PPR Pipe Installation and Testing Guide
PPR Pipe Installation and Testing Guide
Acronyms and abbreviations
QCS QATAR CONSTRUCTION SPECIFICATION
QA/QC QUALITY ASSURANCE / QUALITY CONTROL
ASTM AMERICAN STANDARD FOR TESTING AND MATERIALS
BS BRITISH STANDARD
ITP INSPECTION AND TEST PLAN
HSE HEALTH, SAFETY AND ENVIRONMENT
HIRA HEALTH & SAFETY HAZARD IDENTIFICATION AND IMPACT / RISK
ASSESSMENT
EIA ENVIRONMENTAL IMPACT ASSESSMENT
TBM TEMPORARY BENCH MARK
IFC ISSUED FOR CONSTRUCTION
IR INSPECTION REQUEST FORM
CHK CHECK LIST
CLIENT CLIENT / EMPLOYER’S REPRESENTATIVE
DQI DOMOPAN INTEGRAL (Joint Venture)
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Terms and Definitions
Client Supreme Committed for Delivery & Legacy
Contractor/Company DOMOPAN & INTEGRAL (JV) – The party, which has entered into
contract with Client for the execution of activities as mentioned in a
written agreement.
Engineer Supervision Engineer Consultant or his appointed representative
“Shall” Means a term which indicates that a provision is an absolute
requirement to be followed strictly in order to conform to this
document.
“Should” Means a term which indicates a provision is recommended.
Supplier / Vendor The party which entered into agreement with Client or contractor for
manufacturing, fabricating or supplying and any items for delivery to
Client or Contractor.
Third Party An independent party, which entered into agreement with Client or
Inspection contractor for ensuring that all activities are undertaken in
accordance with the requirements.
Imported Material Suitable material obtained from outside of the site
Hold Point Are mandatory notified verification points identified in the ITP beyond
which work may not proceed until verification and acceptance has
taken place by the relevant party. (QCS 2014 Section 2 Clause [Link])
Witness Point Are notified verification points identified in the ITP where work may
proceed with or without verification and acceptance by the relevant
party. (QCS 2014 Section 2 Clause [Link])
Surveillance Point Are verification points identified in the ITP attended on random basis
where work may proceed with or without verification and
acceptance by the relevant party. (QCS 2014 Section 2 Clause
[Link])
Record Review Point Are verification points identified in the ITP to review any result of
inspections or test reports to ensure it conforms to specified
requirements. (QCS 2014 Section 2 Clause1.1.3.16)
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Contents
Approval sheet…………………………………………………………………………………………....……2
Acronyms and abbreviations…………………………………………………………………….….……3
Terms and definitions…………………………………………………………………...……….……….…4
1 Introduction………………………………………………………………….…………….…….….……7
1.1 Purpose ..................................................................................................................7
1.2 Scope.......................................................................................................................7
1.3 Required Permits ....................................................................................................7
2 References……………………….………………………………………………………….…………..…7
2.1 Works Zone Traffic Management Plan (with New Road connected to Corniche)
2.2 Health and Safety Plan (SC‐DPP‐MDP‐PSL‐PLN‐HS‐00001)
2.3 DOMOPAN INTEGRAL (JV) Standard Procedure
2.4 Approved Material Submittals
2.5 Approved Shop Drawings
2.6 Approved Inspection Test Plan ITP
2.7 QCS 2014 Section 19 & 11
2.8 Project Specifications
2.9 Project Quality Plan
2.10 Fire Safety Standards issued by the Civil Defence Department (QCDD) – Ministry
of the Interior, Qatar
2.11 National Fire Protection Association (NFPA) Codes as applicable
3 Responsibilities………………………………………….……………………………….………..….…8
3.1 Senior Construction Manager………………………………………………………………..……………8
3.2 Construction Manager……………………………………………………………………..…….…….…….8
3.3 Site Engineer…………………………………………………………………………………………….………..8
3.4 Surveyor……..…………………………………………………………………………………………..……….…9
3.5 Site Supervisor / Foreman………………………………………………………………………..…………9
3.6 Health & Safety Manager…………………………………………………………………………..……….9
3.7 Health & Safety Engineer/Officer………………………………………………………………..………9
3.8 MEP Manager…………………………………………………..……………………………………….……..10
3.9 MEP Engineer………………………………..……………..…………………………………………..……..10
3.10 QA/QC Manger…………………………………………………………………………………………..……10
3.11 QA/QC Engineer / Inspector……………………………………..…………………………………….10
3.12 Skilled labor………………………………………………………………………………………….…………11
3.13 Un‐Skilled labor………………….………………………………………………………………..…….……11
3.14 Operator…………………………………………………………………………………………..………...….11
3.15 Flagman…………………………………………………………………………………………..………..……11
3.16 Driver………………………………………………………………………………………..……………..…….12
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4 Resources ( Manpower, Tools & Equipment’s)….……..…………………….……….12
4.1 Materials…………………………………………………………………………………………….……….……12
4.2 Plant Tools and Equipment………………………………………………………………….…..……….12
4.3 Manpower………………………………………………………………………………………..…..…….……13
5 Health, Safety, Environmental Provisions………………………………….………………14
5.1 Health and Safety .................................................................................................14
5.2 Environmental…………………………………..………………………………………………………………18
6 Procedure & Methodology of Work………………………………………………….………19
6.1 Handling and Storage…………………………………………………………………………………….….19
