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Wet Gluten and Gluten Index Method

This document provides the procedure for determining wet gluten and gluten index using a Glutomatic system. Key steps include: (1) Washing gluten from wheat meal or flour using the Glutomatic, which mixes and washes the sample for 5 minutes (flour) or 2+3 minutes (meal); (2) Weighing the wet gluten collected; and (3) Centrifuging the gluten to determine the gluten index, which is the percentage of gluten remaining on the sieve. The wet gluten percentage and gluten index are calculated based on the weights.
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0% found this document useful (0 votes)
67 views4 pages

Wet Gluten and Gluten Index Method

This document provides the procedure for determining wet gluten and gluten index using a Glutomatic system. Key steps include: (1) Washing gluten from wheat meal or flour using the Glutomatic, which mixes and washes the sample for 5 minutes (flour) or 2+3 minutes (meal); (2) Weighing the wet gluten collected; and (3) Centrifuging the gluten to determine the gluten index, which is the percentage of gluten remaining on the sieve. The wet gluten percentage and gluten index are calculated based on the weights.
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Gluten AACC International Method 38-12.

01
Page 1 of 4

Wet Gluten and Gluten Index


Final approval November 8, 1995; Reapproval November 3, 1999

Objective
Wet gluten is washed from whole-grain wheat meal or flour by an automatic
gluten washing apparatus (Glutomatic). Then it is centrifuged on a specially
constructed sieve under standardized conditions. The weight of wet gluten
forced through the sieve and total wet gluten are measured. The total wet gluten
is expressed as percent of sample, and the gluten index is expressed as
percentage of wet gluten remaining on the sieve after centrifuging. This method
is applicable to wheat meal (ground whole grain) and flour.

Apparatus
1. Glutomatic system, which includes:
a. Glutomatic, with kneader, attachment for washing chambers, tubing and
submersible filter for solvent container, and electronics for 20-sec dough
mixing and 5-min wash cycle for flour and 2-min wash, a stop, and then
another 3-min wash for wheat meal. See Note 1.
b. Standard washing chambers with 88-µm polyester and 840-µm poly-
amide screens and screen holders. Metal chamber bottom for 840-µm
screen is marked by a grooved ring.
c. Container for washing solvent, 10-liter or other size.
d. Dispenser, adjustable, range 0–10 ml ± 0.1 ml.
e. Centrifuge, operating at 6,000 ± 5 rpm and equipped with gluten index
cassettes. See Note 1.
2. Laboratory mill, Falling Number 3100 or KT-120 with 0.8-mm screen or
mill that gives equivalent particle size with whole wheat.
3. Balance, accurate to 0.01 g.

Reagent
NaCl solution (2%). Dissolve 200 g NaCl (analytical grade) in distilled water
and make to 10 liters. Prepare new solution each day. Wash solution from
Glutomatic should be maintained at 22 ± 2°. Salt solution ice cubes can be used
for cooling and maintaining temperature.

Procedure
Preliminary steps
1. Distance between kneader hook and screen is 0.7 mm and is factory set. If
this distance is incorrect (test piece in accessory kit), contact the manufacturer
for assistance.
2. Preliminary run
a. Before starting Glutomatic, add a few drops of water into hole in front of
Plexiglas body of mixing head to lubricate shaft.

doi: 10.1094/AACCIntMethod-38-12.01
Gluten AACC International Method 38-12.01
Page 2 of 4

Wet Gluten and Gluten Index (continued)

b. Attach washing chambers to Glutomatic. For testing flour procedure,


press blue ON/OFF button and then green START button. Check for 20-
sec dough cycle (no fluid pumped) followed by 5-min wash cycle
(bayonet moves up and solvent begins flowing at beginning of this
cycle). For testing wheat meal procedure, press red WASH button and
then green START button. Check for 20-sec dough cycle followed by 2
min of washing and stopping of Glutomatic. Then press red WASH
button and check for 3 min more washing. Solvent flow during 5-min
washing should be 250–280 ml (50–56 ml/min) with liquid temperature
22 ± 2°.
3. After filling empty wash liquid reservoir, run Glutomatic for at least 2 min
on wash cycle to fill system with wash liquid. Turn Glutomatic off and on to
restart mixing-washing cycle.

