Used oil feed 25 KL

Percentage Volume Feed Density Cp

Constituents
% KL Kg/hr Kg/m3 KJ/KgC
Water 4% 1.0 42 0.997 4.22
Light ends 4% 1.0 35 0.85 3.02
Residue 13% 3.3 298 2.2 2.45
Lube oil 79% 19.8 732 0.89 3.51

WFE feed 1030 Kg/hr Complete fab. setup

Cooling INLET water temp 30 ⁰C Weight
Cooling water ΔT 4 ⁰C Metal
Thermic fluid ΔT 10 ⁰C Metal+Tube
Dehydration thermic fluid temp 120 ⁰C
Light fuels evap. thermic fluid temp 200 ⁰C 255.168
WFE thermic fluid temp 350 ⁰C 1071.7056
Pump pumping efficiency 75%

EQUIPMENT LIST
TAG EQUIPMENT Column1 Column2 Column3 CAPACITY

P-101 PUMP - Storage tank to preheater 1.5 m3/hr

HE-101 Pre-heater for feed 27.4 m2
FFE-101 FFE 1 - Dehydration 7.5 m2
R-101 Used oil receiver for FFE 1 3.6 KL
HE-102 Condenser FFE 1 22.7 m2
R-102 Condenser receiver for FFE 1 0.28 KL
P-102 PUMP - Condenser receiver to settler 0.1 m3/hr
V-101 Vacuum system FFE 1 40 Torr
CP-101 Catch pot for FFE 1 0.11 KL

P-103 PUMP - FFE 1 Lube oil receiver to FFE 2 1.4 m3/hr

FFE-102 FFE 2 - Light fuel evaporator 6.1 m2
R-103 Used oil receiver for FFE 2 4.5 KL
HE-103 Condenser FFE 2 6.8 m2
R-104 Condenser receiver for FFE 2 0.17 KL
P-104 PUMP - Condenser receiver to settler 0.1 m3/hr
V-102 Vacuum system FFE 2 40 Torr
CP-102 Catch pot for FFE 2 0.12 KL

P-105 PUMP - FFE 2 used oil receiver to WFE FT 1.3 m3/hr

FT-101 WFE feed tank NO NEED 4.5 KL
HE-107 WFE feed preheater 40.9 m2
WFE-101 WFE 1030 Kg/hr
 HE-104 WFE Internal condenser 37.0 m2
HE-105 WFE secondary condenser 7.4 m2
R-105 WFE Lube oil receiver 2.3 KL
P-106 PUMP - WFE lube oil receiver to clay vessel 2.7 m3/hr
R-106-A/B WFE residue receiver 0.43 KL
V-103 WFE vacuum system 0.001 Torr
CP-103 WFE vacuum catch pot 0.22 KL

Intermediate storage tank 39.5 KL

CV-101 Clay vessel 9.9 KL

HE-106 Clay vessel condenser 4.0 m2
R-107 Clay vessel condenser receiver 0.5 KL
P-107 PUMP - Clay vessel to filter press 1.5 m3/hr
FP-101 Filter press 1234 Kg/hr
FOT-101 Filtered oil tank 2.7 KL
P-108 PUMP - Filtered oil to final storage tank 2.7 m3/hr

CT-101 Cooling tower 156

P-109 PUMP - Cooling tower 110
TFH-101 Thermic fluid heater for dehydration FFE1 156,319
P-110 PUMP - TFH dehydration 21
TFH-102 Thermic fluid heater for LF FFE 2 118,088
P-111 PUMP - TFH LF FFE2 16
TFH-103 Thermic fluid heater for WFE 517,315
P-112 PUMP - TFH WFE 71
 HEAT EXCHANGER
Feed Temp IN Temp OUT LMTD Heat load
HE
He Kg/hr ⁰C ⁰C ⁰C KJ/hr
KJ/KgC Preheater HE-101 1,107 30 80 59.7 307,438
2252 Evaporator FFE-101 1,107 75 115 16.8 159,733
232.6 Cond HE-102 42 105 40 31.1 101,727
- Evaporator FFE-102 1,066 110 185 40.4 352,915
300 Cond HE-103 72 170 40 48.3 37,760
Preheater HE-107 1,030 185 320 76 584,360
Complete fab. setup WFE cond 1 HE-104 1,030 310 140 180 961,674
Ton WFE cond 2 HE-105 206 310 140 180 192,335
19.1 Clay Cond HE-106 52 200 40 56 25,495
20.6
Feed Per tube Per tube Per tube
Kg kg/hr kg/hr kg/min kg/s
FFE-101 1,107 69.2 1.2 0.019
FFE-102 1,066 82.0 1.4 0.023
Liter l/hr l/hr l/min ml/s
FFE-101 1244 77.8 1.3 22
FFE-102 1197 92.1 1.5 26

