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GFRC Panel Installation Method Statement

The document provides work method statements for installing glass fiber reinforced concrete (GFRC) panels at an infrastructure building project in Kochi, India. It outlines procedures for handling and storing panels on-site, using proper tools and equipment for installation, conducting quality inspections, implementing safety plans, and work sequence plans for installing both perforated and porous GFRC panels according to drawings and specifications. Key steps include transporting panels to the site, lifting and positioning panels with machinery, drilling anchors, and finishing joints between panels.

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154 views8 pages

GFRC Panel Installation Method Statement

The document provides work method statements for installing glass fiber reinforced concrete (GFRC) panels at an infrastructure building project in Kochi, India. It outlines procedures for handling and storing panels on-site, using proper tools and equipment for installation, conducting quality inspections, implementing safety plans, and work sequence plans for installing both perforated and porous GFRC panels according to drawings and specifications. Key steps include transporting panels to the site, lifting and positioning panels with machinery, drilling anchors, and finishing joints between panels.

Uploaded by

sivagaanesh
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Work Method Statement for Installation of GFRC Panel
  • Tools and Quality Plan
  • Work Sequence Plans
  • Installation Steps

Work Method Statement for Installation of GFRC Panel

1.0 OBJECTIVE
The proposal has been prepared to meet the Project Quality Assurance Plan of the
M/s PMK Developers and Contractor (Main Contractor) for GFRC elevation Screen &
panel Installation by CHENNAI GRC (Sub Contractor).

2.0 SCOPE

The Scope of this document is to define and establish a work method for Installation of
GFRC Screen & Panels for IBS Campus, Infopark, Kochi by M/s PMK Developers and
Contractor.

3.0 HANDLING AND STORAGE OF MATERIAL

Prior to the mobilization of the installation team at site, the following matters shall be
discussed and coordinated with the main contractor.

I. Access Road for GFRC Screen/Panel delivery and Identification Pass

Proper access road shall be planned, discussed and approved for delivery and unloading
of GFRC panels. Schedule of delivery shall be discussed with main contractor.
Identification pass shall be obtained from main contractor for permission of entranced
to project site, if required.

II. On-site Storage for GFRC Screen/Panels

Sufficient storage space shall be provided to ensure GFRC Screen/[Link] storage


space shall be sufficiently large enough for GFRC Screen/Panel to be mobilized manually
from one place to another.

III. On-site Storage for GFRC Screen/Panels

In area where installation works to be carried out, proper and safe access shall be
provided by the main contractor. The main contractor and installation team shall ensure
that there is no obstruction around the building. This shall ensure smooth installation
operation and reduce idle time.
4.0 TOOLS, EQUIPMENT AND MACHINERY

All necessary material/equipment such as hand-tools, fasteners, lifting machine,


commander machine, welding set etc., shall be procured before installation team mobilized
at site.

5.0 QUALITY PLAN

Inspection shall be called for in the presence of the main contractor’s representative on
site. This is to ensure all / part of panels is installed in accordance to drawings and
specifications. The work done in full / part shall be handed over after the main contractor’s
acceptance in writing.

6.0 SAFETY PLAN


 All artisans performing installation work shall wear safety helmet, safety shoes and
safety belts. (When working on temporary supported platforms)

 Proper material handling techniques shall be practiced in performing material


hoisting/loading/unloading with assistants on ground upper/ floor assisting the lifting
machine operator.

The supervisor shall ensure:

 Adequate space and safety aspect of site available to perform panel installation.

 Clear unobstructed path if transportation of object is required. Proper housekeeping


at storage and work zone

 The equipment used for panel installation shall be inspected / serviced frequently for
wear and tear. Lifting Machine used shall have proper rigging method and hooks used
should have safety chip.

 Scaffolding erection / dismantling shall be carried out in a proper manner. Regular


checks to ensure safe usage.
7.0 Work Sequence Plan for Perforated Screen
1. GFRC Screen Fabrication at Factory.

2. GFRC Screen/Panels in appropriate segment to be selected by Project Coordinator and

transported to site using Roadway Trucking Vehicle.

3. GFRC Panels unloading from truck to on-site temporary storage by manually.

4. GFRC Screen/Panel with specified color code using Spray method by sub contractor.

5. Scaffolding erection shall be carried out in a proper manner and spacing clearance

instructed by Installation team to Main Contractor.

6. Lifting machine holding has been placed in a proper manner by installation team

(CHENNAI GRC) through safety regulation.

7. Identifying and marking the required distance and leveling at the specified area by

working installation drawing.

8. Placing the GFRC Screen/Panel to the Marked Area by Lifting Machine.

9. Adjusting and aligning GFRC Screen/Panel according to the Marked area.

10. Installation team had to control several setting parameters like edge distance, bolt

to bolt distance and drilling depth.

