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Fire Protection System Installation Method

This document provides a method statement for installing a fire protection system at the KRC Hetero Project in Hyderabad. It will cover piping works at Tower K, Tower H, and NTA. The document outlines responsibilities, materials, installation procedures, inspections, and quality check formats to ensure compliance with specifications. Work will be carried out according to the project quality plan, shop drawings, and safety measures.

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RM ENTERPRISES
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© All Rights Reserved
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0% found this document useful (0 votes)
375 views34 pages

Fire Protection System Installation Method

This document provides a method statement for installing a fire protection system at the KRC Hetero Project in Hyderabad. It will cover piping works at Tower K, Tower H, and NTA. The document outlines responsibilities, materials, installation procedures, inspections, and quality check formats to ensure compliance with specifications. Work will be carried out according to the project quality plan, shop drawings, and safety measures.

Uploaded by

RM ENTERPRISES
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
  • Purpose
  • Abbreviations
  • Responsibilities
  • Tools/Equipment
  • Materials
  • Installation Procedures
  • Painting of Pipes Methodology
  • Testing
  • Inspection

Sobha Projects & Trade Pvt Ltd

KRC HETERO PROJECT – HYDERABAD


METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

CONSTRUCTION WORK PROCEDURE


FOR
FPS G.I PIPING WORKS
IN KRC-HETERO PROJECT
Document No: FPS/SPTL/F&S/248-QMS/KRC- Hetero, R- 01
Works at

TOWER K TOWER H NTA

√ √

Discipline

Civil Mechanical Electrical General

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Issue status

CONTENTS For review For approval √

01. PURPOSE

02. SCOPE

03. REFERENCES

04. ABBREVIATIONS

05. RESPONSBILITIES

06. TOOLS/EQUIPMENTS

07. MATERIALS

08. HANDLING AND STORAGE

09. INSTALLATION PROCEDURES

10. INSPECTIONS

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

11. QUALITY CHECK FORMATS

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

01. PURPOSE:
The purpose of generating this Method Statement is to define the procedure to implement
the correct practices for Installation of Fire Protection system (Fire Hydrant System,
Automatic Sprinkler System, portable Fire Extinguishers, Fire pump, water spray system)
through the guidelines so as to ensure that the job execution complies with the
requirements of contract specification & serves the intended function to satisfactory level.

02. SCOPE:

This Method Statement refers to various work procedures contained within L&T Project
Quality Plan, which explains and covers the installation of Fire Protection system. (Fire
Hydrant System, Automatic Sprinkler System, portable Fire Extinguishers, water spray
system)

03. REFERENCES:

 Technical Specification
 Approved Shop Drawings
 Manufacturer’s catalogues & Recommendations

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

4.0 ABBREVIATIONS:

PROJECT : KRC HETERO PROJECT - HYDERABAD

CLIENT : M/s K RAHEJA CORP (KRC)

CONSULTANT : M/s CUSHMAN &WAKEFIELD (C&W)

DESIGN CONSULTANT : M/s DESIGN TREE

GENERAL CONTRACTOR : M/s L&T CONSTRUCTIONS (L&T)

NSC CONTRACTOR : SOBHA PROJECTS & TRADE PVT. LTD.

PQP : PROJECT QUALITY PLAN

MS : METHOD STATEMENT

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

ITP : INSPECTON AND TEST PLAN

MIR : MATERIAL INSPECTION REPORT

05 RESPONSIBILITIES:

5.1 ENGINEER-INCHARGE:
 Ensure all required approved shop drawings are made and required
tools/equipment’s/ material and manpower is available in timely manner.
 Ensure all execution of works are carried out-according to approved technical
specifications, shop drawings, Project Quality Plan, Method Statement, and also
all safety measures are implemented.
 Ensure necessary coordination with consultant/ Client Representative and other
Agencies work for timely completion of job.