EQUIPMENT LIST
HoldUp Head Height L/D Dia Vol Price

30 m
0.71 KL ₹ 192,657
0.29 KL ₹ 145,490
3 hr 2.50 m 1.6 1.56 m 4.8 KL ₹ 250,250
0.55 KL ₹ 178,329
6 hr 1.00 m 1.6 0.63 m 0.3 KL ₹ 84,186

80 OD 1.56 KL Pipe length

96 hr 0.70 m 1.5 0.47 m 0.12 KL ₹ 58,892

30 m
0.29 KL ₹ 134,688
4 hr 2.00 m 1.6 1.25 m 2.5 KL ₹ 173,280
0.29 KL ₹ 113,291
2 hr 1.00 m 1.6 0.63 m 0.3 KL ₹ 84,186

80 OD 0.58 KL Pipe length

96 hr 0.50 m 1.6 0.31 m 0.04 KL ₹ 52,038

30 m
4 hr 2.00 m 1.5 1.33 m 2.8 KL ₹ 243,460
0.91 KL ₹ 294,141
 - -
0.29 KL ₹ 114,620
2 hr 2.00 m 1.6 1.25 m 2.5 KL ₹ 173,280
15 m
2 hr 1.00 m 1.6 0.63 m 0.3 KL ₹ 158,824
80 OD 1.20 KL Pipe length
96 hr 0.50 m 1.5 0.33 m 0.04 KL ₹ 52,586

48 hr

3.00 m 1.5 2.00 m 9.4 KL ₹ 335,503

0.18 KL ₹ 92,783
8 hr 1.20 m 1.6 0.75 m 0.5 KL ₹ 97,133
15 m

3 hr 1.00 m 1.6 0.63 m 0.3 KL ₹ 84,515

TR
m3/hr
Kcal/hr
m3/hr
Kcal/hr
m3/hr
Kcal/hr
m3/hr

₹ 3,114,134
HEAT EXCHANGERS
Heat load OHTC A A Water TF Tube Gauge Length
Watt/hr W/m2⁰C m2 OD m3 m3 OD SWG m pipe
85,399 60 23.8 27.4 10.6 19.05 16 3 Seamless
44,370 350 7.5 7.5 5.5 25.4 16 6
28,258 50 18.2 22.7 6.4 19.05 16 3 SA312
98,032 400 6.1 6.1 12.2 25.4 16 6
10,489 40 5.4 6.8 2.4 19.05 16 3
162,322 60 35.5 40.9 20.2 19.05 16 3
267,132 50 29.6 37.0 60.0 33.2 19.05 16 3
53,426 50 5.9 7.4 12.0 19.05 16 3
7,082 40 3.2 3.986 1.6 19.05 16 3

RATE TABLE
Sr MOC Rate
1 MS ₹ 120
2 CS ₹ 130
3 SS304 ₹ 250
4 SS304L ₹ 280
5 SS310 ₹ 280
6 SS316 ₹ 300
7 SS316L ₹ 330
8 SS410 ₹ 350
9 SA516Gr60 ₹ 160
10 SA516Gr70 ₹ 150
11 Custom ₹ 400

10 0.1 Piping volume

10 0.1 Piping volume

10 0.1 Piping volume
 A 179

SA106

ERW SS pipes
 FFE-101 WEIGHT CALCULATION AND BOM
Weight discluding tubes 821 Kg
Actual weight 914 Kg
Filled weight (Water) 1140 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 660 6000 10 SA516Gr60 SA-516 Gr.60 1
2 Tube 6000 25.4 OD 16 Gauge #N/A 16
3 Tie rod 6000 10 OD #N/A 9
4 Baffle 210 210 8 SA516Gr60 SA-516 Gr.60 22
5 Spacer pipe 6000 10 NB SA106 SA-106 5
6 Bellow 410 410 12 SA516Gr60 SA-516 Gr.60 2
7 Tubesheet 380 380 20 CS IS-2062 2
8 Flange 380 380 20 SA516Gr60 SA-516 Gr.60 2
9 Partition plate 300 210 8 SA516Gr60 SA-516 Gr.60 1
10 Dish 256 256 12 SA516Gr60 SA-516 Gr.60 2
11 Bonnet shell 1 660 300 10 SA516Gr60 SA-516 Gr.60 1
12 Bonnet shell 2 660 605 10 SA516Gr60 SA-516 Gr.60 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
21 Lug support gusset plate 460 265 12 MS IS-2062 2