Gluten washing
Flour
1. Place 88-µm polyester screen in washing chamber bottom without grooved
ring. See Note 2. On top of screen, place plastic chamber wall. Align and attach
bottom to plastic chamber wall by pushing and turning bottom clockwise.
Or use assembled washing chamber from previous run. Wash from top and
bottom with running water to remove any material left from previous run. If
material on screen or between screen and bottom is not removed, take chamber
apart to wash.
2. Add wash liquid to washing chamber to wet the polyester screen. Remove
excess water from screen by knocking chamber three times against cloth-
covered palm of hand. Add 10.00 ± 0.01 g well-mixed flour onto screen that
contains a film of liquid to prevent falling through of flour. Spread out sample
over screen by shaking wash chamber in a circular motion.
3. Add 4.8 ml wash solution from dispenser while holding chamber at about a
30° angle. Direct stream of liquid against lowest side wall to prevent loss of liq-
uid through screen. (For very weak gluten or low gluten content, liquid quantity
may be reduced to 4.2 ml. For high gluten content, it may be increased to 5.2
ml.) Shake chamber gently in circular motion to spread liquid over total top sur-
face of sample.
4. Assemble washing chamber onto Glutomatic and press green START but-
ton for automatic 20-sec dough mixing and 5-min gluten washing. Wash liquid
flow rate should immediately be 50–56 ml/min. See Notes 3 and 4. Watch for up
and down movement of both chambers during kneading of gluten by hook. See
Note 5.
5. At end of wash cycle, lower chamber and remove gluten from chamber and
kneading hook, without tearing, for placement in centrifuge. If gluten tears into
Gluten AACC International Method 38-12.01
Page 3 of 4

Wet Gluten and Gluten Index (continued)

two or more pieces, test should be repeated. After each test, take bowl from base
and wash screens, bowls, and sieve holder carefully and thoroughly. If screen
feels slightly oily, wash with soap and rinse thoroughly with water.
6. Proceed to instructions for wet gluten and gluten index (below).

Wheat Meal
1. Follow steps 1–3 above for flour. Assemble washing chamber onto Gluto-
matic and then press red WASH button before pressing green START button. A
20-sec dough mixing cycle will be followed by a 2-min washing and stopping of
Glutomatic. See Note 3.
2. Remove wash chamber and transfer loose material from hook into chamber.
By means of plastic coupler, attach coarse sieve chamber that is assembled with
840-µm screen and metal bottom having grooved ring. Hold wash chamber
upside down and wash complete contents of chamber into coarse sieve chamber
with a slow stream of tap water. Rinse tap water from surface of gluten and
screen with 10–15 ml of wash solvent.
3. Place coarse sieve chamber with gluten on Glutomatic and press red WASH
button for last 3 min of washing. See Note 4. Watch for up and down movement
of both chambers during kneading of gluten by hook. See Note 5.
4. At end of wash cycle, lower chamber and remove gluten from chamber and
hook, without tearing, for placement in centrifuge. If gluten tears into two or
more pieces, test should be repeated.

Wet gluten and gluten index


1. Place wet gluten from each washing chamber into a separate gluten index
sieve in centrifuge. For gluten from only one wash chamber, use a counterbal-
ance in the other gluten index sieve.
2. Start centrifuge 30 sec after end of washing cycle by pushing green
START button for automatic centrifuging at 6,000 ± 5 rpm for 1 min. See
Note 4.
3. Remove gluten index sieve from centrifuge. With spatula, remove gluten
that has passed through sieve as described in manual. Weigh gluten to nearest
0.01 g. Leave gluten on balance.
4. With tweezers, remove gluten on top of sieve, add to gluten on balance, and
weigh as total gluten.
5. The first test of day may give erratic result. Therefore, discard first result
and repeat test.
6. The difference between the results of two determinations performed simul-
taneously or in rapid succession by the same operator should not exceed 0.5%
wet gluten contents, i.e., the results 20.0% and 20.5% are acceptable.
Gluten AACC International Method 38-12.01
Page 4 of 4

Wet Gluten and Gluten Index (continued)

Cleaning and rinsing


After final run of day, remove salt by flushing and rinsing Glutomatic with
distilled water. Salt should also be removed from inside of centrifuge and from
centrifuge sieves. Clean washing chamber screens with warm detergent.

