HIT-HY 200 injection mortar

Rebar design (EN 1992-1) / Rebar elements / Concrete

Injection mortar system Benefits

- SafeSet technology: Hilti hollow

drill bit for hammer drilling
Hilti HIT-HY 200-R
- HY 200-R version is formulated
330 ml foil pack
for best handling and cure time
(also available as
500 ml foil pack) specifically for rebar applications
- Approved for ETA seismic C1
approval for post-installed-rebar
- Suitable for concrete C 12/15 to
C 50/60
Hilti HIT-HY 200-A - Suitable for dry and water
330 ml foil pack
saturated concrete
(also available as
500 ml foil pack) - For rebar diameters up to 32 mm
- Non corrosive to rebar elements
- Good load capacity at elevated
temperatures
- Suitable for embedment length up
to 1000 mm
Rebar - Suitable for applications down to -
( 8 - 32) 10 °C
- Two mortar versions: HY 200-A
for slow cure applications and HY
200-R for fast cure applications

Base material Load conditions

Concrete Concrete Dry concrete Wet Static/ Seismic,

Fire resistance
(non-cracked) (cracked) concrete quasi-static CSTB1)/ETA-C12)
Installation conditions Other informations

Hammer Hilti SafeSet European CE PROFIS Rebar

drilling technology Technical conformity design
Assessment Software
1)Seismic data only valid for HY 200-A
2)Seismic data only valid for HY 200 R
Approvals / certificates
Description Authority / Laboratory No. / date of issue
European technical Assessment a) DIBt, Berlin ETA-11/0492/ 2014-06-26 (HY200 A)
European technical Assessment a) DIBt, Berlin ETA-12/0083/ 2018-06-26 (HY200 R)
Assessment (fire) CSTB, Marne la Vallée Z-21.8-1948 / 2013-11-14 (HY200 A)
Assessment (fire) CSTB, Marne la Vallée Z-21.8-1947 / 2014-07-22 (HY200 R)
a) All data given in this section according to ETA-11/0492, issue 2014-06-26 and ETA-12/0083, issue 2014-06-26,.
 Static and quasi-static loading

Concrete
Maximum design bond strength according to
Hit Rebar Method design [1.1.2]

Design bond strength

according to EC2

Chemical anchors
[1.1.1] Extension for post-installed rebars with large cover
(product dependent)
fbd [N/mm2]

Maximum design bond strength according to EC2

Maximum seismic design bond strength

according to EC2.
Seismic design bond strength
according to CSTB [1.2.1]

cd/ [-]

Mechanical anchors
Effective limit on bond stress for post-installed rebar using Hilti mortar systems and design bond strength values as provided by the EC2.

Static EC2 design (small concrete cover)

Design bond strength in N/mm2 for good bond conditions

All allowed drilling methods
Concrete class
Rebar - size
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60

Plastic/Light duty metal anchors

8 - 32 1,6 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
For poor bond conditions multiply the values by 0,7. Values valid for non-cracked and cracked concrete.

Static Hit Rebar Method design (large concrete cover)

Maximum design bond strength in N/mm2 for good bond conditions

Non-cracked concrete, all allowed drilling methods
Temperature Concrete class
range Rebar - size
C20/25 C25/30 C30/37 C35/45 C40/45 C45/55 C50/60
I: 40°C/24°C 8 8,2 8,3 8,4 8,6 8,7 8,8
II: 58°C/35°C 8 - 32 6,7 6,8 6,9 7,0 7,1 7,2 7,3
III: 70°C/43°C 5,7 5,8 5,9 6,0 6,1 6,1 6,2
Cracked concrete, all allowed drilling methods
I: 40°C/24°C 4,7 4,8 4,8 4,9 5,0 5,1 5,1
II: 58°C/35°C 12 - 32 3,7 3,7 3,8 3,9 3,9 4,0 4,0
III: 70°C/43°C 3,3 3,4 3,5 3,5 3,6 3,6 3,7
For poor bond conditions multiply the values by 0,7. *The reduction factor for rebar diameter equal to 10 mm is 0,72