5.2 SITE ENGINEER:


 Timely provision of relevant complete information, approved documents and
instructions to site execution / installation team.
 Proper executions of works as per approved method statements,
 Construction drawings and adopt all safety measures as required.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

 The implementation of the procedures mentioned in method statement.


 To Carryout Site work activities with regards to Quality and Safety requirements,
conducting Tool Box Talks to the site workers and coordinating with concerned
Quality & Safety Engineer

5.3 QA/QC ENGINEER:


 Responsible for preparation of quality plan , obtaining necessary approval from
the client/consultants as applicable and assist Project Manager in effective
implementation of approved quality plans and QC procedures
 Responsible for communicating with all site staff about the QA requirements with
respect to the project. Responsible for Receiving and reviewing of all reports
related to quality matters.
 To coordinate with Engineer-In charge, Client / Consultant Representative for
Material Inspection, Site Installation and Testing Approvals.
 To maintain a comprehensive Inspection and Test records as per approved
Project Quality plan.

5.4 SAFETY ENGINEER:


 Ensure implementation of all safety measures and procedures specific to the
nature and type of execution work being carried out at site.
 To ensure that all project personnel /site execution team is fully aware of their
responsibilities and have full understanding of the related safety rules,
procedures.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

 To advise the involved personnel about the involved risk at work and necessary
health, safety, and environment precautions / measures to avoid it.
 To keep informed the site management and Client about the adopted safety
measures at site and ensuring their adequacy.
 To maintain a continuous inspection/surveillance of site activities,
implementation of HSE policies, advising, training site staff / work men regarding
safety issues.

06 TOOLS/EQUIPMENTS:
 Portable Hand Tools.
 Hand Drill machine, / Grinding machine,
 Pipe Cutting Machine
 Water Tank and Hose.
 Sprit level.
 Plumb bob
 Ladders & scaffolding.
 Gas Cutting set
 Hand Grinder
 Hydrostatic Pressure testing pump.
 Holiday test detector
 Welding machine
 Threading machine

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

07 MATERIALS:
 The received firefighting system pipes shall (GI, Heavy Grade-C Class, Plain End,
ERW) confirms to IS: 1239 up to 150 mm dia and IS:3589 for above 150mm dia,
Fire Fighting Pumps, Fire Hydrants, Fire Hose Box, Hose Reels, Landing Valves,
Fire Extinguishers used for Fire Protection system shall confirms to approved
Technical Specification.
 Upon receipt of Firefighting system pipes, Firefighting Pumps, Fire Hydrants, Fire
Hose Box, Hose Reels, Landing Valves, Fire Extinguishers, the materials shall be
checked by QA/QC Engineer / FPS Engineer-In charge thoroughly before offering
to the Client/consultants for Inspection / Approval.

08. HANDLING AND STORAGE

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

The Fire Fighting pipes and fitting while


Engineer-In
 8.1 unloading shall be slowly lowered not Site Engineer
charge
dropped to the ground.

The storage area shall be kept in proper Engineer-In


 8.2 Stores In charge/
level, and the stacked pipes shall have charge / QAQC
Site Engineer
uniform supports. Engineer

All the pipe fittings will stored


Engineer-In
8.3 In the boxes as supplied by the fittings Site Engineer
charge
manufacturer.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Upon on receipt of Fire hose Box Hose


Reels, Fire Hydrants, Landing Valves, Fire Engineer-In
Stores in charge/
8.4 Extinguishers used for Fire Fighting system, charge / QAQC
Site Engineer
the materials shall be handled & stored in Engineer
covered storage area properly.

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

Upon arrival at site, all the materials shall


be off loaded carefully, using necessary
manpower and required equipment to Stores in charge/ Engineer-In
 8.5
ensure that no damage is caused to the Site Engineer charge
materials.