6.2 Site Management Plan & Access Routes …………………………………………………………..19
6.3 Pre‐ Installation Checked..…………………………………………..…………………...………………19
6.4 Installation of Vertical PPR Pipework Support…………………….………………….…………20
6.5 Installation of Horizontal PPR Pipework Support.……………………………..………..…….20
6.6 Installation of PPR Pipes & Fittings .…………………………………..………………………..……21
6.7 Installation of Valves and Water Hammer Arrestor…….……..………………………..……23
6.8 Pressure Testing of PPR Piping System….…………………………..……………….………..……24
6.9 PPR Water Pipe Insulation( Domestic Hot Water Pipe Insulation….……………..……25
7 Quality Control and Records……………………………………………………………….….…26
7.1 Inspection………………………………………………………………………..……………………………….26
7.2 Photographs…………………………………………………………………………..………………….……..26
8 Forms & Attachments ……………………………………………………………….……………..26
Document Number Title
Attachment 1 Inspection and Test Plan – Installation and
Testing of PPR Hot and Cold water Supply
system & Fittings
Attachment 2 Inspection Request Format
Attachment 3 Risk Assessment – Installation and Testing of
PPR Hot and Cold Water Supply system &
Fittings
Attachment 4 Environmental Risk Register– Installation and
Testing of PPR Hot and Cold Water Supply
System & Fittings
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1.0 Introduction
1.1 Purpose
The purpose of this method statement is to outline the general requirements and
precautionary measures which should be taken into consideration during the execution of
work and to define the documentation and responsibilities for controlling the Installation
and Testing of PPR Hot and cold Water Supply System for Doha Port Re‐Development
Project – Combined Mina District & Seawater Diving pool Project at Doha, Qatar.
1.2 Scope
The scope of this Method Statement is to encompass the Installation and Testing of PPR Hot
and cold Water Supply System within building, Building external connections and main
network for the project – “Doha Port Redevelopment Project – Combined Mina District &
Seawater Diving Pool”, as specified in the project specifications and drawings.
1.3 Required Permits
Before commencement of any works related to the task, permit must be secured from the
concern authorities. Following list of permits and licenses should be acquired:
• Work at height Permit
• Pressure test permit
• Lifting Permit
• Equipment Permit
• Equipment License
2.0 References
2.1 Works Zone Traffic Management Plan (with New Road connected to Corniche)
2.2 Construction Phase Health and Safety Plan (SC‐DPP‐MDP‐PSL‐PLN‐HS‐00001)
2.3 DOMOPAN INTEGRAL (JV) Standard Procedure
2.4 Approved Material Submittals
2.5 Approved Shop Drawings
2.6 Approved Inspection Test Plan ITP
2.7 QCS 2014 Section 19 & 11
2.8 Project Specifications
2.9 Project Quality Plan
2.10 Fire Safety Standards issued by the Civil Defence Department (QCDD) – Ministry
of the Interior, Qatar
2.11 National Fire Protection Association (NFPA) Codes as applicable
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3 Responsibilities
3.1 Senior Construction Manager
• The Senior Construction Manager reporting to the Project Director, has overall
responsibility for the co‐ordination and implementation of the works including
Manpower, Plant, Equipment and Instruments Utilization, Engineering and all other
supporting Drawings.
• Responsible for the overall execution of the project. He will monitor all the activities with
his subordinates and make sure that the project is completed on time.
• Ensure that adequate worker’s welfare facilities and equipment are available to avoid
injury, health impairment or damage and to ensure providing quality works within the
planned timescale.
3.2 Construction Manager
• Carrying out the tasks identified by the Senior Construction Manager
• Complying with all Company Policies, Quality Procedures, Statutory Regulations and
project specifications.
• Ensuring that the Quality of material and installation of work is in accordance with the
acceptance criteria identified for the project.
• Ensuring that the work is completed in accordance with the specified QA / QC system &
in a Safe manner.
• Monitoring all Sub Contractors work closely to ensure that the Quality of the work is as
per specification and is completed on time.
• Review of short‐term planning & advising the Senior Construction Manager on any
problem areas.
• Completing all necessary documentation to be included in weekly & monthly reports.
• Issuing instructions to the Engineers, Supervisors and others to complete the work in
accordance with the project program.
• Co‐ordination with the Logistics / Plant Manager for any equipment or plant required.
• Completing all Daily Reports on time & ensuring that the information is 100% correct.
3.3 Site Engineer
• Site Engineer reporting to the Senior Construction Manager for all the activities at site.
• Assigning task / activities to supervisor.
• Ensuring the execution of tasks within the allocated time frame.
• Monitor for usage of correct and quality materials.
• Monitoring and controlling execution with respect to time and quality.
• Expediting areas of concern to achieve work activity time frame in coordination with
other discipline engineers.
• Liaising with QC Engineers regarding work progress and hold point inspection.
• Ensuring the work is carried out as per approved Method Statement.
• Ensuring usage of correct and approved materials.