Additional Hilti Technical Data:

Insulation anchors

Reduction factor for splitting with large concrete cover: = 0,306 (Hilti additional data)
Minimum anchorage length and minimum lap length

The minimum anchorage length b,min and the minimum lap length 0,min according to EN 1992-1-1 shall be
multiplied by relevant Amplification factor lb in the table below.
 Amplification factor lb for the min. anchorage length and min. lap length for
Concrete

All allowed hammer drilling methods

Concrete class
Rebar - size
C12/15 C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
8 - 32 1,0
Chemical anchors

Anchorage length for characteristic steel strength f yk=500 N/mm2 for good conditions
All allowed drilling methods
Yielding lbd,y lbd,y lbd,y,HRM lmax lmax
Concrete lb,min1) l0,min1) 2) 3) 4) - 5)

Rebar-size load 0°C

Ct5) > 0°C
class
[kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
8 C20/25 21,9 113 200 378 265 109 700 1000
8 C50/60 21,9 100 200 202 142 99 700 1000
10 C20/25 34,1 142 200 473 331 136 700 1000
10 C50/60 34,1 100 200 253 177 124 700 1000
12 C20/25 49,2 170 200 567 397 163 700 1000
12 C50/60 49,2 120 200 303 212 148 700 1000
14 C20/25 66,9 198 210 662 463 190 700 1000
Mechanical anchors

14 C50/60 66,9 140 210 354 248 173 700 1000

16 C20/25 87,4 227 240 756 529 217 700 1000
16 C50/60 87,4 160 240 404 283 198 700 1000
18 C20/25 110,6 255 270 851 595 245 700 1000
18 C50/60 110,6 180 270 455 319 222 700 1000
20 C20/25 136,6 284 300 945 662 272 700 1000
20 C50/60 136,6 200 300 506 354 247 700 1000
22 C20/25 165,3 312 330 1040 728 299 700 1000
22 C50/60 165,3 220 330 556 389 272 700 1000
24 C20/25 196,7 340 360 1134 794 326 700 1000
Plastic/Light duty metal anchors

24 C50/60 196,7 240 360 607 425 296 700 1000

25 C20/25 213,4 354 375 1181 827 340 700 1000
25 C50/60 213,4 250 375 632 442 309 700 1000
26 C20/25 230,8 369 390 1229 860 353 700 1000
26 C50/60 230,8 260 390 657 460 321 700 1000
28 C20/25 267,7 397 420 1323 926 380 700 1000
28 C50/60 267,7 280 420 708 495 346 700 1000
30 C20/25 307,3 425 450 1418 992 408 700 1000
30 C50/60 307,3 300 450 758 531 371 700 1000
32 C20/25 349,7 454 480 1512 1059 435 700 1000
32 C50/60 349,7 320 480 809 566 395 700 1000
1) According to EC2: EN 1992-1-1:2004 lb,min (8.6) and l0,min (8.11) are calculated for good bond conditions with
characteristic yield strength fyk M=1,15 and 6 = 1,0
2) Embedment depth for yield of the rebar and for cd/ = 1 (characteristic yield strength fyk = 500 N/mm²)
3) Embedment depth for yield of the rebar and for cd/ = 3 (characteristic yield strength fyk = 500 N/mm²)
4) Embedment depth according to Hit Rebar design for yield of the rebar and for c d/ > 8 (Temperature range I,
5) characteristic yield strength fyk = 500 N/mm²)
6) ct=concrete temperature
Insulation anchors
 Seismic data

Seismic data according to ETA-12/0083 assessment

Seismic reduction factor kb,seis for hammer drilling (HD) and (HDB) and compressed air drilling (CA)
Reduction factor kb,seis
Rebar - size Concrete class
C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
12 - 18 1,0 0,90 0,82 0,76 0,71
20 - 30 1,0 0,92 0,86
32 1,0
For poor bond conditions multiply the values 0,7.