All the received Fire Fighting pipes and its


accessories shall be checked with respect
Engineer-In
 8.6 to approved Technical Specification then QAQC Engineer
charge
offered for Client Inspection/ Approval

If Any discrepancies, damages etc. found


during receipt shall be identified and Stores in charge/ Engineer-In
 8.7
handled separately. Site Engineer charge

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Upon receipt of Fire Fighting Pumps and its accessories, the Material shall
he handled &stored in line with the following procedure:

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

Fire Fighting Pumps and its accessories shall


be off- loaded carefully using necessary Engineer-In
 8.8 Stores in charge/
manpower and required equipment to ensure charge / Safety
Site Engineer
that no damage is caused to the Fire Fighting Engineer
Pumps and its accessories

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

All the received Fire Fighting Pumps and its


accessories shall be checked with respect to
approved shop drawing and technical
8.9 specification in terms of their make, model,
Engineer-In charge QAQC Engineer
and capacity etc., and then offered for
Client/Consultants Inspection

09. INSTALLATION PROCEDURES:


To carry out installation activities for Fire Fighting System, below-mentioned procedure shall be
followed step by step in sequential manner

9.1 Installation of Fire Fighting Pipe works Main Distribution Pipe works for
Automatic Sprinkler, Fire Hydrant and Valves

[Link] Procedure Responsibility Checked By Records

Ensure only latest revision of approved shop Engineer in


9.1.1 QAQC Engineer
drawing used for installation. charge
Mark the pipe routing on the slab, duly
coordinated with other services and as per Engineer-In
9.1.2 Site Engineer
the approved coordinated shop drawings / charge
Reflected Ceiling Plan Drawings
9.1.3 Initially pipe surfaces shall be brushed Site Engineer Engineer-In
thoroughly to remove all foreign matter charge/ QAQC
before applying primer

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Engineer

One coat of approved primer and one coat of


Engineer-In
9.1.4 enamel paint shall be applied for Fire Fighting Site Engineer
charge
Piping before installation.
All the pipes and valves shall be installed as Engineer-In
9.1.5 Site Engineer
per approved firefighting Drawings. charge

Install hangers and supports of approved shop


drawings and as per approved installation Engineer-In
9.1.6 Site Engineer
details. Supports distance Shall be provided as charge
shown on the approved shop drawing.

Structural steel supports with 'u' clamp shall


be used for vertical riser pipes where passing Engineer-In
9.1.7 Site Engineer
through the shafts. All such supports shall be charge
as per approved shop drawings.

The pipes shall be installed at designated


Engineer-In
 9.1.8 levels as per approved [Link] Pipes Site Engineer
charge
shall not be laid above the PT marked area
Before jointing, the pipes and fittings shall
Engineer-In
 9.1.9 be checked for defects and jointing surface Site Engineer
charge
cleaned thoroughly.
Below 65mm shall be threaded jointed ,
Engineer-In
 9.1.10 65mm dia and above shall be by Butt Site Engineer
charge
welded.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Flanged joints shall be made with 3 mm thk Engineer-In


 9.1.11 insertion rubber gasket.
Site Engineer
charge

The welder’s qualification and approval


WELDERS
shall be ensured before deployment of QAQC
 9.1.12 welding personnel, All welding works shall
Engineer in charge
Engineer
QUALIFICATION
REPORTS
be carried out as per WPS.

All the safety procedure shall be followed


Safety
 9.1.13 before commencing any welding works and Site Engineer
Engineer
Hot work permit
while carrying out any welding works.
Pipes shall be fixed in such a manner to
Engineer-In
 9.1.14 provide easy accessibility for repair and Site Engineer
charge
maintenance

All the pipes and valves shall be


Engineer-In
9.1.5 installed as per approved firefighting Site Engineer
charge
Drawings.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

All valves shall be installed as per


Engineer-In
 9.1.16 approved shop drawings and adequate Site Engineer
charge
space shall be available for operation.