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3.4 Surveyor
• Chief Surveyor reporting to the Senior Construction Manager.
• Use appropriate equipment to complete assigned task.
• Keep accurate notes and records to describe and certify work performance.
• Abide by all site Quality & HSE Requirement.
• Determine methods to establish survey control points
• Ensure that survey points are properly maintained,
• Surveying and setting out as per drawing.
• Ensure that the required surveys are planned and performed in accordance with this
document.
• Will ensure the calibration of equipment.
3.5 Site Supervisor / Foreman
• Assigning works to technicians / workers.
• Ensuring the execution of tasks within the allocated time frame.
• Monitoring and controlling execution with respect to correctness, time and quality.
• Expediting areas of concern to achieve work activity time frame.
• Liaising with Site Engineer regarding work front availability, work progress and readiness
for inspection of the installation.
3.6 Health and Safety Manager
• Shall advise DOMOPAN INTEGRAL (JV) staff and management on ways to fulfill the Health
and Safety requirements mentioned in the Health and Safety Plan.
• Shall support the Site Safety Representatives on health and safety related issues.
• Carries out Health & Safety Hazard Impact / Risk Assessment for the site.
• Carries out work place inspections and raises Health & Safety NCR’s for Non‐
conformities.
• Ensures work site is in safe conditions
• Ensures calibration & approval of all Health and safety monitoring Equipment and ensure
needed certifications for lifting equipment, machineries, Slings etc.
• Facilitates implementation of corrective & preventive actions identified as part of Health
and Safety Inspections and Audits.
• Ensures First aid and Health and Safety Emergency Procedures for the site are
established and maintained.
3.7 Health & Safety Engineer/Officer
• Safety Officer reporting to Senior Construction Manager for all the activities at site and
he will report to the Project / Safety Manager and will be fully responsible for Health
and Safety requirements of the project. He will be conducting all required Tool Box Talk,
Safety reports and make sure, that all the safety procedures are met at site.
• Ensure that required Personal Protective Equipment (PPE) is always worn.
• Ensure all workers / technicians are briefed about hazards associated with their type of
works.
• Highlights hazards associated to each work activity.
• Close monitoring of workers and worksite for any safety related issues.
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3.8 MEP Manager
• MEP Manager will be responsible all the MEP related works in the project.
• He will be mainly responsible for selecting and evaluating MEP Contractor for the project.
• He will be responsible for all the MEP Design & Drawings submission & approval.
• He will be responsible for monitoring MEP Contractors works and conducting meetings
with MEP Contractors.
• He will be responsible for reviewing all the material submittals / shop drawings/ Testing
& commissioning procedures submitted by MEP Contractor.
3.9 MEP Engineer
• Review the shop drawings supplied by sub‐contractors.
• Monitoring the MEP Contractors work.
• Coordinating with MEP Contractor & Client/Consultant.
• Monitoring MEP Testing & Commissioning works and review Commissioning reports.
• MEP Engineer will be responsible for LOTO System implementation.
• Follow the Quality, Safety and Environmental management requirements in his area of
applications.
3.10 QA / QC Manager
• Shall advise DOMOPAN INTEGRAL (JV) staff and management on ways to fulfill the
Quality requirements mentioned in the Project Quality Plan.
• Shall prepare and develop a process of monitoring the procedure mentioned in this
document to insure it is strictly followed and will continue to evaluate its effectiveness
and revised as necessary for quality improvement.
• Shall conduct an awareness training to personnel directly involves imparting a proper
understanding of its requirements
• He shall support the QA/QC Engineer on quality issues in the site.
3.11 QC Engineer/Inspector
• Will carry out the material inspection to ensure that materials are approved, and they
meet the desired quality standard upon receipt
• Assign areas of responsibilities and request approved 3rd Party Technicians.
• Ensuring that the project Inspection and Test Plan (ITP) is briefed to and are being
followed by the construction team.
• Ensures required quality documentation is fulfilled and approved.
• Initiating and maintaining check sheets / records for works.
• Liaising with Site Engineer regarding work progress and hold point inspection.
• Performing hold point inspection of finished parts.
• Expediting areas of concern to best achieve project quality requirements.
• Real time monitoring of on‐going work activities.
• Status reporting of work progress and readiness for inspection.
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3.12 Skilled labor
• Carry out their work in such a way, that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Will be suitably trained, experienced and skillful for the assigned work.
• Will wear suitable PPE and perform the work in a safe manner as educated through TBT.
• Will be accountable to their Trade Foreman and work under his direct instructions.
3.13 Un‐Skilled labor
• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Unskilled labor will work under the skilled labor in supervision of Foreman / Supervisor.
• Will wear suitable PPE and perform the work in a safe manner as educated through TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.
3.14 Operator
• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Operator will work under the supervision of Foreman / Supervisor.
• Heavy Licensed Operator Drive and control the construction equipment.
• Maintain proper coordination and cooperation with the road and transport system while
driving/working.
• Will wear suitable PPE and perform the work in a safe manner as educated through TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.
3.15 Flagman
• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Flagman will work under the Operator in supervision of Foreman / Supervisor.
• Flagman guides traffic in a construction zone.
• Use signal flags to work with the traffic patterns and ensure the safety of other
construction works.
