4LD Parts Manual Overview
4LD Parts Manual Overview
BRAKE ASS'Y 44
RADIATOR 56
BRAKE ASS'Y 44
DRIVELINE - 7C 96
STEER CYLINDER 98
ToC 1
Table of Contents - 15-4565
Expander Pin - 2.5"ODX10.875"L 118
DUMP CYLINDER 120
HOIST CYLINDER 122
HOODS INSTL'N 124
FIREWALL ASS'Y 126
ToC 2
Table of Contents - 15-4565
FRONT CONTROL HARNESS 214
CAB CONTROL HARNESS 216
POWER MONITORING HARNESS 218
ADM2 PANEL 220
ADM2 TO MR HARNESS 222
THROTTLE PEDAL ASS'Y 224
PEDAL - No Sensor 226
ToC 3
Table of Contents - 15-4565
TRANSMISSION SCHEMATIC 282
TRANSMISSION ASS'Y 284
TRANSMISSION ASS'Y - R32421 286
ToC 4
Table of Contents - 15-4565
CLAMP ASS'Y 372
TOW HOOK COVER INSTL'N 374
LED LIGHTS INSTL'N 376
TAGS - BRAKE TEST - SP 378
BACK-UP ALARM INSTL'N 380
SEAT INSTL'N 382
SEAT ASS'Y 384
SUSPENSION ASS'Y @ 388
ToC 5
15-4565
(Sheet 1 / 2)
2
15-4565
(Sheet 2 / 2)
3
H000853
(Sheet 1 / 12)
BASE ASS'Y
4
H000853
(Sheet 2 / 12)
BASE ASS'Y
Item Rem. Part No. Description Qty.
1 H000852 REAR FRAME ASS'Y ( Page 16 ) 1
2 H000335 FRONT FRAME ASS'Y ( Page 68 ) 1
3 035812-001 Expander Pin - UPPER ARTIC ( Page 104 ) 1
4 035811-001 BEARING RETAINER 4
5 035814-001 OIL SEAL - 3.75" ID X 4.502"OD X .469TH 2
6 035819-001 SHIM SET 2
7 JJD8214 CUP 4
8 035818-001 BEARING CONE 4
10 391029-20 RELIEF FITTING - 7.5-15 PSI 2
11 035813-001 Expander Pin - LOW. ARTIC ( Page 106 ) 1
12 035816-001 OIL SEAL - 3" ID X 4.5" OD X .438"THK 2
13 036704-001 Expander Pin - 2.5"OD X 5.25"L ( Page 100 ) 5
14 036701-001 THRUST WASHER - 2.500" 24
15 036700-003 GREASE SEAL - 2.5"IDX3.938"ODX0.156"W 14
16 037700-001 ARTICULATION DRIVELINE - 7C ( Page 108 ) 1
17 802513 TIRE & RIM ASS'Y ( Page 110 ) 4
18 114570 FLATWASHER - M12 26
19 036450-001 Z-LINK 1
20 036449-001 DOG LINK 1
21 J103522 WHEEL NUT - 0.750-16NF-3A 76
22 036701-002 THRUST WASHER - 3.000" 24
23 036700-001 GREASE SEAL - 3"IDX3.75"ODX0.25W 12
24 036687-001 BUSHING - 3.625ODX3.0IDX2.5L 6
25 036702-001 Expander Pin - 3.0"ODX6.00"L ( Page 112 ) 6
26 104446 SPHERICAL BUSHING 4
27 036703-001 Expander Pin - 3.5"OD X 12.5"L ( Page 114 ) 1
28 036701-003 THRUST WASHER - 3.500" 4
29 036688-001 BUSHING - 4.375ODX3.5IDX3.625L 2
30 036700-002 GREASE SEAL - 3.5"IDX4.5"ODX0.5W 2
31 036705-001 Expander Pin - 2.5"ODX7.5"L ( Page 116 ) 1
32 036751-001 Expander Pin - 2.5"ODX10.875"L ( Page 118 ) 1
33 036748-001 SPACER - CYL 2
34 036453-003 DUMP CYLINDER ( Page 120 ) 1
35 036455-003 HOIST CYLINDER ( Page 122 ) 2
36 116849 HHCS - M12 1.75 X 40 GR10.9 26
37 040407-001 BOOM 1
38 040030-001 PIN STEER LOCK 1
39 040615-001 GUARD - DRIVELINE 1
40 040469-001 HOODS INSTL'N ( Page 124 ) 1
5
H000853
(Sheet 3 / 12)
BASE ASS'Y
6
H000853
(Sheet 4 / 12)
BASE ASS'Y
Item Rem. Part No. Description Qty.
1 H000852 REAR FRAME ASS'Y ( Page 16 ) 1
2 H000335 FRONT FRAME ASS'Y ( Page 68 ) 1
3 035812-001 Expander Pin - UPPER ARTIC ( Page 104 ) 1
4 035811-001 BEARING RETAINER 4
5 035814-001 OIL SEAL - 3.75" ID X 4.502"OD X .469TH 2
6 035819-001 SHIM SET 2
7 JJD8214 CUP 4
8 035818-001 BEARING CONE 4
10 391029-20 RELIEF FITTING - 7.5-15 PSI 2
11 035813-001 Expander Pin - LOW. ARTIC ( Page 106 ) 1
12 035816-001 OIL SEAL - 3" ID X 4.5" OD X .438"THK 2
13 036704-001 Expander Pin - 2.5"OD X 5.25"L ( Page 100 ) 5
14 036701-001 THRUST WASHER - 2.500" 24
15 036700-003 GREASE SEAL - 2.5"IDX3.938"ODX0.156"W 14
16 037700-001 ARTICULATION DRIVELINE - 7C ( Page 108 ) 1
17 802513 TIRE & RIM ASS'Y ( Page 110 ) 4
18 114570 FLATWASHER - M12 26
19 036450-001 Z-LINK 1
20 036449-001 DOG LINK 1
21 J103522 WHEEL NUT - 0.750-16NF-3A 76
22 036701-002 THRUST WASHER - 3.000" 24
23 036700-001 GREASE SEAL - 3"IDX3.75"ODX0.25W 12
24 036687-001 BUSHING - 3.625ODX3.0IDX2.5L 6
25 036702-001 Expander Pin - 3.0"ODX6.00"L ( Page 112 ) 6
26 104446 SPHERICAL BUSHING 4
27 036703-001 Expander Pin - 3.5"OD X 12.5"L ( Page 114 ) 1
28 036701-003 THRUST WASHER - 3.500" 4
29 036688-001 BUSHING - 4.375ODX3.5IDX3.625L 2
30 036700-002 GREASE SEAL - 3.5"IDX4.5"ODX0.5W 2
31 036705-001 Expander Pin - 2.5"ODX7.5"L ( Page 116 ) 1
32 036751-001 Expander Pin - 2.5"ODX10.875"L ( Page 118 ) 1
33 036748-001 SPACER - CYL 2
34 036453-003 DUMP CYLINDER ( Page 120 ) 1
35 036455-003 HOIST CYLINDER ( Page 122 ) 2
36 116849 HHCS - M12 1.75 X 40 GR10.9 26
37 040407-001 BOOM 1
38 040030-001 PIN STEER LOCK 1
39 040615-001 GUARD - DRIVELINE 1
40 040469-001 HOODS INSTL'N ( Page 124 ) 1
7
H000853
(Sheet 5 / 12)
BASE ASS'Y
8
H000853
(Sheet 6 / 12)
BASE ASS'Y
Item Rem. Part No. Description Qty.
1 H000852 REAR FRAME ASS'Y ( Page 16 ) 1
2 H000335 FRONT FRAME ASS'Y ( Page 68 ) 1
3 035812-001 Expander Pin - UPPER ARTIC ( Page 104 ) 1
4 035811-001 BEARING RETAINER 4
5 035814-001 OIL SEAL - 3.75" ID X 4.502"OD X .469TH 2
6 035819-001 SHIM SET 2
7 JJD8214 CUP 4
8 035818-001 BEARING CONE 4
10 391029-20 RELIEF FITTING - 7.5-15 PSI 2
11 035813-001 Expander Pin - LOW. ARTIC ( Page 106 ) 1
12 035816-001 OIL SEAL - 3" ID X 4.5" OD X .438"THK 2
13 036704-001 Expander Pin - 2.5"OD X 5.25"L ( Page 100 ) 5
14 036701-001 THRUST WASHER - 2.500" 24
15 036700-003 GREASE SEAL - 2.5"IDX3.938"ODX0.156"W 14
16 037700-001 ARTICULATION DRIVELINE - 7C ( Page 108 ) 1
17 802513 TIRE & RIM ASS'Y ( Page 110 ) 4
18 114570 FLATWASHER - M12 26
19 036450-001 Z-LINK 1
20 036449-001 DOG LINK 1
21 J103522 WHEEL NUT - 0.750-16NF-3A 76
22 036701-002 THRUST WASHER - 3.000" 24
23 036700-001 GREASE SEAL - 3"IDX3.75"ODX0.25W 12
24 036687-001 BUSHING - 3.625ODX3.0IDX2.5L 6
25 036702-001 Expander Pin - 3.0"ODX6.00"L ( Page 112 ) 6
26 104446 SPHERICAL BUSHING 4
27 036703-001 Expander Pin - 3.5"OD X 12.5"L ( Page 114 ) 1
28 036701-003 THRUST WASHER - 3.500" 4
29 036688-001 BUSHING - 4.375ODX3.5IDX3.625L 2
30 036700-002 GREASE SEAL - 3.5"IDX4.5"ODX0.5W 2
31 036705-001 Expander Pin - 2.5"ODX7.5"L ( Page 116 ) 1
32 036751-001 Expander Pin - 2.5"ODX10.875"L ( Page 118 ) 1
33 036748-001 SPACER - CYL 2
34 036453-003 DUMP CYLINDER ( Page 120 ) 1
35 036455-003 HOIST CYLINDER ( Page 122 ) 2
36 116849 HHCS - M12 1.75 X 40 GR10.9 26
37 040407-001 BOOM 1
38 040030-001 PIN STEER LOCK 1
39 040615-001 GUARD - DRIVELINE 1
40 040469-001 HOODS INSTL'N ( Page 124 ) 1
9
H000853
(Sheet 7 / 12)
BASE ASS'Y
10
H000853
(Sheet 8 / 12)
BASE ASS'Y
Item Rem. Part No. Description Qty.
1 H000852 REAR FRAME ASS'Y ( Page 16 ) 1
2 H000335 FRONT FRAME ASS'Y ( Page 68 ) 1
3 035812-001 Expander Pin - UPPER ARTIC ( Page 104 ) 1
4 035811-001 BEARING RETAINER 4
5 035814-001 OIL SEAL - 3.75" ID X 4.502"OD X .469TH 2
6 035819-001 SHIM SET 2
7 JJD8214 CUP 4
8 035818-001 BEARING CONE 4
10 391029-20 RELIEF FITTING - 7.5-15 PSI 2
11 035813-001 Expander Pin - LOW. ARTIC ( Page 106 ) 1
12 035816-001 OIL SEAL - 3" ID X 4.5" OD X .438"THK 2
13 036704-001 Expander Pin - 2.5"OD X 5.25"L ( Page 100 ) 5
14 036701-001 THRUST WASHER - 2.500" 24
15 036700-003 GREASE SEAL - 2.5"IDX3.938"ODX0.156"W 14
16 037700-001 ARTICULATION DRIVELINE - 7C ( Page 108 ) 1
17 802513 TIRE & RIM ASS'Y ( Page 110 ) 4
18 114570 FLATWASHER - M12 26
19 036450-001 Z-LINK 1
20 036449-001 DOG LINK 1
21 J103522 WHEEL NUT - 0.750-16NF-3A 76
22 036701-002 THRUST WASHER - 3.000" 24
23 036700-001 GREASE SEAL - 3"IDX3.75"ODX0.25W 12
24 036687-001 BUSHING - 3.625ODX3.0IDX2.5L 6
25 036702-001 Expander Pin - 3.0"ODX6.00"L ( Page 112 ) 6
26 104446 SPHERICAL BUSHING 4
27 036703-001 Expander Pin - 3.5"OD X 12.5"L ( Page 114 ) 1
28 036701-003 THRUST WASHER - 3.500" 4
29 036688-001 BUSHING - 4.375ODX3.5IDX3.625L 2
30 036700-002 GREASE SEAL - 3.5"IDX4.5"ODX0.5W 2
31 036705-001 Expander Pin - 2.5"ODX7.5"L ( Page 116 ) 1
32 036751-001 Expander Pin - 2.5"ODX10.875"L ( Page 118 ) 1
33 036748-001 SPACER - CYL 2
34 036453-003 DUMP CYLINDER ( Page 120 ) 1
35 036455-003 HOIST CYLINDER ( Page 122 ) 2
36 116849 HHCS - M12 1.75 X 40 GR10.9 26
37 040407-001 BOOM 1
38 040030-001 PIN STEER LOCK 1
39 040615-001 GUARD - DRIVELINE 1
40 040469-001 HOODS INSTL'N ( Page 124 ) 1
11
H000853
(Sheet 9 / 12)
BASE ASS'Y
12
H000853
(Sheet 10 / 12)
BASE ASS'Y
Item Rem. Part No. Description Qty.