All valves shall be installed with stem in the Engineer-In


 9.1.17 upright or horizontal position.
Site Engineer
charge

The valve flanges shall be jointed with nut Engineer-In


 9.1.19 and bolts to the piping system.
Site Engineer
charge

Approved air vents shall be installed at the


Engineer-In
 9.1.20 top of each riser as per the details given in Site Engineer
charge
the approved shop drawings.
Test and drain assembly shall be installed
to test the water flow in the automatic
Engineer-In
 9.1.21 sprinkler piping network. Location of the Site Engineer
charge
assembly shall be as per approved shop
drawings.
All the installed Fire Protection system
piping works and equipment’s shall be Engineer-In
9.1.22 Site Engineer
thoroughly checked and shall be offered for charge
QAQC/Consultant, Inspection & Approval.
After completion of installation in all
Engineer-In
9.1.23 respect, Hydrostatic Pressure test shall be Site Engineer
charge
conducted as per the procedure.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

All pipes above ground and exposed


Engineer-In
 9.1.24 locations shall be painted with one coats of Site Engineer
charge
enamel paint for approved shade.

INSTALLATION OF UNDER GROUND FIRE FIGHTING PIPELINE

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

Check the alignment, Dimension, Levels of


Engineer-In
 9.1.25 excavation completion before preceding the Site Engineer
charge
pipeline Lowering / Installation.

Pipe line shall be laid to finished ground level as Engineer-In


 9.1.26 per the approved shop drawings.
Site Engineer
charge

Pipes shall be ensured for proper cleaning, one


Engineer-In
 9.1.27 coat of anti-corrosive primer shall be applied Site Engineer
charge
over the pipe surface.
Ensure wrapping one layer of 4 mm thick
anticorrosive tape of 150/250 mm width with
Engineer-In
 9.1.28 overlapping of 15 mm and shall be wound in a Site Engineer
charge
spiral fashion and bonded completely to pipe by
thermo fusion process.
Underground pipes shall be Holiday tested for Site Engineer Engineer-In
damages of anti-corrosive treatment and charge
9.1.29
damages should be rectified before closing of
trenches.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

9.2 Installation of Automatic Sprinkler Heads, External Fire Hydrants, Fire Hose reels,
Landing Valves and hose pipes, Fire Brigade inlet connection.

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

After the first installation (Main & Distribution Engineer-In


 9.2.1 Pipe works) work, sprinklers shall be installed.
Site Engineer
charge
Sprinklers above false ceiling shall be upright
Engineer-In
 9.2.2 sprinkler and below false ceiling type shall be Site Engineer
charge
recessed type pendent sprinklers.
Sprinklers shall be located as per approved
Engineer-In
 9.2.3 reflected ceiling plan drawing showing Site Engineer
charge
coordinated sprinkler head locations.
The sprinkler heads shall be UL listed with
quartzoid bulb, rated temperature- 68 deg C Engineer-In
 9.2.4 Site Engineer
(expect kitchen and DG room), Sprinklers are charge
having 1/2-inch threaded inlet.
Teflon tape shall be put over thread of sprinkler
Engineer-In
9.2.5 and the sprinkler shall be tightening with proper Site Engineer
charge
tools

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Sprinkler for below false ceiling shall be fixed Engineer-In


 9.2.6 with recessed type Rosette plate.
Site Engineer
charge

Location of the Fire hose reels shall be installed Engineer-In


 9.2.7 as per the approved Shop drawing.
Site Engineer
charge

The hose reels shall be installed on a swinging


Engineer-In
 9.2.8 arm within fire shaft all in accordance with the Site Engineer
charge
manufacturer's instruction.
Each hose reel shall be connected with a supply
Engineer-In
 9.2.9 and stop valve, strapped and locked in the open Site Engineer
charge
position or of locksheild pattern.

Fire hose cabinet shall be installed as per Engineer-In


 9.2.10 approved drawings.
Site Engineer
charge

The landing valves, External Fire Hydrants, Fire


Engineer-In
 9.2.11 brigade inlets shall be installed as per approved Site Engineer
charge
Technical Specification/shop drawings.