• Will wear suitable PPE and perform the work in a safe manner as educated through TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.
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3.16 Driver
• Carry out their work in such a way that they do not create for themselves or any other
person risk to health and safety, and do not impact the environment to the maximum
extent possible or affect the quality of work.
• Driver will work under the supervision of Foreman / Supervisor.
• Licensed Driver Maintain, drive and control the construction vehicle.
• Will wear suitable PPE and perform the work in a safe manner as educated through TBT.
• Will be accountable to their trade Foreman and work under his direct instructions.
4 Resources (Manpower, Tools & Equipment)
4.1 Materials
• Approved Installation and Testing of PPR Hot and Cold Water Supply System, Fittings &
Accessories
• PP‐R Pipes and Fittings
• Pipe Insulation
• Bands and Clips/Toggle Clips
• Cleaner
• Supports, Clamps, Threaded Rods, Hangers & Fasteners
• Bolts and washers
• Wall crossing sleeves
4.2 Plant Tools and Equipment
List of tools and equipment
S.
Equipment Nos. Purpose
No
1set /
2. Standard Plumber/Fitters Tool Box For all general tools for plumbing work
Plumber
Fusion weld jointing machine & 1No.
3. For welding of pipes
heating dies /Team
1No.
4. Cutting of pipes
Snap cutter/ Pipe cutter /Team
1No. For drilling holes or driving of anchor bolts/rods
5. Rotary Hammer (HILTI)
/Team for hangers and supports
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1No/
6. File/ Emery sheets To clean or finish the cutting edge of pipes
Plumber
1No/ For tightening and adjusting hangers and
7. Spanner (1 set)
Plumber supports
1No. To measure the pipe and support length during
8. Measurement Tape/ Spirit Level
/Team execution.
1No./
9. Manual Water Pump For Pressure testing.
Team
Hack saw with blade 1No./
10 For Pipe Cutting
Team
• Grinding machine
• Electrical Extension board with Cables
• Mobile scaffold with working platforms shall have locking on wheels
• Fire extinguisher
• PPE
• First Aid Kit
• Hacksaw blade with frame
• Safety strap
4.3 Manpower Requirement & Supervision
• Sr. Construction Manager
• Site Engineer / Traffic Engineer
• QA/QC Engineer ‐Mechanical
• Surveyor
• Foreman / Supervisor
• Safety Officer
• Skilled Labors
• Unskilled Labors
• Driver
• Skilled Labor
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5 Health, Safety, Environmental Provisions
5.1 Health and Safety
SQW collaborate with Domain INTEGRAL (JV) committed to provide a comprehensive
Occupational Health and Safety Oriented and Lost Time Injury (LTI) free for all the
workplaces in the construction sites. Please refer to Health and Safety Plans for more details.
5.1.1 General Health and Safety Policy
a. Daily Pre‐Job briefing shall be held at site. Pre‐Job briefing blank form enclosed in
Annexures.
b. Work specific training will be given to the workers. All workmen will be informed about the
nature and hazard involved in the complete scope of the job.
c. Emergency Drills will be conducted to test preparedness and response within every six
months in line with DOMOPAN INTEGRAL (JV) emergency procedure
d. Operators of mechanical machinery shall be certified for the equipment and vehicles they
operate and must always have in their possession Qatari Driving License for the class of
vehicle and the required Third‐party competency certificate.
e. Operators of mechanical machinery shall be subject to medical examination.
f. The outcome of the risk assessment shall be communicated to the workforce in the form
of a Tool Box Talk to be held at the start of the works and at the start of each shift or
when for any reason the task has been suspended, before work resumes.
g. SQW shall provide adequate assistance for client / consultant / Main contractor
representative during inspection.
5.1.2 Risks
a. Hazard identification and risk assessment has been carried out and some of the identified
hazards are detailed in the attached Hazard Identification and Risk Assessment.
b. SQW shall follow DOMOPAN INTEGRAL (JV) established, implemented and maintained an on‐
going identification of hazards, assessment of their risk and determining the necessary
controls. The records are kept up‐to‐date and being reviewed periodically.
c. Job safety analysis shall be done to integrate accepted safety and health principles and
practices into a job or task. Each job or task will be analyzed by breaking them down into
distinct steps to identify the hazards and precautions and implemented with the aim of
ensuring a safe job execution.
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5.1.3 Health
a. Sanitary Facilities
• All basic sanitary facilities will be available on site.
b. Health Care Facilities
• DOMOPAN INTEGRAL (JV) shall provide the number of First aid boxes furnished with the
medicines, tools and equipment. The First Aid box shall be available in offices of Clients,
DOMOPAN INTEGRAL (JV), Satellite and rest shelters depending on number of
employees.
• A first‐aider shall be provided for every 25 workers.
• DOMOPAN INTEGRAL (JV) shall appoint a full‐time medical nurse at site in addition to the
first‐aid box.