Design values for the ultimate bond resistance fbd,seis 1) in N/mm2 for seismic loading for hammer drilling
(HD) and (HDB) and compressed air drilling (CA)
Bond resistance fbd,seis
Concrete class
Rebar - size
C16/20 C20/25 C25/30 C30/37 C35/45 C40/50 C45/55 C50/60
12 - 18 2,0 2,3 2,7 3,0
20 - 30 2,0 2,3 2,7 3,0 3,4 3,7
32 2,0 2,3 2,7 3,0 3,4 3,7 4,0 4,3
1) According to EN 1992-1-1:2004 for good bond conditions. For all other bond conditions multiply the values by 0.7.

Fire resistance

a) Anchoring application inst

Maximum force (Fs,T,max) in rebar in conjunction with HIT-HY 200 as a function of embedment depth ( inst ) for the
fire resistance classes F30 to F180 according to EC2.
Fs,T,max inst Fire resistance of bar [kN]
Rebar-size
[kN] [mm] R30 R60 R90 R120 R180
80 3,0 0,7 0,2 0,0 0,0
120 7,0 2,2 1,3 0,7 0,2
170 10,2 9,2 4,0 1,7
8 16,19 210 11,0 7,5
230 16,2 14,5 10,9
16,2 16,2
250 14,5
16,2
300 16,2
100 6,1 2,0 1,0 0,4 0,0
150 19,3 9,3 7,1 2,2 1,0
190 18,0 15,9 9,3 4,9
10 25,29 230 24,7 18,1 13,7
260 25,3 24,7 20,3
25,3
280 25,3 24,7
25,3
320 25,3
120 15,3 6,0 1,9 1,1 0,3
12 36,42
180 31,0 19,0 17,8 8,5 7,0
 Concrete

Maximum force (Fs,T,max) in rebar in conjunction with HIT-HY 200 as a function of embedment depth ( inst ) for the
fire resistance classes F30 to F180 according to EC2

220 29,6 27,0 19,1 13,8

260 29,7 24,4
Chemical anchors

12 36,42 280 36,4 35,0 29,6

36,4 36,4
300 34,9
36,4
340 36,4
140 24,0 9,9 6,9 2,6 1,0
210 45,0 31,4 28,5 25,7 13,0
240 40,6 37,7 32,8 22,3
14 49,58 280 40,7 34,6
300 49,6 44,7 40,7
49,6 49,6
330 48,1
49,6
360 49,6
160 34,5 18,4 14,9 4,4 2,3
240 62,6 46,4 43,0 37,7 25,5
Mechanical anchors

260 53,5 50,0 44,7 32,5

16 64,75 300 57,0 51,7 49,6
330 64,8 61,3 57,2
64,8
360 64,8 62,7
64,8
400 64,8
200 60,7 40,0 36,3 29,3 14,3
250 78,3 62,5 58,3 51,3 36,3
310 88,9 84,6 77,6 62,6
Plastic/Light duty metal anchors

20 101,18 350 94,2 80,2

370 101,2 83,5
101,2 101,2
390 101,2 97,8
430 101,2
250 97,9 78,1 72,6 64,7 45,3
280 126,5 94,6 89,4 81,2 61,8
370 144,0 127,9 119,7 111,2
25 158,09 410 150,0 141,8 123,2
430 158,1 150,0 144,2
158,1
450 158,1 155,2
158,1
500 158,1
250 97,9 78,1 72,6 64,7 45,3
280 126,5 94,6 89,4 81,2 61,8
370 144,0 127,9 119,7 111,2
32 158,09 410 150,0 141,8 123,2
430 158,1 150,0 144,2
158,1
450 158,1 155,2
158,1
500 158,1
Insulation anchors

Characteristic yield strength fyk = 500 N/mm²

Steel failure
b) Overlap joint application

Concrete
Max. bond stress, fbd,FIRE , depending on actual clear concrete cover for classifying the fire resistance.
It must be verified that the actual force in the bar during a fire, Fs,T , can be taken up by the bar connection of the
selected length, inst. Note: Cold design for ULS is mandatory.