1 H000852 REAR FRAME ASS'Y ( Page 16 ) 1
2 H000335 FRONT FRAME ASS'Y ( Page 68 ) 1
3 035812-001 Expander Pin - UPPER ARTIC ( Page 104 ) 1
4 035811-001 BEARING RETAINER 4
5 035814-001 OIL SEAL - 3.75" ID X 4.502"OD X .469TH 2
6 035819-001 SHIM SET 2
7 JJD8214 CUP 4
8 035818-001 BEARING CONE 4
10 391029-20 RELIEF FITTING - 7.5-15 PSI 2
11 035813-001 Expander Pin - LOW. ARTIC ( Page 106 ) 1
12 035816-001 OIL SEAL - 3" ID X 4.5" OD X .438"THK 2
13 036704-001 Expander Pin - 2.5"OD X 5.25"L ( Page 100 ) 5
14 036701-001 THRUST WASHER - 2.500" 24
15 036700-003 GREASE SEAL - 2.5"IDX3.938"ODX0.156"W 14
16 037700-001 ARTICULATION DRIVELINE - 7C ( Page 108 ) 1
17 802513 TIRE & RIM ASS'Y ( Page 110 ) 4
18 114570 FLATWASHER - M12 26
19 036450-001 Z-LINK 1
20 036449-001 DOG LINK 1
21 J103522 WHEEL NUT - 0.750-16NF-3A 76
22 036701-002 THRUST WASHER - 3.000" 24
23 036700-001 GREASE SEAL - 3"IDX3.75"ODX0.25W 12
24 036687-001 BUSHING - 3.625ODX3.0IDX2.5L 6
25 036702-001 Expander Pin - 3.0"ODX6.00"L ( Page 112 ) 6
26 104446 SPHERICAL BUSHING 4
27 036703-001 Expander Pin - 3.5"OD X 12.5"L ( Page 114 ) 1
28 036701-003 THRUST WASHER - 3.500" 4
29 036688-001 BUSHING - 4.375ODX3.5IDX3.625L 2
30 036700-002 GREASE SEAL - 3.5"IDX4.5"ODX0.5W 2
31 036705-001 Expander Pin - 2.5"ODX7.5"L ( Page 116 ) 1
32 036751-001 Expander Pin - 2.5"ODX10.875"L ( Page 118 ) 1
33 036748-001 SPACER - CYL 2
34 036453-003 DUMP CYLINDER ( Page 120 ) 1
35 036455-003 HOIST CYLINDER ( Page 122 ) 2
36 116849 HHCS - M12 1.75 X 40 GR10.9 26
37 040407-001 BOOM 1
38 040030-001 PIN STEER LOCK 1
39 040615-001 GUARD - DRIVELINE 1
40 040469-001 HOODS INSTL'N ( Page 124 ) 1
13
H000853
(Sheet 11 / 12)
BASE ASS'Y
14
H000853
(Sheet 12 / 12)
BASE ASS'Y
Item Rem. Part No. Description Qty.
1 H000852 REAR FRAME ASS'Y ( Page 16 ) 1
2 H000335 FRONT FRAME ASS'Y ( Page 68 ) 1
3 035812-001 Expander Pin - UPPER ARTIC ( Page 104 ) 1
4 035811-001 BEARING RETAINER 4
5 035814-001 OIL SEAL - 3.75" ID X 4.502"OD X .469TH 2
6 035819-001 SHIM SET 2
7 JJD8214 CUP 4
8 035818-001 BEARING CONE 4
10 391029-20 RELIEF FITTING - 7.5-15 PSI 2
11 035813-001 Expander Pin - LOW. ARTIC ( Page 106 ) 1
12 035816-001 OIL SEAL - 3" ID X 4.5" OD X .438"THK 2
13 036704-001 Expander Pin - 2.5"OD X 5.25"L ( Page 100 ) 5
14 036701-001 THRUST WASHER - 2.500" 24
15 036700-003 GREASE SEAL - 2.5"IDX3.938"ODX0.156"W 14
16 037700-001 ARTICULATION DRIVELINE - 7C ( Page 108 ) 1
17 802513 TIRE & RIM ASS'Y ( Page 110 ) 4
18 114570 FLATWASHER - M12 26
19 036450-001 Z-LINK 1
20 036449-001 DOG LINK 1
21 J103522 WHEEL NUT - 0.750-16NF-3A 76
22 036701-002 THRUST WASHER - 3.000" 24
23 036700-001 GREASE SEAL - 3"IDX3.75"ODX0.25W 12
24 036687-001 BUSHING - 3.625ODX3.0IDX2.5L 6
25 036702-001 Expander Pin - 3.0"ODX6.00"L ( Page 112 ) 6
26 104446 SPHERICAL BUSHING 4
27 036703-001 Expander Pin - 3.5"OD X 12.5"L ( Page 114 ) 1
28 036701-003 THRUST WASHER - 3.500" 4
29 036688-001 BUSHING - 4.375ODX3.5IDX3.625L 2
30 036700-002 GREASE SEAL - 3.5"IDX4.5"ODX0.5W 2
31 036705-001 Expander Pin - 2.5"ODX7.5"L ( Page 116 ) 1
32 036751-001 Expander Pin - 2.5"ODX10.875"L ( Page 118 ) 1
33 036748-001 SPACER - CYL 2
34 036453-003 DUMP CYLINDER ( Page 120 ) 1
35 036455-003 HOIST CYLINDER ( Page 122 ) 2
36 116849 HHCS - M12 1.75 X 40 GR10.9 26
37 040407-001 BOOM 1
38 040030-001 PIN STEER LOCK 1
39 040615-001 GUARD - DRIVELINE 1
40 040469-001 HOODS INSTL'N ( Page 124 ) 1
15
H000852
(Sheet 1 / 24)
16
H000852
(Sheet 2 / 24)
17
H000852
(Sheet 3 / 24)
18
H000852
(Sheet 4 / 24)
19
H000852
(Sheet 5 / 24)
20
H000852
(Sheet 6 / 24)
21
H000852
(Sheet 7 / 24)
22
H000852
(Sheet 8 / 24)
23
H000852
(Sheet 9 / 24)
24
H000852
(Sheet 10 / 24)
25
H000852
(Sheet 11 / 24)
26
H000852
(Sheet 12 / 24)
27
H000852
(Sheet 13 / 24)
28
H000852
(Sheet 14 / 24)
29
H000852
(Sheet 15 / 24)
30
H000852
(Sheet 16 / 24)
31
H000852
(Sheet 17 / 24)
32
H000852
(Sheet 18 / 24)
33
H000852
(Sheet 19 / 24)
34
H000852
(Sheet 20 / 24)
35
H000852
(Sheet 21 / 24)
36
H000852
(Sheet 22 / 24)
37
H000852
(Sheet 23 / 24)
38
H000852
(Sheet 24 / 24)
39
008903-001
(Sheet 1 / 4)
40
008903-001
(Sheet 2 / 4)
41
008903-001
(Sheet 3 / 4)
42
008903-001
(Sheet 4 / 4)
43
008903-004
(Sheet 1 / 2)
BRAKE ASS'Y
44
008903-004
(Sheet 2 / 2)
BRAKE ASS'Y
Item Rem. Part No. Description Qty.
1 005535-011 BRAKE HOUSING 1
2 002081-001 PRESSURE PLATE 1
3 005535-019 BRAKE PISTON 1
4 008903-005 BRAKE OUTER COVER 1
5 005535-018 SEAL ASS'Y 1
6 005535-015 SEAL ASSEMBLY 1
7 114808 PLUG 1
8 a 005535-021 GUIDE & WEAR PIN ASS'Y 1
9 030799-104 INDICATOR PIN 1
10 005215-002 WEAR INDICATOR PIN 1
11 005211-094 O-RING 2
12 003372-023 O-RING 1
13 005535-023 COVER 2
14 207348 CAPSCREW 2
15 005535-013 SPRING 15
16 003372-038 WASHER 12
17 005535-016 CAPSCREW 12
18 391016-286 PLUG 2
19 391016-288 PIPE PLUG 2
20 005535-014 O-RING 1
21 005342-046 PLUG 1
22 391016-52 BLEEDER SCREW 1
23 004502-158 PLUG 2
24 005535-012 O-RING 2
25 006596-009 REACTION DISC 3
26 006596-008 FRICTION DISC ASSEMBLIES 3
45
005342-007
(Sheet 1 / 2)
46
005342-007
(Sheet 2 / 2)
47
003337-001
(Sheet 1 / 4)
48
003337-001
(Sheet 2 / 4)
a) Includes items 2 - 6.
b) Items included in005371-005 Cap & Sleeve Ass'y.
c) Items included in 005342-069 Ring & Pinion Set.
d) Included in 005342-057 Shim Kit.
49
003337-001
(Sheet 3 / 4)
50
003337-001
(Sheet 4 / 4)
51
005342-071
(Sheet 1 / 2)
52
005342-071
(Sheet 2 / 2)
53
005342-052
(Sheet 1 / 2)
54
005342-052
(Sheet 2 / 2)
55
017258-001
(Sheet 1 / 2)
RADIATOR
56
017258-001
(Sheet 2 / 2)
RADIATOR
Item Rem. Part No. Description Qty.
1 H000397 BASIC RADIATOR 1
2 H000398 CHARGE AIR COOLER 1
3 H000399 OIL COOLER 1
4 H000400 SHROUD 1
5 H000401 SHROUD FACE 1
6 H000402 FAN GUARD 1
7 H000403 BRACKET MOUNT 1
8 H000404 BRACKET MOUNT 1
9 039955-001 SURGE TANK 1
57
H000572
(Sheet 1 / 2)
58
H000572
(Sheet 2 / 2)
59
017359-001
(Sheet 1 / 2)
60
017359-001
(Sheet 2 / 2)
61
039853-001
(Sheet 1 / 2)
62
039853-001
(Sheet 2 / 2)
63
039681-001
(Sheet 1 / 2)
64
039681-001
(Sheet 2 / 2)
65
039682-011
(Sheet 1 / 2)
66
039682-011
(Sheet 2 / 2)
67
H000335
(Sheet 1 / 20)
68
H000335
(Sheet 2 / 20)
69
H000335
(Sheet 3 / 20)
70
H000335
(Sheet 4 / 20)
71
H000335
(Sheet 5 / 20)
72
H000335
(Sheet 6 / 20)
73
H000335
(Sheet 7 / 20)
74
H000335
(Sheet 8 / 20)
75
H000335
(Sheet 9 / 20)
76
H000335
(Sheet 10 / 20)
77
H000335
(Sheet 11 / 20)
78
H000335
(Sheet 12 / 20)
79
H000335
(Sheet 13 / 20)
80
H000335
(Sheet 14 / 20)
81
H000335
(Sheet 15 / 20)
82
H000335
(Sheet 16 / 20)
83
H000335
(Sheet 17 / 20)
84
H000335
(Sheet 18 / 20)
85
H000335
(Sheet 19 / 20)
86
H000335
(Sheet 20 / 20)
87
H001735
(Sheet 1 / 2)
88
H001735
(Sheet 2 / 2)
89
(Sheet 1 / 2)
90
(Sheet 2 / 2)
%) Use as required.
a) Includes items 2 - 5.
b) Includes items 7 & 8.
91
008902-102
(Sheet 1 / 2)
92
008902-102
(Sheet 2 / 2)
93
032372-001
(Sheet 1 / 2)
94
032372-001
(Sheet 2 / 2)
95
027457-001
(Sheet 1 / 2)
DRIVELINE - 7C
96
027457-001
(Sheet 2 / 2)
DRIVELINE - 7C
Item Rem. Part No. Description Qty.