5.1.4 Safety
a. Induction
• SQW shall maintained provided sustainability awareness thru Induction & Training of all
personnel prior to discharging them of their duties and responsibilities in the site by
DOMOPAN INTEGRAL (JV).
b. Anticipated Risks
• Dropping/falling objects
• Electrocution
• Pinch point
• Slip, trip & fall
• Collision with moving plant & equipment
• Incompetent personnel
• Damaged tools
• Failure of equipment
• Lack of supervision
c. Permits and Certification
The following work permits, and certificates shall be available in the work area as required:
• Work at height Permit;
• Lifting permit;
• Pressure test permit;
• Valid registration, 3rd Party certificates & insurance for heavy equipment (if any).
• Valid licenses and insurances for operators
d. Inspections
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• Heavy equipment shall have third party certifications and shall be regularly inspected with
the approved required daily checklist to ensure high quality standards and efficient
equipment is being used.
• On arrival inspection of heavy equipment by DOMOPAN area HSE Officer should be done.
e. Personal Protective Equipment (PPE)
All task specific and mandatory PPE shall be worn as per the work required but not limited
to;
• Safety helmet
• High Visibility Vest
• Safety Goggles
• Safety Boots
• Hand gloves
• Respiratory Masks
• Ear plugs / Ear Muff
• Full body harness (Work at heights) (if any)
f. Traffic Plan and regulation
• SQW shall comply with DOMOPAN INTEGRAL (JV) Traffic Diversion Plan (TDP) detailing
the required number of equipment, planning of the works, layout of the access road,
required road signage and to strictly adhere as such;
• A trained Flagman and Banksman will be available as required;
g. Subcontractors
SQW subcontractors shall be inducted and obliged to follow all the health & safety
rules regulations being implemented on the site. All SQW Health and Safety measures
shall be applied the same to the subcontractors in line with DOMOPAN INTEGRAL (JV)
h. Information dissemination
Health and safety knowledge shall be disseminated and cascaded from top management to
the ordinary workers;
Pre‐job briefing
Site Induction
Safety Toolbox talk
Bulletin Boards
Training Courses
Group Discussions
Site Instructions
Engineers, Supervisors & Foreman
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i. Site Night Works (if any)
Working shall be prohibited not unless otherwise it is deemed necessary with reasons.
In the night shift will be arranged with all the necessary Safety and Health facilities. Site
representative for supervision will be available and Client approval will be secured for
working night.
SQW shall coordinate with M/s DOMOPAN INTEGRAL (JV) to provide lighting to avoid
visual fatigue and prevent glare and reflection into person’s eyes.
During night operations, only clear or amber colored safety glasses shall be worn.
Contact lenses can be worn with eye protection except while using a respirator.
Any general lighting source shall be mounted at a height enough to keep it well above
the line of normal vision.
Any local lighting source shall be mounted and arranged to confine the light to the
immediate area to be illuminated.
Barricade the Hazardous area and use flashing lights.
Keep combustible materials away from lights.
Personnel to wear high visibility reflective vest.
Night shift permit will be obtained in advance if working at night.
Lux levels will be maintained in accordance with the QCS‐2014 requirements (refer to
QCS Section 11 part 1.5.3 – Appendix 2) and be monitored at regular intervals using
calibrated light meter.
j. Emergency Response
SQW shall follow DOMOPAN INTEGRAL (JV) Contingency Plan and Emergency
Procedure during the period of the work and shall ensure that their staffs are fully
familiar with the emergency procedures, use and location of the essential emergency
equipment, such as breathing apparatus, fire extinguishers, fire hoses etc.
Safe assembly point (Muster Point) is in near entrance of each site Location;
In case of emergency, the work force will assemble in the safe assembly point in
consideration the wind direction (Safe assembly point is provided with sign boards);
Time keeper / Security Personnel shall carry the attendance register of specific location
for head counting of attendees;
Safety Officer shall verify the attendance register to ensure that all the personnel have
evacuated from the hazard area;
Attempt to put out the fire / rescue operation shall be made by emergency response
team only when it is safe to do so. Fire shall be put out by trained and certified fire
fighters only.
All flammable material in the vicinity of fire shall be removed;
Safety Engineer / Safety Officer shall call Fire Brigade, Ambulance, Police, etc., & Contact Sr.
Construction Manager / Health Safety Manager for further action;
First aid shall be administered to the injured person by a certified first aider/male
nurse.
Project Manager shall ascertain the risks and ensure control measures are
implemented prior to resuming work.
Page 17 of 52
EMERGENCY TELEPHONE NUMBER
DOMOPAN INTEGRAL (JV) EMERGENCY 30931387
POLICE, CIVIL DEFENSE AND EMERGENCY 999
WATER AND ELECTRICITY EMERGENCY 991
ACCIDENTS AND EMERGENCY – HAMAD (+974) 4439 2111
HOSPITAL
TELEPHONE DIRECTORY 180
EMERGENCY CONTACT PERSON AND NUMBER
MR. NABIL ELMASRY – Sr. CONSTRUCTION 55869878
MANAGER
MR. KAMEL – PROJECT MANAGER (SQW) 31001121
MR. HAMID RAZA – SAFETY MANAGER 30204171
MR. TURAB HAYDER – SAFETY MANAGER (SQW) 66584526
MR. ASHISH KUMAR – WELFARE MANAGER 33520021
NISHADU ISMAIL – H & S OFFICER 31116476
5.2 Environmental
SQW is committed to be environmentally friendly and to prevent pollution by reducing the
impact of its activities, products and service on the environment in line with DOMOPAN (JV)
1. Vehicle/Equipment maintenance will only be done in designated area (Maintenance
Workshop)
2. Environmental Emergency arrangement. i.e. Provision of Spill Kits
3. All waste resulting from this activity will be properly managed and segregated. i.e.
Segregation Non‐hazardous waste for adequate disposal by a license waste carrier
4. All waste resulting from this operation will be properly managed as per Waste
management Plan in Construction Environmental Management Plan, submittal no. SC‐
DPP‐MDP‐DPQ‐PLN ‐EN‐00006
5. Any hazardous materials that maybe used during this operation shall be appropriately
stored as per the MSDS.
