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Absorption and Stripper Column Simulations

The document provides instructions for simulating an absorption column and stripper column. It describes simulating an absorption column to remove C3 from a gas stream and examining the effect of absorbent flow rate. It also describes simulating another absorption column to remove ammonia from a gas stream and examining absorbent flow rate. Finally, it describes simulating a stripper column to remove C3 and lighter components from a feed stream.

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0% found this document useful (0 votes)
7 views2 pages

Absorption and Stripper Column Simulations

The document provides instructions for simulating an absorption column and stripper column. It describes simulating an absorption column to remove C3 from a gas stream and examining the effect of absorbent flow rate. It also describes simulating another absorption column to remove ammonia from a gas stream and examining absorbent flow rate. Finally, it describes simulating a stripper column to remove C3 and lighter components from a feed stream.

Uploaded by

moulitech
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SIMULATION 6

Objective: Simulation of a) Absorption column b) Stripper column

Simulation of Absorption column:


Problem 6A: A hydrocarbon vapor enters an absorption column below the bottom stage and the
absorbent enters above the top stage. The column operates at 75 psia with no pressure drop and
it has 4 equilibrium stages. The absorber is specified in the figure below.

Apply the Peng -Robinson equation of state model in the simulation.


i) Simulate the absorber model (ABSBR2 under RadFrac) and compute the product composition
ii) Perform the sensitivity analysis by examining the effect of absorbent flow rate on existing C3
concentration in the top product.
iii) Compute the absorbent flow rate to keep 15 mole% of C3 in the gas product (GAS- PDT)
Note: In sensitivity analysis manipulate the absorbent flow rate and examine its effect on exiting
propane concentration.

Problem 6B: A gas consisting of 40 mole% ammonia, 60 mole% air at 20 0C, 25 psia, flowing at
the rate 120 kmol/hr, is to be scrubbed counter-currently with water (pure) entering at 60 0C and
30 psia at a rate 100 kmol/hr. The column operates at 1 atm throughout and it has four stages.
Using the UNIFAC thermodynamic model,
i) simulate the RadFrac absorber (ABSBR2) and determine the exiting ammonia concentration
in the gas product,
ii) Perform the sensitivity analysis by examining the effect of absorbent flow rate on the exiting
ammonia concentration in the top product.
Simulation of Stripper column:
Problem 6C: A reboiled stripper is to be employed to remove mainly propane and lighter
components from a feed stream, shown in figure below. It has total 6 stages (including condenser
and reboiler) and no condenser. The bottoms rate is 100 Ibmol/hr and the column pressure is
150 psia throughout. Using the Peng- Robinson thermodynamic method, simulate the RadFrac
model (STRIP2) and find out the product compositions.

Common questions

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Sensitivity analysis is important in determining the efficacy of an absorption column process as it identifies critical parameters affecting separation efficiency and product composition. By systematically varying input variables, such as absorbent flow rate, sensitivity analysis reveals the dynamic responses of the system and predicts how changes in operating conditions impact the target solute concentration. This enables optimization and ensures the column meets desired specifications under fluctuating operational conditions .

A four-stage absorption column operates by allowing the gas and absorbent to contact at multiple equilibrium stages, facilitating the transfer of solute from the gas to the liquid phase. Thermodynamic models, such as the Peng-Robinson equation or UNIFAC model, provide a mathematical framework for predicting equilibria at each stage. Stage efficiency is directly related to the interaction strength and the column's ability to achieve closeness to equilibrium, thereby affecting the overall mass transfer rates and product composition outcomes .

The absence of a condenser in a reboiled stripper can significantly affect the separation process by limiting the overall mass balance control over specific products. Without a condenser, there is less ability to manage the reflux ratio and, therefore, the purity of the overhead product can be compromised. This configuration implies reliance on reboiler operations and distillation efficiencies to remove lighter hydrocarbons like propane, which may result in less precision in maintaining distinct compositions in the respective outputs .

The absorption process in an absorption column affects the concentration of C3 in the top product by allowing changes in the absorbent flow rate to alter the concentration. Through sensitivity analysis, it has been determined that manipulating the absorbent flow rate can directly impact the exiting concentration of propane in the top product. By adjusting the absorbent flow rate, it is possible to maintain a desired specification such as keeping 15 mole% of C3 in the gas product .

The Peng-Robinson equation of state model is used in simulating an absorption column to predict the phase behavior of hydrocarbons under various pressures and temperatures. This model is particularly useful for computing the product composition in such operations due to its ability to account for interactions between molecules, making it reliable for hydrocarbons in vapor-liquid equilibria conditions .

Manipulating the absorbent flow rate influences propane concentration in the top product of an absorption column by altering the mass transfer dynamics between the phases. Increasing the absorbent flow rate typically enhances the solute uptake from the vapor phase, resulting in a decrease in propane concentration in the exiting gas product. Conversely, reducing the absorbent flow rate might lead to inadequate solute scrubbing, leaving a higher concentration of propane in the top product .

Designing a reboiled stripper for optimal removal of propane requires considerations of stage configuration, pressure and temperature profiles, mass transfer rates, and desired product purities. Incorporating an adequate number of equilibrium stages and ensuring effective thermal management is crucial. Additionally, controlling feed characteristics and optimizing reboiler duties are important to achieve the desired level of separation efficiency without a condenser, requiring careful balancing between energy input and mass transfer capabilities .

Maintaining constant pressure throughout an absorption column may lead to challenges such as ensuring uniform phase contact and avoiding pressure drops that can affect separation efficiency. Pressure inconsistencies can result in phase equilibrium deviations, impacting solute distribution across stages. Additionally, mechanical factors such as column packing or tray damage under constant pressure can hinder mass transfer and reduce overall column performance .

Key operational parameters required to simulate a stripper column using the Peng-Robinson method include the total number of stages, column pressure, temperatures, feed composition, and bottoms rate. The absence of a condenser requires precise control over these parameters to ensure efficient separation of lighter components. Given that the Peng-Robinson method is suitable for non-ideal mixtures, capturing interactions among components, these parameters help in accurately predicting the product compositions .

The UNIFAC thermodynamic model is crucial in simulating the counter-current ammonia scrubbing process as it provides insights into the phase equilibria by predicting activity coefficients. This allows for the determination of the exiting ammonia concentration in the gas product. The model considers molecular interactions within the mixture, which is important for accurate simulation of the separation processes occurring in the absorber .

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