2 391054-83 U-JOINT - 7C 2
97
036454-002
(Sheet 1 / 2)
STEER CYLINDER
98
036454-002
(Sheet 2 / 2)
STEER CYLINDER
Item Rem. Part No. Description Qty.
1 036454-100 BARREL 1
2 036454-101 ROD 1
3 036454-102 GLAND 1
4 036454-103 PISTON 1
5 102268 NUT 1
6 PISTON SEAL 1
7 WEAR RING 1
8 O-RING 1
9 BACK UP RING 2
10 O-RING 1
11 BACK UP RING 1
12 WEAR RING 1
13 WEAR RING 1
14 ROD SEAL 1
15 ROD WIPER 1
16 022308-011 CAPSCREW 23
17 104446 SPHERICAL BUSHING 1
18 205249-001 GREASE FITTING 1
19 036454-104 SEAL KIT REF
99
036704-001
(Sheet 1 / 2)
100
036704-001
(Sheet 2 / 2)
101
040695-050
(Sheet 1 / 2)
102
040695-050
(Sheet 2 / 2)
103
035812-001
(Sheet 1 / 2)
104
035812-001
(Sheet 2 / 2)
105
035813-001
(Sheet 1 / 2)
106
035813-001
(Sheet 2 / 2)
107
037700-001
(Sheet 1 / 2)
ARTICULATION DRIVELINE - 7C
108
037700-001
(Sheet 2 / 2)
ARTICULATION DRIVELINE - 7C
Item Rem. Part No. Description Qty.
1 391054-83 U-JOINT - 7C 2
109
802513
(Sheet 1 / 2)
110
802513
(Sheet 2 / 2)
111
036702-001
(Sheet 1 / 2)
112
036702-001
(Sheet 2 / 2)
113
036703-001
(Sheet 1 / 2)
114
036703-001
(Sheet 2 / 2)
115
036705-001
(Sheet 1 / 2)
116
036705-001
(Sheet 2 / 2)
117
036751-001
(Sheet 1 / 2)
118
036751-001
(Sheet 2 / 2)
119
036453-003
(Sheet 1 / 2)
DUMP CYLINDER
120
036453-003
(Sheet 2 / 2)
DUMP CYLINDER
Item Rem. Part No. Description Qty.
1 036453-100 BARREL 1
2 036453-101 ROD 1
3 036453-102 GLAND 1
4 036453-103 PISTON 1
5 008373-001 SHCS - 38X38NC 1
6 036453-104 COUNTERBALANCE VALVE - LOAD MATCH 1
7 a PISTON SEAL 1
8 a WEAR RING 1
9 a O-RING 1
10 a BACK UP RING 2
11 a O-RING 1
12 a BACK UP RING 1
13 a WEAR RING 1
14 a WEAR RING 1
15 a ROD SEAL 1
16 a ROD WIPER 1
17 016332-020 LOCKWASHER 12
18 036453-105 HEX HEAD CAP SCREW 12
19 H002233 INNER GUARD 1
20 022299-013 LOCKWASHER 4
21 036453-107 SOCKET HEAD CAP SCREW 4
22 H002234 OUTER GUARD 1
23 036453-109 LOCK WASHER 2
24 025571-105 HHCS 2
25 104446 SPHERICAL BUSHING 2
26 205249-001 GREASE FITTING 2
27 036453-110 HOLLOW HEX PLUG 2
28 036453-111 HOLLOW HEX PLUG 1
29 036453-112 SEAL KIT REF
121
036455-003
(Sheet 1 / 2)
HOIST CYLINDER
122
036455-003
(Sheet 2 / 2)
HOIST CYLINDER
Item Rem. Part No. Description Qty.
1 036455-100 BARREL 1
2 036455-101 ROD 1
3 002860-002 GLAND 1
4 036455-102 PISTON 1
5 008373-001 SHCS - 38X38NC 1
6 036455-103 COUNTERBALANCE VALVE - VENTED, LOADMATCH 1
7 a PISTON SEAL 1
8 a WEAR RING 1
9 a O-RING 1
10 a BACK UP RING 2
11 a O-RING 1
12 a BACK UP RING 1
13 a WEAR RING 2
14 a WEAR RING 1
15 a ROD SEAL 1
16 a ROD WIPER 1
17 022308-011 CAPSCREW 23
18 036453-110 HOLLOW HEX PLUG 2
19 035636-110 HOLLOW HEX PLUG 1
20 105827 PLUG 1
21 036455-104 SEAL KIT REF
123
040469-001
(Sheet 1 / 2)
HOODS INSTL'N
124
040469-001
(Sheet 2 / 2)
HOODS INSTL'N
Item Rem. Part No. Description Qty.
1 040458-001 FIREWALL ASS'Y ( Page 126 ) 1
2 040465-001 REAR HOOD ASS'Y ( Page 128 ) 1
3 040464-001 MIDDLE HOOD ASS'Y ( Page 130 ) 1
4 104037 BOLT 10
5 114570 FLATWASHER - M12 14
6 040463-001 FRONT HOOD ASS'Y ( Page 132 ) 1
7 114571 NUT HEX 2
8 104036 METRIC BOLT - M12X35 GR10.9 2
9 114557 FLATWASHER - M10 5
10 3646 SCREW 5
11 H000212 STOP BLOCK - MID HOOD 1
125
040458-001
(Sheet 1 / 2)
FIREWALL ASS'Y
126
040458-001
(Sheet 2 / 2)
FIREWALL ASS'Y
Item Rem. Part No. Description Qty.
1 040458-100 FIREWALL 1
2 040458-102 SEAL 1
3 040458-103 SEAL 1
4 040458-104 PLATE -EXH. SHIELD 1
5 114570 FLATWASHER - M12 3
6 116851 HHCS 3
127
040465-001
(Sheet 1 / 2)
128
040465-001
(Sheet 2 / 2)
129
040464-001
(Sheet 1 / 2)
130
040464-001
(Sheet 2 / 2)
131
040463-001
(Sheet 1 / 2)
132
040463-001
(Sheet 2 / 2)
133
H000286
(Sheet 1 / 12)
ENGINE INSTL'N
134
H000286
(Sheet 2 / 12)
ENGINE INSTL'N
Item Rem. Part No. Description Qty.
1 H000285 ENGINE ASS'Y ( Page 146 ) 1
2 107296 ADAPTER 2085-8-8 2
3 002011-001 BALL VALVE - 1/2" 2
4 118282 FITTING - #8 ORS M TO #8 NPT M-STR 2
5 009295-001 TWO-PIECE RUBBER MOUNTS 6
6 009582-001 ENGINE MOUNT WASHER 6
7 139035 PIPE PLUG - 1/2" NPT-MAGNETIC 2
8 037026-002 HHCS - M16X2X120 DIN 10.9 6
9 120969 HEX NUT - M16-2.0 6
10 114559 FLATWASHER - M16 6
11 035417-100 COOLANT OUTLET RWK 1
12 034860-001 TURBO OUTLET PIPE - CAC 1
13 009381-006 ENGINE OUTLET CAC PIPE 1
14 011603-005 ENGINE INLET PIPE 1
15 018091-001 COUPLING - 2" 1
16 011600-005 ENGINE OUTLET PIPE 1
17 024568-005 ENG. INLET CAC PIPE 1
18 009372-001 BELLOWS - RED - 3" 2
19 009373-001 BLUE BELLOWS - 3", CAC 1
20 031838-001 COBRA ADAPTER - 90DEG 1
21 031835-005 AIR INTAKE PIPE 1
22 125894 HUMP REDUCER 1
23 037456-001 AIR CLEANER ( Page 180 ) 1
24 134461 T-BOLT CLAMP - 2 3/ 8 8
25 H001938 T-BOLT CLAMP - SPRING-LOADED 6
26 009590-001 T-BOLT CLAMP -1 1/4 2
27 JTB425 T-BOLT CLAMP - 4 1/4 - 4 9/16 2
28 391081-133 T-BOLT CLAMP - 5" 1
29 009346-011 FAN SPACER 1
30 802996 ADAPTER - 3/4"NPT x 7/8" HOSE 2
31 009590-011 T-BOLT CLAMP 1
32 100299 ADAPTER - 2021-4-4 4
33 104081 ADAPTER 1
34 039954-001 BLOWER FAN ASS'Y ( Page 182 ) 1
35 012567-001 INTAKE CLAMP 1
36 014724-001 CLAMP - Turbo 1
37 020739-001 SHCS - M8X1.25X45 GR12.9 4
38 013640-001 HHCS - M 8x30 4
39 114580 FLATWASHER - M8 4
40 040638-001 CHARGE AIR PIPE BRACKET ASS'Y ( Page 184 ) 1
41 800738 WASHER 4
135
H000286
(Sheet 3 / 12)
ENGINE INSTL'N
136
H000286
(Sheet 4 / 12)
ENGINE INSTL'N
Item Rem. Part No. Description Qty.
42 114557 FLATWASHER - M10 8
43 108940 HHCS - M10X30 DIN933 GR10.9 4
44 134482 BOLT - HHCS 0.313NCX1 GR8 4
45 143899 LOCKNUT - M10 X 1.5 NYLOC 4
46 020291-023 OIL FILL FITTING 1
47 020291-022 OIL FILL TUBE 1
48 B1184 FLATWASHER - M 6 DIN126 1
49 17205 HHCS - M 6 1.00X 25 GR 8.8 1
50 H000609 FUEL SYSTEM ( Page 186 ) 1
51 H000674 HOSE ASS'Y - 4MP STRJIC X 45JIC X 65" 1
52 H000675 HOSE ASS'Y - 4MP STRJIC X 45JIC X 62" 1
53 H000671 COOLANT FILL HOSE 1
54 H000770 HOSE ASS'Y - 8MP STFS X 45FS X 38" 1
55 H000771 HOSE ASS'Y - 6MP STFS X 45FS X 38" 1
56 H000624 VENT HOSE 1
137
H000286
(Sheet 5 / 12)
ENGINE INSTL'N
138
H000286
(Sheet 6 / 12)
ENGINE INSTL'N
Item Rem. Part No. Description Qty.
1 H000285 ENGINE ASS'Y ( Page 146 ) 1
2 107296 ADAPTER 2085-8-8 2
3 002011-001 BALL VALVE - 1/2" 2
4 118282 FITTING - #8 ORS M TO #8 NPT M-STR 2
5 009295-001 TWO-PIECE RUBBER MOUNTS 6
6 009582-001 ENGINE MOUNT WASHER 6
7 139035 PIPE PLUG - 1/2" NPT-MAGNETIC 2
8 037026-002 HHCS - M16X2X120 DIN 10.9 6
9 120969 HEX NUT - M16-2.0 6
10 114559 FLATWASHER - M16 6
11 035417-100 COOLANT OUTLET RWK 1
12 034860-001 TURBO OUTLET PIPE - CAC 1
13 009381-006 ENGINE OUTLET CAC PIPE 1
14 011603-005 ENGINE INLET PIPE 1
15 018091-001 COUPLING - 2" 1
16 011600-005 ENGINE OUTLET PIPE 1
17 024568-005 ENG. INLET CAC PIPE 1
18 009372-001 BELLOWS - RED - 3" 2
19 009373-001 BLUE BELLOWS - 3", CAC 1
20 031838-001 COBRA ADAPTER - 90DEG 1
21 031835-005 AIR INTAKE PIPE 1
22 125894 HUMP REDUCER 1
23 037456-001 AIR CLEANER ( Page 180 ) 1
24 134461 T-BOLT CLAMP - 2 3/ 8 8
25 H001938 T-BOLT CLAMP - SPRING-LOADED 6
26 009590-001 T-BOLT CLAMP -1 1/4 2
27 JTB425 T-BOLT CLAMP - 4 1/4 - 4 9/16 2
28 391081-133 T-BOLT CLAMP - 5" 1
29 009346-011 FAN SPACER 1
30 802996 ADAPTER - 3/4"NPT x 7/8" HOSE 2
31 009590-011 T-BOLT CLAMP 1
32 100299 ADAPTER - 2021-4-4 4
33 104081 ADAPTER 1
34 039954-001 BLOWER FAN ASS'Y ( Page 182 ) 1
35 012567-001 INTAKE CLAMP 1
36 014724-001 CLAMP - Turbo 1
37 020739-001 SHCS - M8X1.25X45 GR12.9 4
38 013640-001 HHCS - M 8x30 4
39 114580 FLATWASHER - M8 4
40 040638-001 CHARGE AIR PIPE BRACKET ASS'Y ( Page 184 ) 1
41 800738 WASHER 4
139
H000286
(Sheet 7 / 12)
ENGINE INSTL'N
140
H000286
(Sheet 8 / 12)
ENGINE INSTL'N
Item Rem. Part No. Description Qty.
