview Rev. A

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Parallel Interface Specifications

There are two DIP switches, DIP switch 1 and DIP switch 2, which have different functions.

DIP Switch 1
TableD-22 DIP switch 1 settings
Switch No. Function ON OFF
1 Auto carriage return Always valid Always void
2 Receive buffer capacity 45 bytes 4 KB
3 Not defined  
4 ″  
5 ″  
6 ″  
7 ″  
8 ″  

Rev. A Product Overview Appendix D-75

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DIP Switch 2
TableD-23 DIP switch 2 settings
Switch No. Function ON OFF

1 Handshake operation (BUSY condition) Receive buffer full Off line or receive buffer
full

2 Reserved (do not change setting) Fixed at OFF

3 Printing density selection See table below

5 Reserved (do not change setting) Fixed at OFF

6 Reserved (do not change setting) Fixed at OFF

7 Reserved (do not change setting) Fixed at OFF

8 Pin 31 reset signal (do not change setting) Fixed at ON

TableD-24 Function of DIP switchs 2-3, 2-4

Switch No.
Level Printing Density

3 4

1 Low printing density ON ON

2 OFF OFF

3 ON OFF

4 High printing density OFF ON

❏ DIP switch settings other than 2-8 are only valid when the power is turned on and when the
interface is reset. After this, changing a setting does not change the function.

❏ Turning DIP switch 2-8 On while the power is on will cause the printer to be reset due to the
signal line status. Therefore, it is recommended that this switch is not operated while the
power is on.

❏ Setting the print density to level 3 or level 4 has a tendency to reduce the print speed.

Appendix D-76 Product Overview Rev. A

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Self Test
The self-test confirms the following items:

❏ Functioning of control circuit

❏ Functioning of printer mechanism

❏ Print quality

❏ Control software version

❏ DIP switch settings

Refer to Troubleshooting in Chapter 1 for details.

Rev. A Product Overview Appendix D-77

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Outline of Specifications

Features
This is a high-quality POS printer that prints receipts (from paper roll) and slips in one unit. It
has the following features:

❏ Slip Unit

• Performs single-pass, high-speed processing of checks after the operator simply inserts
the check, and easy to operate.

• Achieves high throughput by bidirectional printing and movement on a line only as far
as necessary.

• A mechanism form stopper ensures consistent placement of slips.

• Performs printing in desired format in page mode.

❏ Receipt Unit

• Highest printing speed in industry enables batch receipt printing

• High-speed graphic printing capability

• Standard autocutter minimizes operator work load

• Drop in loading of paper rolls

❏ Overall

• Sleek design, compact size

• Can connect to customer display (DM-D***) (serial interface model only)

• Command system complies with ESC/POS

• ASB (Automatic Status Back) function automatically sends changes in printer status

• Receive buffer of 45K or 4KB

• Non volatile (NV) bit image storage area of 384 KB (can be changed by user command)

• User NV memory area of 1 KB (can be changed by user command)

• Counter function simplifies remote maintenance

• Supports various interfaces (RS-232, bidirectional parallel, USB)

Appendix D-78 Product Overview Rev. A

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Slip Unit
Printing Specifications
❏ Printing method Serial impact dot matrix

❏ Head wire arrangement 9 x 1 row, wire pitch of 0.353 mm (1/72 inch)

❏ Printing direction Bidirectional printing at shortest distance

❏ Print speed Approx. 4.6 LPS (For 40 digits, 17.8 CPI printing:Normal
mode)

(LPS: Lines Per Second; CPI: Characters Per Inch)

❏ Printed lines/character spacing

TableD-25 Character dimensions, printed digits, characters per inch

Character Character Dot Spacing
Configuration Dimensions Between Printed Digits Characters Per
WxH W x H (mm) Characters (CPL) Inch (CPI)

Font A 5×9 1.56 × 3.1 1 dot 45 13.3

Font B 7×9 1.24 × 3.1 2 half dots 60 17.8

Character Specifications
❏ Type of characters

TableD-26 Type of characters

Type of Characters Number of Characters

Alphanumeric 95

Expansion Graphics 128 x 8 (table) characters (including blank pages)

International Characters 37

❏ Character Configuration Font A 5 ✕ 9 (270 dots in horizontal direction)

Font B 7 ✕ 9 (540 dots in horizontal direction)

❏ Character Dimensions Defaults Font A

TableD-27 Character dimensions, printed digits, characters per inch

Character Character Dot Spacing
Configuration Dimensions Between Printed Digits Characters Per
WxH W x H (mm) Characters (CPL) Inch (CPI)

Font A 5×9 1.56 × 3.1 1 dot 45 13.3

Font B 7×9 1.24 × 3.1 2 half dots 60 17.8

Rev. A Product Overview Appendix D-79

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Paper Specifications
Single sheet
❏ Type of paper Plain paper, pressure-sensitive paper, carbon copy paper

❏ Paper dimensions 70 - 148 mm (W) ✕ 150 - 210 mm (L)

❏ One page (no copy)

• Paper thickness 0.09 mm - 0.2 mm

❏ Copy paper (When copy paper is used, there should be no more than four sheets.)

The paper thickness and copy capacity are shown in the table below. The copy capacity is
influenced by the ambient temperature. Therefore, make sure to use the unit at the indicated
guaranteed temperature.

TableD-28 Copy paper thickness

Type Paper Thickness

Thick Paper 0.07mm  0.12 mm

Copy, Original 0.04mm  0.07 mm

Carbon Paper Approx. 0.035 mm

Total Thickness 0.09mm  0.31 mm

TableD-29 Copy Capacity

Number of Copies Guaranteed Temperature

Original + 2 copies 10°C 40°C

Original + 1 copy 5°C  45°C

Ribbon Cassette
Use the following dedicated ribbon cassette (for slips)

TableD-30 Dedicated ribbon cassette

Item Specifications

Model ERC-32(P)

Color Purple

Ribbon Life 6 million characters (continuous

printing at 25°C)

Appendix D-80 Product Overview Rev. A

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Receipt Unit
Printing Specifications
❏ Printing method Thermal line

❏ Dot density 180 dpi ✕ 180 dpi (dots per 25.4 mm)

❏ Print direction Uni-directional friction feed

❏ Printing width 72 mm, 512 dot positions

❏ Printed digits Font A: 42 digits

Font B: 56 digits

❏ Space between characters Font A: 0.28 mm (2 dots)

Font B: 0.28 mm (2 dots)
Can be set by command

❏ Printing speed Target max. 44 LPS(1/8 inch conversion)

(at 24V, 31°C, density level 2)
Max. 140 mm/sec (approx. 5.5 inches/sec)
Automatically changed over, depending on voltage
received by printer and head temperature conditions.

❏ Paper feed rate Approx. 140 mm/sec (approx. 5.5 inches/sec) (for
continuous paper feed)

❏ Carriage return 4.23 mm (1/6 inch) (default)

Can be set by command

Character Specifications
❏ Character type

TableD-31 Type of characters

Characters Specifications

Alphanumeric Characters 95

Expansion Graphics 128 ✕ 8 pages (including one blank page)

International Characters 37

❏ Character configuration

TableD-32 Character configuration

Font Specifications

Font A 12 ✕ 24 (including 2 dot spaces [W])

Font B 9 ✕ 7 (including 2 dot spaces [W])

Rev. A Product Overview Appendix D-81

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❏ Character size

TableD-33 Character size

Standard Double Vertical Double Horizontal Four Times Standard

W×H(mm) Digits W×H(mm) Digits W×H(mm) Digits W×H(mm) Digits

Font A (12×24) 1.41×3.39 42 1.41×6.77 42 2.82×3.39 21 2.82×6.77 21

Font B (9×17) 0.99×2.40 56 0.99×4.80 56 1.98×2.40 28 1.98×4.80 28

Note:
Does not include spaces between characters

Standard dimensions can be enlarged up to 64 times

Autocutter
❏ Partial cut Paper left hanging

Note:
Paper is left hanging by approximately 1 mm (14/360 inches) after the cut operation.

When the paper is fed and the autocut operation is performed from the stopped status, the paper should be
fed 40 mm or more.

Paper Roll Supply

❏ Supply method Drop in paper roll
❏ Near end detector

TableD-34 Near End detector specifications

Item Specifications

(a) Detection Method Detection by micro switch

(b) Paper Roll Core Diameter Inner Diameter: 12 mm

Outer Diameter: 18 mm

(c) Remaining Amount By adjustment screw

Adjustment Mechanism

(d) Remaining Amount Fixed position #1 (Approx. 23 mm)

#2 (Approx. 27 mm)

❏ Paper roll end detection Detected by reflected light sensor

Note:
A printing stop can be selected by command upon detection of a near end.