11. Drilling and Installing the Angle for GFRC Screen Anchoring done on the AAC

blocks with approved anchors.

12. GFRC Perforated panel Installation carried out by Self Tapping Screw using

Hilti/Fishers /Equivalent by Bottom to top fixing or top to bottom fixing

method.

13. Touch up the GFRC Panel joint between Segment using Polyurethane Sealant or

Silicon Sealant and Edges clearing will be done as per approved colour.

14. Touch up the GFRC Panel/Screen at Bolt Counter Filled by Premix GFRC finished with

specified color code.


8.0 Work Sequence Plan for Porous Panel

1. GFRC Porous Panel Fabrication at Factory.

2. GFRC Porous Panels in appropriate segment to be selected by Project Coordinator and

transported to site using Roadway Trucking Vehicle.

3. GFRC Panels unloading from truck to on-site temporary storage by manually.

4. GFRC Panel with specified color code using Spray method by main contractor.

5. Scaffolding erection shall be carried out in a proper manner and spacing clearance

instructed by Installation team to Main Contractor.

6. Lifting machine holding has been placed in a proper manner by installation team

(CHENNAI GRC) through safety regulation.

7. Identifying and marking the required distance and leveling at the specified area by

working installation drawing.

8. Placing the GFRC Panel install by face fixing methods on AAC block.

9. Ensuring the anchors are drilled inside AAC blocks for minimum depth as

requirement.

10. As face fixing is planned, any wind load considered or need to be considered.

11. Adjusting and aligning GFRC Screen/Panel according to the Marked area.

12. Installation team had to control several setting parameters like edge distance, bolt

to bolt distance and drilling depth.

13. Drilling and Installing the Angle for GFRC Screen Anchoring done on the AAC

blocks with approved anchors.

14. GFRC Perforated panel Installation carried out by Self Tapping Screw using

Hilti/Fishers /Equivalent by Bottom to top fixing or top to bottom fixing

method.
15. Grooves will be followed as per drawing and Homogenous shade will be

ensured at all panels.

16. Touch up the GFRC Panel joint between Segment using Polyurethane Sealant or

Silicon Sealant and Edges clearing will be done as per approved colour.

17. Touch up the GFRC Panel/Screen at Bolt Counter Filled by Premix GFRC finished with

specified color code.


STEP - 1 (Installation of Perforated GRC Panel)
Y 15mm Thk
GRC Screen

125 125

50 x 50 x 3mm MS Angle
[Horizontal]
125 125
75 x 75 x 3mm MS Angle
75 [Vertical]
75mm Return Flange
1475

20 20 20 20 15
80 100 [15mm Thk]
15
15
75
15mm Thk GRC Screen
3150

100 100
100 100
Detail 'A'
225
1675

125
Self Tapping Screw to Fix GRC Screen
125

100 100
100 20 100 20 15 Anchor Bolt to MS Angle Fixing
100 100 100 100 80 15 100
150 150 75
125 125

1950 1950

Structural Framing Member to


Detail - A
Receive Precast Panel

20 20 20 20

Front Elevation Section - Y


Y SOUTH SIDE ELEVATION
15mm Thk GRC Screen

15 15
15 15 75 75 15 15
1950 1950
3900
Level - 0mm DETAIL-B
75mm Return Flange
[15mm Thk]
Level + 12mm Level + 12mm
DETAIL-B 15mm Thk
GRC Screen
GRC Screen Sectional Plan - X

CLIENT : PROJECT TITLE : COMPANY:


LEAD CONSULTANT & ARCHITECT :
IBS SOFTWARE SERVICES [Link].
SOUTH SIDE ELEVATION
C :\U sers\C H EN N AI G R C \D ow nloads \IBS -Softw ar e- Ser vi [Link]
GRC Screen Shop Drawing IBS CAMPUS
CHENNAI GRC
5th Floor, Nila, Technopark Campus,
Trivandrum - 695 581, Kerala, India
Dwg No: 01 KOCHI INFOPARK Plot No. 18/2A, Puliambedu Salai,
Phone:+91- 471- 6614572. Velappanchavadi, Thiruverkadu,
Date : 18.12.2021 Chennai - 600077.
STEP - 2 (Installation of 12mm Thick Plain Panel @ Beam Lvl)
x
1950 1950