Fs, T ( cf) fbd,FIRE where: ( cf) s;

Chemical anchors
inst inst

s = lap length
= nominal diameter of bar

inst cf = selected overlap joint length; this must be at least s,

but may not be assumed to be more than 80

fbd,FIRE = bond stress when exposed to fire

Critical temperature-dependent bond stress, c, -HY 200 injection

Mechanical anchors
adhesive in relation to fire resistance class and required minimum concrete coverage c.
Clear concrete cover c Max. bond stress, c [N/mm²]
[mm] R30 R60 R90 R120 R180
30 0,6 0,3
-
35 0,7 0,3
40 0,9 0,4 0,2 -
45 1,0 0,4 0,2
50 1,2 0,5 0,3 -
55 1,5 0,6 0,3 0,2

Plastic/Light duty metal anchors

60 1,8 0,8 0,4 0,3
65 0,9 0,5 0,3
70 1,0 0,5 0,3
75 1,2 0,6 0,4 0,2
80 1,5 0,7 0,5 0,3
85 1,7 0,8 0,5 0,3
90 2,0 1,0 0,6 0,3
95 1,1 0,7 0,4
100 1,3 0,8 0,4
2,2
105 1,5 0,9 0,5
110 1,7 1,1 0,5
115 2,0 1,2 0,6
2,2
120 1,4 0,6
125 1,6 0,7
130 2,2 1,9 0,8
135 0,9
2,1
200 2,3
Insulation anchors
 Materials
Concrete

Material quality
Part Material
Bars and de-coiled rods class B or C with fyk and k according to NDP or
Rebar
NCL of EN 1992-1-1
EN 1992-1-1
Chemical anchors

fuk = ftk = k · fyk

Fitness for use

Some creep tests have been conducted in accordance with ETAG guideline 001 part 5 and TR 023 in the following
conditions: in dry environment at 50 °C during 90 days.
These tests show an excellent behaviour of the post-installed connection made with HIT-HY 200: low
displacements with long term stability, failure load after exposure above reference load.

Resistance to chemical substances

Chemical Resistance Chemical Resistance
Air + Gasoline +
Acetic acid 10% + Glycole o
Acetone o Hydrogen peroxide 10% o
Mechanical anchors

Ammonia 5% + Lactic acid 10% +

Benzyl alcohol - Maschinery oil +
Chloric acid 10% o Methylethylketon o
Chlorinated lime 10% + Nitric acid 10% o
Citric acid 10% + Phosphoric acid 10% +
Concrete plasticizer + Potassium Hydroxide pH 13,2 +
De-icing salt (Calcium chloride) + Sea water +
Demineralized water + Sewage sludge +
Diesel fuel + Sodium carbonate 10% +
Drilling dust suspension pH 13,2 + Sodium hypochlorite 2% +
Plastic/Light duty metal anchors

Ethanol 96% - Sulfuric acid 10% +

Ethylacetate - Sulfuric acid 30% +
Formic acid 10% + Toluene o
Formwork oil + Xylene o
+ resistant
o resistant in short term (max. 48h) contact
- not resistant

Electrical Conductivity
HIT-HY 200 in the hardened state is not conductive electrically. Its electric resistivity is 15,5 109 cm
(DIN IEC 93 12.93). It is adapted well to realize electrically insulating anchoring (ex: railway applications, subway)
Insulation anchors
 Setting information

Concrete
Installation temperature range
-10°C to +40°C

Service temperature range

Chemical anchors
Hilti HIT-HY 200 injection mortar may be applied in the temperature ranges given below. An elevated base material
temperature may lead to a reduction of the design bond resistance.

Maximum long term Maximum short term

Base material
Temperature range base material base material
temperature
temperature temperature
Temperature range I -40 °C to +80 °C +50 °C +80 °C

Max short term base material temperature

Short-term elevated base material temperatures are those that occur over brief intervals, e.g. as a result of diurnal
cycling.
Max long term base material temperature
Long-term elevated base material temperatures are roughly constant over significant periods of time.