Paper Specifications
❏ Type of paper Designated pressure sensitive paper
❏ Form Roll
❏ Paper width 79.5 mm ± 0.5 mm

Appendix D-82 Product Overview Rev. A

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❏ Outer dimensions

TableD-35 Outer dimensions

Item Specifications

Diameter Max. φ 83 mm

Width/Wind Up Dimension 80 + 0.5 / - 1.0 mm

❏ Designated Paper (pressure-sensitive paper/paper roll), Type NTP080-080

TableD-36 Designated paper specifications

Country Manufacturer

Japan NAKAGAWA MFG. LTD.

North America NAKAGAWA MFG (USA). Inc.

Europe NAKAGAWA MFG (EUROPE). Gmbh.

Southeast Asia N.A.K. MFG (MALAYSIA). [Link].

Note:
The following pressure-sensitive paper (base paper) can be used instead of the designated paper

TableD-37 Pressure-sensitive paper can be used instead of designated paper

Paper Type No. Manufacturer

PD160R Shin Oji Paper Ltd.

AF50KS-E Jujo Thermal Oy (Finland)

P350 (F380), P310, P300 Kanzaki Specialty Papers (USA)

❏ Paper Roll Core Inner Diameter: 12 mm

Outer Diameter: 18 mm

Note:
Do not use paper rolls where the paper is glued to the core.

Rev. A Product Overview Appendix D-83

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Overall Specifications
Internal Buffer
TableD-38 Internal buffer capacity
Buffer Capacity

Receive Buffer 45 bytes or 4 KB, selected by DIP switch

Download Buffer For receipts: 12 KB

(For download characters/download bit For slips: Approx. 3 KB
images)

Macro Buffer 2 KB

NV Bit Image Storage Area 384 KB

User NV Memory 1 KB

Electrical Specifications
❏ Operating voltage +24 VDC ± 10% (Optional power source: PS-170)
Ripple voltage 300 m Vpp or less (when equipped with
MICR)

❏ Current Consumption (at 24V, excluding drawer kick drive)

TableD-39 Current consumption

Mode Current Consumption

Operation Slips Average: Approx. 1.7 A (printing of all font A (alphanumeric digits)

Peak: Approx. 5.5 A

Receipts Average: Approx. 1.8 A (printing of all font A (alphanumeric digits)

Peak: Approx. 7.7 A

Standby Average: Approx. 0.2 A

Environmental Specifications
❏ Temperature Operating: 5  45°C
Storage: -10  50°C (excluding paper, ribbon)

❏ Humidity Operating: 10  90%RH

Storage: 10  90%RH (excluding paper, ribbon)

Appendix D-84 Product Overview Rev. A

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Interface
RS-232C Serial Interface
❏ Specifications

TableD-40 RS-232C serial interface specifications

Item Specifications

Data Transfer Method Serial

Synchronization Asynchronous

Handshake DTR/DSR or XON/XOFF control

Signal Level MARK: - 3V  - 15 V, Logic "1"

SPACE: + 3V  + 15 V, Logic "0"

Stop Bit 1 bit fixed

Printer Connector Dsub-25 pin (female) connector

Refer to DIP switches for data bit length, baud rate, and parity settings.

❏ Online/offline

This printer does not have an online/offline switch. It goes offline in the following cases:

• Period after power on or reset during which mechanisms are initialized until
communication can be performed.

• During execution of self test

• When the cover is open (paper side cover open selected by ESC c 0)

• During paper feed with the paper FEED button

• When printing is stopped due to no paper (only when there is no paper roll)

• When an error occurs

Bidirectional Parallel Interface (IEEE-1284)

The interface is Centronics compatible and meets the specifications for IEEE-1284 bidirectional
communications.

Rev. A Product Overview Appendix D-85

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❏ Specifications

TableD-41 Bidirectional parallel interface specifications

Item Specifications

Data Transfer Method 8 bit parallel

Synchronization By externally supplied Strobe signal

Handshake By Ack signal and Busy signal

Signal Level All signals are TTL compatible

Connector ADS-B36BLFDR176 (Honda Tsushin Kogyo) or equivalent

(IEEE1284 Type B)

❏ Online/offline

This printer does not have an online/offline switch. It goes offline in the following cases:

• Period after power on or reset by init from the interface during which mechanisms are
initialized.

• During execution of self test

• When the cover is open

• During paper feed with the FEED button paper

• When printing is stopped due to no paper (only when there is no paper roll)

• While waiting for switch during macro execution

• During temporary abnormal power source status

• When an error occurs

RS-485 Serial Interface

The RS-485 serial interface is a dealer option.

❏ Specifications (RS-485 compliant)

TableD-42 RS-485 serial interface specifications

Item Specifications

Data Transfer Method Serial

Synchronization Asynchronous

Handshake DTR/DSR or XON/XOFF control

Signal Level 2.5V  5 V: Logic "1"

0.0V  0.8 V: Logic "0"

Baud Rate 2400, 4800, 9600, 19200 bps

Appendix D-86 Product Overview Rev. A

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TableD-42 RS-485 serial interface specifications

Item Specifications

Parity None, even, odd

Stop Bit 1 bit or more

Connector D-SUB25 (female)

The date stop bit is fixed at 1 bit.

❏ Signal level and communication control functions

TableD-43 Signal level and communication control function list (CS1/CS2)

CS1 CS2 Function

H L Communication is available.

L H Communication is not available.

• When the potential of CS1 is higher than CS2, the system judges that the printer can
communicate (host side can receive data).

• When the potential of CS1 is lower than CS2, the system judges that the printer cannot
communicate (host side cannot receive data).

TableD-44 Signal level and communication control function list (DR1/DR2)

DR1 DR2 Function

H L Communication is available.

L H Communication is not available.

• When the potential of DR1 is higher than DR2, the system judges that the printer can
communicate (data can be received).

• When the potential of DR1 is lower than DR2, the system judges that the printer cannot
communicate (data cannot be received).

❏ Online/offline

This printer does not have an online/offline switch. It goes offline in the following cases:

• Period after power on during which mechanisms are initialized until communication
can be performed.

• During execution of self test

• When the cover is open

• During paper feed with the paper FEED button

• When printing is stopped due to no paper (only when there is no paper roll)

Rev. A Product Overview Appendix D-87

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When no paper status is detected by the paper roll end detector, or when a printing stop
function is activated by ESC c 4 for paper roll near end detector

• While waiting for switch during macro execution

• During temporary abnormal power source status

• When an error occurs

• During receive buffer full status (*1)

*1: The receive buffer full status is the time from when available buffer space is 16 bytes until it
exceeds 26 bytes.

Note:
When the available receive buffer area is 0 bytes, received data is ignored.

Appendix D-88 Product Overview Rev. A

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Appendix E
Parts List

Alphanumeric List
name for service manual name for price list Q’ty page Ref.#

Belt drive cap CAP,BELT DRIVE 2 F-4 602

Belt tension spring SPRING,BELT TENSION 1 F-4 628

Blade holder spring SPRING,BLADE HOLDER 1 F-6 521

Carriage assembly CARRIAGE ASSEMBLY 1 F-4 677

Carriage belt BELT,CARRIAGE 1 F-4 627

Carriage cover frame assembly FRAME,CARRIAGE COVER ASSEMBLY 1 F-2 681

Carriage drive pulley PULLEY,CARRIAGE DRIVE 1 F-4 631

Carriage drive transmission gear GEAR,CARRIAGE DRIVE TRANSMISSION 1 F-4 632

Carriage guide shaft SHAFT,CARRIAGE GUIDE 1 F-4 629

Carriage motor MOTOR,CARRIAGE 1 F-4 697

Carriage spring SPRING,CARRIAGE 1 F-4 610

Carriage transmission pulley PULLEY,CARRIAGE TRANSMISSION 1 F-4 630

Caution seal SEAL,CAUTION 1 F-1 115

Circuit board FFC FFC,CIRCUIT BOARD 2 F-1 209

Clamp CLAMP 1 F-1 110

Connector plate (type AA) PLATE,CONNECTOR,AA 1 F-1 116

Connector plate (type BA) PLATE,CONNECTOR,BA 1 F-1 A

Cover open detector lead wire LEAD WIER,COVER OPEN DETECTOR 1 F-6 543

Cover shaft SHAFT,COVER 2 F-6 524

Cover spring SPRING,COVER 2 F-6 523

Cover tube COVER TUBE 4 F-6 532

Crank shaft holder CRANK SHAFT HOLDER 2 F-3 694

Deceleration gear GEAR,DECELERATION 1 F-6 505

Earth wire assembly EARTH WIRE ASSEMBLY 1 F-1,3 203

Endorsement platen shutter SHUTTER,ENDORSEMENT PLATEN 1 F-3 654

E-ring(1.5) RETAINING RING TYPE-E(1.5) 1 F-6 538

E-ring(1.5) RETAINING RING TYPE-E(1.5) 2 F-3 684

E-ring(2) RETAINING RING TYPE-E(2) F/UC 2 F-6 539

E-ring(2) RETAINING RING TYPE-E(2) F/UC 4 F-4 685

E-ring(2.3) RETAINING RING TYPE-E (2.3) F/UC 2 F-2,3 689

E-ring(2.5) RETAINING RING TYPE-E(2.5) 1 F-6 501

Rev. A Parts List Appendix E-1

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E-ring(3) RETAINING RING TYPE-E(3)F/UC 11 F-2,3,5 686