42 114557 FLATWASHER - M10 8
43 108940 HHCS - M10X30 DIN933 GR10.9 4
44 134482 BOLT - HHCS 0.313NCX1 GR8 4
45 143899 LOCKNUT - M10 X 1.5 NYLOC 4
46 020291-023 OIL FILL FITTING 1
47 020291-022 OIL FILL TUBE 1
48 B1184 FLATWASHER - M 6 DIN126 1
49 17205 HHCS - M 6 1.00X 25 GR 8.8 1
50 H000609 FUEL SYSTEM ( Page 186 ) 1
51 H000674 HOSE ASS'Y - 4MP STRJIC X 45JIC X 65" 1
52 H000675 HOSE ASS'Y - 4MP STRJIC X 45JIC X 62" 1
53 H000671 COOLANT FILL HOSE 1
54 H000770 HOSE ASS'Y - 8MP STFS X 45FS X 38" 1
55 H000771 HOSE ASS'Y - 6MP STFS X 45FS X 38" 1
56 H000624 VENT HOSE 1
141
H000286
(Sheet 9 / 12)
ENGINE INSTL'N
142
H000286
(Sheet 10 / 12)
ENGINE INSTL'N
Item Rem. Part No. Description Qty.
1 H000285 ENGINE ASS'Y ( Page 146 ) 1
2 107296 ADAPTER 2085-8-8 2
3 002011-001 BALL VALVE - 1/2" 2
4 118282 FITTING - #8 ORS M TO #8 NPT M-STR 2
5 009295-001 TWO-PIECE RUBBER MOUNTS 6
6 009582-001 ENGINE MOUNT WASHER 6
7 139035 PIPE PLUG - 1/2" NPT-MAGNETIC 2
8 037026-002 HHCS - M16X2X120 DIN 10.9 6
9 120969 HEX NUT - M16-2.0 6
10 114559 FLATWASHER - M16 6
11 035417-100 COOLANT OUTLET RWK 1
12 034860-001 TURBO OUTLET PIPE - CAC 1
13 009381-006 ENGINE OUTLET CAC PIPE 1
14 011603-005 ENGINE INLET PIPE 1
15 018091-001 COUPLING - 2" 1
16 011600-005 ENGINE OUTLET PIPE 1
17 024568-005 ENG. INLET CAC PIPE 1
18 009372-001 BELLOWS - RED - 3" 2
19 009373-001 BLUE BELLOWS - 3", CAC 1
20 031838-001 COBRA ADAPTER - 90DEG 1
21 031835-005 AIR INTAKE PIPE 1
22 125894 HUMP REDUCER 1
23 037456-001 AIR CLEANER ( Page 180 ) 1
24 134461 T-BOLT CLAMP - 2 3/ 8 8
25 H001938 T-BOLT CLAMP - SPRING-LOADED 6
26 009590-001 T-BOLT CLAMP -1 1/4 2
27 JTB425 T-BOLT CLAMP - 4 1/4 - 4 9/16 2
28 391081-133 T-BOLT CLAMP - 5" 1
29 009346-011 FAN SPACER 1
30 802996 ADAPTER - 3/4"NPT x 7/8" HOSE 2
31 009590-011 T-BOLT CLAMP 1
32 100299 ADAPTER - 2021-4-4 4
33 104081 ADAPTER 1
34 039954-001 BLOWER FAN ASS'Y ( Page 182 ) 1
35 012567-001 INTAKE CLAMP 1
36 014724-001 CLAMP - Turbo 1
37 020739-001 SHCS - M8X1.25X45 GR12.9 4
38 013640-001 HHCS - M 8x30 4
39 114580 FLATWASHER - M8 4
40 040638-001 CHARGE AIR PIPE BRACKET ASS'Y ( Page 184 ) 1
41 800738 WASHER 4
143
H000286
(Sheet 11 / 12)
ENGINE INSTL'N
144
H000286
(Sheet 12 / 12)
ENGINE INSTL'N
Item Rem. Part No. Description Qty.
42 114557 FLATWASHER - M10 8
43 108940 HHCS - M10X30 DIN933 GR10.9 4
44 134482 BOLT - HHCS 0.313NCX1 GR8 4
45 143899 LOCKNUT - M10 X 1.5 NYLOC 4
46 020291-023 OIL FILL FITTING 1
47 020291-022 OIL FILL TUBE 1
48 B1184 FLATWASHER - M 6 DIN126 1
49 17205 HHCS - M 6 1.00X 25 GR 8.8 1
50 H000609 FUEL SYSTEM ( Page 186 ) 1
51 H000674 HOSE ASS'Y - 4MP STRJIC X 45JIC X 65" 1
52 H000675 HOSE ASS'Y - 4MP STRJIC X 45JIC X 62" 1
53 H000671 COOLANT FILL HOSE 1
54 H000770 HOSE ASS'Y - 8MP STFS X 45FS X 38" 1
55 H000771 HOSE ASS'Y - 6MP STFS X 45FS X 38" 1
56 H000624 VENT HOSE 1
145
H000285
(Sheet 1 / 4)
ENGINE ASS'Y
146
H000285
(Sheet 2 / 4)
ENGINE ASS'Y
Item Rem. Part No. Description Qty.
1 R84878D5 16MM TO #6 ORS M-STR 2
2 H001328 TORQUE CONVERTER - C273.1-365 ( Page 150 ) 1
3 017394-001 MOUNT - RH 1
4 017395-001 MOUNT - LH 1
5 017396-001 MOUNT - RH 1
6 017393-001 MOUNT - LH 1
7 802827 FLEX PLATE KIT - 13 1/8 " BCD, DDEC 1
8 130741 BOLT 8
9 391016-157 SLEEVE / SNAP RING ASS'Y 1
10 118045 #8 ORS M TO #12 NPT M-90 DEG 1
11 011065-001 ADAPTER 1
12 040637-001 ALTERNATOR GUARD 1
13 105753 WASHER - 0.438 L9 9
14 802212 ADAPTER - 1/4 NPT x 1/4 NPT MALE SWIV 3
15 125573 HHCS - 7/16-14NC x 1 3/4" LG - GR. 1
16 114559 FLATWASHER - M16 16
17 009483-001 BOLT 8
18 002280-001 HHCS - M10 X 1.5 X 55MM 12
19 114557 FLATWASHER - M10 12
20 102317 FLATWASHER - 0.625 A325 2
21 3W4248 GASKET - PUMP FLANGE 1
22 103576 HHCS - 0.625-11NCx1.750 GR8 2
27 040577-001 6MM TO #4 ORS M-STR 1
28 117583 ADAPTER -#16 ORS M TO #16 SAE O-RING M 1
29 040036-009 ADAPTER, TEST PORT - #16 ORS, REWORK #6 1
30 118370-004 #8 ORS M TO #6 NPT M-45 DEG 1
31 117581 #12 ORS M TO #12 SAE O-RING M-90 DEG 1
32 117613-003 #8 O-RING M TO #8 ORS M RUN TEE 1
33 118805 #4 ORS M TO #8 ORS F-RED 1
34 117594 #16 ORS M TO #12 SAE O-RING M-STR 1
35 117596 CONNECTOR - STR. THREAD, ORFS/SAE-ORB 1
36 117692 #4 ORS SWIVEL F TO #4 ORS M-45 DEG 1
37 009485-001 BOLT 8
38 3B1547-002 DRIVELINE GUARD 1
39 3B1547-003 DRIVELINE GUARD - BOTTOM LINK 1
40 110474 HHCS - 0.500-13NC X 1.750 GR8 5
41 114580 FLATWASHER - M8 1
42 116677 HHCS - M8 1.25 X 16 1
43 014904-008 HYDRAULIC PUMP - 71CC ( Page 174 ) 1
44 020291-001 ENGINE - MERCEDES 904 T-III ( Page 176 ) 1
147
H000285
(Sheet 3 / 4)
ENGINE ASS'Y
148
H000285
(Sheet 4 / 4)
ENGINE ASS'Y
Item Rem. Part No. Description Qty.
1 R84878D5 16MM TO #6 ORS M-STR 2
2 H001328 TORQUE CONVERTER - C273.1-365 ( Page 150 ) 1
3 017394-001 MOUNT - RH 1
4 017395-001 MOUNT - LH 1
5 017396-001 MOUNT - RH 1
6 017393-001 MOUNT - LH 1
7 802827 FLEX PLATE KIT - 13 1/8 " BCD, DDEC 1
8 130741 BOLT 8
9 391016-157 SLEEVE / SNAP RING ASS'Y 1
10 118045 #8 ORS M TO #12 NPT M-90 DEG 1
11 011065-001 ADAPTER 1
12 040637-001 ALTERNATOR GUARD 1
13 105753 WASHER - 0.438 L9 9
14 802212 ADAPTER - 1/4 NPT x 1/4 NPT MALE SWIV 3
15 125573 HHCS - 7/16-14NC x 1 3/4" LG - GR. 1
16 114559 FLATWASHER - M16 16
17 009483-001 BOLT 8
18 002280-001 HHCS - M10 X 1.5 X 55MM 12
19 114557 FLATWASHER - M10 12
20 102317 FLATWASHER - 0.625 A325 2
21 3W4248 GASKET - PUMP FLANGE 1
22 103576 HHCS - 0.625-11NCx1.750 GR8 2
27 040577-001 6MM TO #4 ORS M-STR 1
28 117583 ADAPTER -#16 ORS M TO #16 SAE O-RING M 1
29 040036-009 ADAPTER, TEST PORT - #16 ORS, REWORK #6 1
30 118370-004 #8 ORS M TO #6 NPT M-45 DEG 1
31 117581 #12 ORS M TO #12 SAE O-RING M-90 DEG 1
32 117613-003 #8 O-RING M TO #8 ORS M RUN TEE 1
33 118805 #4 ORS M TO #8 ORS F-RED 1
34 117594 #16 ORS M TO #12 SAE O-RING M-STR 1
35 117596 CONNECTOR - STR. THREAD, ORFS/SAE-ORB 1
36 117692 #4 ORS SWIVEL F TO #4 ORS M-45 DEG 1
37 009485-001 BOLT 8
38 3B1547-002 DRIVELINE GUARD 1
39 3B1547-003 DRIVELINE GUARD - BOTTOM LINK 1
40 110474 HHCS - 0.500-13NC X 1.750 GR8 5
41 114580 FLATWASHER - M8 1
42 116677 HHCS - M8 1.25 X 16 1
43 014904-008 HYDRAULIC PUMP - 71CC ( Page 174 ) 1
44 020291-001 ENGINE - MERCEDES 904 T-III ( Page 176 ) 1
149
H001328
(Sheet 1 / 2)
150
H001328
(Sheet 2 / 2)
151
005382-006
(Sheet 1 / 2)
152
005382-006
(Sheet 2 / 2)
a) Included in Item # 1.
b) Included in Item # 13.
c) Includes Item # 5.
153
(Sheet 1 / 2)
154
(Sheet 2 / 2)
#) Not shown.
a) Includes Item # 6.
b) Includes Item # 5.
155
(Sheet 1 / 2)
156
(Sheet 2 / 2)
157
(Sheet 1 / 2)
WHEEL GROUP @
158
(Sheet 2 / 2)
WHEEL GROUP @
Item Rem. Part No. Description Qty.