Detail-C

Glue

600

600
Screw to fix GRC Panel

1200 1200 1200

x Elevation
Section x-x

: Laticrete / Cerafill / Flexstone Adhesive

12mm Thk GRC Panel

: Stainless Steel screw 8mmx50mm/


Designer clamp as mechanical fixing
Detail-C
CLIENT : PROJECT TITLE : COMPANY:
LEAD CONSULTANT & ARCHITECT :
IBS SOFTWARE SERVICES [Link].
SOUTH SIDE ELEVATION
C :\U sers\C H EN N AI G R C \D ow nloads \IBS -Softw ar e- Ser vi [Link]
GRC Panel Shop Drawing IBS CAMPUS
CHENNAI GRC
5th Floor, Nila, Technopark Campus,
Trivandrum - 695 581, Kerala, India
Dwg No: 02 KOCHI INFOPARK Plot No. 18/2A, Puliambedu Salai,
Phone:+91- 471- 6614572. Velappanchavadi, Thiruverkadu,
Date : 18.12.2021 Chennai - 600077.
STEP - 3 (Installation of 12mm Thick Plain Panel on Wall)
Z Detail-D

1200

Z Elevation
y Steel screw 8mmx50mm/Designer
clamp as mechanical fixing

Common questions

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Defects or inconsistencies are addressed using finishing techniques like using polyurethane or silicon sealants for joint touch-ups and applying premix GFRC at bolt counters. These practices ensure aesthetically pleasing finishes and long-term durability by sealing gaps and maintaining uniformity .

The sequence ensures alignment and stability by first fabricating GFRC screens at the factory, followed by on-site segment selection and temporary storage. Installation involves accurately marking spaces, aligning panels with marked areas, controlling settings such as edge and bolt distances, and using approved anchors and self-tapping screws for stable fixing. Polyurethane or silicon sealants are applied for joint touch-ups to ensure durability and stability .

The project coordinator plays a critical role in selecting appropriate GFRC segments for on-site delivery and coordinating their transportation. They ensure the process aligns with the project schedule and specifications, facilitating smooth operations and preventing logistical issues during installation .

The primary considerations for handling and storing GFRC panels include planning and approving proper access roads for delivery and unloading, ensuring sufficient and safe on-site storage space, and coordinating with the main contractor to provide unobstructed access to installation areas. This helps ensure smooth installation and reduces idle time .

Color coding is significant for ensuring visual consistency across the installation. It involves applying a specified color code on panels using a spray method, which aids in maintaining uniform aesthetic appearance and adherence to design specifications throughout the project .

Identifying and marking distances ensure precise installation of GFRC panels as it guides the placement and alignment according to detailed working drawings. This accuracy prevents misalignment or incorrect spacing, thereby ensuring structural integrity and adherence to architectural plans .

Regular equipment inspections are crucial to prevent accidents caused by equipment failure. Inspections identify wear and tear early, enabling timely repairs and reducing the risk of operational downtime. This ensures safe and efficient lifting and handling of heavy GFRC panels, contributing to overall project safety and adherence to safety regulations .

Anchoring the GFRC screen contributes to structural stability by using approved anchors drilled into AAC blocks at prescribed depths. This secures the panels against wind loads and other forces, ensuring they remain fixed in place. Detailed control over edge distances and anchor placement enhances the stability and safety of the structure .

Key safety measures for workers during GFRC panel installation include wearing safety helmets, shoes, and belts, especially on temporary platforms; practicing proper material handling techniques; ensuring adequate safety equipment inspections; and maintaining clear work zones. Scaffolding must be properly erected and regularly checked, and lifting machines need to have proper rigging and safety chips .

Scaffolding plays a vital role by providing a stable platform for workers, allowing safe access to installation areas at height. Proper erection and regular inspection ensure safety from falls and facilitate efficient movement and alignment of panels. This enhances overall safety and effectiveness, minimizing risks associated with working at heights .

Work Method Statement for Installation of GFRC Panel 1.0 OBJECTIVE The proposal has been prepared to meet the Project Qua
4.0 TOOLS, EQUIPMENT AND MACHINERY All necessary material/equipment such as hand-tools, fasteners, lifting machine, command
7.0 Work Sequence Plan for Perforated Screen 1. GFRC Screen Fabrication at Factory. 2. GFRC Screen/Panels in appropriate s
8.0 Work Sequence Plan for Porous Panel 1. GFRC Porous Panel Fabrication at Factory. 2. GFRC Porous Panels in appropriat
15. Grooves will be followed as per drawing and Homogenous shade will be ensured at all panels. 16. Touch up the GFRC Pan
1950 1675 1475 3150 100 100 100 100 125 150 15mm Thk Front Elevation 15mm Thk GRC Screen 1950 15 Y Y 15 75 75mm Return Flang
STEP - 2 (Installation of 12mm Thick Plain Panel @ Beam Lvl) 1950 1950 Detail-C 600 600 1200 1200 1200 Glue Screw to fix GRC
Detail-D 1200 Z Z y STEP - 3 (Installation of 12mm Thick Plain Panel on Wall) clamp as mechanical fixing Steel screw 8mmx50m

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