E-ring(4) RETAINING RING TYPE-E(4) F/UC 2 F-5 687

E-ring(5) RETAINING RING TYPE-E(5) F/UC 2 F-3,4 688

Fixed blade FIXED BLADE 1 F-6 507

Form stopper FORM STOPPER 1 F-3 617

Form stopper shaft SHAFT,FORM STOPPER 1 F-3 618

Form stopper spring SPRING,FORM STOPPER 1 F-3 619

Frame cover COVER,FRAME 1 F-6 518

Frame plate PLATE,FRAME 1 F-6 517

Front case CASE,FRONT 1 F-1 120

Front cover detector assembly FRONT COVER DETECTOR ASSEMBLY 1 F-2 664

Front frame FRAME,FRONT 1 F-3 612

Front reinforcement frame FRAME,FRONT REINFORCE 1 F-3 611

Front seal SEAL,FRONT 1 F-1 141

Gear shaft SHAFT,GEAR 1 F-6 522

Gear train cover COVER,GEAR TRAIN 1 F-4 725

Guard tube GUARD TUBE 1 F-6 533

H.P. detector assembly [Link] ASSEMBLY 1 F-4 675

Head caution seal SEAL,CAUTION,HEAD 2 F-6 513

Hexagon lock screw (inch type) HEXAGON LOCK SCREW 2 F-1 144

Hexagon lock screw (millimeter type) HEXAGON LOCK SCREW 2 F-1 144

Hexagon nut(3) H.N.-1,3,F/ZN 1 F-6 537

Hook plate PLATE,HOOK 2 F-1 129

Hook spring SPRING,HOOK 2 F-1 133

IC cover IC COVER 1 F-1 111

Intermediate cable (type A) CABLE,INTERMEDIATE,A 1 F-4 698

Intermediate cable (type B) CABLE,INTERMEDIATE,B 1 F-4 699

Intermediate cable (type C) CABLE,INTERMEDIATE,C 1 F-4 700

Intermediate cable tube TUBE,CABLE INTERMEDIATE 1 F-4 728

Intermediate circuit board assembly INTERMEDIATE CIRCUIT BOARD ASSEMBLY 1 F-4 676

Intermediate circuit board cover COVER,INTERMEDIATE CIRCUIT BOAD 1 F-4 726

Intermit circuit board assembly INTERMIT CIRCUIT BOARD ASSEMBLY 1 F-6 527

Intermit circuit board cable CABLE,INTERMIT CIRCUIT BOARD 1 F-1 206

J/S change gear J/S CHANGE GEAR 1 F-2 692

J/S change spacer SPACER,J/S CHANGE 1 F-2 647

Lead wire (type A) LEAD WIRE,A 1 F-3 705

Appendix E-2 Parts List Rev. A

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Lead wire (type B) LEAD WIRE,B 1 F-3 706

Lead wire (type C) LEAD WIRE,C 1 F-3 707

Lead wire (type D) LEAD WIRE,D 1 F-3 708

Lead wire (type E) LEAD WIRE,E 1 F-3 709

Lead wire (type F) LEAD WIRE,F 1 F-3 710

Lead wire (type G) LEAD WIRE,G 1 F-3 711

Lead wire (type H) LEAD WIRE,H 1 F-3 712

Lead wire (type I) LEAD WIRE,I 1 F-3 713

Lead wire (type J) LEAD WIRE,J 1 F-3 714

Lead wire (type K) LEAD WIRE,K 1 F-3 715

Lead wire (type L) LEAD WIRE,L 1 F-4 716

Lead wire (type M) LEAD WIRE,M 1 F-4 717

Lead wire (type N) LEAD WIRE,N 1 F-4 718

Lead wire (type U) LEAD WIRE,U 1 F-2 719

Lead wire (type V) LEAD WIRE,V 1 F-2 720

Lead wire (type W) LEAD WIRE,W 1 F-2 721

Left frame FRAME,LEFT 1 F-6 515

Left thermal spring SPRING,THERMAL,L 1 F-1 131

Lever coil mounting plate sub assembly MOUNTING PLATE,LEVER COIL SUB 1 F-3 667
ASSEMBLY

Lever drive coil (type A) COIL,LEVER DRIVE,A 1 F-3 620

Lever drive coil (type B) COIL,LEVER DRIVE,B 1 F-3 621

Lever drive motor assembly MOTOR,LEVER DRIVE ASSEMBLY 1 F-3 659

Lever drive motor detector plate DETECTOR PLATE,LEVER DRIVE MOTOR 1 F-3 613

Lever drive shaft assembly LEVER DRIVE SHAFT ASSEMBLY 1 F-3 665

Lever drive shaft gear GEAR,LEVER DRIVE SHAFT 1 F-3 616

Lever drive transmission gear GEAR,LEVER DRIVE TRANSMISSION 1 F-3 615

Lever motor reduction gear GEAR,LEVER MOTOR REDUCTION 1 F-3 614

Lever motor T.P. detector assembly LEVER MOTER T.P. DETECTOR ASSEMBLY 1 F-3 672

Lower case CASE,LOWER 1 F-1 118

Lower plate PLATE,LOWER 1 F-1 136

Main circuit board assembly (for M-U675) MAIN CIRCUIT BOARD ASSEMBLY (FOR M- 1 F-3 673
U675)

Main circuit board assembly (for TM-H6000/ MAIN CIRCUIT BOARD ASSEMBLY (FOR TM- 1 F-1 201
H6000P) H6000/H6000P)

Main plate sub assembly PLATE,MAIN,SUBU ASSEMBLY 1 F-1 122

Manual cutter MANUAL CUTTER 1 F-6 530

Mechanism assembly (M-U675, type AB) MECHANISM ASSEMBLY,AB (M-U675) 1 F-1 600

Rev. A Parts List Appendix E-3

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Metallic insulator spacer INSULATOR SPACER 2 F-1 114

MICR shutter SHUTTER,MICR 1 F-3 653

Micro switch MICRO SWITCH 1 F-6 535

Micro switch MICRO SWITCH 1 F-6 542

Motor frame FRAME,MOTOR 1 F-6 516

N.E. detector adjustment screw SCREW,DETECTOR ADJUSTMENT,N.E 1 F-6 512

N.E. detector holder HOLDER,[Link] 1 F-6 508

N.E. detector lead wire assembly LEAD WIRE [Link] ASSEMBLY 1 F-6 545

N.E. detector lever LEVER,[Link] 1 F-6 509

Nose guide GUIDE,NOSE 1 F-4 622

Nylon clip NYLON CLIP 1 F-2 606

Nylon lock nut(M3) NYLON LOCK NUT M3 2 F-5 683

Oil ring OIL RING 2 F-4 604

Operation label (type BA) LABEL,OPERATION,BA 1 F-1 139

Operation label (type CA) LABEL,OPERATION,CA 1 F-1 140

Operation label (type DA) LABEL,OPERATION,DA 1 F-1 142

Paper cutter cover assembly COVER PAPER CUTTER ASSEMBLY 1 F-6 546

Paper cutter frame assembly FRAME,PAPER CUTTER ASSEMBLY 1 F-6 528

Paper cutter lead wire LEAD WIRE,PAPER CUTTER 1 F-6 534

Paper cutter motor sub assembly MOTOR,PAPER CUTTER SUB ASSEMBLY 1 F-6 529

Paper detector assembly PAPER DETECTOR ASSEMBLY 1 F-6 510

Paper ejection detector assembly PAPER EJECTION DETECTOR ASSEMBLY 1 F-2 663

Paper ejection detector cable assembly CABLE ASSEMBLY,PAPER EJECTION 1 F-3 701
(type A) DETECTOR,A

Paper ejection detector cable assembly CABLE ASSEMBLY,PAPER EJECTION 1 F-2 702
(type B) DETECTOR,B

Paper ejection detector holder HOLDER,PAPER EJECTION DETECTOR 1 F-2 633

Paper feed frame fixing L lever (type B) LEVER,PAPER FEED FRAME FIXING L,B 1 F-5 679
assembly ASSEMBLY

Paper feed frame fixing lever spring (type SPRING,PAPER FEED FRAME FIXING LEVER,A 1 F-5 640
A)

Paper feed frame fixing lever spring (type B) SPRING,PAPER FEED FRAME FIXING LEVER,B 1 F-5 642

Paper feed frame fixing R lever assembly LEVER,PAPER FEED FRAME FIXING R 1 F-5 670
ASSEMBLY

Paper feed frame shaft SHAFT,PAPER FEED FRAME 1 F-2 635

Paper feed motor MOTOR,PAPER FEED 1 F-2 704

Paper feed reduction gear PAPER FEED REDUCTION GEAR 1 F-2 693

Paper feed transmission gear GEAR,PAPER FEED TRANSMISSION 1 F-3 634

Appendix E-4 Parts List Rev. A

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Paper feed trigger attraction plate PAPER FEED TRIGGER ATTRACTIVE PLATE 2 F-3 696