Fire cabinet / Fire shafts shall be marked Engineer-In


 9.2.12 conspicuously "FIRE" on both doors.
Site Engineer
charge

Ensure that the Fire hose cabinet contains fire


Engineer-In
 9.2.13 hose with nozzle as per approved shop Site Engineer
charge
drawings.
All fire extinguishers shall be provided as per
Engineer-In
 9.2.14 approved shop drawing. Location of fire Site Engineer
charge
extinguishers shall as per approved drawings.

9.3 INSTALLATION PROCEDURES FOR FIRE FIGHTING PUMPS:


To carry out installation activities for Fire Fighting Pumps and its accessories, below
mentioned procedure shall be followed step by step in sequential manner.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

A. General instruction for installation of firefighting pumps

[Link] Procedure Responsibility Checked By Records

All equipment (Electric driven pump sets, Diesel


engine, jockey pump and controllers etc.) shall be
slowly lowered and kept on the place where they Engineer-In
 9.3.1 must be installed in the building. Protection shall
Site Engineer
charge
be provided if chains blocks are used to tie down
the equipment’s during installation process.

While shifting of Equipment’s, safety precaution Engineer-In


 9.3.2 must be taken to avoid any damage to equipment Site Engineer charge/ Safety
or any causality Engineer

It shall be ensured that proper clearance is


Engineer-In
 9.3.3 available from civil works before commencement Site Engineer
charge
of works.

Prior to start of works, it shall be ensured that the


Engineer-In
 9.3.4 relevant shop drawings are approved and issued Site Engineer
charge
for construction.

It shall be ensured that electrical requirements


Engineer-In
 9.3.5 such as cable trays, entry side lugs, glands etc. Site Engineer
charge
are finalized and coordinated.

Engineer-In
 9.3.6 All equipment shall be properly covered. Site Engineer
charge

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

B. INSTALLATION PROCEDURE FOR ELECTRIC PUMP:

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

Visually inspect the exterior casing of the


Electric Driven Fire Pump and its accessories Engineer-In
 9.3.7 for damages during shifting and transferring of
Site Engineer
charge
the units to the fire pump room.

Electric Driven Fire pump and its accessories Engineer-In


 9.3.8 shall be as per approved technical specification Site Engineer charge/ QAQC
and approved shop drawing. Engineer

Ensure the area of installation and foundation


 9.3.9 for pump is good for operation and Site Engineer QAQC Engineer
maintenance.

Pump shall be installed on concrete foundation


 9.3.1 Engineer-In
as per manufacturer's recommendation and Site Engineer
0 approved shop drawing.
charge

 9.3.1 Ensure the manufacture's guidelines are strictly Engineer-In


Site Engineer
1 followed for installation. charge

Gate valve and Non return valve shall be


 9.3.1 Engineer-In
installed as per the approved shop drawing for Site Engineer
2 each pump.
charge

Suitable size threaded type couplings shall be


 9.3.1 Engineer-In
fixed on the discharge manifold for pressure Site Engineer
3 gauges.
charge

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

 9.3.1 Pressure gauges shall be installed on the Engineer-In


Site Engineer
4 discharge manifold by using Teflon tape. charge

 9.3.1 Discharge piping shall be done as per the Engineer-In


Site Engineer
5 approved shop drawing. charge

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

The control panel shall be installed as per the Engineer-In


 9.3.16 Site Engineer
technical data / approved shop drawing. charge

Ensure the electric supply to the panel shall be


 9.3.17 done as per the approved electrical drawing and Engineer in charge QAQC Engineer
method statement.

Ensure that all BMS connection shall be made


 9.3.18 Engineer in charge QAQC Engineer
as per approved BMS drawing.

Fabricated GI supports shall be installed to


Engineer-In
 9.3.19 support the piping, all Valve etc. as per the Site Engineer
charge
approved drawings.