FFE-102 WEIGHT CALCULATION AND BOM

Weight discluding tubes 821 Kg
Actual weight 896 Kg
Filled weight (Water) 1124 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 660 6000 10 SA516Gr70 SA-516 Gr.70 1
2 Tube 6000 25.4 OD 16 Gauge #N/A 13
3 Tie rod 6000 10 OD #N/A 9
4 Baffle 210 210 8 SA516Gr70 SA-516 Gr.70 22
5 Spacer pipe 6000 10 NB SA106 SA-106 5
6 Bellow 410 410 12 SA516Gr70 SA-516 Gr.70 2
7 Tubesheet 380 380 20 CS IS-2062 2
8 Flange 380 380 20 SA516Gr70 SA-516 Gr.70 2
 9 Partition plate 300 210 8 SA516Gr70 SA-516 Gr.70 1
10 Dish 256 256 12 SA516Gr70 SA-516 Gr.70 2
11 Bonnet shell 1 660 300 10 SA516Gr70 SA-516 Gr.70 1
12 Bonnet shell 2 660 605 10 SA516Gr70 SA-516 Gr.70 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
21 Lug support gusset plate 460 265 12 MS IS-2062 2

HE-101 WEIGHT CALCULATION AND BOM

Weight discluding tubes 900 Kg
Actual weight 1231 Kg
Filled weight (Water) 1773 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1461 3000 10 SA516Gr70 SA-516 Gr.70 1
2 Tube 6000 19.05 OD 16 Gauge #N/A 77
3 Tie rod 6000 10 OD #N/A 5
4 Baffle 465 465 8 SA516Gr70 SA-516 Gr.70 11
5 Spacer pipe 6000 10 NB SA106 SA-106 3
6 Bellow 665 665 12 SA516Gr70 SA-516 Gr.70 2
7 Tubesheet 635 635 15 CS IS-2062 2
8 Flange 635 635 15 SA516Gr70 SA-516 Gr.70 2
9 Partition plate 220 465 8 SA516Gr70 SA-516 Gr.70 2
10 Dish 541.5 541.5 12 SA516Gr70 SA-516 Gr.70 2
11 Bonnet shell 1 1461 220 10 SA516Gr70 SA-516 Gr.70 1
12 Bonnet shell 2 1461 240 10 SA516Gr70 SA-516 Gr.70 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
21 Lug support gusset plate 460 265 12 MS IS-2062 2

HE-102 WEIGHT CALCULATION AND BOM

Weight discluding tubes 873 Kg
Actual weight 1147 Kg
Filled weight (Water) 1624 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1288 3000 10 SA516Gr70 SA-516 Gr.70 1
2 Tube 6000 19.05 OD 16 Gauge #N/A 64
3 Tie rod 6000 10 OD #N/A 5
4 Baffle 410 410 8 SA516Gr70 SA-516 Gr.70 11
5 Spacer pipe 6000 10 NB SA106 SA-106 3
6 Bellow 0 0 0 SA516Gr70 SA-516 Gr.70 0
7 Tubesheet 580 580 15 CS IS-2062 2
8 Flange 580 580 15 SA516Gr70 SA-516 Gr.70 2
9 Partition plate 300 410 8 SA516Gr70 SA-516 Gr.70 1
10 Dish 481 481 12 SA516Gr70 SA-516 Gr.70 2
11 Bonnet shell 1 1288 300 10 SA516Gr70 SA-516 Gr.70 1
12 Bonnet shell 2 1288 605 10 SA516Gr70 SA-516 Gr.70 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
21 Lug support gusset plate 460 265 12 MS IS-2062 2

HE-103 WEIGHT CALCULATION AND BOM

Weight discluding tubes 670 Kg
Actual weight 752 Kg
Filled weight (Water) 1007 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 927 3000 10 SA516Gr70 SA-516 Gr.70 1
2 Tube 6000 19.05 OD 16 Gauge #N/A 19
3 Tie rod 6000 10 OD #N/A 5
4 Baffle 295 295 8 SA516Gr70 SA-516 Gr.70 11
5 Spacer pipe 6000 10 NB SA106 SA-106 3
6 Bellow 0 0 0 SA516Gr70 SA-516 Gr.70 0
7 Tubesheet 465 465 15 CS IS-2062 2
8 Flange 465 465 15 SA516Gr70 SA-516 Gr.70 2
9 Partition plate 300 295 8 SA516Gr70 SA-516 Gr.70 1
10 Dish 349.5 349.5 12 SA516Gr70 SA-516 Gr.70 2
11 Bonnet shell 1 927 300 10 SA516Gr70 SA-516 Gr.70 1
12 Bonnet shell 2 927 605 10 SA516Gr70 SA-516 Gr.70 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
 15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
21 Lug support gusset plate 460 265 12 MS IS-2062 2