Paper feed trigger claw spring PAPER FEED TRIGGER CROW SPRING 3 2 F-3 695

Paper holder PAPER HOLDER 1 F-6 526

Parallel I/F circuit board assembly PARALLEL I/F CIRCUIT BOARD ASSEMBLY 1 F-1 B

Plain washer(4.2X1X12) PLAIN WASHER,4.2X1X12,F/ZN 2 F-1 112

Platen adjustment screw SCREW,PLATEN ADJUSTMENT 2 F-5 658

Platen assembly PLATEN ASSEMBLY 1 F-6 511

Platen assembly PLATEN ASSEMBLY 1 F-5 678

Platen ground plate (type A) PLATE,PLATEN GROUND,A 1 F-5 651

Platen ground plate (type B) PLATE,PLATEN GROUND,B 1 F-5 652

Platen lever LEVER,PLATEN 1 F-5 623

Platen lever drive cam CAM,PLATEN LEVER DRIVE 1 F-2 626

Platen lever frame assembly FRAME,PLATEN LEVER ASSEMBLY 1 F-5 669

Platen lever shaft SHAFT,PLATEN LEVER,L 2 F-5 625

Platen lever spring SPRING,PLATEN LEVER 1 F-5 624

Platen shaft holder SHAFT HOLDER,PLATEN 1 F-6 503

Platen spring SPRING,PLATEN 2 F-5 603

Power switch cable assembly POWER SWITCH CABLE SET 1 F-1 207

Power switch cover COVER,POWER SWITCH 1 F-1 145

Press head spring SPRING,PRESS HEAD 2 F-6 506

Pressurizing plate PLATE,PRESSURIZING 1 F-6 519

Print head unit (Eb) PRINT HEAD UNIT EB 1 F-4 662

R cover detector cable assembly CABLE ASSEMBLY,R COVER DETECTOR 1 F-3 703

Receipt paper feed motor MOTOR,PAPER FEED,RECEIPT 1 F-6 544

Relaxation plate PLATE,RELAXATION 1 F-6 520

Relaxation plate fixing plate PLATE,RELAXATION PLATE FIXING 1 F-6 547

Ribbon cassette cover COVER,RIBBON CASSETTE 1 F-1 121

Ribbon drive plate assembly RIBBON DRIVE PLATE ASSEMBLY 1 F-4 674

Ribbon feed spring RIBBON FEED SPRING 1 F-4 601

Ribbon intermediate gear GEAR,RIBBON INTERMEDIATE 1 F-4 657

Ribbon reduction gear GEAR,RIBBON REDUCTION 1 F-4 656

Ribbon take-up gear assembly GEAR,RIBBON TAKE-UP ASSEMBLY 1 F-4 680

Right frame FRAME,RIGHT 1 F-6 514

Right thermal spring SPRING,THERMAL,R 1 F-1 132

RS-232 I/F circuit board assembly RS-232 I/F CIRCUIT BOARD ASSEMBLY 1 F-1 202

Rubber foot RUBBER FOOT 3 F-1 117

Rev. A Parts List Appendix E-5

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Rubber insulator spacer SPACER,INSULATOR 2 F-1 113

Screening plate PLATE,SCREENING 1 F-6 536

screw(C.B.,2.6X4) C.B.,2.6X4,F/ZN 2 F-3 729

screw(C.B.,2X2.5) C.B.2X2.5,F/ZN 3 F-6 548

screw(C.B.B-tite,2X8) C.B.B-TITE,2X8,F/ZN 1 F-6 504

screw(C.B.B-tite,4X12) [Link],4X12,F/ZN 2 F-1 108

screw(C.B.B-tite,4X25) [Link],4X25 F/ZN 2 F-1 109

screw(C.B.P-tite,3X6) C.B.P-TITE SCREW,3X6,F/ZN 4 F-2,3 608

screw(C.B.P-tite,3X8) C.B.P-TITE SCREW,3X8,F/ZN 4 F-6 502

screw(C.B.P-tite,3X8) C.B.P-TITE SCREW,3X8,F/ZN 1 F-3 722

screw(C.B.S-tite F,3X4) C.B.S-TITE F,3X4,F/ZN 5 F-1 101

screw(C.B.S-tite F,3X4) C.B.S-TITE F,3X4,F/ZN 3 F-2 730

screw(C.B.S-tite F,3X6) C.B.S-TITEF,3X6,F/ZN 12 F-1 106

screw(C.B.S-tite F,3X6) C.B.S-TITEF,3X6,F/ZN 13 F-6 540

screw(C.B.S-tite F,3X6) C.B.S-TITEF,3X6,F/ZN 22 F-2,3,4 691

screw(C.C.,3X5) [Link],3X5,F/ZN 2 F-2 682

screw(C.C.,4X20) [Link],4X20,F/ZN 1 F-1 104

screw(C.C.S-tite,2.5X5) C.C.S-TITE SCREW,2.5*5,F/ZN 2 F-2,3 690

screw(C.C.S-tite,3X6) [Link] M3X6 3 F-1 105

screw(C.P.P-tite,3X12) C.P.P-TITE SCREW,3X12,F/ZN 1 F-4 607

screw(C.P.S-tite(0),3X6) C.P.S-TITE.(0),3X6,F/ZN 9 F-1,3 107

screw(C.P.S-tite(P4),3X6) C.P.S-TITE(P4),3X6,F/ZN 5 F-4 731

screw(C.P.S-tite,3X6) C.P.S-TITE SCREW,3X6,F/ZN 2 F-1 C

screw(C.P.T-B,3X10) C.P.T-B SCREW,3X10,F/ZN 7 F-1 103

Sensor circuit board assembly SENSOR CIRCUIT BOARD ASSEMBLY 1 F-6 541

Slip B.O.F. detector assembly SLIP B.O.F. DETECTOR ASSEMBLY 1 F-3 668

Slip drive gear GEAR,SLIP DRIVE 4 F-2,3,5 639

Slip feed roller ROLLER,SLIP FEED 1 F-5 649

Slip feed roller holder HOLDER,SLIP FEED ROLLER 1 F-5 643

Slip feed roller shaft holder SHAFT HOLDER,SLIP FEED ROLLER 4 F-2,3 609

Slip guide lower frame (type B) FRAME,SLIP GUID LOWER,B 1 F-3 646

Slip guide upper frame FRAME,SLIP GUID UPPER 1 F-3 645

Slip hold roller shaft SHAFT,SLIP HOLD ROLLER 1 F-2 637

Slip hold roller sleeve SLEEVE,SLIP HOLD ROLLER 1 F-2 723

Slip hold roller spring SPRING,SLIP HOLD ROLLER 1 F-2 724

Slip insertion detector holder HOLDER,SLIP INSERT DETECTOR 1 F-3 605

Appendix E-6 Parts List Rev. A

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Slip paper guide PAPER GUIDE,SLIP 1 F-5 650

Slip T.O.F. detector assembly SLIP T.O.F. DETECTOR ASSEMBLY 1 F-3 671

Slip transmission gear GEAR,SLIP TRANSMISSION 3 F-2 638

Strengthening plate PLATE,STRENGTHEN,B 1 F-1 128

Sub slip feed lever shaft SHAFT,SUB SLIP FEED LEVER 1 F-3 636

Sub slip feed lever spring SPRING,SUB SLIP FEED LEVER 1 F-3 641

Sub slip feed lever sub assembly LEVER,SUB SLIP FEED SUB ASSEMBLY 1 F-3 660

Sub slip feed roller assembly ROLLER,SUB SLIP FEED ASSEMBLY 1 F-3 666

Sub slip feed roller holder HOLDER,SUB SLIP FEED ROLLER 1 F-3 644

Sub slip hold roller ROLLER,SUB SLIP HOLD 1 F-3 648

Sub slip hold sleeve SLEEVE,SUB SLIP HOLD 2 F-3 727

Support plate PLATE,SUPPORT,A 1 F-1 137

Switch panel cable CABLE,SWITCH PANEL 1 F-1 210

Switch panel circuit board assembly SWITCH PANEL CIRCUIT BOARD ASSEMBLY 1 F-1 208

Switch panel label LABEL,SWITCH PANEL 1 F-1 146

Switch panel unit SWITCH PANEL UNIT 1 F-1 124

Switch screw SCREW,SWITCH 1 F-6 549

Table holder HOLDER,TABLE 1 F-1 138

Thermal button BUTTON,THERMAL 2 F-1 134

Thermal case CASE,THERMAL 1 F-1 123

Thermal cushion CUSHION,THERMAL 2 F-1 130

Thermal frame FRAME,THERMAL 1 F-1 127

Thermal head FFC FFC,THERMAL HEAD 1 F-1 205

Thermal holder assembly HOLDER,THERMAL ASSEMBLY 1 F-1 125

Thermal mechanism assembly (M-H6000) THERMAL MECHANISM ASSEMBLY (M- 1 F-1 500
H6000)