1 004012-041 BOLT 12
3 004012-040 BACKING RING 1
4 005500-013 IMPELLER 1
5 004012-038 O-RING 1
6 004012-037 IMPELLER HUB 1
7 002398-001 BEARING 1
8 004012-036 SNAP RING 1
9 004012-035 SPACER 1
10 004012-034 REACTION MEMBER 1
11 004012-033 SNAP RING 1
12 005382-008 RETAINING RING 1
13 005382-007 TURBINE HUB 1
14 005500-014 TURBINE 1
15 005382-022 BACKING RING 1
16 005382-008 RETAINING RING 1
18 005532-003 BOLT 8
19 004012-043 SEALING RING 1
20 005382-019 SNAP RING 1
21 005382-018 BEARING 1
22 J249552 COVER - Impeller 1
23 100867 LOCKWASHER 24
24 004502-120 BOLT 24
159
(Sheet 1 / 2)
160
(Sheet 2 / 2)
161
(Sheet 1 / 2)
162
(Sheet 2 / 2)
163
(Sheet 1 / 2)
164
(Sheet 2 / 2)
165
391016-111
(Sheet 1 / 2)
166
391016-111
(Sheet 2 / 2)
167
(Sheet 1 / 2)
168
(Sheet 2 / 2)
169
(Sheet 1 / 2)
170
(Sheet 2 / 2)
171
(Sheet 1 / 2)
172
(Sheet 2 / 2)
173
014904-008
(Sheet 1 / 2)
174
014904-008
(Sheet 2 / 2)
175
020291-001
(Sheet 1 / 2)
176
020291-001
(Sheet 2 / 2)
177
021748-001
(Sheet 1 / 2)
FUEL/WATER SEPARATOR
178
021748-001
(Sheet 2 / 2)
FUEL/WATER SEPARATOR
Item Rem. Part No. Description Qty.
1 VENT PLUG 1
2 a 021748-002 MOUNTING HEAD KIT 1
3 GASKET - ELEMENT 1
4 BY-PASS VALVE KIT 1
5 009524-023 FUEL / WATER SEP. ELEMENT - Wajax 1
6 O-RING - BOWL 1
7 b 021748-003 BOWL KIT 1
8 PLUG KIT 1
9 SELF-VENTING DRAIN KIT 1
10 WATER PROBE KIT 1
11 021748-004 HEATER KIT 1
a) Includes items 1, 3, 4.
b) Includes items 6, 8, 9.
179
037456-001
(Sheet 1 / 2)
AIR CLEANER
180
037456-001
(Sheet 2 / 2)
AIR CLEANER
Item Rem. Part No. Description Qty.
1 036899-100 COVER 1
2 037456-100 COVER - W/ WATERTIGHT SEAL 1
3 117366 RUBBER ELBOW - 45°, 4" ID 1
4 125474 RUBBER ELBOW - 90°, 5" 1
5 802880 ELBOW 1
6 036899-101 PRIMARY FILTER 1
7 036899-102 SAFETY FILTER - AIR 1
8 125475 HUMP - 5" 1
9 017116-101 INDICATOR 1
10 036899-103 LATCH 1
11 391081-133 T-BOLT CLAMP - 5" 1
12 036899-104 U-CLIP 4
13 036899-105 VACUATOR VALVE 1
181
039954-001
(Sheet 1 / 2)
182
039954-001
(Sheet 2 / 2)
183
040638-001
(Sheet 1 / 2)
184
040638-001
(Sheet 2 / 2)
185
H000609
(Sheet 1 / 2)
FUEL SYSTEM
186
H000609
(Sheet 2 / 2)
FUEL SYSTEM
Item Rem. Part No. Description Qty.
1 H000610 PLUMBING KIT 1
187
H000323
(Sheet 1 / 2)
188
H000323
(Sheet 2 / 2)
189
H002949
(Sheet 1 / 12)
ELECTRICAL SCHEMATIC
190
H002949
(Sheet 2 / 12)
ELECTRICAL SCHEMATIC
191
H002949
(Sheet 3 / 12)
ELECTRICAL SCHEMATIC
192
H002949
(Sheet 4 / 12)
ELECTRICAL SCHEMATIC
193
H002949
(Sheet 5 / 12)
ELECTRICAL SCHEMATIC
194
H002949
(Sheet 6 / 12)
ELECTRICAL SCHEMATIC
195
H002949
(Sheet 7 / 12)
ELECTRICAL SCHEMATIC
196
H002949
(Sheet 8 / 12)
ELECTRICAL SCHEMATIC
197
H002949
(Sheet 9 / 12)
ELECTRICAL SCHEMATIC
198
H002949
(Sheet 10 / 12)
ELECTRICAL SCHEMATIC
199
H002949
(Sheet 11 / 12)
ELECTRICAL SCHEMATIC
200
H002949
(Sheet 12 / 12)
ELECTRICAL SCHEMATIC
201
040729-001
(Sheet 1 / 8)
DASH ASS'Y
202
040729-001
(Sheet 2 / 8)
DASH ASS'Y
Item Rem. Part No. Description Qty.
1 H000100 ENCLOSURE 1
2 040731-001 TAGS - MAIN DASH 7" SCREEN 1
3 H000293 MD5 MODULE - 7" SCREEN 1
4 116508-002 SWITCH - KEYLESS, 3 POS. 1
5 037800-001 RAIL - 15.5" LG 1
6 001411-003 PUSH-PULL BUTTON - BRAKE, RD 1
7 022995-002 CONNECTOR ASS'Y 1
8 037764-006 ROCKER SWITCH - MOM, SPDT 2
9 037764-002 ROCKER SWITCH - DET 2
10 037764-001 PANEL SEAL - 0.031 4
11 037762-001 INDICATING LIGHT - RD/YL/GR 1
12 037762-001 INDICATING LIGHT - RD/YL/GR 2
13 141734 END BARRIER 4
14 039078-001 RESISTOR - 1.5K, 1W, 5% 1
15 039175-001 CABLE - RJ45 TO M12-D, 0.5M 1
16 037239-004 TERM. BLOCK RELAY - 24VDC, SPDT, 8A 6
17 137420 TERMINAL BLOCK 24
18 001405-001 CONNECTOR - 48 Socket Panel Mount 1
19 143835-003 ID TAG #1 MODULE 1
20 017055-002 CONNECTOR - C1 1
21 017055-003 CONNECTOR - C2 1
22 00925499-0300 WASHER - PLAIN, M3, ZINC PLTD 8
23 00925448-0310 SHCS - M3-0.5X12, CL 12.9,FT,CZ 4
24 00925436-0300 HEX NUT - M3X0.5,CL12, ZINC PLTD 4
25 00925499-0400 WASHER - PLAIN, M4,ZINC PLTD 4
26 00925448-0410 SHCS - M4-0.7X12,CL 12.9,FT,CZ 2
27 00925436-0400 HEX NUT - M4X0.7,CL12,ZINC PLTD 2
28 114580 FLATWASHER - M8 4
29 00925442-0813 HEX BOLT - M8-1.25X16,CL 10.9,FT,CZ 4
30 039336-001 TERMINAL BLOCK - TS, 12 CIRCUIT 1
31 102016-002 RESISTOR - 1KOHM, 1/2WATT 1
32 130568 TWISTED CABLE 1
33 137421 END BARRIER 5
34 037764-005 ROCKER SWITCH - MOM, RD 1
35 391481-2 RESISTOR - 3.3Kohm 1
36 H003112 DC/DC CONVERTER - 24/12 100W 1
37 H003113 POWER SOCKET - 12V CIGARETTE LIGHTER 1
38 141034 WIRE - #18 BROWN 1
39 141027 TEFLON WIRE - Red 1
40 141030 TEFLON WIRE - Green 1
41 141031 TEFLON WIRE -#18 Blue 1
203
040729-001
(Sheet 3 / 8)
DASH ASS'Y
204
040729-001
(Sheet 4 / 8)
DASH ASS'Y
Item Rem. Part No. Description Qty.
42 141026 TEFLON WIRE - Black 1
43 141029 TEFLON WIRE - Yellow 1
205
040729-001
(Sheet 5 / 8)
DASH ASS'Y
206
040729-001
(Sheet 6 / 8)
DASH ASS'Y
Item Rem. Part No. Description Qty.
1 H000100 ENCLOSURE 1
2 040731-001 TAGS - MAIN DASH 7" SCREEN 1
3 H000293 MD5 MODULE - 7" SCREEN 1
4 116508-002 SWITCH - KEYLESS, 3 POS. 1
5 037800-001 RAIL - 15.5" LG 1
6 001411-003 PUSH-PULL BUTTON - BRAKE, RD 1
7 022995-002 CONNECTOR ASS'Y 1
8 037764-006 ROCKER SWITCH - MOM, SPDT 2
9 037764-002 ROCKER SWITCH - DET 2
10 037764-001 PANEL SEAL - 0.031 4
11 037762-001 INDICATING LIGHT - RD/YL/GR 1
12 037762-001 INDICATING LIGHT - RD/YL/GR 2
13 141734 END BARRIER 4
14 039078-001 RESISTOR - 1.5K, 1W, 5% 1
15 039175-001 CABLE - RJ45 TO M12-D, 0.5M 1
16 037239-004 TERM. BLOCK RELAY - 24VDC, SPDT, 8A 6
17 137420 TERMINAL BLOCK 24
18 001405-001 CONNECTOR - 48 Socket Panel Mount 1
19 143835-003 ID TAG #1 MODULE 1
20 017055-002 CONNECTOR - C1 1
21 017055-003 CONNECTOR - C2 1
22 00925499-0300 WASHER - PLAIN, M3, ZINC PLTD 8
23 00925448-0310 SHCS - M3-0.5X12, CL 12.9,FT,CZ 4
24 00925436-0300 HEX NUT - M3X0.5,CL12, ZINC PLTD 4
25 00925499-0400 WASHER - PLAIN, M4,ZINC PLTD 4
26 00925448-0410 SHCS - M4-0.7X12,CL 12.9,FT,CZ 2
27 00925436-0400 HEX NUT - M4X0.7,CL12,ZINC PLTD 2
28 114580 FLATWASHER - M8 4
29 00925442-0813 HEX BOLT - M8-1.25X16,CL 10.9,FT,CZ 4
30 039336-001 TERMINAL BLOCK - TS, 12 CIRCUIT 1
31 102016-002 RESISTOR - 1KOHM, 1/2WATT 1
32 130568 TWISTED CABLE 1
33 137421 END BARRIER 5
34 037764-005 ROCKER SWITCH - MOM, RD 1
35 391481-2 RESISTOR - 3.3Kohm 1
36 H003112 DC/DC CONVERTER - 24/12 100W 1
37 H003113 POWER SOCKET - 12V CIGARETTE LIGHTER 1
38 141034 WIRE - #18 BROWN 1
39 141027 TEFLON WIRE - Red 1
40 141030 TEFLON WIRE - Green 1
41 141031 TEFLON WIRE -#18 Blue 1
207
040729-001
(Sheet 7 / 8)
DASH ASS'Y
208
040729-001
(Sheet 8 / 8)
DASH ASS'Y
Item Rem. Part No. Description Qty.
42 141026 TEFLON WIRE - Black 1
43 141029 TEFLON WIRE - Yellow 1
209
H000324
(Sheet 1 / 2)
MAIN HARNESS
210
H000324
(Sheet 2 / 2)
MAIN HARNESS
Item Rem. Part No. Description Qty.
1 001406-101 CONNECTOR - 48 PIN 1
2 144085-002 CONNECTOR - 24 PIN 1
3 391390-8 TERMINALS 32
4 143835-003 ID TAG #1 MODULE 1
5 012688-002 LOCK PART 3
6 012688-002 LOCK PART 3
7 391358-29 CONNECTOR 4
8 028590-001 CONNECTOR 1
9 028591-001 LOCKING TAB 1
10 012242-003 PIN - 16-18 AWG 14
11 028385-002 PLUG - 6 SOC 2
12 028385-003 WEDGE - 6 SOC 2
13 028583-001 CONNECTOR 1
14 144663-001 BLACK LOOM - 5/16" 64'
15 028582-001 LOCKING TAB 1
16 144665-1 BLACK LOOM - 1/2" 8'
17 022386-001 WIRE LOOM - 3/4" BLACK 18.5'
18 028584-001 LOCKING TAB 1
19 130568 TWISTED CABLE 4.5'
20 391390-9 SEALING PLUG 5
21 028581-001 CONNECTOR 1
22 H000441 FLEXIBLE RUBBER CONDUIT - 1" ID 7'
23 037268-002 CONNECTOR BODY - 6S DEUTSCH 1
211
H000325
(Sheet 1 / 2)
212
H000325
(Sheet 2 / 2)
213
H000326
(Sheet 1 / 2)
214
H000326
(Sheet 2 / 2)
215
H000327
(Sheet 1 / 2)
216
H000327
(Sheet 2 / 2)
217
H000328
(Sheet 1 / 2)
218
H000328
(Sheet 2 / 2)
219
023817-005
(Sheet 1 / 2)
ADM2 PANEL
220
023817-005
(Sheet 2 / 2)
ADM2 PANEL
Item Rem. Part No. Description Qty.