HE-105 WEIGHT CALCULATION AND BOM

Weight discluding tubes 670 Kg
Actual weight 759 Kg
Filled weight (Water) 1013 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 927 3000 10 SA516Gr70 SA-516 Gr.70 1
2 Tube 6000 19.05 OD 16 Gauge #N/A 21
3 Tie rod 6000 10 OD #N/A 5
4 Baffle 295 295 8 SA516Gr70 SA-516 Gr.70 11
5 Spacer pipe 6000 10 NB SA106 SA-106 3
6 Bellow 0 0 0 SA516Gr70 SA-516 Gr.70 0
7 Tubesheet 465 465 15 CS IS-2062 2
8 Flange 465 465 15 SA516Gr70 SA-516 Gr.70 2
9 Partition plate 300 295 8 SA516Gr70 SA-516 Gr.70 1
10 Dish 349.5 349.5 12 SA516Gr70 SA-516 Gr.70 2
11 Bonnet shell 1 927 300 10 SA516Gr70 SA-516 Gr.70 1
12 Bonnet shell 2 927 605 10 SA516Gr70 SA-516 Gr.70 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
21 Lug support gusset plate 460 265 12 MS IS-2062 2

HE-106 WEIGHT CALCULATION AND BOM

Weight discluding tubes 574 Kg
Actual weight 622 Kg
Filled weight (Water) 784 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 738 3000 10 SA516Gr70 SA-516 Gr.70 1
2 Tube 6000 19.05 OD 16 Gauge #N/A 12
 3 Tie rod 6000 10 OD #N/A 5
4 Baffle 235 235 8 SA516Gr70 SA-516 Gr.70 11
5 Spacer pipe 6000 10 NB SA106 SA-106 3
6 Bellow 0 0 0 SA516Gr70 SA-516 Gr.70 0
7 Tubesheet 405 405 15 CS IS-2062 2
8 Flange 405 405 15 SA516Gr70 SA-516 Gr.70 2
9 Partition plate 300 235 8 SA516Gr70 SA-516 Gr.70 1
10 Dish 283.5 283.5 12 SA516Gr70 SA-516 Gr.70 2
11 Bonnet shell 1 738 300 10 SA516Gr70 SA-516 Gr.70 1
12 Bonnet shell 2 738 605 10 SA516Gr70 SA-516 Gr.70 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
21 Lug support gusset plate 460 265 12 MS IS-2062 2

HE-107 WEIGHT CALCULATION AND BOM

Weight discluding tubes 1382 Kg
Actual weight 1875 Kg
Filled weight (Water) 2653 Kg
NOTE: All dimensions in mm
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1649 3000 10 SA516Gr70 SA-516 Gr.70 1
2 Tube 6000 19.05 OD 16 Gauge #N/A 114
3 Tie rod 6000 10 OD #N/A 5
4 Baffle 525 525 8 SA516Gr70 SA-516 Gr.70 11
5 Spacer pipe 6000 10 NB SA106 SA-106 4
6 Bellow 725 725 12 SA516Gr70 SA-516 Gr.70 2
7 Tubesheet 695 695 15 SA516Gr70 SA-516 Gr.70 2
8 Flange 695 695 15 SA516Gr70 SA-516 Gr.70 2
9 Partition plate 300 525 8 SA516Gr70 SA-516 Gr.70 2
10 Dish 627.5 627.5 12 SA516Gr70 SA-516 Gr.70 2
11 Bonnet shell 1 1649 300 10 SA516Gr70 SA-516 Gr.70 1
12 Bonnet shell 2 1649 605 10 SA516Gr70 SA-516 Gr.70 1
13 Lifting hook plate 100 140 14 MS IS-2062 4
14 Lifting hook base plate 180 84 8 MS IS-2062 4
15 Saddle plate 0 0 0 MS IS-2062 0
16 Saddle vertical plate 0 0 0 MS IS-2062 0
17 Saddle base plate 0 0 0 MS IS-2062 0
18 Saddle rib plate 0 0 0 MS IS-2062 0
19 Lug support pad plate 300 330 8 MS IS-2062 2
20 Lug support base plate 250 280 16 MS IS-2062 2
 21 Lug support gusset plate 460 265 12 MS IS-2062 2

RECEIVER R-101 WEIGHT CALCULATION AND BOM

Actual weight 1603 Kg
Filled weight (Water) 6397 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 4909 2500 8 SA516Gr60 SA-516 Gr.60 1
3 Dish 1769 OD 10 SA516Gr60 SA-516 Gr.60 2
6 Manhole standard, 24" 150 SA516Gr60 SA-516 Gr.60 1
14 Lifting hook plate 100 150 16 MS IS-2062 4
15 Lifting hook base plate 180 86 8 MS IS-2062 4
16 Lug support pad plate 350 350 8 MS IS-2062 4
17 Lug support base plate 300 300 18 MS IS-2062 4
18 Lug support gusset plate 560 280 12 MS IS-2062 4
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