Thermal mechanism cover COVER,THERMAL MECHANISM 1 F-1 135

Thermal print head assembly THERMAL PRINT HEAD ASSEMBLY 1 F-6 525

Thermal sheet SHEET,THERMAL 1 F-1 126

Thermal unit sensor circuit board assembly THERMAL UNIT SENSOR CIRCUIT BOARD 1 F-1 204
ASSEMBLY

Upper case CASE,UPPER 1 F-1 119

Rev. A Parts List Appendix E-7

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Reference Number List
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screw(C.B.S-tite F,3X4) C.B.S-TITE F,3X4,F/ZN 5 F-1 101

screw(C.P.T-B,3X10) C.P.T-B SCREW,3X10,F/ZN 7 F-1 103

screw(C.C.,4X20) [Link],4X20,F/ZN 1 F-1 104

screw(C.C.S-tite,3X6) [Link] M3X6 3 F-1 105

screw(C.B.S-tite F,3X6) C.B.S-TITEF,3X6,F/ZN 12 F-1 106

screw(C.P.S-tite(0),3X6) C.P.S-TITE.(0),3X6,F/ZN 9 F-1,3 107

screw(C.B.B-tite,4X12) [Link],4X12,F/ZN 2 F-1 108

screw(C.B.B-tite,4X25) [Link],4X25 F/ZN 2 F-1 109

Clamp CLAMP 1 F-1 110

IC cover IC COVER 1 F-1 111

Plain washer(4.2X1X12) PLAIN WASHER,4.2X1X12,F/ZN 2 F-1 112

Rubber insulator spacer SPACER,INSULATOR 2 F-1 113

Metallic insulator spacer INSULATOR SPACER 2 F-1 114

Caution seal SEAL,CAUTION 1 F-1 115

Connector plate (type AA) PLATE,CONNECTOR,AA 1 F-1 116

Rubber foot RUBBER FOOT 3 F-1 117

Lower case CASE,LOWER 1 F-1 118

Upper case CASE,UPPER 1 F-1 119

Front case CASE,FRONT 1 F-1 120

Ribbon cassette cover COVER,RIBBON CASSETTE 1 F-1 121

Main plate sub assembly PLATE,MAIN,SUBU ASSEMBLY 1 F-1 122

Thermal case CASE,THERMAL 1 F-1 123

Switch panel unit SWITCH PANEL UNIT 1 F-1 124

Thermal holder assembly HOLDER,THERMAL ASSEMBLY 1 F-1 125

Thermal sheet SHEET,THERMAL 1 F-1 126

Thermal frame FRAME,THERMAL 1 F-1 127

Strengthening plate PLATE,STRENGTHEN,B 1 F-1 128

Hook plate PLATE,HOOK 2 F-1 129

Thermal cushion CUSHION,THERMAL 2 F-1 130

Left thermal spring SPRING,THERMAL,L 1 F-1 131

Right thermal spring SPRING,THERMAL,R 1 F-1 132

Hook spring SPRING,HOOK 2 F-1 133

Thermal button BUTTON,THERMAL 2 F-1 134

Thermal mechanism cover COVER,THERMAL MECHANISM 1 F-1 135

Lower plate PLATE,LOWER 1 F-1 136

Appendix E-8 Parts List Rev. A

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Support plate PLATE,SUPPORT,A 1 F-1 137

Table holder HOLDER,TABLE 1 F-1 138

Operation label (type BA) LABEL,OPERATION,BA 1 F-1 139

Operation label (type CA) LABEL,OPERATION,CA 1 F-1 140

Front seal SEAL,FRONT 1 F-1 141

Operation label (type DA) LABEL,OPERATION,DA 1 F-1 142

Hexagon lock screw (inch type) HEXAGON LOCK SCREW 2 F-1 144

Hexagon lock screw (millimeter type) HEXAGON LOCK SCREW 2 F-1 144

Power switch cover COVER,POWER SWITCH 1 F-1 145

Switch panel label LABEL,SWITCH PANEL 1 F-1 146

Main circuit board assembly (for TM-H6000/ MAIN CIRCUIT BOARD ASSEMBLY (FOR TM- 1 F-1 201
H6000P) H6000/H6000P)

RS-232 I/F circuit board assembly RS-232 I/F CIRCUIT BOARD ASSEMBLY 1 F-1 202

Earth wire assembly EARTH WIRE ASSEMBLY 1 F-1,3 203

Thermal unit sensor circuit board assembly THERMAL UNIT SENSOR CIRCUIT BOARD 1 F-1 204
ASSEMBLY

Thermal head FFC FFC,THERMAL HEAD 1 F-1 205

Intermit circuit board cable CABLE,INTERMIT CIRCUIT BOARD 1 F-1 206

Power switch cable assembly POWER SWITCH CABLE SET 1 F-1 207

Switch panel circuit board assembly SWITCH PANEL CIRCUIT BOARD ASSEMBLY 1 F-1 208

Circuit board FFC FFC,CIRCUIT BOARD 2 F-1 209

Switch panel cable CABLE,SWITCH PANEL 1 F-1 210

Thermal mechanism assembly (M-H6000) THERMAL MECHANISM ASSEMBLY (M- 1 F-1 500
H6000)

E-ring(2.5) RETAINING RING TYPE-E(2.5) 1 F-6 501

screw(C.B.P-tite,3X8) C.B.P-TITE SCREW,3X8,F/ZN 4 F-6 502

Platen shaft holder SHAFT HOLDER,PLATEN 1 F-6 503

screw(C.B.B-tite,2X8) C.B.B-TITE,2X8,F/ZN 1 F-6 504

Deceleration gear GEAR,DECELERATION 1 F-6 505

Press head spring SPRING,PRESS HEAD 2 F-6 506

Fixed blade FIXED BLADE 1 F-6 507

N.E. detector holder HOLDER,[Link] 1 F-6 508

N.E. detector lever LEVER,[Link] 1 F-6 509

Paper detector assembly PAPER DETECTOR ASSEMBLY 1 F-6 510

Platen assembly PLATEN ASSEMBLY 1 F-6 511

N.E. detector adjustment screw SCREW,DETECTOR ADJUSTMENT,N.E 1 F-6 512

Head caution seal SEAL,CAUTION,HEAD 2 F-6 513

Right frame FRAME,RIGHT 1 F-6 514

Rev. A Parts List Appendix E-9

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Left frame FRAME,LEFT 1 F-6 515

Motor frame FRAME,MOTOR 1 F-6 516

Frame plate PLATE,FRAME 1 F-6 517

Frame cover COVER,FRAME 1 F-6 518

Pressurizing plate PLATE,PRESSURIZING 1 F-6 519

Relaxation plate PLATE,RELAXATION 1 F-6 520

Blade holder spring SPRING,BLADE HOLDER 1 F-6 521

Gear shaft SHAFT,GEAR 1 F-6 522

Cover spring SPRING,COVER 2 F-6 523

Cover shaft SHAFT,COVER 2 F-6 524

Thermal print head assembly THERMAL PRINT HEAD ASSEMBLY 1 F-6 525

Paper holder PAPER HOLDER 1 F-6 526

Intermit circuit board assembly INTERMIT CIRCUIT BOARD ASSEMBLY 1 F-6 527

Paper cutter frame assembly FRAME,PAPER CUTTER ASSEMBLY 1 F-6 528

Paper cutter motor sub assembly MOTOR,PAPER CUTTER SUB ASSEMBLY 1 F-6 529

Manual cutter MANUAL CUTTER 1 F-6 530

Cover tube COVER TUBE 4 F-6 532

Guard tube GUARD TUBE 1 F-6 533

Paper cutter lead wire LEAD WIRE,PAPER CUTTER 1 F-6 534

Micro switch MICRO SWITCH 1 F-6 535

Screening plate PLATE,SCREENING 1 F-6 536

Hexagon nut(3) H.N.-1,3,F/ZN 1 F-6 537

E-ring(1.5) RETAINING RING TYPE-E(1.5) 1 F-6 538

E-ring(2) RETAINING RING TYPE-E(2) F/UC 2 F-6 539

screw(C.B.S-tite F,3X6) C.B.S-TITEF,3X6,F/ZN 13 F-6 540

Sensor circuit board assembly SENSOR CIRCUIT BOARD ASSEMBLY 1 F-6 541

Micro switch MICRO SWITCH 1 F-6 542

Cover open detector lead wire LEAD WIER,COVER OPEN DETECTOR 1 F-6 543

Receipt paper feed motor MOTOR,PAPER FEED,RECEIPT 1 F-6 544

N.E. detector lead wire assembly LEAD WIRE [Link] ASSEMBLY 1 F-6 545

Paper cutter cover assembly COVER PAPER CUTTER ASSEMBLY 1 F-6 546

Relaxation plate fixing plate PLATE,RELAXATION PLATE FIXING 1 F-6 547

screw(C.B.,2X2.5) C.B.2X2.5,F/ZN 3 F-6 548

Switch screw SCREW,SWITCH 1 F-6 549

Mechanism assembly (M-U675, type AB) MECHANISM ASSEMBLY,AB (M-U675) 1 F-1 600

Ribbon feed spring RIBBON FEED SPRING 1 F-4 601

Appendix E-10 Parts List Rev. A

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Belt drive cap CAP,BELT DRIVE 2 F-4 602