Alignment of pumps shall be done before


 9.3.20 Engineer in charge QAQC Engineer
commissioning.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Installed pump shall be offered for


 9.3.21 Engineer in charge QAQC Engineer
Consultants/QAQC Inspection.

INSTALLATION PROCEDURE FOR DIESEL ENGINE FIRE PUMP

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS


Visually inspect the exterior casing of the Diesel
Driven Fire Pump and its accessories for any Engineer-In
 9.3.22 Site Engineer
damage during shipping and transferring of the charge
units.
Diesel Driven Fire Pump and its accessories Engineer-In
 9.3.23 shall be as per technical specification and Site Engineer charge / QAQC
approved material submittal. Engineer
Ensure the area of installation and foundations Engineer-In
 9.3.2 charge/ QAQC
for pump are good for operation and Site Engineer
4 maintenance. Engineer
Pump shall be installed on concrete foundation
 9.3.2 Engineer-In
as per manufacturer’s recommendation and Site Engineer
5 approved shop drawing.
charge
Manufacture's guidelines for installation shall be
 9.3.2 Engineer-In
followed, which shall be supplied with the Site Engineer
6 delivery of the pumps.
charge

 9.3.2 Discharge piping shall be done as per the Engineer-In


Site Engineer
7 approved shop drawing. charge
Gate valve and Non return valve shall be
 9.3.2 Engineer-In
installed as per the approved shop drawing for Site Engineer
8 each pump.
charge

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

 9.3.2 Pressure gauges shall be installed on the Engineer-In


Site Engineer
9 discharge manifold. charge

 9.3.3 Diesel engine shall be installed as per the Engineer-In


Site Engineer
0 approved drawings and technical data sheet. charge

 9.3.3 The control panel shall be installed as per the Engineer-In


Site Engineer
1 approved shop drawing /Layout. charge

 9.3.3 Engine shall be installed on the concrete Engineer-In


Site Engineer
2 pedestal with base frame. charge

 9.3.3 Alignment of pumps shall be done before


Engineer in charge QAQC Engineer
3 commissioning.

 9.3.3 Engine fuel tank shall be installed as per the Engineer-In


Site Engineer
4 approved shop drawing. charge

 9.3.3 The fuel piping shall be done as per approved Engineer-In


Site Engineer
5 technical data sheet/shop drawing. charge

 9.3.3 Fuel tank shall be installed as per the approved Engineer-In


Site Engineer
6 shop drawing. charge

Engine backup batteries shall be installed as Engineer-In


 9.3.37 Site Engineer
per the approved drawings. charge

Wiring from batteries to engine shall be done as Engineer-In


 9.3.38 Site Engineer
per the requirements of the manufacture. charge

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

The control panel shall be installed as per the Engineer-In


 9.3.39 Site Engineer
approved shop drawing / Layout. charge

Ensure the electric supply to the panel shall be


 9.3.40 done as per the approved electrical drawing and Engineer in charge QAQC Engineer
method statement.

Ensure that all BMS connection shall be made


 9.3.41 Engineer in charge QAQC Engineer
as per approved BMS drawing.

Fabricated GI supports shall be installed to


Engineer-In
 9.3.42 support the piping, valves etc., as per the Site Engineer
charge
approved drawings.

Ensure the Exhaust piping as per approved Engineer-In


 9.3.43 Site Engineer
shop drawing charge

Installed pump shall be offered for


 9.3.44 Engineer in charge QAQC Engineer
Consultants/QAQC Inspection.

INSTALLATION PROCEDURE FOR JOCKEY PUMP:

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

Visually inspect the exterior casing of


jockey fire pump and its accessories for Engineer-In
9.3.45 Site Engineer
any damages during shipping and charge
transferring of the units.

Jockey fire pump and its accessories


Engineer-In
 9.3.46 shall be as per approved shop drawing Site Engineer
charge
and technical specification.