RECEIVER R-102 WEIGHT CALCULATION AND BOM

Actual weight 542 Kg
Filled weight (Water) 849 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1963 1000 8 SA516Gr60 SA-516 Gr.60 1
3 Dish 718 OD 10 SA516Gr60 SA-516 Gr.60 2
6 Manhole standard, 24" 150 SA516Gr60 SA-516 Gr.60 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

RECEIVER R-103 WEIGHT CALCULATION AND BOM

Actual weight 1099 Kg
Filled weight (Water) 3554 Kg
NOTE: All dimensions in mm, unless otherwise specified
 BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 3927 2000 8 SA516Gr60 SA-516 Gr.60 1
3 Dish 1425 OD 10 SA516Gr60 SA-516 Gr.60 2
6 Manhole standard, 24" 150 SA516Gr60 SA-516 Gr.60 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

RECEIVER-R104 WEIGHT CALCULATION AND BOM

Actual weight 542 Kg
Filled weight (Water) 849 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1963 1000 8 SA516Gr60 SA-516 Gr.60 1
3 Dish 718 OD 10 SA516Gr60 SA-516 Gr.60 2
6 Manhole standard, 24" 150 SA516Gr60 SA-516 Gr.60 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

RECEIVER R-105 WEIGHT CALCULATION AND BOM

Actual weight 1099 Kg
Filled weight (Water) 3554 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 3927 2000 8 SA516Gr60 SA-516 Gr.60 1
3 Dish 1425 OD 10 SA516Gr60 SA-516 Gr.60 2
6 Manhole standard, 24" 150 SA516Gr60 SA-516 Gr.60 1
 14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

RECEIVER R-106-A WEIGHT CALCULATION AND BOM

Actual weight 542 Kg
Filled weight (Water) 849 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1963 1000 8 SA516Gr70 SA-516 Gr.70 1
2 Dish 718 OD 10 SA516Gr70 SA-516 Gr.70 2
3 Manhole standard, 24" 150 SA516Gr70 SA-516 Gr.70 1
4 Lifting hook plate 100 140 14 MS IS-2062 4
5 Lifting hook base plate 180 84 8 MS IS-2062 4
6 Lug support pad plate 300 330 8 MS IS-2062 2
7 Lug support base plate 250 280 16 MS IS-2062 2
8 Lug support gusset plate 460 265 12 MS IS-2062 2
9 Saddle plate 0 0 0 MS IS-2062 0
10 Saddle vertical plate 0 0 0 MS IS-2062 0
11 Saddle base plate 0 0 0 MS IS-2062 0
12 Saddle rib plate 0 0 0 MS IS-2062 0
13 ISMC 0 0 MS IS-2062 0

RECEIVER R-106-B WEIGHT CALCULATION AND BOM

Actual weight 542 Kg
Filled weight (Water) 849 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1963 1000 8 SA516Gr70 SA-516 Gr.70 1
2 Dish 718 OD 10 SA516Gr70 SA-516 Gr.70 2
3 Manhole standard, 24" 150 SA516Gr70 SA-516 Gr.70 1
4 Lifting hook plate 100 140 14 MS IS-2062 4
5 Lifting hook base plate 180 84 8 MS IS-2062 4
6 Lug support pad plate 300 330 8 MS IS-2062 2
7 Lug support base plate 250 280 16 MS IS-2062 2
8 Lug support gusset plate 460 265 12 MS IS-2062 2
9 Saddle plate 0 0 0 MS IS-2062 0
 10 Saddle vertical plate 0 0 0 MS IS-2062 0
11 Saddle base plate 0 0 0 MS IS-2062 0
12 Saddle rib plate 0 0 0 MS IS-2062 0
13 ISMC 0 0 MS IS-2062 0

RECEIVER R-107 WEIGHT CALCULATION AND BOM

Actual weight 623 Kg
Filled weight (Water) 1153 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 2356 1200 8 SA516Gr60 SA-516 Gr.60 1
3 Dish 855 OD 10 SA516Gr60 SA-516 Gr.60 2
6 Manhole standard, 24" 150 SA516Gr60 SA-516 Gr.60 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

CATCH POT CP-101 WEIGHT CALCULATION AND BOM

Actual weight 458 Kg
Filled weight (Water) 578 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1466 700 8 CS IS-2062 1
3 Dish 538 OD 10 CS IS-2062 2
6 Manhole standard, 24" 200 CS IS-2062 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

CATCH POT CP-102 WEIGHT CALCULATION AND BOM

Actual weight 405 Kg
Filled weight (Water) 444 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 982 500 8 CS IS-2062 1
3 Dish 369 OD 10 CS IS-2062 2
6 Manhole standard, 24" 200 CS IS-2062 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

