100% found this document useful (2 votes)
66 views3 pages

Bogue Calculation for Cement Clinker

The Bogue calculation is used to estimate the proportions of the four main mineral phases in Portland cement clinker based on its chemical composition. It assumes the minerals are pure compounds and uses the oxides' weight percentages to calculate the amounts of alite, belite, aluminate, and ferrite. The results are only approximate as the actual mineral compositions vary slightly from the assumed pure forms. An example calculation is shown using typical clinker oxide analysis data.

Uploaded by

v1963
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (2 votes)
66 views3 pages

Bogue Calculation for Cement Clinker

The Bogue calculation is used to estimate the proportions of the four main mineral phases in Portland cement clinker based on its chemical composition. It assumes the minerals are pure compounds and uses the oxides' weight percentages to calculate the amounts of alite, belite, aluminate, and ferrite. The results are only approximate as the actual mineral compositions vary slightly from the assumed pure forms. An example calculation is shown using typical clinker oxide analysis data.

Uploaded by

v1963
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

5/11/22, 5:42 PM Bogue calculation

Portland cement clinker: the Bogue


calculation
The Bogue calculation is used to calculate the approximate proportions of the four main minerals
in Portland cement clinker.

The standard Bogue calculation refers to cement clinker, rather than cement, but it can be
adjusted for use with cement. Although the result is only approximate, the calculation is an
extremely useful and widely-used calculation in the cement industry.

The calculation assumes that the four main clinker minerals are pure minerals with
compositions:

Alite: C3S, or tricalcium silicate

Belite: C2S, or dicalcium silicate

Aluminate phase: C3A, or tricalcium aluminate

Ferrite phase: C4AF, or tetracalcium aluminoferrite

It is important to remember that these assumed compositions are only approximations to the
actual compositions of the minerals.

Clinker is made by combining lime and silica and also lime with alumina and iron. If some of the
lime remains uncombined, (which it almost certainly will) we need to subtract this from the total
lime content before we do the calculation in order to get the best estimate of the proportions of
the four main clinker minerals present. For this reason, a clinker analysis normally gives a figure
for uncombined free lime.

(NB: If it is desired only to calculate the potential mineral proportions in a clinker, the correction
for uncombined free lime can be ignored; the calculation will then give the clinker mineral
proportions assuming that all the lime has combined).

The calculation is simple in principle:

Firstly, according to the assumed mineral compositions, ferrite phase is the only mineral to
contain iron. The iron content of the clinker therefore fixes the ferrite content.

Secondly, the aluminate content is fixed by the total alumina content of the clinker, minus the
alumina in the ferrite phase. This can now be calculated, since the amount of ferrite phase has
been calculated.

[Link] 1/3
5/11/22, 5:42 PM Bogue calculation

Thirdly, it is assumed that all the silica is present as belite and the next calculation determines
how much lime is needed to form belite from the total silica content of the clinker. There will be
a surplus of lime.

Fourthly, the lime surplus is allocated to the belite, converting some of it to alite.

In practice, the above process of allocating the oxides can be reduced to the following equations,
in which the oxides represent the weight percentages of the oxides in the clinker:

BOGUE CALCULATION

C3S = 4.0710CaO-7.6024SiO2-1.4297Fe2O3-6.7187Al2O3

C2S = 8.6024SiO2+1.0785Fe2O3+5.0683Al2O3-3.0710CaO

C3A = 2.6504Al2O3-1.6920Fe2O3

C4AF = 3.0432Fe2O3

Clinker analysis
SiO2 Al2O3 Fe2O3 CaO MgO K2O Na2O SO3 LOI IR Total
21.5 5.2 2.8 66.6 1.0 0.6 0.2 1.0 1.5 0.5 98.9
Free lime = 1.0% CaO

Worked example of a Bogue calculation:


Using the above analysis, the calculation is as follows:

Combined CaO = (66.6% - 1.0% free lime) = 65.6%

This is the figure we use for CaO in the calculation.

From the analysis, we have:

CaO=65.6%; SiO2=21.5%; Al2O3=5.2% and Fe2O3=2.8%

The Bogue calculation is therefore:

C3S = 4.0710CaO-7.6024SiO2-1.4297Fe2O3-6.7187Al2O3

C2S = 8.6024SiO2+1.1Fe2O3+5.0683Al2O3-3.0710CaO

C3A = 2.6504Al2O3-1.6920Fe2O3
[Link] 2/3
5/11/22, 5:42 PM Bogue calculation

C4AF = 3.0432Fe2O3

Therefore:

C3S = (4.0710 x 65.6)-(7.6024 x 21.5)-(1.4297 x 2.8)-(6.718 x 5.2)

C2S = (8.6024 x 21.5)+(1.0785 x 2.8)+(5.0683 x 5.2)-(3.0710 x 65.6)

C3A = (2.6504 x 5.2)-(1.6920 x 2.8)

C4AF = 3.0432 x 2.8

So:

C3S = 64.7%

C2S = 12.9%

C3A = 9.0%

C4AF = 8.5%

It should be stressed that the Bogue calculation does not give the 'true' amounts of the four main
clinker phases present, although this is sometimes forgotten. The results of the Bogue calculation
differ from the 'true' amounts (often called the phase proportions) principally because the actual
mineral compositions differ - often only slightly, but occasionally more so and particularly in the
case of the ferrite phase, from the pure phase compositions assumed in the calculation.

To adjust the calculation for use with Portland cement, it is necessary to consider first what other
materials may be present in the cement. If the cement is a mixture of clinker and gypsum only,
the calcium bound with the gypsum can be allowed for approximately by deducting (0.7 x SO3)
from the total CaO. Note that this does not allow for any clinker sulfate present as potassium or
sodium sulfate and a small error will therefore be introduced.

A similar adjustment can be carried out for limestone; the limestone content can be estimated by
determining the CO2 content of the cement and calculating the coresponding CaO. If either slag
or fly ash is present, in principle the formula could be adjusted to take it into account, but the
slag or ash composition would need to be known accurately and in practice this is not an
adjustment normally made.

[Link] 3/3

You might also like