6. MSDS for all substances used will be available at the designated storage area and
where they are being used
7. Waste Management‐ All the waste produced shall be segregated, based on its
availability/ practicability for recycling/ reuse. Hazardous materials and waste like
paints. Thinners, etc shall be segregated from the non‐hazardous materials.
8. Noise Emissions‐ Elevated levels of Noise, generated during the task stage shall be
minimized and the personnel involve in the task shall be protected with ear plug/ muffs
as required.
Page 18 of 52
6 Procedure & Methodology of Work
6.1 Handling and Storage
• All the Pipes, fittings and accessories shall be received from supplier as per approve
material submittal and drawings.
• The Site engineer/QAQC engineer shall be responsible for checking materials received
at the site.
• For heavy material unloading / storage HSE guideline shall be followed.
• Hand gloves shall be used for shifting / lifting / loading / handling, etc.
• Offloading for pipes & light weighted material shall be done manually.
• Pipes & accessories shall be handled with care to prevent it from damages; it shall not
be dropped or dragged on hard/rough surface.
• Pipes shall be stored over tarpaulin sheets in covered area or on wooden sleepers if
kept in open Area.
• Pipes and accessories shall be kept covered, if stored in open area.
• Storage of items shall facilitate the removal of individual item, such that damage is
avoided.
• All the Solvent cement shall be stored in Main store.
6.2 Site Management Plan & Access Routes
Lifting work permit shall be obtained, as required prior to commencement of the work. After
the routes for the delivery of materials are determined, notification and coordination with the
traffic route of the material and equipment will be done to avoid any disturbance of other
activities in the area. The civil engineer will draw up a traffic flow plan which shall be reviewed
by HSE staff. Truck drivers shall follow the agreed traffic flow plan at all times.
6.3 Pre‐Installation Checked
• Ensure that all safety requirements are in place in accordance with project safety plan
& Qatar Authority Health & Safety codes of practice.
• Ensure that the latest revisions of the approved shop drawings are being used. Note
that any areas on the drawings are subject to revision and work should not proceed in
these areas until an updated drawing has been obtained.
• All material will be transported to the site by the supplier and care shall be taken by the
store keeper to ensure the materials are not damaged during transit.
• Special care shall be taken by the storekeeper to protect the material from physical
damage, distortion and exposure to sunlight.
• On receipt of the material at site, QA/QC Engineer (mechanical)/ Site Plumbing
Engineer shall inspect the material internally and inspection shall be offered to the
Consultant for approval of Material Inspection Request (MIR) form.
• Ensure that all materials used have passed receiving inspection in accordance with QA
procedures and are not damaged or defective. Any non‐conforming materials must be
labelled and returned to specified redundant area.
Page 19 of 52
• Ensure that all plumbers and helpers are aware of the correct materials handling and
installation procedure to ensure best quality of workmanship.
• All PPR pipes and fittings shall be cleaned by approved cleaning agent before
installation.
• Main contractor to ensure that prior to installation, all building surfaces to which
supporting systems are being installed and completed to acceptable tolerance and are
in a suitably clean and dry condition. Any unsatisfactory conditions are to be reported
to Project Manager and installation shall not proceed until corrective action measures
have been taken by him.
• Work shall be carried out by the site personnel under strict supervision and guidance of
the concerned Supervisors/ Foreman (Plumbing) & Site Plumbing Engineer.
• Ladders, step ladders and scaffoldings during construction will be used at site as per
the safety plan.
• Installation of PPR pipes and fittings shall be coordinated with architectural, structural
and MEP works for a fit for purpose installation. Any deviation shall be intimated to the
engineer for approval prior to start of the work.
• Supervisor/ Foreman (Plumbing) shall ensure equipment and correct tools are available
for installation to achieve compliance with the contract requirements.
• Work Inspection Request (ITR) will be prepared, signed/ stamped by the Subcontractor
and shall be submitted to Main Contractor/ Consultant for their inspection and
approval as per approved Inspection and Test Plan (ITP).
6.4 Installation of Vertical PPR Pipework supports.
• All pipe works shall be adequately supported. Pipe installation shall be in accordance with
QCS 2014 Section 19.2.7 & 8. All support installations shall be in accordance with relevant
British standard specifications and codes of practice, unless otherwise indicated.
• All supporting arrangements shall be provided with proper fixing arrangements. All threaded
rods, nuts, washers etc., should be galvanized as per specification requirements and approved
material submittal.
• All vertical rising pipes shall be supported at the base or as indicated to carry the total weight
of the riser.