CATCH POT CP-103 WEIGHT CALCULATION AND BOM

Actual weight 410 Kg
Filled weight (Water) 453 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1047 500 8 CS IS-2062 1
3 Dish 392 OD 10 CS IS-2062 2
6 Manhole standard, 24" 200 CS IS-2062 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

WFE FT-101 WEIGHT CALCULATION AND BOM

Actual weight 1681 Kg
Filled weight (Water) 4474 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
 1 Shell 4189 2000 8 SA516Gr70 SA-516 Gr.70 1
3 Dish 1517 OD 10 SA516Gr70 SA-516 Gr.70 2
6 Manhole standard, 24" 150 SA516Gr70 SA-516 Gr.70 2
14 Lifting hook plate 100 150 16 MS IS-2062 4
15 Lifting hook base plate 180 86 8 MS IS-2062 4
16 Lug support pad plate 0 0 0 MS IS-2062 0
17 Lug support base plate 0 0 0 MS IS-2062 0
18 Lug support gusset plate 0 0 0 MS IS-2062 0
19 Saddle plate 1333 250 12 MS IS-2062 2
20 Saddle vertical plate 1250 400 10 MS IS-2062 2
21 Saddle base plate 1250 250 12 MS IS-2062 2
22 Saddle rib plate 750 400 10 MS IS-2062 2
23 ISMC 0 0 MS IS-2062 0

CV-101 WEIGHT CALCULATION AND BOM

Actual weight 2270 Kg
Filled weight (Water) 11695 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 6283 3000 8 SA516Gr70 SA-516 Gr.70 1
3 Dish 2250 OD 10 SA516Gr70 SA-516 Gr.70 2
6 Manhole standard, 24" 150 SA516Gr70 SA-516 Gr.70 1
14 Lifting hook plate 120 160 18 MS IS-2062 4
15 Lifting hook base plate 200 88 8 MS IS-2062 4
16 Lug support pad plate 350 350 8 MS IS-2062 4
17 Lug support base plate 300 300 20 MS IS-2062 4
18 Lug support gusset plate 560 280 12 MS IS-2062 4
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0

FOT-101 WEIGHT CALCULATION AND BOM

Actual weight 544 Kg
Filled weight (Water) 851 Kg
NOTE: All dimensions in mm, unless otherwise specified
BILL OF MATERIAL
Sr Details
No Component MOC MOC Qty
L H B
1 Shell 1963 1000 8 SA516Gr60 SA-516 Gr.60 1
3 Dish 718 OD 10 SA516Gr60 SA-516 Gr.60 2
6 Manhole standard, 24" 150 SA516Gr60 SA-516 Gr.60 1
14 Lifting hook plate 100 140 14 MS IS-2062 4
15 Lifting hook base plate 180 84 8 MS IS-2062 4
16 Lug support pad plate 300 330 8 MS IS-2062 2
17 Lug support base plate 250 280 16 MS IS-2062 2
18 Lug support gusset plate 460 265 12 MS IS-2062 2
19 Saddle plate 0 0 0 MS IS-2062 0
20 Saddle vertical plate 0 0 0 MS IS-2062 0
21 Saddle base plate 0 0 0 MS IS-2062 0
22 Saddle rib plate 0 0 0 MS IS-2062 0
23 ISMC 0 0 MS IS-2062 0
 RECEIVER Used oil receiver for FFE 1

Height 2500 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 5 0 0 2 0 0 0 0
Volume 4.794 KL
Diameter 1563 mm
MOC SA516Gr60 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr60 ₹ 160 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 250,250

Actual weight 1603 Kg

Filled weight (water) 6397 Kg
 RECEIVER Condenser receiver for FFE 1

Height 1000 mm #150 Number of nozz

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90
Thickness 8 mm 0 0 5 0 0 2 0 0 0
Volume 0.307 KL
Diameter 625 mm
MOC SA516Gr60 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
100 125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 0 Rate SA516Gr60 ₹ 160 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 84,186

Actual weight 542 Kg

Filled weight (water) 849 Kg
 RECEIVER Used oil receiver for FFE 2

Height 2000 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 5 0 0 2 0 0 0 0
Volume 2.454 KL
Diameter 1250 mm
MOC SA516Gr60 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr60 ₹ 160 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 173,280

Actual weight 1099 Kg

Filled weight (water) 3554 Kg
 RECEIVER Condenser receiver for FFE 2

Height 1000 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 5 0 0 2 0 0 0 0
Volume 0.307 KL
Diameter 625 mm
MOC SA516Gr60 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr60 ₹ 160 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 84,186

Actual weight 542 Kg

Filled weight (water) 849 Kg
 RECEIVER WFE Lube oil receiver

Height 2000 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 5 0 0 2 0 0 0 0
Volume 2.454 KL
Diameter 1250 mm
MOC SA516Gr60 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr60 ₹ 160 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 173,280