1 037963-001 ENCLOSURE 1
2 009383-001 MODULE - ADM2, Mercedes REF
3 009383-002 MOUNT BRACKET TOP 1
4 009383-003 MOUNT BRACKET -LOWER 1
5 144084 CONNECTOR - 24 SOCKET 1
6 391053-31 TERMINAL BAR 1
7 143975 CONNECTOR - 14 SOCKET 1
8 118588 RELAY - 24V NORMALLY OPEN/NO 1
9 009770-001 RESISTOR - 5.6K, 1/4 WATT 1
10 142940 RESISTOR - 120 OHM, 1/4 WATT 1
221
039608-001
(Sheet 1 / 2)
ADM2 TO MR HARNESS
222
039608-001
(Sheet 2 / 2)
ADM2 TO MR HARNESS
Item Rem. Part No. Description Qty.
1 028767-001 CONNECTOR - 14 PIN 90 1
2 009524-029 CONNECTOR - 16 PIN 1
3 009524-030 TERMINAL 12
4 009524-031 SOCKET - 1.5-2.5MM WIRE, MR 4
5 009524-032 COVER - FOR -029 1
6 144666 WIRE LOOM - 3/4" GREEN 8'
223
036593-001
(Sheet 1 / 2)
224
036593-001
(Sheet 2 / 2)
225
027984-002
(Sheet 1 / 2)
PEDAL - No Sensor
226
027984-002
(Sheet 2 / 2)
PEDAL - No Sensor
Item Rem. Part No. Description Qty.
10 391303-47 TREADLE COVER 1
50 b 018724-001 ROLLER KIT REF
51 a 027984-100 TREADLE PIN KIT REF
227
039308-001
(Sheet 1 / 2)
228
039308-001
(Sheet 2 / 2)
229
H002967
(Sheet 1 / 2)
230
H002967
(Sheet 2 / 2)
231
012846-001
(Sheet 1 / 2)
232
012846-001
(Sheet 2 / 2)
233
016910-117
(Sheet 1 / 2)
JOYSTICK ASS'Y
234
016910-117
(Sheet 2 / 2)
JOYSTICK ASS'Y
Item Rem. Part No. Description Qty.
1 016910-107 JOYSTICK - 4 BUTTON ( Page 236 ) 1
2 028583-001 CONNECTOR 1
3 028584-001 LOCKING TAB 1
4 012242-003 PIN - 16-18 AWG 12
235
016910-107
(Sheet 1 / 2)
JOYSTICK - 4 BUTTON
236
016910-107
(Sheet 2 / 2)
JOYSTICK - 4 BUTTON
Item Rem. Part No. Description Qty.
2 016910-052 4 BUTTON FACEPLATE ASS'Y 1
4 016910-054 HANDLE SWITCH 1
5 016910-053 4 BUTTON OVERLAY 1
6-A 016910-032 TAPPING SCREW 2
6-B 016910-033 TAPPING SCREW - 2"x9/16" 2
7 016910-055 HANDLE CASE - RIGHT 1
8 016910-056 HANDLE CASE - LEFT 1
9 016910-036 SINGLE TRIGGER 1
10 016910-039 LEAF SPRING -Trigger 1
11 016910-018 GROMMET 1
12 016910-040 CAPSCREW - SS 1
13 016910-041 HOLE PLUG - 3/8" 1
14 016910-042 MOUNTING STUD - 12MMX1.25 1
14-B 016910-043 MOUNTING STUD - 12MMX1.75 1
14-C 016910-044 MOUNTING STUD - 14MMX2 1
15 016910-045 JAM NUT - 12 X 1.25 1
15-B 016910-058 JAM NUT - 14 X 2 MM 1
15-C 022217-006 JAM NUT - 12 X 1.75 MM 1
16 016910-057 WIRE HARNESS - 4 BUTTON 1
17 016910-059 DRIVER BOARD 1
18 JOYSTICK BASE @ ( Page 238 ) 1
237
(Sheet 1 / 2)
JOYSTICK BASE @
238
(Sheet 2 / 2)
JOYSTICK BASE @
Item Rem. Part No. Description Qty.
60 016910-010 EXTERNAL RETAINING RING - 12MM 1
61 016910-011 SPRING RETAINER 1
62 016910-012 SPRING 1
63 016910-013 CENTERING SHOE 1
64 016910-014 ADJUSTABLE BRACKET 1
65 016910-015 SHAFT-BALL ASSEMBLY 1
66 016910-017 DUAL SWITCH BRACKET 1
67 016910-018 GROMMET 1
68 016910-016 HOUSING COVER 1
69 016910-019 CAPSCREW - 6-32 X 1.5" SS 6
71 016910-020 JOYSTICK BOOT 1
72 016910-021 SINGLE AXIS GUIDE KIT 1
73 016910-022 FRICTION GUIDE SET 1
74 016910-029 SPRING PLUNGER 1
75 016910-024 SINGLE AXIS SENSOR BOARD 1
76 016910-025 MICRO SWITCH - C/W LEVER - 5AMP 1
77 016910-026 MACHINE SCREW - 2-56 X 3/8" 2
78 016910-027 SOCKET CAPSCREW - 6-32 X 3/8" SS 6
79 016910-028 GATED HOUSING COVER 1
239
016910-118
(Sheet 1 / 2)
JOYSTICK ASS'Y
240
016910-118
(Sheet 2 / 2)
JOYSTICK ASS'Y
Item Rem. Part No. Description Qty.
1 016910-108 JOYSTICK - 4 Button, 2 Axis ( Page 242 ) 1
2 028583-001 CONNECTOR 1
3 028584-001 LOCKING TAB 1
4 012242-003 PIN - 16-18 AWG 12
241
016910-108
(Sheet 1 / 2)
242
016910-108
(Sheet 2 / 2)
243
027704-107
(Sheet 1 / 2)
244
027704-107
(Sheet 2 / 2)
245
038026-003
(Sheet 1 / 2)
SUB-SYSTEMS SCHEMATIC
246
038026-003
(Sheet 2 / 2)
SUB-SYSTEMS SCHEMATIC
Item Rem. Part No. Description Qty.
1 038027-002 PUMP SCHEMATIC ( Page 248 ) 1
2 038028-003 BRAKE SCHEMATIC ( Page 254 ) 1
3 038029-002 FILL PUMP SCHEMATIC ( Page 260 ) 1
4 038030-001 FRONT BRAKES SCHEMATIC ( Page 268 ) 1
5 038031-001 REAR BRAKES SCHEMATIC ( Page 270 ) 1
6 038032-003 MAIN VALVE SCHEMATIC ( Page 272 ) 1
7 H000627 ARTICULATION SCHEMATIC ( Page 280 ) 1
247
038027-002
(Sheet 1 / 2)
PUMP SCHEMATIC
248
038027-002
(Sheet 2 / 2)
PUMP SCHEMATIC
Item Rem. Part No. Description Qty.
1 038027-012 PLUMBING KIT 1
3 3T4140 MANIFOLD 1
4 800460 O-RING 3
5 117383 BOLT - M 6X30 DIN933 4
6 3T4141 COMPENSATOR MANIFOLD - Remote 1
7 039679-001 PRESSURE FILTER ( Page 250 ) 1
8 007083-001 ACCUMULATOR CHARGE VALVE - SINGLE 1
9 391347-1 ACCUMULATOR - 1-GAL. DIAPHRAGM 1
10 039890-001 RELIEF MANIFOLD ASS'Y ( Page 252 ) 1
11 039679-005 CLOGGING INDICATOR 1
12 025586-002 STEM FITTING 1
13 039926-001 ADAPTER - 45 DEG 1
14 039922-001 GAUGE BLOCK - #32 1
15 101273 SPLIT FLANGE KIT 1
16 106538 SPLIT FLANGE KIT - FF593-32 1
17 133495 T-BOLT CLAMP - 2 7/8 - 33 3/16 4
18 002011-001 BALL VALVE - 1/2" 1
19 040759-001 PRESSURE REDUCING VALVE 1
20 040761-001 CAVITY PLUG - 2W, SIZE 08 1
249
039679-001
(Sheet 1 / 2)
PRESSURE FILTER
250
039679-001
(Sheet 2 / 2)
PRESSURE FILTER
Item Rem. Part No. Description Qty.
3 039679-100 REPAIR KIT REF
1.1 039679-004 FILTER ELEMENT 1
1.2 391033-14 O-RING 1
3.1 a 391033-14 O-RING REF
3.2 a O-RING - BOWL REF
3.3 a BACK-UP RING - BOWL REF
3.4 a PROFILE SEAL RING - INDICATOR REF
3.5 a O-RING - INDICATOR REF
3.6 a 039679-101 OIL DRAIN PLUG REF
251
039890-001
(Sheet 1 / 2)
252
039890-001
(Sheet 2 / 2)
253
038028-003
(Sheet 1 / 2)
BRAKE SCHEMATIC
254
038028-003
(Sheet 2 / 2)
BRAKE SCHEMATIC
Item Rem. Part No. Description Qty.
1 038028-013 PLUMBING KIT 1
2 037875-001 BRAKE/PILOT DRAIN MANIFOLD ASS'Y ( Page 256 ) 1
4 012845-001 VALVE - ELECTRIC ( Page 258 ) 1
5 391358-23 CARTRIDGE - 2 WAY/2 POS 1
6 391358-26 BODY - 2 WAY / 2 POSITION 1
7 391358-28 SOLENOID - 24V DC 1
8 391386-13 MANIFOLD - BRAKE PRESSURE 1
255
037875-001
(Sheet 1 / 2)
256
037875-001
(Sheet 2 / 2)
257
012845-001
(Sheet 1 / 2)
VALVE - ELECTRIC
258
012845-001
(Sheet 2 / 2)
VALVE - ELECTRIC
Item Rem. Part No. Description Qty.
1 RETAINER NUT 1
2 a O-RING 1
3 a COIL 1
4 a O-RING 1
5 SOLENOID TUBE 1
6 012845-002 COIL REPLACEMENT KIT 1
259
038029-002
(Sheet 1 / 2)
260
038029-002
(Sheet 2 / 2)
261
032412-002
(Sheet 1 / 2)
FILL PUMP
262
032412-002
(Sheet 2 / 2)
FILL PUMP
Item Rem. Part No. Description Qty.
1 032412-102 ELECTRIC MOTOR - 24VDC 1
2 032412-103 PUMP 1
3 032412-104 MOUNTING BRACKET 1
4 032412-105 SOLENOID SWITCH 1
263
039892-001
(Sheet 1 / 2)
264
039892-001
(Sheet 2 / 2)
265
039678-001
(Sheet 1 / 2)
RETURN FILTER
266
039678-001
(Sheet 2 / 2)
RETURN FILTER
Item Rem. Part No. Description Qty.
3 039678-102 CONTAMINATION RETAINER 1
4 039678-101 SEAL KIT 1
1.1 039678-004 FILTER ELEMENT 1
1.2 a 039678-100 O-RING - ELEMENT 1
4.1 a 039678-100 O-RING - ELEMENT REF
4.2 a O-RING - COVER PLATE REF
4.3 a O-RING - HEAD REF
4.4 a O-RING - TANK SEAL REF
4.5 a O-RING - INDICATOR REF
267
038030-001
(Sheet 1 / 2)
268
038030-001
(Sheet 2 / 2)
269
038031-001
(Sheet 1 / 2)
270
038031-001
(Sheet 2 / 2)
271
038032-003
(Sheet 1 / 2)
272
038032-003
(Sheet 2 / 2)
273
039774-001
(Sheet 1 / 4)
DUMP/HOIST VALVE
274
039774-001
(Sheet 2 / 4)
DUMP/HOIST VALVE
Item Rem. Part No. Description Qty.
1 H002028 SEAL KIT 1
64 H002031 CARTRIDGE - MHDRDB 1
80 H002029 CARTRIDGE - VRM1 1
83 H002032 CARTRIDGE - MHDBD 1
84 H002033 CARTRIDGE - MH2FR 1
86 H002030 PRELOAD VALVE 1
210 H002034 CARTRIDGE - FTDRE 2 1
211 H002035 CARTRIDGE - FTDRE 4 1
275
039774-001
(Sheet 3 / 4)
DUMP/HOIST VALVE
276
039774-001
(Sheet 4 / 4)
DUMP/HOIST VALVE
Item Rem. Part No. Description Qty.