Mechanical anchors
Curing and working time
HIT-HY 200-A HIT-HY 200-R
Temperature
Maximum working Minimum curing Maximum working minimum curing
of the
time time time time
base material
twork tcure twork tcure
- 10°C < TBM - 5°C 1,5 h 7h 3h 20 h
- 5°C < TBM 0°C 50 min 4h 2h 8h
0°C < TBM 5°C 25 min 2 hour 1h 4h
5°C < TBM 10°C 15 min 75 min 40 min 2,5 h

Plastic/Light duty metal anchors

10°C < TBM 20°C 7 min 45 min 15 min 1,5 h
20°C < T BM 30°C 4 min 30 min 9 min 1h
30°C < T BM 40°C 3 min 30 min 6 min 1h

Setting information

Installation equipment
Rebar size 8 - 16 18 - 32
Rotary hammer TE 2 (-A) TE 40(-A) TE40 TE80
Blow out pump (hef -
Other tools Compressed air guna)
Set of cleaning brushesb), dispenser, piston plug
a) Compressed air gun with extension hose for all drill holes deeper than 250 mm (for 8 to 12) or deeper than 20· (for > 12 mm)
b) Automatic brushing with round brush for all drill holes deeper than 250 mm (for 8 to 12) or deeper than 20· (for > 12 mm)

Minimum concrete cover cmin of the post-installed rebar

Bar diameter Minimum concrete cover cmin [mm]
Drilling method
[mm] Without drilling aid With drilling aid
Hammer drilling < 25 30 + 0,06 · lv 2 · 30 + 0,02 · lv 2 ·
(HD) and (HDB) 25 40 + 0,06 · lv 2 · 40 + 0,02 · lv 2 ·
Insulation anchors

Compressed air < 25 50 + 0,08 · lv 50 + 0,02 · lv

drilling (CA) 25 60 + 0,08 · lv 2 · 60 + 0,02 · lv 2 ·
Drilling and cleaning diameters
Hammer drill Hollow Drill Bit Compressed Brush Air nozzle
Rebar [mm] (HD) (HDB) b) air drill (CA) HIT-RB HIT-RB
d0 [mm] size [mm]

8 12 / 10 a) 12 - 12 / 10 a) 12 / 10 a)
10 14 / 12 a) 14 / 12 a) - 14 / 12 a) 14 / 12 a)
16 / 14 a) 16 / 14 a) - 16 / 14 a) 16 / 14 a)
12
- - 17 18 16
14 18 18 17 18 18
20 20 - 20 20
16
- - 20 22 20
18 22 22 22 22 22
25 25 - 25 25
20
- - 26 28 25
22 28 28 28 28 28
24 32 32 32 32
25 32 32 32 32
26 35 - 35 35
28 35 - 35 35 32
- - 35 35
30
37 - - 37
32 40 - 40 40
a) Maximum installation length l=250 mm.
b) No cleaning required

Dispensers and corresponding maximum embedment depth v,max

Dispenser
HDM 330, HDM 500, HDE 500 HDE 500
Rebar -10°C
[mm] [mm]
8 - 32 700 1000
 Concrete
Setting instructions

*For detailed information on installation see instruction for use given with the package of the product.
Safety regulations.
Review the Material Safety Data Sheet (MSDS) before use for proper and safe

Chemical anchors
handling! Wear well-fitting protective goggles and protective gloves when working
with Hilti HIT-HY 200.

Hammer drilled hole (HD)

Hammer drilled hole with Hollow

Drilled Bit (HDB)
No cleaning required

Mechanical anchors
Manual cleaning (MC)
for drill diameters d0 20 mm and drill
hole depth h0 10 d.

Plastic/Light duty metal anchors

Compressed air cleaning (CAC)
for all drill hole diameters d0 and drill hole
depths h0

Injection system preparation.

Injection method for drill hole depth

hef 250 mm.
Insulation anchors
 Concrete

Injection method for drill hole depth

hef > 250mm.
Chemical anchors

Injection method for overhead

application.

Setting element, observe working time

work .
Mechanical anchors

Setting element for overhead

Plastic/Light duty metal anchors

applications, observe work .

Apply full load only after curing time

cure .
Insulation anchors