Actual weight 1099 Kg

Filled weight (water) 3554 Kg
 RECEIVER WFE residue receiver

Height 1000 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 5 0 0 2 0 0 0 0
Volume 0.307 KL
Diameter 625 mm
MOC SA516Gr70 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr70 ₹ 150 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 79,412

Actual weight 542 Kg

Filled weight (water) 849 Kg
 RECEIVER Clay vessel condenser receiver

Height 1200 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 5 0 0 2 0 0 0 0
Volume 0.530 KL
Diameter 750 mm
MOC SA516Gr60 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr60 ₹ 160 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 97,133

Actual weight 623 Kg

Filled weight (water) 1153 Kg
 CATCH POT Catch pot for FFE 1

Height 700 mm #150 Number of nozzl

L/D ratio 1.5 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 1 0 0 0 0 2 0 0
Volume 0.120 KL
Diameter 467 mm
MOC CS 7870
Custom 10000 ρ
Nozzle proj 200 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate CS ₹ 130 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 58,892

Actual weight 458 Kg

Filled weight (water) 578 Kg
 CATCH POT Catch pot for FFE 2

Height 500 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 1 0 0 0 0 2 0 0
Volume 0.038 KL
Diameter 313 mm
MOC CS 7870
Custom 10000 ρ
Nozzle proj 200 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate CS ₹ 130 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 52,038

Actual weight 405 Kg

Filled weight (water) 444 Kg
 CATCH POT WFE vacuum catch pot

Height 500 mm #150 Number of nozzl

L/D ratio 1.5 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 1 0 0 0 0 2 0 0
Volume 0.044 KL
Diameter 333 mm
MOC CS 7870
Custom 10000 ρ
Nozzle proj 200 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate CS ₹ 130 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 52,586

Actual weight 410 Kg

Filled weight (water) 453 Kg
 WFE FEED TANK WFE feed tank

Height 2000 mm #150 Number of nozzl

L/D ratio 1.5 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 2 0 0 1 0 3 0 0
Volume 2.793 KL
Diameter 1333 mm
MOC SA516Gr70 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 2 nos
Support type Saddle
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr70 ₹ 150 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 243,460

Actual weight 1681 Kg

Filled weight (water) 4474 Kg
 CLAY VESSEL Clay vessel

Height 3000 mm #150 Number of nozzl

L/D ratio 1.5 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 2 0 0 5 0 0 0 0
Volume 9.425 KL
Diameter 2000 mm
MOC SA516Gr70 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr70 ₹ 150 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 335,503

Actual weight 2270 Kg

Filled weight (water) 11695 Kg
 FILTERED OIL TANK Filtered oil tank

Height 1000 mm #150 Number of nozzl

L/D ratio 1.6 40s 15 20 25 32 40 50 65 80 90 100
Thickness 8 mm 0 0 2 0 0 2 0 1 0 0
Volume 0.307 KL
Diameter 625 mm
MOC SA516Gr60 7850
Custom 10000 ρ
Nozzle proj 150 mm
Manhole 1 nos
Support type Lug support
Number of nozzles COST
125 150 200 250 300 350 400 450 500 600 MOC INR
0 0 0 0 0 0 0 0 0 0 Rate SA516Gr60 ₹ 160 /Kg
Rate MS ₹ 120 /Kg

TOTAL MFG. COST ₹ 84,515

Actual weight 544 Kg

Filled weight (water) 851 Kg
 Green cells are input cells

Area 8 m2
Tube OD 25.4 mm 1
Req. tube L 6 m
Tube gauge 16
No. of tubes 16 nos
Shell diameter 210 mm
Tube pass 1-1
Shell THK 10 mm
Bellow YES
Tube side MOC SA516Gr60 7850 ρ
Custom density 1000
Tube MOC CS
Shell side MOC SA516Gr60 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.291 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr60 ₹ 160
Rate SA516Gr60 ₹ 160
Rate MS ₹ 120
Tube rate SA516Gr60 ₹ 180

Material Cost ₹ 128,748

Tube cost ₹ 16,743

TOTAL MFG. COST ₹ 145,490

/Kg
/Kg
/Kg
/Kg
 Green cells are input cells

Area 6 m2
Tube OD 25.4 mm 1
Req. tube L 6 m
Tube gauge 16
No. of tubes 13 nos
Shell diameter 210 mm
Tube pass 1-1
Shell THK 10 mm
Bellow YES
Tube side MOC SA516Gr70 7850 ρ
Custom density 1000
Tube MOC CS
Shell side MOC SA516Gr70 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.291 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr70 ₹ 150
Rate SA516Gr70 ₹ 150
Rate MS ₹ 120
Tube rate SA516Gr70 ₹ 180