• Vertical pipe works will be supported at each floor level and at intervals specified on the
approved shop drawing/details and specification requirements.
• Location of pipe support shall be marked on the wall with chalk or marker pen as per the pipe
routing in the approved shop drawing.
• Marking the location shall be done in coordination with the Main Contractor. The construction
drawing concerning the hollow core pre‐pressed panels shall be referred to, in order to identify
the exact location at these strands and care shall be taken to avoid damaging the same while
drilling the required hole.
• Holes of the required sizes shall be made by drilling machine where the marking has been done
• Clean the holes and anchor fastener shall be inserted within the holes, utilizing the proper
setting tools and according to the manufacture’s recommendation.
• Place the support in position, insert the bolt with washer and it will be tightening with spanner
• Ensure that support should be installed before and after (diversion / valves and fittings, etc.)
spacing to be as per project specification.
Page 20 of 52
• Site Plumbing Engineer to ensure that supports/hangers used for vertical pipe risers are as per
specifications and approved material submittal.
6.5 Installation of Horizontal PPR Pipes Supports
• All pipe works shall be adequately supported. Pipe installation shall be in accordance with
QCS 2014 Section 19.2.7 & 8. All support installations shall be in accordance with relevant
British standard specifications and codes of practice, unless otherwise indicated.
• All supporting arrangements shall be provided with proper fixing arrangements. All threaded
rods, nuts, washers etc., should be galvanized as per specification requirements and approved
material submittal.
• Horizontal pipe support shall be installed with a minimum interval / spaced specified on the
approved shop drawings/details and specification requirements and the support will be
installed not over 300mm from the pipe fitting joints at each direction of piping. Pipe supports
will space not over 1.5m apart at valves unless otherwise indicated.
• Mark the location of the clamps on the soffit with chalk or marker pen as per the pipe routing
in the approved shop drawing.
• Marking the location shall be done in coordination with the Main Contractor. The construction
drawing concerning the hollow core pre‐pressed panels shall be referred to, in order to identify
the exact location at these strands and care shall be taken to avoid damaging the same while
drilling the required hole.
• Holes of the required sizes shall be made by drilling machine where the marking has been done
• Clean the holes and insert the flush anchor then fix it within the holes, utilizing the proper
setting tools and according to the manufacture’s recommendation.
• Cut the threaded rod in the correct length and put the locking nut.
• Insert the threaded rod with the locking nut and hanging clamp on the fixed flush anchor.
• Bracket or sway braces to be provided on every 4th hanger or in every pipe transition, unless
otherwise indicated.
• Ensure that support should be installed before and after (diversion / valves and fittings, etc.)
spacing to be as per project specification.
• Site Plumbing Engineer to ensure that supports/hangers used for horizontal pipework are as
per specifications and approved material submittal.
• The spacing between the hangers shall be in accordance with QCS 2014 Section [Link]
6.6 Installation of PPR Pipes and Fittings
• Prior to start of work, Plumbing Foreman and Site Plumbing Engineer assigned for the
execution of this activity shall be provided with latest approved construction drawings for site
implementation
• All marking for the pipe lines shall be carried out by Supervisor/ Foreman, with reference to the
floor plans and sectional details drawings. All routes shall be carefully marked utilizing markers
and care shall be taken over to proceed. All the fixing lines shall be marked out on the soffit of
the slabs from the bench marks, marked by the Main Contractor, above finished floor levels in
coordination with other services as per the approved shop drawings/ coordinated drawings.
• All PPR pipes shall be inspected for cleanliness prior to installation and further cleaning shall be
carried out after the works completed.
• Wherever required, pipe cutting shall be performed by a method which provides clean square
cut of pipes and then chamfered as required. Pipes ends are chamfered to approximately 15°
for half the pipe wall thickness and debarred with a sharp edge tool (flat/round file).
Page 21 of 52
• PPR pipe and socket shall be wiped to remove grease, oil or dirt from the surfaces to be
bonded.
• PPR pipes and fittings shall be joined together by fusion welding using welding machine with
heating dies as per manufacturer recommendations.
General manufacturer recommendation on the welding operation:
Choose a proper heating piece & mount it on the welding machine.
Switch the welding device on. Control lamb & switch lamp will light.
When ready, control lamp gets off, and then it means that welding temperature
(260°C +/- 10°C) has been reached.
Place the pipe end & the piece to be welded on the welding machine properly.
If welding devices, pipes & fittings are dirty, clean them with a cloth & alcohol-water
solution
When heated up after a few seconds, remove pipe & form piece from welding
machine & connect the two heated end applying a little pressure without twisting.
Let it cool down for a few seconds.
Fig: Cutting of PPR Pipes Fig: Fusion Welding for PPR Pipes
Page 22 of 52
Fig: PPR Jointing Fig: PPR Installation
• PPR pipes and fittings shall be connected with the storage vessel with INTEGRAL electric water
heaters in toilets, pantries etc.
• Connection of piping with the heater should be done using correct size of chrome plated (CP)
Pipe for easy disconnection of piping for the maintenance/repair of the heaters.
• All PPR pipes shall be fixed and run in parallel to the nearest practicable finish, following the
contours of walls.