Ensure the area of installation and


Engineer-In
 9.3.47 foundation for pump is good for operation Site Engineer
charge
and maintenance.

Jockey pump shall be installed on


concrete foundation as per Engineer-In
 9.3.48 Site Engineer
manufacturer's recommendation and charge
approved shop drawing.

Manufacture's guide lines for installation


Engineer-In
 9.3.49 shall be followed which shall be supplied Site Engineer
charge
with the delivery of the pumps

Jockey pump discharge piping shall be Engineer-In


 9.3.50 Site Engineer
connected to main discharge header charge

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Gate valve and Non Return Valve shall


Engineer-In
 9.3.51 be installed as per the approved shop Site Engineer
charge
drawing for each pump.

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

The control panel shall be installed as per Engineer-In


 9.3.52 Site Engineer
the approved specification/ shop drawing. charge

Ensure the electric supply to the panel


shall be done as per the approved QAQC
 9.3.53 Engineer in charge
electrical Drawing and Method Engineer
Statement.

Ensure that all BMS connection shall be QAQC


 9.3.54 Engineer in charge
made as per approved BMS drawing Engineer

Fabricated GI supports shall be installed


Engineer-In
 9.3.55 to support the piping, valves etc., as per Site Engineer
charge
the approved drawings.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Alignment of Pumps shall be done before QAQC


 9.3.56 Engineer in charge
commissioning Engineer

Installed pump shall be offered for QAQC


 9.3.57 Engineer in charge
Consultants/QAQC Inspection. Engineer

4 PAINTING OF PIPES METHODOLOGY:

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

Initially pipe surfaces shall be brushed thoroughly to Engineer-In


9.4.1 remove all foreign materials before applying primer / Site Engineer charge/ QAQC
paint Engineer

Engineer-In
First coat of approved Primer paint shall be applied
9.4.2 Site Engineer charge/ QAQC
on the pipe surface.
Engineer
Engineer-In
9.4.3 Allow the first primer coating for surface to dry Site Engineer charge/ QAQC
Engineer

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

First coat of Approved synthetic enamel red paint Engineer-In


9.4.4 shall be applied on the pipe surface and allow the Site Engineer charge/ QAQC
enamel paint coating for surface to dry Engineer

Engineer-In
After finishing of one coat of paint over the pipe
9.4.5 Site Engineer charge/ QAQC
surface, pipes shall be shifted to site for Installation
Engineer

After Hydrostatic Pressure testing of Installed Fire Engineer-In


9.4.6 protection pipes, welding joints area, Fittings shall Site Engineer charge/ QAQC
be painted with primer. Engineer

After installation, paint the final layer of red enamel


Engineer-In
paint to the installed pipes. Please ensure
9.4.7 Site Engineer charge/ QAQC
both sides (top & bottom) are painted evenly.
Engineer

9.5 TESTING:

A. HYDROSTATIC PRESSURE TESTING

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS

Water leak test shall be conducted to ensure and


QAQC
9.5.1 prove the tightness of the joints and ensure that Engineer in charge
Engineer
there are no leaks in the piping network.

The pressure test shall be applied to the system in QAQC


9.5.2 Engineer in charge
full or in sections. Engineer

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

9.5.3 The pipes shall be jointed properly, plugged Engineer-In


Site Engineer
properly except for the point for air release. charge

Calibrated pressure gauge shall be installed at Engineer-In


9.5.4 Site Engineer
extreme end of the piping circuit being tested. charge

Pipe shall be filled with clean water by temporary


Engineer-In
9.5.6 water supply, leaving all high points open to vent all Site Engineer
charge
entrapped air.