Platen spring SPRING,PLATEN 2 F-5 603

Oil ring OIL RING 2 F-4 604

Slip insertion detector holder HOLDER,SLIP INSERT DETECTOR 1 F-3 605

Nylon clip NYLON CLIP 1 F-2 606

screw(C.P.P-tite,3X12) C.P.P-TITE SCREW,3X12,F/ZN 1 F-4 607

screw(C.B.P-tite,3X6) C.B.P-TITE SCREW,3X6,F/ZN 4 F-2,3 608

Slip feed roller shaft holder SHAFT HOLDER,SLIP FEED ROLLER 4 F-2,3 609

Carriage spring SPRING,CARRIAGE 1 F-4 610

Front reinforcement frame FRAME,FRONT REINFORCE 1 F-3 611

Front frame FRAME,FRONT 1 F-3 612

Lever drive motor detector plate DETECTOR PLATE,LEVER DRIVE MOTOR 1 F-3 613

Lever motor reduction gear GEAR,LEVER MOTOR REDUCTION 1 F-3 614

Lever drive transmission gear GEAR,LEVER DRIVE TRANSMISSION 1 F-3 615

Lever drive shaft gear GEAR,LEVER DRIVE SHAFT 1 F-3 616

Form stopper FORM STOPPER 1 F-3 617

Form stopper shaft SHAFT,FORM STOPPER 1 F-3 618

Form stopper spring SPRING,FORM STOPPER 1 F-3 619

Lever drive coil (type A) COIL,LEVER DRIVE,A 1 F-3 620

Lever drive coil (type B) COIL,LEVER DRIVE,B 1 F-3 621

Nose guide GUIDE,NOSE 1 F-4 622

Platen lever LEVER,PLATEN 1 F-5 623

Platen lever spring SPRING,PLATEN LEVER 1 F-5 624

Platen lever shaft SHAFT,PLATEN LEVER,L 2 F-5 625

Platen lever drive cam CAM,PLATEN LEVER DRIVE 1 F-2 626

Carriage belt BELT,CARRIAGE 1 F-4 627

Belt tension spring SPRING,BELT TENSION 1 F-4 628

Carriage guide shaft SHAFT,CARRIAGE GUIDE 1 F-4 629

Carriage transmission pulley PULLEY,CARRIAGE TRANSMISSION 1 F-4 630

Carriage drive pulley PULLEY,CARRIAGE DRIVE 1 F-4 631

Carriage drive transmission gear GEAR,CARRIAGE DRIVE TRANSMISSION 1 F-4 632

Paper ejection detector holder HOLDER,PAPER EJECTION DETECTOR 1 F-2 633

Paper feed transmission gear GEAR,PAPER FEED TRANSMISSION 1 F-3 634

Paper feed frame shaft SHAFT,PAPER FEED FRAME 1 F-2 635

Sub slip feed lever shaft SHAFT,SUB SLIP FEED LEVER 1 F-3 636

Slip hold roller shaft SHAFT,SLIP HOLD ROLLER 1 F-2 637

Rev. A Parts List Appendix E-11

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Slip transmission gear GEAR,SLIP TRANSMISSION 3 F-2 638

Slip drive gear GEAR,SLIP DRIVE 4 F-2,3,5 639

Paper feed frame fixing lever spring (type SPRING,PAPER FEED FRAME FIXING LEVER,A 1 F-5 640
A)

Sub slip feed lever spring SPRING,SUB SLIP FEED LEVER 1 F-3 641

Paper feed frame fixing lever spring (type B) SPRING,PAPER FEED FRAME FIXING LEVER,B 1 F-5 642

Slip feed roller holder HOLDER,SLIP FEED ROLLER 1 F-5 643

Sub slip feed roller holder HOLDER,SUB SLIP FEED ROLLER 1 F-3 644

Slip guide upper frame FRAME,SLIP GUID UPPER 1 F-3 645

Slip guide lower frame (type B) FRAME,SLIP GUID LOWER,B 1 F-3 646

J/S change spacer SPACER,J/S CHANGE 1 F-2 647

Sub slip hold roller ROLLER,SUB SLIP HOLD 1 F-3 648

Slip feed roller ROLLER,SLIP FEED 1 F-5 649

Slip paper guide PAPER GUIDE,SLIP 1 F-5 650

Platen ground plate (type A) PLATE,PLATEN GROUND,A 1 F-5 651

Platen ground plate (type B) PLATE,PLATEN GROUND,B 1 F-5 652

MICR shutter SHUTTER,MICR 1 F-3 653

Endorsement platen shutter SHUTTER,ENDORSEMENT PLATEN 1 F-3 654

Ribbon reduction gear GEAR,RIBBON REDUCTION 1 F-4 656

Ribbon intermediate gear GEAR,RIBBON INTERMEDIATE 1 F-4 657

Platen adjustment screw SCREW,PLATEN ADJUSTMENT 2 F-5 658

Lever drive motor assembly MOTOR,LEVER DRIVE ASSEMBLY 1 F-3 659

Sub slip feed lever sub assembly LEVER,SUB SLIP FEED SUB ASSEMBLY 1 F-3 660

Print head unit (Eb) PRINT HEAD UNIT EB 1 F-4 662

Paper ejection detector assembly PAPER EJECTION DETECTOR ASSEMBLY 1 F-2 663

Front cover detector assembly FRONT COVER DETECTOR ASSEMBLY 1 F-2 664

Lever drive shaft assembly LEVER DRIVE SHAFT ASSEMBLY 1 F-3 665

Sub slip feed roller assembly ROLLER,SUB SLIP FEED ASSEMBLY 1 F-3 666

Lever coil mounting plate sub assembly MOUNTING PLATE,LEVER COIL SUB 1 F-3 667
ASSEMBLY

Slip B.O.F. detector assembly SLIP B.O.F. DETECTOR ASSEMBLY 1 F-3 668

Platen lever frame assembly FRAME,PLATEN LEVER ASSEMBLY 1 F-5 669

Paper feed frame fixing R lever assembly LEVER,PAPER FEED FRAME FIXING R 1 F-5 670
ASSEMBLY

Slip T.O.F. detector assembly SLIP T.O.F. DETECTOR ASSEMBLY 1 F-3 671

Lever motor T.P. detector assembly LEVER MOTER T.P. DETECTOR ASSEMBLY 1 F-3 672

Main circuit board assembly (for M-U675) MAIN CIRCUIT BOARD ASSEMBLY (FOR M- 1 F-3 673
U675)

Appendix E-12 Parts List Rev. A

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Ribbon drive plate assembly RIBBON DRIVE PLATE ASSEMBLY 1 F-4 674

H.P. detector assembly [Link] ASSEMBLY 1 F-4 675

Intermediate circuit board assembly INTERMEDIATE CIRCUIT BOARD ASSEMBLY 1 F-4 676

Carriage assembly CARRIAGE ASSEMBLY 1 F-4 677

Platen assembly PLATEN ASSEMBLY 1 F-5 678

Paper feed frame fixing L lever (type B) LEVER,PAPER FEED FRAME FIXING L,B 1 F-5 679
assembly ASSEMBLY

Ribbon take-up gear assembly GEAR,RIBBON TAKE-UP ASSEMBLY 1 F-4 680

Carriage cover frame assembly FRAME,CARRIAGE COVER ASSEMBLY 1 F-2 681

screw(C.C.,3X5) [Link],3X5,F/ZN 2 F-2 682

Nylon lock nut(M3) NYLON LOCK NUT M3 2 F-5 683

E-ring(1.5) RETAINING RING TYPE-E(1.5) 2 F-3 684

E-ring(2) RETAINING RING TYPE-E(2) F/UC 4 F-4 685

E-ring(3) RETAINING RING TYPE-E(3)F/UC 11 F-2,3,5 686

E-ring(4) RETAINING RING TYPE-E(4) F/UC 2 F-5 687

E-ring(5) RETAINING RING TYPE-E(5) F/UC 2 F-3,4 688

E-ring(2.3) RETAINING RING TYPE-E (2.3) F/UC 2 F-2,3 689

screw(C.C.S-tite,2.5X5) C.C.S-TITE SCREW,2.5*5,F/ZN 2 F-2,3 690

screw(C.B.S-tite F,3X6) C.B.S-TITEF,3X6,F/ZN 22 F-2,3,4 691

J/S change gear J/S CHANGE GEAR 1 F-2 692

Paper feed reduction gear PAPER FEED REDUCTION GEAR 1 F-2 693

Crank shaft holder CRANK SHAFT HOLDER 2 F-3 694

Paper feed trigger claw spring PAPER FEED TRIGGER CROW SPRING 3 2 F-3 695

Paper feed trigger attraction plate PAPER FEED TRIGGER ATTRACTIVE PLATE 2 F-3 696