1 H002028 SEAL KIT 1
64 H002031 CARTRIDGE - MHDRDB 1
80 H002029 CARTRIDGE - VRM1 1
83 H002032 CARTRIDGE - MHDBD 1
84 H002033 CARTRIDGE - MH2FR 1
86 H002030 PRELOAD VALVE 1
210 H002034 CARTRIDGE - FTDRE 2 1
211 H002035 CARTRIDGE - FTDRE 4 1
277
039775-001
(Sheet 1 / 2)
278
039775-001
(Sheet 2 / 2)
279
H000627
(Sheet 1 / 2)
ARTICULATION SCHEMATIC
280
H000627
(Sheet 2 / 2)
ARTICULATION SCHEMATIC
Item Rem. Part No. Description Qty.
1 H000628 PLUMBING KIT 1
281
040414-001
(Sheet 1 / 2)
TRANSMISSION SCHEMATIC
282
040414-001
(Sheet 2 / 2)
TRANSMISSION SCHEMATIC
Item Rem. Part No. Description Qty.
1 040414-002 PLUMBING KIT 1
2 038025-050 TRANSMISSION ASS'Y ( Page 284 ) 1
3 018004-050 TRANS. FILTER ASS'Y ( Page 324 ) 1
4 018824-050 TRANS. FILL ASS'Y ( Page 328 ) 1
5 037779-050 TRANS. OIL LEVEL ASS'Y ( Page 330 ) 1
6 008718-050 PRESSURE TRANSDUCERS MOUNT ASS'Y ( Page 332 ) 1
283
038025-050
(Sheet 1 / 2)
TRANSMISSION ASS'Y
284
038025-050
(Sheet 2 / 2)
TRANSMISSION ASS'Y
Item Rem. Part No. Description Qty.
1 038025-001 TRANSMISSION ASS'Y - R32421 ( Page 286 ) 1
2 017378-001 TRANS. MOUNT - RH 1
3 017377-001 TRANS. MOUNT - LH 1
4 018980-007 RETURN NIPPLE - 3/4" 1
5 109208 ADAPTER 2088-12-12 1
6 023263-011 MALE HALF - QUICK DISCONNECT 1
7 104510 DUST CAP - #10 1
8 117605 #8 ORS M TO #8 ORS F-SWIVEL 90 DEG 1
9 117586 ELBOW - 90, #8 ORFS,M,#8ORB,M 1
11 118370-003 #8 ORS M TO #6 NPT M-45 DEG 1
12 117616 #8 ORS M TO #16 ORS F-RED 1
13 117583 ADAPTER -#16 ORS M TO #16 SAE O-RING M 2
14 117565 #16 ORS M TO #16 NPT M-STR 1
15 119912 ADAPTER - FF2114T-16-16 1
16 118370-004 #8 ORS M TO #6 NPT M-45 DEG 1
17 103592 FLATWASHER - 0.75" A325 8
18 100140 BOLT - 0.75-10NCX2 LG 8
19 116316 FLATWASHER - M20 4
20 H002712 ADAPTER - ST, #16JIC,F,#16ORS,M 4
285
038025-001
(Sheet 1 / 2)
286
038025-001
(Sheet 2 / 2)
287
(Sheet 1 / 2)
288
(Sheet 2 / 2)
#) Not shown.
289
(Sheet 1 / 4)
290
(Sheet 2 / 4)
#) Not shown.
291
(Sheet 3 / 4)
292
(Sheet 4 / 4)
#) Not shown.
293
(Sheet 1 / 2)
294
(Sheet 2 / 2)
295
(Sheet 1 / 2)
296
(Sheet 2 / 2)
297
(Sheet 1 / 4)
298
(Sheet 2 / 4)
299
(Sheet 3 / 4)
300
(Sheet 4 / 4)
301
(Sheet 1 / 4)
302
(Sheet 2 / 4)
303
(Sheet 3 / 4)
304
(Sheet 4 / 4)
305
(Sheet 1 / 2)
306
(Sheet 2 / 2)
307
(Sheet 1 / 2)
308
(Sheet 2 / 2)
309
(Sheet 1 / 2)
OUTPUT SHAFT @
310
(Sheet 2 / 2)
OUTPUT SHAFT @
Item Rem. Part No. Description Qty.
1 004502-140 SEAL 1
2 004502-141 BEARING CAP 1
3 004502-142 SHIM - 0.004 A/R
3-A 004502-143 SHIM - 0.007 A/R
3-B 004502-144 SHIM - 0.010 A/R
3-C 004502-145 SHIM - 0.020 A/R
4 108627 O-RING 1
5 002410-001 BEARING CUP 1
6 002409-001 BEARING CONE 1
7 004502-146 SPACER 1
8 004502-147 SHAFT 1
9 002409-001 BEARING CONE 1
10 004502-148 BEARING CUP 1
11 004502-149 O-RING 1
12 002427-001 O-RING 1
13 002836-001 LOCKWASHER 4
14 004502-151 CAPSCREW 4
15 004502-140 SEAL 1
16 002836-001 LOCKWASHER 4
17 004502-152 CAPSCREW 4
27 REAR BEARING CAP 1
28 OUTPUT SHAFT GEAR 1
311
(Sheet 1 / 2)
312
(Sheet 2 / 2)
313
(Sheet 1 / 2)
314
(Sheet 2 / 2)
315
(Sheet 1 / 2)
316
(Sheet 2 / 2)
#) Not shown.
a) Includes items # 2 to 11.
b) Includes item # 13A.
c) Included in Item # 12.
317
(Sheet 1 / 2)
318
(Sheet 2 / 2)
319
(Sheet 1 / 2)
320
(Sheet 2 / 2)
321
(Sheet 1 / 2)
322
(Sheet 2 / 2)
323
018004-050
(Sheet 1 / 2)
324
018004-050
(Sheet 2 / 2)
325
018004-002
(Sheet 1 / 2)
326
018004-002
(Sheet 2 / 2)
327
018824-050
(Sheet 1 / 2)
328
018824-050
(Sheet 2 / 2)
329
037779-050
(Sheet 1 / 2)
330
037779-050
(Sheet 2 / 2)
331
008718-050
(Sheet 1 / 2)
332
008718-050
(Sheet 2 / 2)
333
H003087
(Sheet 1 / 2)
FLUIDS
334
H003087
(Sheet 2 / 2)
FLUIDS
Item Rem. Part No. Description Qty.
1 107371 HYDRAULIC OIL - ISO32 REF
2 135279 ENGINE OIL - 15W40 REF
3 140118 TRANSMISSION FLUID - SAE 30 REF
4 140512 ANTI-FREEZE REF
5 135828 GEAR OIL - 85W140 REF
6 H003098 ADDITIVE - LIMITED SLIP DIFF. REF
335
H000857
(Sheet 1 / 8)
CANOPY INSTL'N
336
H000857
(Sheet 2 / 8)
CANOPY INSTL'N
Item Rem. Part No. Description Qty.
1 H000856 CANOPY 1
2 H000839 DOOR ASS'Y ( Page 344 ) 1
3 036333-001 DOOR HINGE 1
4 040655-002 DOOR HINGE 1
5 037633-001 STRIKER PIN 1
6 037632-001 STRIKER PIN MOUNTING 1
7 H001078 RUBBER BUMPER 1
8 040436-001 CAGE - CANOPY 1
9 H000858 COVER 1
10 037653-001 MOUNT PAD 1
11 037653-002 MOUNT PAD 1
12 114570 FLATWASHER - M12 10
13 116851 HHCS 6
14 116316 FLATWASHER - M20 14
15 144339 HHCS - 2.50X50 M20 14
16 114580 FLATWASHER - M8 2
17 114429 HHCS - M 8 X 20 DIN933 GR 10.9 2
18 104036 METRIC BOLT - M12X35 GR10.9 4
19 H001042 BRACKET 1
20 114557 FLATWASHER - M10 4
21 108940 HHCS - M10X30 DIN933 GR10.9 2
22 H001376 BRACKET - PROX. SW 1
23 114587 BOLT 2
24 035012-001 PROXIMITY SWITCH - 8MM, PLUG, 2KHZ 1
337
H000857
(Sheet 3 / 8)
CANOPY INSTL'N
338
H000857
(Sheet 4 / 8)
CANOPY INSTL'N
Item Rem. Part No. Description Qty.
1 H000856 CANOPY 1
2 H000839 DOOR ASS'Y ( Page 344 ) 1
3 036333-001 DOOR HINGE 1
4 040655-002 DOOR HINGE 1
5 037633-001 STRIKER PIN 1
6 037632-001 STRIKER PIN MOUNTING 1
7 H001078 RUBBER BUMPER 1
8 040436-001 CAGE - CANOPY 1
9 H000858 COVER 1
10 037653-001 MOUNT PAD 1
11 037653-002 MOUNT PAD 1
12 114570 FLATWASHER - M12 10
13 116851 HHCS 6
14 116316 FLATWASHER - M20 14
15 144339 HHCS - 2.50X50 M20 14
16 114580 FLATWASHER - M8 2
17 114429 HHCS - M 8 X 20 DIN933 GR 10.9 2
18 104036 METRIC BOLT - M12X35 GR10.9 4
19 H001042 BRACKET 1
20 114557 FLATWASHER - M10 4
21 108940 HHCS - M10X30 DIN933 GR10.9 2
22 H001376 BRACKET - PROX. SW 1
23 114587 BOLT 2
24 035012-001 PROXIMITY SWITCH - 8MM, PLUG, 2KHZ 1
339
H000857
(Sheet 5 / 8)
CANOPY INSTL'N
340
H000857
(Sheet 6 / 8)
CANOPY INSTL'N
Item Rem. Part No. Description Qty.
1 H000856 CANOPY 1
2 H000839 DOOR ASS'Y ( Page 344 ) 1
3 036333-001 DOOR HINGE 1
4 040655-002 DOOR HINGE 1
5 037633-001 STRIKER PIN 1
6 037632-001 STRIKER PIN MOUNTING 1
7 H001078 RUBBER BUMPER 1
8 040436-001 CAGE - CANOPY 1
9 H000858 COVER 1
10 037653-001 MOUNT PAD 1
11 037653-002 MOUNT PAD 1
12 114570 FLATWASHER - M12 10
13 116851 HHCS 6
14 116316 FLATWASHER - M20 14
15 144339 HHCS - 2.50X50 M20 14
16 114580 FLATWASHER - M8 2
17 114429 HHCS - M 8 X 20 DIN933 GR 10.9 2
18 104036 METRIC BOLT - M12X35 GR10.9 4
19 H001042 BRACKET 1
20 114557 FLATWASHER - M10 4
21 108940 HHCS - M10X30 DIN933 GR10.9 2
22 H001376 BRACKET - PROX. SW 1
23 114587 BOLT 2
24 035012-001 PROXIMITY SWITCH - 8MM, PLUG, 2KHZ 1
341
H000857
(Sheet 7 / 8)
CANOPY INSTL'N
342
H000857
(Sheet 8 / 8)
CANOPY INSTL'N
Item Rem. Part No. Description Qty.
1 H000856 CANOPY 1
2 H000839 DOOR ASS'Y ( Page 344 ) 1
3 036333-001 DOOR HINGE 1
4 040655-002 DOOR HINGE 1
5 037633-001 STRIKER PIN 1
6 037632-001 STRIKER PIN MOUNTING 1
7 H001078 RUBBER BUMPER 1
8 040436-001 CAGE - CANOPY 1
9 H000858 COVER 1
10 037653-001 MOUNT PAD 1
11 037653-002 MOUNT PAD 1
12 114570 FLATWASHER - M12 10
13 116851 HHCS 6
14 116316 FLATWASHER - M20 14
15 144339 HHCS - 2.50X50 M20 14
16 114580 FLATWASHER - M8 2
17 114429 HHCS - M 8 X 20 DIN933 GR 10.9 2
18 104036 METRIC BOLT - M12X35 GR10.9 4
19 H001042 BRACKET 1
20 114557 FLATWASHER - M10 4
21 108940 HHCS - M10X30 DIN933 GR10.9 2
22 H001376 BRACKET - PROX. SW 1
23 114587 BOLT 2
24 035012-001 PROXIMITY SWITCH - 8MM, PLUG, 2KHZ 1
343
H000839
(Sheet 1 / 2)
DOOR ASS'Y
344
H000839
(Sheet 2 / 2)
DOOR ASS'Y
Item Rem. Part No. Description Qty.