Calculations
Calculate total wet gluten and gluten index as follows:

total wet gluten (g) × 860


Wet gluten, % ( 14% moisture basis) =
100 − % sample moisture

wet gluten on sieve (g) × 100


Gluten index =
total wet gluten (g)

Notes
1. Early models of Glutomatics before serial number 1107 may be factory
modified for gluten index determination (contact manufacturer for information).
Special centrifuge sieves and centrifuges (Falling Number model 2015) are
required for Gluten Index determination.
2. Only 88-µm polyester screens marked “Gluten Index” should be used. New
screens must have the finish removed by washing ground meal twice on the 88-
µm screen by the flour procedure. Use of the installation tool gives an assembled
washing chamber with the polyester screen lying flat across the bottom of the
chamber.
3. A slow dripping rate of the wash liquid and flooding of the chamber indi-
cate a clogged screen. Wash the screen carefully with household detergent and a
brush.
4. Glutomatics from serial No. 1136 have an internal beeping signal warning
the operator when 15 sec remains of the wash cycle. Also, a beep starts at 25 sec
and stops at 30 sec after the end of the washing cycle as a signal for starting of
the centrifuge.
5. Erratic gluten indexes have been observed when the washing chamber is
stuck in the down position in the wash cycle. The hook is prevented from
kneading the gluten. This problem might be caused by a too tightly fitting cham-
ber or by material on the Plexiglas body to which the chamber is fitted.
References
1. McDonald, C. E. 1994. Collaborative study on wet gluten and gluten index determinations for
wheat flour or meal (AACC Method 38-12). Cereal Foods World 39:403.
2. Perten, H. 1990. Rapid measurement of wet gluten quality by the gluten index. Cereal Foods
World 35:401.

Common questions

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Potential sources of error in the AACC method for measuring wet gluten include equipment calibration issues, inconsistent solvent flow, and improper cleaning of apparatus. Equipment malfunctions, such as misalignment of the kneader hook or incorrect centrifuge speed, could lead to inconsistent gluten washing and measurement. If solvent flow is not maintained at 50–56 ml/min, as required, this could alter the gluten extraction rate, affecting its weight and the gluten index calculation. Residue from previous tests on screen surfaces or inadequately rinsed detergents can lead to cross-contamination or interfere with gluten structure, skewing results. These errors may result in non-reproducible or inaccurate gluten measurements, thereby affecting the repeatability and reliability of the method .

Several procedural precautions are necessary for accurate wet gluten measurement with the Glutomatic system. First, the machine requires regular calibration, ensuring the distance between the kneader hook and the screen is correctly set as per manufacturer specifications. It is critical to maintain the right solvent flow and temperature during the wash cycle (50–56 ml/min at 22 ± 2°C) to avoid variations in gluten washing. Additionally, ensuring that screens and equipment are free from residues by thorough cleaning between runs is essential to prevent contamination. The system's screens should also be correctly rinsed to eliminate any oily residue that might affect measurement precision. Finally, discarding the first test result of the day and repeating it ensures reliability, as initial tests might show erratic results .

The design of the washing chamber is central to the effectiveness of the wet gluten test by facilitating precise mechanical and fluid dynamic conditions. The chamber's structure, which includes interchangeable and specific 88-µm polyester screens, allows for consistency in solvent flow across the sample, ensuring even washing of gluten. The washing chamber's components, such as screen holders and grooved rings on the metal chamber bottom, are engineered to promote efficient solvent distribution and minimize sample loss during washing. Additionally, the procedural use of the chamber, such as orientation at a 30-degree angle, ensures maximum interaction between solvent and sample, enhancing gluten extraction efficiency. This meticulous design contributes significantly to the repeatability and reliability of test outcomes .