Carriage motor MOTOR,CARRIAGE 1 F-4 697

Intermediate cable (type A) CABLE,INTERMEDIATE,A 1 F-4 698

Intermediate cable (type B) CABLE,INTERMEDIATE,B 1 F-4 699

Intermediate cable (type C) CABLE,INTERMEDIATE,C 1 F-4 700

Paper ejection detector cable assembly CABLE ASSEMBLY,PAPER EJECTION 1 F-3 701
(type A) DETECTOR,A

Paper ejection detector cable assembly CABLE ASSEMBLY,PAPER EJECTION 1 F-2 702
(type B) DETECTOR,B

R cover detector cable assembly CABLE ASSEMBLY,R COVER DETECTOR 1 F-3 703

Paper feed motor MOTOR,PAPER FEED 1 F-2 704

Lead wire (type A) LEAD WIRE,A 1 F-3 705

Lead wire (type B) LEAD WIRE,B 1 F-3 706

Lead wire (type C) LEAD WIRE,C 1 F-3 707

Lead wire (type D) LEAD WIRE,D 1 F-3 708

Rev. A Parts List Appendix E-13

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Lead wire (type E) LEAD WIRE,E 1 F-3 709

Lead wire (type F) LEAD WIRE,F 1 F-3 710

Lead wire (type G) LEAD WIRE,G 1 F-3 711

Lead wire (type H) LEAD WIRE,H 1 F-3 712

Lead wire (type I) LEAD WIRE,I 1 F-3 713

Lead wire (type J) LEAD WIRE,J 1 F-3 714

Lead wire (type K) LEAD WIRE,K 1 F-3 715

Lead wire (type L) LEAD WIRE,L 1 F-4 716

Lead wire (type M) LEAD WIRE,M 1 F-4 717

Lead wire (type N) LEAD WIRE,N 1 F-4 718

Lead wire (type U) LEAD WIRE,U 1 F-2 719

Lead wire (type V) LEAD WIRE,V 1 F-2 720

Lead wire (type W) LEAD WIRE,W 1 F-2 721

screw(C.B.P-tite,3X8) C.B.P-TITE SCREW,3X8,F/ZN 1 F-3 722

Slip hold roller sleeve SLEEVE,SLIP HOLD ROLLER 1 F-2 723

Slip hold roller spring SPRING,SLIP HOLD ROLLER 1 F-2 724

Gear train cover COVER,GEAR TRAIN 1 F-4 725

Intermediate circuit board cover COVER,INTERMEDIATE CIRCUIT BOAD 1 F-4 726

Sub slip hold sleeve SLEEVE,SUB SLIP HOLD 2 F-3 727

Intermediate cable tube TUBE,CABLE INTERMEDIATE 1 F-4 728

screw(C.B.,2.6X4) C.B.,2.6X4,F/ZN 2 F-3 729

screw(C.B.S-tite F,3X4) C.B.S-TITE F,3X4,F/ZN 3 F-2 730

screw(C.P.S-tite(P4),3X6) C.P.S-TITE(P4),3X6,F/ZN 5 F-4 731

Connector plate (type BA) PLATE,CONNECTOR,BA 1 F-1 A

Parallel I/F circuit board assembly PARALLEL I/F CIRCUIT BOARD ASSEMBLY 1 F-1 B

screw(C.P.S-tite,3X6) C.P.S-TITE SCREW,3X6,F/ZN 2 F-1 C

Appendix E-14 Parts List Rev. A

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Appendix F
Exploded Diagrams

TM-H6000/H6000P
101 142
106
101
101
208 600
135
110 105

109
140
101 500
112
113
123
134
101 114

109
106
112
126
113
108
146 133
108 131
114
125
122 128
105
134 206
205
129 103
133

129 137 203

106 132
204
130
103
107
107 144 106
116
104 210 107
124 121

127
202 107
103 Y
107
B A
106
107 107
201

120 107 138

209
106

207 115
139

117

117 118
119 106
106
103 141
106 136
111 103
145 117

Rev. A Exploded Diagrams Appendix F-1

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 Confidential TM-H6000/H6000P Service Manual

Mechanism Assembly

690

663 633
681 608

702

635
730 730

609 704

686
626
637

682
615 664
686

721
720 730
719
724
723
609

691

682

691

647
638 692
686 689

638 639

686 638
606 693 686
691

Rev. A Exploded Diagrams Appendix F-2

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Frame Assembly

654
619
691
686
671
609 684
713
691 714 690
715 644
203 617

641
107
618 614
727 689
645
613 660
659
612 729
705
648
611 616

727 706

691 694
666
696
691 691
620
691 634
621
684
695 686
608 665
694
695 688
609
608 686

691
639
667
672
691
691 636 691
710
711
712
646 703
691 701

653

722 673

608
605 707
668 708
709 691

Rev. A Exploded Diagrams Appendix F-3

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Carriage Assembly

627

685
607 602
685
622
631

685 725
662
691
674
731 691
675

716 632
717
718
680

656
685
657
601 602

630
688
604

697
677 604 691

629
731
699
610 698
728
731
628

700

676

726

731

Rev. A Exploded Diagrams Appendix F-4

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PF Assembly

679

686
687
642

625 669
686

683

670
686
623

603
640
678 651

625
658
603
687
683

639 624
652

658
649

643
650

Rev. A Exploded Diagrams Appendix F-5

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Thermal Mechanism
548

546 530

540
521
548
523
539
532 507
535
540
529
523
518
528 534

549
540
533

536 539

503
504 542 501
544 540
516 545
511
538 508
509 537
540 502 520
524

540 513
513 505 502
540 512

522
540
526
515

543

541 524
547 510
517
525

514

502
506

519 502 540

540
527

Rev. A Exploded Diagrams Appendix F-6

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Appendix G
General Lubrication Points Diagrams

TM-H6000/H6000P

G-48

G-48

Rev. A General Lubrication Points Diagrams Appendix G-1

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Mechanism Assembly

G-36
G-36

G-48

Rev. A General Lubrication Points Diagrams Appendix G-2

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Frame Assembly
G-48

G-48

G-48

G-48

G-36

G-36
G-36

G-48

G-36

G-36

G-48

G-48

Rev. A General Lubrication Points Diagrams Appendix G-3

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Carriage Assembly

G-36

G-36

G-36

G-36
G-36
G-36

G-36

G-36
G-36

O-10 G-36

G-36
G-36
G-36

G-36
G-36
O-10
O-10

G-36

G-36

Rev. A General Lubrication Points Diagrams Appendix G-4

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PF Assembly

G-36

Rev. A General Lubrication Points Diagrams Appendix G-5

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Thermal Assembly

G-19

G-19

G-15

G-15

Rev. A General Lubrication Points Diagrams Appendix G-6

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Appendix H
Circuit Board Unit Circuit Diagrams

Main circuit board assembly (outline)

Thermal block (page H-6)

page H-4

page H-2

page H-3
page H-5

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-1

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Main circuit board assembly (1 of 4)

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-2

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Main circuit board assembly (2 of 4)

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-3

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Main circuit board assembly (3 of 4)

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-4

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Main circuit board assembly (4 of 4)

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-5

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Main circuit board assembly (Thermal block)

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-6

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Main circuit board assembly (Memory block)

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-7

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RS-232 I/F Circuit Board Assembly (UB-S01) Circuit Diagram

TO MAIN BOARD

CN2
1
DK 1
2
DK S
3
PG
+5V 4
PG
C1 5
TP2 +24V
+12V 6
+24V
U1 7
PG
RTS 8
HOST RTS
16 2 DSR DSR 9
C2 VCC V+ C3 CTS
10
SG
R21 I/F DET
4 1 11
C2+ C1+ RTS
DTR DTR 12
CLKOUT/DTR
13
CLKREQ
5 3 14
C2- C1- SG
+5V +5V 15
+5V
RD 13 12 RD 16
R1I R1O DK 2
DSR 8 9 DSR 17
R2I R2O DK G
18
DK P
SD 14 11 SD + + + 19
T1O T1I PG
DTR 7 10 DTR 1 5 5 20
T2O T2I +24V
TO HOST 2 V V 21
+24V
15 6 V 22
GND V- PG
SG 23
SG
1 SD SD 24
FG SD
2 RD RD 25
SD/SD1 RD
3 C7 26
RD/SD2 (RES)
4 #25_RESET 27
RS/RD1 #25_RESET
5 DSR_RESET 28
/RD2 DSR_RESET
6 29
DR/INIT1 #RESET
7 SG SG SG SG 30
SG
SG SG
8 R1
/DR1
9
/DR2
10 R C5
/CS1 Q1
11 RTS RTS RTS T
/CS2
12 R7 10K S
13 10K
Q2
14 +12V
TP1
15
16
17 D1 R16 D # 10K
18 R3 S 2 10K
19 +12V R 5
20 | |
ER
21 R R
22 E E
23 R4 S S RTS
8
24 E E
25 DSR 3 T T
INIT2
1
R2
0 2
SHELL
C6
R17 U2A
CN1
4 +
5
R20 R18 V
S
G -12V
R5
D2 R8
-12V -12V