1 H001044 CAB DOOR 1
2 037706-302 DOOR LATCH 1
3 040714-401 COVER 1
4 037706-002 HANDLE REWORK 1
5 037706-307 GASKET 1
6 037706-303 CONNECTION LINK 1
7 037706-304 SPRING PIN CLIP - 5MM 2
8 H000796 DOOR SEAL 1
9 B1184 FLATWASHER - M 6 DIN126 6
10 109650 NUT - M6 3
11 00925442-0622 HEX HEAD BOLT - M6-1X40,10.9,PT,CZ 3
12 037349-003 SHCS - 10-24 X 1 1/4 IN 4
13 104196 WASHER - #10 4
345
011984-001
(Sheet 1 / 6)
346
011984-001
(Sheet 2 / 6)
347
011984-001
(Sheet 3 / 6)
348
011984-001
(Sheet 4 / 6)
349
011984-001
(Sheet 5 / 6)
350
011984-001
(Sheet 6 / 6)
351
004500-011
(Sheet 1 / 2)
352
004500-011
(Sheet 2 / 2)
353
H003288
(Sheet 1 / 2)
354
H003288
(Sheet 2 / 2)
355
H001167
(Sheet 1 / 4)
356
H001167
(Sheet 2 / 4)
357
H001167
(Sheet 3 / 4)
358
H001167
(Sheet 4 / 4)
359
H001170
(Sheet 1 / 2)
360
H001170
(Sheet 2 / 2)
361
H001041
(Sheet 1 / 6)
362
H001041
(Sheet 2 / 6)
363
H001041
(Sheet 3 / 6)
364
H001041
(Sheet 4 / 6)
365
H001041
(Sheet 5 / 6)
366
H001041
(Sheet 6 / 6)
367
H000910
(Sheet 1 / 2)
368
H000910
(Sheet 2 / 2)
369
040006-001
(Sheet 1 / 2)
MUFFLER ASS'Y
370
040006-001
(Sheet 2 / 2)
MUFFLER ASS'Y
Item Rem. Part No. Description Qty.
1 H002531 CENTER BODY 1
2 027190-001 CLAMP 1
3 025050-005 CLAMP 2
4 H002532 INLET PLENUM ASM 1
5 H002533 GASKET - GRAPHITE, .062" 1
6 025050-004 GASKET - GRAPHITE, .062" 2
7 H002534 SAM CENTER BODY 1
8 H002535 CONE ASS'Y 1
371
019204-004
(Sheet 1 / 2)
CLAMP ASS'Y
372
019204-004
(Sheet 2 / 2)
CLAMP ASS'Y
Item Rem. Part No. Description Qty.
1 019204-001 CLAMP 1
2 019204-002 NUT 1
3 019204-003 BOLT 1
373
039973-001
(Sheet 1 / 2)
374
039973-001
(Sheet 2 / 2)
375
039982-001
(Sheet 1 / 2)
376
039982-001
(Sheet 2 / 2)
377
037367-022
(Sheet 1 / 2)
378
037367-022
(Sheet 2 / 2)
379
H000393
(Sheet 1 / 2)
380
H000393
(Sheet 2 / 2)
381
039990-001
(Sheet 1 / 2)
SEAT INSTL'N
382
039990-001
(Sheet 2 / 2)
SEAT INSTL'N
Item Rem. Part No. Description Qty.
1 026938-002 SEAT ASS'Y ( Page 384 ) 1
2 036334-001 SEAT MOUNT 1
3 114570 FLATWASHER - M12 4
4 104037 BOLT 4
5 114580 FLATWASHER - M8 4
6 003374-003 HHCS - M8X1.25X25 GR8.8 4
7 040655-306 ARM REST - RHS 1
8 040655-305 ARM REST - LHS 1
9 040698-001 ADJUSTABLE HANDLE 2
10 H000333 ARMREST ADJUSTER 2
11 114557 FLATWASHER - M10 2
383
026938-002
(Sheet 1 / 4)
SEAT ASS'Y
384
026938-002
(Sheet 2 / 4)
SEAT ASS'Y
Item Rem. Part No. Description Qty.
1 001966-002 BACKREST CUSHION (incl. 3) 1
2 001966-003 SEAT CUSHION (incl. 3) 1
3 001966-004 BOLT 8
4 207327-022 SLIDE RAIL KIT 1
5 001966-006 NUT 6
11 391249-57 WASHER 2
12 001966-009 FIXING PARTS 1
18 001966-010 WASHER 6
22 001966-011 BOLT 2
30 001966-015 LITERATURE BOX (incl. 70) 1
33 001966-016 RIVET - A6 0x12 5
35 001966-018 GLIDE 4
36 001966-019 RIVET 4
37 001966-020 COVER 1
38 001966-021 ARM REST (incl. 5,11) 1
40 001966-022 SEAT PAN (incl. 33,35,36,45,57,58) 1
41 001966-023 LEG SPRING 1
42 001966-024 SPIRAL SPRING 1
43 001966-025 CATCH 1
44 001966-026 BEARING KIT (incl. 33,43) 1
45 001966-027 HEX NUT 2
46 001966-028 LEVER (incl. 33,44) 1
47 016883-016 HANDLE COVER 1
48 001966-029 ARM REST 1
49 001966-030 COVER 1
56 001966-036 BACKREST 1
57 001966-037 TUBE 2
58 001966-038 BOLT 2
69 001966-039 RIVET 7
70 001966-040 BOLT 5
71 001966-041 BUSHING 2
72 001966-042 RETAINER 1
75 001966-043 BOLT 1
76 001966-044 HANDLE (incl. 75) 1
77 001966-045 TOOTHED WHEEL 1
78 001966-046 RIVET 3
79 001966-047 SLING SPRING BRAKE 1
80 001966-048 CARRIER 1
81 001966-049 RODS 1
82 001966-050 BRACKET 1
83 001966-051 PLATE 2
385
026938-002
(Sheet 3 / 4)
SEAT ASS'Y
386
026938-002
(Sheet 4 / 4)
SEAT ASS'Y
Item Rem. Part No. Description Qty.
85 001966-052 LUMBAR SUPPORT (incl. 69,75,83) 1
87 391249-34 BACKREST EXTENSION - Black Vinyl 1
88 001966-053 BACKREST EXTENSION (incl. 69,71,72,87) 1
92 026938-021 SEAT BELT - 2 PT, RETRACTABLE 1
93 SUSPENSION ASS'Y @ ( Page 388 ) 1
387
(Sheet 1 / 4)
SUSPENSION ASS'Y @
388
(Sheet 2 / 4)
SUSPENSION ASS'Y @
Item Rem. Part No. Description Qty.
3 207327-025 BUMPER 2
4 026938-015 UPPER SUSPENSION 1
5 207327-027 FIXING STRAP 2
6 207327-028 PLUG 18
8 J391249-14 BELLOWS 1
9 391249-43 FORK 1
10 207327-030 BUMPER 3
11 016883-049 SUSPENSION LOWER PART 1
12 016883-040 RIVET - 4.0X10.0 2
13 207327-032 PLATE 1
14 207327-033 RUBBER PLATE 1
15 007266-060 ROLLER 1
16 007266-061 GUIDE 1
17 016883-043 WASHER 1
18 391249-44 THRUST WASHER KIT 1
19 007266-059 TENSION SPRING 1
20 391249-45 TUBE 1
21 391249-46 TENSION SPRING 2
22 207327-037 SHOCK ABSORBER 2
23 391249-48 SLIDING PLUG 2
24 391249-49 SPRING BRACKET 1
25 016883-047 INDICATING TAPE 1
26 207327-039 PLUG 1
27 391249-50 NUT 2
28 391249-51 NUT 2
29 391249-52 BUSHING 1
32 207327-040 SHAFT 1
33 391249-53 BUSHING 4
34 391249-54 ROLLER 4
35 207327-041 RELEASE PLATE 2
36 207327-042 HEX SHAFT 1
37 207327-043 PLATE 1
38 207327-044 SPRING 2
39 207327-045 SHAFT 1
41 207327-046 SWING ARM 1
54 207327-047 WEBBING KIT 1
61 207327-048 WEIGHT ADJUSTMENT 1
62 207327-049 DOWEL PIN 1
63 207327-050 WASHER 1
64 207327-051 CONSOLE 1
65 026938-016 SCREW 2
389
(Sheet 3 / 4)
SUSPENSION ASS'Y @
390
(Sheet 4 / 4)
SUSPENSION ASS'Y @
Item Rem. Part No. Description Qty.
66 026938-017 SCREW 1
67 207327-052 ANGLE 1
68 001966-006 NUT 2
69 026938-018 NUT 2
70 026938-019 WASHER 2
71 026938-020 WASHER 6
72 391249-55 SHOCK ABSORBER 1
73 026938-022 MOUNTING PLATE 1
391
H000865
(Sheet 1 / 2)
392
H000865
(Sheet 2 / 2)
393
004032-102
(Sheet 1 / 2)
394
004032-102
(Sheet 2 / 2)
395
040020-002
(Sheet 1 / 2)
TAGS KIT - SP
396
040020-002
(Sheet 2 / 2)
TAGS KIT - SP
Item Rem. Part No. Description Qty.
1 040033-001 TAGS - MODEL, 4LD - 3.75" X 13.25" 2
2 040034-001 TAGS - JOY/GLOBE MARK - 5.36" X 7.75" 4
3 100546308 TAGS - JOY/GLOBE MARK - 3.76" X 5.5" 1
4 H003237 TAGS - DANGER, PINCH POINT - SP 1
5 037363-002 TAGS - ATTENTION, PARK BRAKE LOWER BUCKET - SP 1
6 037364-002 TAGS - WARNING, SAFE VEHICLE OPERATION - SP 1
7 037358-002 TAGS - WARNING, RUNAWAY VEHICLE - SP 1
8 037361-010 TAGS - ARTICULATION PINCH POINT, ISO 3
9 038095-002 TAGS - OPERATION OF BOOM LOCK - SP 1
10 037400-010 TAGS - HYD FILTER, ISO 1
11 037409-010 TAGS - HYD OIL, ISO 1
12 037518-010 TAGS - TRANS OIL FILL, ISO 1
13 037405-010 TAGS - TRANS OIL LEVEL, ISO 1
14 037399-010 TAGS - FUEL, ISO 1
15 037406-010 TAGS - FUEL LEVEL, ISO 1
16 037401-002 TAGS - MASTER SWITCH SYMBOL - SP 1
17 037398-010 TAGS - BRAKE ACCUM DRAIN, ISO 1
18 037396-010 TAGS - ENGINE OIL, 15W40, ISO 1
19 037395-010 TAGS - TRANS. FLUID, SAE30, ISO 1
20 037385-010 TAGS - HYD. OIL, ISO 32, ISO 1
21 038096-010 TAGS - DRAIN, TRANS. OIL, ISO 1
22 038097-010 TAGS - DRAIN, COOLANT/ENG OIL, ISO 1
23 038094-001 TAGS - STEER FUNCITON, 4LD 1
24 038093-001 TAGS - BUCKET/BOOM FUNCTION, 4LD 1
25 040613-010 TAGS - TEST PORT, CLUTCH/TORQUE PRESS, ISO 1
26 040612-010 TAGS - FLUID PORT, TRAN/ENG/HYD,ISO, 4LD 1
27 040618-010 TAGS - BRAKE/LOAD SENSE/HYD PRESS,ISO,4LD 1
28 040626-002 TAGS - ACCUM PRECHARGE, 1000PSI - SP 1
29 H001484 TAGS - REMOTE GREASE, F. FR 4LD 1
30 H001485 TAGS - REMOTE GREASE, R. FR 4LD 1
31 039854-001 TAGS - EMERGENCY EXIT, PUSH WINDOW 1
397
H001400
(Sheet 1 / 2)
BUCKET ASS'Y
398
H001400
(Sheet 2 / 2)
BUCKET ASS'Y
Item Rem. Part No. Description Qty.
1 H001401 BUCKET - 2.2 CU.M 1
2 037504-001 ROLL BACK PAD 1
3 114557 FLATWASHER - M10 11
4 108656 BOLT 7
5 H002209 PLATE 2
6 3646 SCREW 4
399
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