After all air from the system is released, all air vent Engineer-In
9.5.7 Site Engineer
point shall be plugged. charge

Piping shall be pressurized gradually by using Engineer-In


9.5.8 Site Engineer
mechanical/electrical pump charge

The Fire Protection systems shall be tested


9.5.9 hydrostatically for not less than 2 hours at 1.5 Engineer in charge QAQC Engineer
times of the system pressure without leaks.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

While the system is under pressure, a careful


inspection shall be made for all pipes and joints
9.5.10 and if any leak in joints or evidence of defective Engineer in charge QAQC Engineer
pipe or fitting is found, the defective work shall be
corrected

After the correction is made the pressure test shall


9.5.11 Engineer in charge QAQC Engineer
be repeated for the piping network.

Only after approval of testing water pressure shall Engineer-In


9.5.12 Site Engineer
be released. charge

After testing all pipes shall be flushed with portable Engineer-In


9.5.13 Site Engineer
water to remove foreign materials. charge

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

B. HOLIDAY TESTING

[Link] PROCEDURE RESPONSIBILITY CHECKED BY RECORDS


Check the alignment, Dimension, Levels of
Engineer-In
9.5.14 excavation completion before preceding the pipeline Site Engineer
charge
Lowering / Installation.

Pipe line shall be laid to finished ground level as per Engineer-In


9.5.15 approved shop drawing Site Engineer
charge

Pipes shall be ensured for proper cleaning, one coat


Engineer-In
9.5.16 of anti-corrosive primer shall be applied over the Site Engineer
charge
pipe surface.
The Fire Protection systems shall be tested
Engineer-In
9.5.17 hydrostatically for not less than 2 hours at 1.5 times Site Engineer
charge
of the system pressure without leaks.

After Hydro Test Ensure wrapping one layer of 4 mm


thick anticorrosive tape of 150/250 mm width with Engineer-In
9.5.18 overlapping of 15 mm and shall be wound in a spiral Site Engineer
charge
fashion and bonded completely to pipe by thermo
fusion process.

All the coating shall be subjected to 100% visual Engineer-In


9.5.19 inspection and 100% inspection with an electrical Site Engineer
charge
holiday detector before lowered into earth.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

9.5.20 Prior to back filling, all wrapped pipes shall be Engineer in charge QAQC Engineer
holiday tested using an approved holiday detector

The holiday detector shall be used to check that


9.5.21 there is a continuous coating over the pipe surface Engineer in charge QAQC Engineer
particular attention being given to bends and areas
where the tape has been spliced or repaired.

To ensure continuity between the brushes or rings, a


9.5.22 short circuit test shall be carried out at regular Engineer in charge QAQC Engineer
intervals to determine the efficiency.

9.5.23 All defects in the coating shall be made good Engineer in charge QAQC Engineer
immediately after their detection.

10 INSPECTION

Inspection 1: Material Inspection of Firefighting system Pipes & Accessories

Inspection 2: Installation of Firefighting system piping (A/G & B/G) and accessories.

Inspection 3: Pressure testing of Firefighting Piping works

Inspection 4: Installation of Firefighting System Equipment’s, sprinkler system and accessories

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

Inspection 5: Installation of Firefighting pumps and accessories.

Inspection 6: Holiday testing for underground pipe wrapping and coating.

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use


Sobha Projects & Trade Pvt Ltd
KRC HETERO PROJECT – HYDERABAD
METHOD STATEMENT FOR [Link] :
SPTL/F&S/248-QMS/KRC-Hetero,
INSTALLATION OF FIRE R- 01
[Link] : 01
PROTECTION SYSTEM Date :

11 QUALITY INSPECTION FORMATS

Quality Inspection Format 1 : MATERIAL INSPECTION REPORT

Quality Inspection Format 2 : WORK INSPECTION

Quality Inspection Format 3 : HYDRO TEST REPORT

Quality Inspection Format 4 : HOLIDAY TEST REPORT

DATE REV PREPARED BY CHECKED BY APPROVED BY APPROVED BY APPROVED BY


NO
SPTL L&T DT C&W KRC

Sensitivity: LNT Construction Internal Use

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