D3 R13

+12V

R9
C4 R14
5
7
R15 R6
#25INIT 6
R12 U2B

R10
R11
-12V
SG
R19
D4

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-8

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Parallel I/F Circuit Board Assembly (UB-P02) Circuit Diagram

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-9

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RS-485 I/F Circuit Board Assembly (UB-S02) Circuit Diagram

TP2

R12
+5V
R9
R13 U2
CS1 CS1 8 1 +
R10 5 TO MAIN BOARD
CS2 CS2 7 2 CTS V
R8 CN2
DR2 6 3 DR 1
DK 1
2
DK S
DR1 5 4 SG 3
PG
4
PG
5
+24V
6
+24V
R5 7
PG
+5V 8
R17 HOST_RTS
R2 CTS CTS 9
CTS
R6 U1 SG 10
DET
RD1 8 1 11
R16 RTS
R3 DR DR 12
CLKIN/DTR
RD2 7 2 RD SG 13
R18 CLKREQ
R1 SG 14
SG
SD2 6 3 SD +5V +5V 15
+5V
TO HOST 16
DK 2
SD1 5 4 SG 17
DK G
+ C5 18
CN1 DK P
5 19
PG
V 20
+24V
1 FG 21
FG R11 R4 +24V
2 SD2 TP1 22
SD/SD1 PG
3 SD1 SG 23
RD/SD2 SG
4 RD2 SD SD 24
RS/RD1 SD
5 RD1 RD RD 25
/RD2 RD
6 26
DR/INIT1 (RES)
7 SG SG SG 27
SG #25_RESET
8 DR2 28
/DR1 DSR_RESET
9 DR1 29
/DR2 #RESET
10 CS2 SG SG 30
/CS1 SG
11 CS1
/CS2
12 R19
13 R14
14 R15
15 R7
16
17
18
19
20
ER
21
22
23
24
25
INIT2
0 FG
SHELL

Rev. A Circuit Board Unit Circuit Diagrams Appendix H-10

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Appendix I
Printer Handling

Using the Power Switch Cover

WARNING:
If an accident occurs when the power switch cover is attached, unplug the power cord
from the outlet immediately to avoid fire or shock.

You can use the enclosed power switch cover to make sure that the power switch is not
accidentally pressed. The illustration below shows the power switch cover installed.

Figure I-1 Power switch cover

If you need to turn the power on or off when the cover is installed, you can insert a thin tool into
one of the holes in the cover to operate the switch.

Rev. A Printer Handling I-1

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Opening the Front Cover
You can open the front cover of the printer by using the tabs on each side of the cover.

tab

Figure I-2 Opening the front cover

Installing or Replacing the Paper Roll

You need to install a paper roll even if you are using only the slip section of the printer.

Note:
Do not use paper rolls that have the paper glued or taped to the core because they might cause a paper jam.

1. To prevent data loss make sure that the printer is not receiving data.

2. Open the paper roll cover by lifting up the two tabs on the paper roll cover and then pushing
the cover back.

3. Remove the used paper roll core if there is one.

I-2 Printer Handling Rev. A

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4. Insert the paper roll as shown.

Figure I-3 Inserting the paper roll

5. Be sure to note the correct direction that the paper should come off the roll.

Figure I-4 Correct direction

Rev. A Printer Handling I-3

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6. Pull out a small amount of paper, as shown. Then close the cover and tear off the extra paper
by pulling it toward the front of the printer.

Figure I-5 Pulling out a small amount of paper

Installing the Ribbon Cassette

To install the ribbon cassette for the first time or to replace a used ribbon, follow the steps below:

Note:
Be sure to turn on the power before installing a ribbon cassette.

1. Unpack the ribbon cassette and turn the knob in the direction shown to take up any slack.

knob

Figure I-6 Turning the knob

I-4 Printer Handling Rev. A

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2. Open the front cover of the printer, using the tabs on each side of the cover.

tab

Figure I-7 Opening the front cover

3. Remove the old ribbon, if there is one.

4. Insert the new ribbon cassette as shown.

Figure I-8 Inserting the new ribbon cassette

Rev. A Printer Handling I-5

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5. Turn the knob two or three times to make sure that the ribbon is seated correctly. You can
also look at the side of the slip unit to see if the ribbon is in the correct place. See below.

edge of
ribbon
cassette

Figure I-9 Making sure if the ribbon is seated correctly

6. Close the front cover of the printer.

EPSON recommends the use of genuine EPSON ribbon cassettes. Ribbon cassettes not
manufactured by EPSON may cause damage to your printer that is not covered by EPSON’s
warranties.

I-6 Printer Handling Rev. A

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Inserting Slip Paper

When you insert slip paper, be sure that the right side of the paper is against the right side of the
paper guide, as shown below.

➀
➁
¡

Figure I-10 Inserting slip paper

When you insert a check for MICR reading or endorsement, insert the check as shown, with the
side with the MICR characters facing up and with the MICR characters on the right side and the
check against the right side of the paper guide, as shown below.

MICR
characters on
this side, face
up

Figure I-11 Inserting a check

Adjusting the Roll Paper Near End Detector

The paper near end detector detects when paper is almost gone by measuring the diameter of
the paper roll. The detector has two settings.

Rev. A Printer Handling I-7

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Note:
Because of variations in paper roll cores, it is not possible for the detector to measure exactly the length of
paper left on the roll when the detector is triggered.

If you want more paper left when the detector is triggered, change the setting, as described
below.

1. Open the printer cover, and remove the paper roll.

2. Loosen the adjusting screw with a coin, and carefully move the detecting lever up.

adjusting
screw

detecting
lever

Figure I-12 Adjustment screw and detecting lever

3. Tighten the adjusting screw, and check to be sure that the detecting lever moves freely.

4. Replace the paper roll.

Using the Control Panel

Most of the functions of this printer are governed by software, but you can monitor the printer’s
status by looking at the lights on the control panel and for some procedures you will use the
buttons.

Figure I-13 Control panel

I-8 Printer Handling Rev. A

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LEDs
POWER
This light is on when the power is turned on.

ERROR
When this light is on but not blinking, it means that the printer is offline. Check to see if a cover
is open. When this light is blinking, there is an error. If you see this light blinking, turn off the
printer for a few seconds and then turn it back on. If the light is still blinking, contact your dealer
or a qualified service person.

PAPER OUT
This light comes on when the printer is out or nearly out of roll paper. The printer has a paper
end detector, and it also has a near-end detector (which can be adjusted) to warn you that the
printer is nearly out of paper. See Appendix A if you want to adjust this detector.

This light blinks during the self-test printing standby state or macro execution standby state
(when the macro execution command is used).

SLIP
This light blinks when the printer is ready to receive slip paper. It stays on during printing on
slip paper and blinks again when slip paper should be removed.

Control Panel Buttons

The control panel has two paper buttons that you may have to use, although most paper
handling functions will be handled by your software.

FEED
Use this button to feed roll paper or to start a roll paper self test. (See the instructions earlier in
this chapter.)

RELEASE
Use this button to release slip paper or to start a slip paper self test. (See the instructions earlier
in this chapter.)

Rev. A Printer Handling I-9

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I-10 Printer Handling Rev. A

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Appendix J
Screw Types
Washer (assembled)

Head (side)

Head (top)

Body

Figure J-1 Screw configuration

Table J-1 Screw types

Head (top) Head (side) Body Washer (assembled)

C (Cross) P (Pan) S-tite (S) (Spring lock washer)

B-tite
B (Bind) (S-P1)/(S-P2)/(S-P3)/(S-P4)
(Spring lock washer + plain
washer )

P-tite
C (Cup)

(O) (Outside toothed lock

T-B washer)

(P1)/(P2)/(P3)/(P4) (Plain
washer)

(O-P1) (Outside toothed

washer + plain washer)

Rev. A Screw Types Appendix J-1

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Appendix J-2 Screw Types Rev. A

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Appendix K
Parts Layout

Main Circuit Board Unit (parts side)

(memory board)

Rev. A Parts Layout K-1

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Main Circuit Board Unit (solder side)

(memory board)

K-2 Parts Layout Rev. A

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RS-232 I/F Circuit Board Assembly (UB-S01)

Parallel I/F Circuit Board Assembly (UB-P02)

RS-485 I/F Circuit Board Assembly (UB-S02)

14 25
BOARD

1 13
R8
RS485-30P

CN1 R2
R9
R1
TP1
R3

U2

R6 R10
U1
C5
R12

R13
R4

R5 R18 1
R11

1
R7 R15 TP2 R14 R16 R19
R17
CN2
CMK-G2X

1
R

15 2
14 16
30
29 17

Rev. A Parts Layout K-3

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K-4 Parts Layout Rev. A

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 SEIKO EPSON CORPORATION Printed in Japan

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