Material Cost ₹ 121,189

Tube cost ₹ 13,500

TOTAL MFG. COST ₹ 134,688

R

/Kg
/Kg
/Kg
/Kg
 Green cells are input cells

Area 27 m2
Tube OD 19.05 mm 3/4
Req. tube L 3 m
Tube gauge 16
No. of tubes 153 nos
Shell diameter 465 mm
Tube pass 1-2
Shell THK 10 mm
Bellow YES
Tube side MOC SA516Gr70 7850 ρ
Custom density 1000
Tube MOC CS
Shell side MOC SA516Gr70 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.713 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr70 ₹ 150 /Kg
Rate SA516Gr70 ₹ 150 /Kg
Rate MS ₹ 120 /Kg
Tube rate SA516Gr70 ₹ 180 /Kg

Material Cost ₹ 133,122

Tube cost ₹ 59,534

TOTAL MFG. COST ₹ 192,657

 Green cells are input cells

Area 23 m2
Tube OD 19.05 mm 3/4
Req. tube L 3 m
Tube gauge 16
No. of tubes 126 nos
Shell diameter 410 mm
Tube pass 1-1
Shell THK 10 mm
Bellow NO
Tube side MOC SA516Gr70 7850 ρ
Custom density 1000
Tube MOC CS
Shell side MOC SA516Gr70 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.555 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr70 ₹ 150 /Kg
Rate SA516Gr70 ₹ 150 /Kg
Rate MS ₹ 120 /Kg
Tube rate SA516Gr70 ₹ 180 /Kg

Material Cost ₹ 129,038

Tube cost ₹ 49,290

TOTAL MFG. COST ₹ 178,329

 Green cells are input cells

Area 7 m2
Tube OD 19.05 mm 3/4
Req. tube L 3 m
Tube gauge 16
No. of tubes 38 nos
Shell diameter 295 mm
Tube pass 1-1
Shell THK 10 mm
Bellow NO
Tube side MOC SA516Gr70 7850 ρ
Custom density 1000
Tube MOC CS
Shell side MOC SA516Gr70 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.287 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr70 ₹ 150
Rate SA516Gr70 ₹ 150
Rate MS ₹ 120
Tube rate SA516Gr70 ₹ 180

Material Cost ₹ 98,548

Tube cost ₹ 14,743

TOTAL MFG. COST ₹ 113,291

/Kg
/Kg
/Kg
/Kg
 Green cells are input cells

Area 7 m2
Tube OD 19.05 mm 3/4
Req. tube L 3 m
Tube gauge 16
No. of tubes 41 nos
Shell diameter 295 mm
Tube pass 1-1
Shell THK 10 mm
Bellow NO
Tube side MOC SA516Gr70 7850 ρ
Custom density 1000
Tube MOC CS
Shell side MOC SA516Gr70 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.287 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr70 ₹ 150
Rate SA516Gr70 ₹ 150
Rate MS ₹ 120
Tube rate SA516Gr70 ₹ 180

Material Cost ₹ 98,548

Tube cost ₹ 16,072

TOTAL MFG. COST ₹ 114,620

/Kg
/Kg
/Kg
/Kg
 Green cells are input cells

Area 4 m2
Tube OD 19.05 mm 3/4
Req. tube L 3 m
Tube gauge 16
No. of tubes 22 nos
Shell diameter 235 mm
Tube pass 1-1
Shell THK 10 mm
Bellow NO
Tube side MOC SA516Gr70 7850 ρ
Custom density 1000
Tube MOC CS
Shell side MOC SA516Gr70 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.182 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr70 ₹ 150
Rate SA516Gr70 ₹ 150
Rate MS ₹ 120
Tube rate SA516Gr70 ₹ 180

Material Cost ₹ 84,128

Tube cost ₹ 8,654

TOTAL MFG. COST ₹ 92,783

/Kg
/Kg
/Kg
/Kg
 Green cells are input cells

Area 41 m2
Tube OD 19.05 mm 3/4
Req. tube L 3 m
Tube gauge 16
No. of tubes 228 nos
Shell diameter 525 mm
Tube pass 1-2
Shell THK 10 mm
Bellow YES
Tube side MOC SA516Gr70 7850 ρ
Custom density 1000
Tube MOC SA516Gr70
Shell side MOC SA516Gr70 7850 ρ
Custom density 5000
Nozzle projection 150 mm
Support type Lug support
Volume 0.909 m3

COST ESTIMATION FOR HEAT EXCHANGER

MOC INR
Rate SA516Gr70 ₹ 150
Rate SA516Gr70 ₹ 150
Rate MS ₹ 120
Tube rate SA516Gr70 ₹ 180

Material Cost ₹ 205,387

Tube cost ₹ 88,754

TOTAL MFG. COST ₹ 294,141

/Kg
/Kg
/Kg
/Kg