Scribd
Upload
8 views20 pages

Flyback Converter Design Specifications

The document discusses the design of a flyback converter with an input of 85Vac-265Vac and output of 12V@1A. It requests the design meet IEC61558-2-17 and have reinforced insulation, height less than 17mm, temperature rating of 105C and minimum primary sense current of 0.665A. The document proposes using package EE20 with core material PC40, primary inductance of 1.29mH, primary winding of 84T with AWG32 wire, and secondary winding of 10T with AWG24 wire.

Uploaded by

Nguyễn Đình Dũng
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
8 views20 pages

Flyback Converter Design Specifications

The document discusses the design of a flyback converter with an input of 85Vac-265Vac and output of 12V@1A. It requests the design meet IEC61558-2-17 and have reinforced insulation, height less than 17mm, temperature rating of 105C and minimum primary sense current of 0.665A. The document proposes using package EE20 with core material PC40, primary inductance of 1.29mH, primary winding of 84T with AWG32 wire, and secondary winding of 10T with AWG24 wire.

Uploaded by

Nguyễn Đình Dũng
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Example

 Systems request
 Topology: Flyback
 Work mode: DCM mostly
 Input: 85Vac-265Vac
 Output: 12V@1A
 Frequency: 60KHz
 Other request: meet IEC61558-2-17, reinforced
insulation request, height less than 17mm, thermal
class 105 degree C, minimum peak primary sense
current 0.665A. Low cost.
Example
Example
Example

As low cost requested, choose EE as the


package. EE20 has Ap of 0.112, it is
closest to 0.083.
Example

Core specification:
Example

Bobbin: need to meet


reinforced insulation, choose a
bobbin with extended rails

Material: DAP
Example
Example
Example
Example
Example

 Design output
 Package: EF20
 Core material: 60KHz is a pretty low frequency. PC40 is
enough.
 Primary inductance: 1.29mH
 Primary winding: 84T, AWG32 (155ºC)
 Secondary winding: 10T, AWG24 (TIW)
 Construction:
½ pri – 2layers tape - sec – 2layers tape – ½ pri – 2layers
tape
Example
Example
Example
Example
Example
Example
Example
Example
Example

You might also like