Pipe Support Base Plate Design Analysis
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Asaru DeenPipe Support Base Plate Design Analysis
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Asaru Deen- Base Plate and Anchor Bolt Design
- Concrete and Bolt Details
- Embedded Length and Weld Check
Common questions
Powered by AIThe pipe support design analysis identified critical inadequacies in the tension and shear checks of the bolts. The total tension exerted on each bolt amounted to 126.821 kN, exceeding the nominal tension capacity (Pnom) of 88.6 kN, marking it as unsafe in tension . In terms of shear, the resultant shear applied to each bolt was 21.095 kN, which also surpassed the shear capacity (Ps) of 11.07 kN, indicating an unsafe condition . Moreover, combined shear and tension check resulted in a value of 3.34, which exceeds the permissible limit of 1.4 as per BS5950:2000 standards, confirming the bolts are unsafely stressed under joint shear and tension .
To resolve the issues with bolt tension and shear capacities, the design could be modified by increasing the diameter of the bolts to improve both the shear and tension capacity. Additionally, increasing the number of bolts in tension could distribute the loads more evenly, potentially within safe limits. Re-assessing and increasing the embedded length of the bolts beyond 886.503 mm could also enhance anchorage, making the bolt tension safer under maximum loads .
The analysis shows that the maximum base pressure, calculated at 3.371 kNm, is less than the permissible bearing pressure on concrete (24 N/mm²), marking it safe in terms of bearing pressure . Meanwhile, the maximum bending moment of 58.27 kNm is less than the moment capacity of 63.4 kNm, indicating that the base plate is capable of handling the maximum expected stress with a margin of safety . This relationship confirms that the thickness and material choice for the base plate are appropriately designed for safety under the applied loads .
The provided embedded length of anchor bolts, 750 mm, is considered insufficient because the required embedded length calculated based on maximum tension on each bolt, 126.821 kN, is 886.503 mm . The calculation uses the formula Lreq = Ft/(fbu*PI()*ø) and the bond stress parameter derived from BS8110:1997 standards. The 750 mm length doesn't meet the calculated requirement, indicating that the bolts might not properly anchor the loads they're meant to support, thus compromising the integrity of the structure .
The analysis finds the weld design adequate as the shear force acting on the weld, calculated at 42.190 kN, is significantly less than the shear capacity of the weld, which is 469.392 kN . This capacity is calculated using the formula Sw = 0.7*s*pw*Lw, where the size of the weld is 6 mm and the design strength is 220 N/mm² over an available length of 508 mm. Therefore, the weld system is designed well within the safety limits against the imposed shear forces, ensuring structural reliability .
