Manufacturing Processes
Material Review Board
Start 8.3-4 QSP
Hold or Scrap
No
Nonconformance Can
Deviation segregate
& understand
Control of
Required for Reject Repair
Yes Nonconforming
nonconforming Customer MRB Disposition?
product with NO product 8.3 QSR
Shipment?
customer 5.1 Create NCMR
impact?
No Can segregate & understand
Yes Use as-is
nonconforming product
w/ NO customer impact Repair
Mfg Reactive
Yes Yes Item
Resolve w/ Stop Shipment
Mfg’d/Engr’d X-Funct’l No Documentation
properly and Drawing / spec / STOP
working as BOM is correct? Team included in Approved at MRB?
designed? No SHIP NCMR (8.3 QSR) No
No Issue
PCR (7.3.7-6QSP)
Yes MRB Approval Methods
No Yes
Yes Understand dwg Justification OR
change/can validate Engineering Directed Acceptance
No with NO customer impact Nonconforming limits & time period (<6 months) or qty
Mfg Personell: Product Special requirements or limitations on applications
Can segregate & Change Request
understand / validate 7.3.7-6 QSP Engineering Config If MDR is Active then
Is redline created?
with NO customer Engineer: Management Process Close it
impact? Yes Yes
Engineering Notice
Drawing 7.3.7-1C QSW
Deviation Engineering Notice only
No
required if Engineering is
initiating change Create Redline
Drawing
Deviation
(No redline available) No
Material Substitution
Deviation
Material Yes Manufacturing Engineering Yes
substitution Deviation Approves
required? 7.1.2-2 QSP Deviation
No
Mfg Process
Deviation Yes No
Product Cross
Yes Yes Is Mfg PPAP No No Yes
Is there a change Mfg PPAP needs to ship Process Deviation Functional
Conditionally PDR Approved?
to mfg process? 7.1.2 QSR prior to Request 7.1.2 QSR senior staff
Approved?
Closing? Approves?
No No Yes Yes
Mfg Proactive
Final Yes
Mfg PPAP Ship Product
approved?
No
Engineering
Notification
Are there
any engr drawing Yes Engineering Notice
announcements or
special 7.3.7-1C QSW
instructions?
Announce initial release of drawings for advanced ordering material and other manufacturing efforts
No Transmittal of special test or manufacturing instructions.
Document special instructions to a supplier or major subcontractor through sourcing
Order more material than required production quantity for special engineering purposes
Advise Manufacturing of impending changes for planning purposes
To transmit specified contract requirements to a customer
Field Test Opening Notice
Supplier Part
Deviation
Close Request
During
quotation
Supplier Timing Sourcing initiates Approved Approved
requesting material, Yes of supplier
process Supplier Deviation SQE Engineering Design No
part or dimensional notification for Request Review? Review? Change?
exceptions? change 7.4.6-11 QSP One time
Or
precident
No During setting Yes Engineering Config
supplier Management Process
build
process Request Additional Detail
Close Request
Reject
Supplier initiates Approved
Supplier Deviation Buyer Engineering Provide Disposition
Request Review? Review?
One time Approve / Re-work / Repair
7.4.6-11 QSP
Or
precident
setting
Supplier Proactive
Request Additional Detail
New / Changed
Supplier Part Both Yes / No
Product
Yes Yes Is PPAP No
Supplier part process Supplier PPAP needs to Tollgate
Conditionally Tollgate 7 Review
new / changing? 7.4.3 QSR ship prior to Approved?
Approved?
Closing?
No No Yes Yes
Final PPAP Yes
approved?
Farmout Process
No
Product is being Yes Farmout PPAP
farmed out to
supplier? 7.4.3-1 QSP
No