The Glutomatic system's design is integral to its accuracy and effectiveness in gluten index determination. It features standardized components such as kneaders and calibrated washing chambers with designated 88-µm polyester and 840-µm polyamide screens. This ensures uniform particle separation and mimics human extraction efficiently under lab conditions. The system automates the dough mixing and washing cycles reducing user error through precise timing and consistent mechanical action. The centrifuge operates precisely at 6,000 ± 5 rpm, which further stabilizes measurement conditions. Furthermore, features like its temperature-controlled solvent and regulated flow rate provide a stable testing environment. All these elements minimize variance, enhancing the accuracy and reliability of measuring and computing gluten index .

Screen specifications significantly impact the gluten measurement outcome due to their role in particle size separation and solvent flow rate control. The use of the correct 88-µm polyester and 840-µm polyamide screens ensures the removal of non-gluten components and proper gluten retention during the wash, maintaining consistency in gluten weight measurement. Incorrect screens or screens with residues or clogs may lead to incomplete gluten extraction or washing, negatively influencing the results. Screen selection is critical because each screen's pore size and material affect how well it can filter out finer particles and how they interact with the solvent. This interaction directly influences the hydration and mechanical processing of gluten, making it a pivotal factor in achieving precise and comparable results across tests .

Centrifugation plays a crucial role in determining the gluten index by separating the coherent gluten mass from dispersed gluten particles. By applying a rotational speed of 6,000 ± 5 rpm for one minute, centrifugation forces compact the gluten, separating it efficiently from the rest of the components in the wheat mixture. This mechanical action is essential for obtaining consistent and repeatable measurements of the gluten mass, both on the sieve and that which passes through. Without precise centrifugation, the gluten index calculation could become unreliable due to inconsistent measurement of gluten distribution. Thus, the centrifuge's consistent speed and timing ensure that calculated gluten indexes are both accurate and reproducible, a critical factor for food industry operations reliant on gluten content specification .

For early Glutomatic models, modifications needed to enhance gluten index determination include adjustments for screen compatibility and internal alerts. As noted, early models before serial number 1107 require factory modifications to be fit for gluten index measurement . Upgrading with special centrifuge sieves tailored for precise gluten index determination, and adapting the centrifuge to the standardized operating speed are crucial. Adding internal alerts, such as beeping signals present in models post-serial No. 1136, provides user guidance to time-sensitive actions during the wash cycle, therefore reducing human error. These modifications are necessary to ensure procedural consistency, precision in gluten extraction, and ultimately the reliability of the gluten index calculations .

The AACC method requires a 2% NaCl solution for gluten washing, which plays a critical role in facilitating the extraction and measurement of gluten. The salt solution aids in maintaining protein structure within the gluten, enhancing its viscoelastic properties and minimizing the interference of enzymatic and microbial activities during washing. It ensures consistent solvent properties across tests, maintaining the environment necessary for gluten aggregation. The specified concentration of NaCl is pivotal for operating within these controlled parameters and ensures that measurements remain accurate and repeatable .

The Glutomatic system measures wet gluten by using an automatic gluten washing apparatus. This system consists of kneaders and specific washing chambers equipped with 88-µm polyester and 840-µm polyamide screens to standardize measurement conditions. The process involves mixing whole-grain wheat meal or flour with the apparatus for a specific time and then washing and centrifuging it under regulated conditions—such as a dough mixing cycle for 20 seconds and a wash cycle for either 5 minutes for flour or stages of 2 and 3 minutes for wheat meal. The centrifuge operates at 6,000 ± 5 rpm for 1 minute. To ensure consistency, temperature control (22 ± 2°C) and controlled solvent flow (50-56 ml/min) are employed, as well as equipment specifications such as the factory-set distance between the kneader hook and screen .

The gluten index is calculated by first obtaining the wet gluten from the sample through a washing and centrifuging process. After centrifuging, the gluten that remains on the sieve is weighed, as well as the total gluten. The gluten index is then determined by the formula: (wet gluten on sieve / total wet gluten) × 100. This measures the percentage of gluten that remains on the sieve compared to the total amount of wet gluten extracted .

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