• Pipes passing through walls, floors, ceiling and partitions should have the galvanized steel
sleeve and gap between pipe/pipe insulation and sleeve should be minimum [Link]
annular space between pipe/pipe insulation and sleeve should be sealed with approved
mastic/fire sealant.
• Pipe work passing through roofs shall have sleeves projecting above the overflow level of the
roof and fitted with sheet metal weathering aprons and skirts.
• The inside of all pipes, fittings, traps, valves and other equipment shall be smooth, clean and
free from blisters, sand and dirt when erected.
• Pipes run in vertical risers shall be fixed in parallel in service shaft and it shall be plumbed using
the plumb line and easy access shall be provided for maintenance purpose.
• Valves and other inline equipment will be installed as indicated as per manufacturer
recommendation and in line with flow direction.
• All piping connections shall be completed as per the approved shop drawing.
• Ensure that the installation of PPR piping system in accordance with the manufacturer
recommendation instructions, relevant codes and standard and Qatar Construction
Specification (QCS) standard.
• Ensure all pipes shall be totally free from any static load/ protected from damaged and
distortion.
• All tests shall be carried out by Project/Site / QA‐QC Engineer, checked and offered for
Consultant witness.
• Repair any leaks and defects using new materials and retest piping or portion thereof until
satisfactory results are obtained.
• Ensure that all PPR pipes shall be tested and approved by the Consultant before applying
insulation or covering the pipes (if any).
• Ensure that no connection to any equipment shall be done prior flushing and testing of the
network.
Page 23 of 52
• Identification label for piping works and valves shall be provided as per approved material
submittal and project specification
• Ensure that the pipe works systems are at least 150 mm away from any electrical conduits,
cable or wiring. Piping shall be avoided to run over any “Electrical Equipment” or panel if it is
unavoidable, protection should be provided below the pipe work to protect the equipment as
per the standard /“KAHRAMAA“ regulations
• Work Inspection Request (ITR) for the installation of PPR pipes and fittings shall be submitted
to Main Contractor/ Consultant for witness and approval.
6.7 Installation of Valves and water hammer arrestor
• All accessories such as gate valve, globe valve and water hammer arrestor shall be installed as
per manufacturer recommendation.
• All valves shall be fixed along with union to enable the valves to remove during maintenance
period.
• Use PPR Male adaptor at one end by welding and another end threaded joint to connect valves
• Teflon tap shall be wrapped around the thread to make sure the leak proof joint.
Fig:Gate Valve
• After installation of valves and accessories insulation shall be tightly covered as recommended
by manufacturer.
Page 24 of 52
6.8 Pressure Testing of PPR piping system
• All piping shall be hydrostatically tested for ensuring complete tightness and joint
integrity.
• All tests shall be as per specification requirements and relevant standard.
• The pipes shall be jointed, plugged and shall have been in position for at least 24 hours,
before the test are carried out.
• The pressure testing of water piping system shall be in accordance with QCS 2014
Section 19.6.2. All water piping system shall be hydrostatically tested for at least 1.5
times the system working pressure whichever is greater. The test pressure shall be
maintained on the system for 24 hours during which time the system shall have no
noticeable drop in pressure.
• Pressure test will be performed before connecting piping to the equipment.
• Fill the piping with clean fresh water, leaving all high points open to allow for purging of
air.
• Pressurize the system using manual pumps in increments of 25 percent of the test
pressure. Allow a standing period of 10 minutes after each pressure increment.
• A minimum of two (2) nos. identical pressure gauges shall be installed at extremities of
the piping circuit to be tested.
• Prior to testing keep all valves and control devices in open position. After completion
of pressure test, close each valve one at a time starting from the pressure release end,
so as to ensure tightness of the valve.
• Pressure test all the water supply pipes that are new and part of existing piping that
have been altered, extend or repaired. For each test segment submit separate report
with diagram related to that portion.
• Prior to cover or conceal new, altered, extended, or replaced water supply pipes it
must be tested and approved by the Consultant.
• Apply required test pressure and check for any pressure drops or leaks.
• While the system is under pressure, a careful visual inspection and soap bubble test on
all joints shall be made on all joints and if any leak in joints or evidence of defective
pipe or fitting is found it should be repaired immediately by replacing with new joints
and materials.
• Repair leaks and defects using new materials and retest piping or portion thereof until
satisfactory results are obtained.
• After the correction is made the pressure test shall be repeated until completely tight
the system is ensured.
• Prepare reports for the test and test required corrective action.
• Ensure that the test pressure shall be released slowly so as not to produce shocks and
sudden contractions that might damage the piping.
• After the satisfactory performance of the piping system, Work Inspection Request (ITR)
for the pressure testing of PPR pipes and fittings shall be submitted to Main
Contractor/ Consultant for witness and approval.
6.9 PPR Water Pipes Insulation (Domestic HOT Water Pipe Insulation).
Page 25 of 52
• PPR Hot water pipe insulation shall be in accordance with QCS 2014 Section 19.2.8
Table No. 2.6.
• In all other areas, hot water pipes shall be insulated with preformed sections of
aluminum foil faced rigid fiber glass insulation, minimum density as per as per
approved shop drawing and material submittal.
• Insulation shall be installed in accordance with manufacturer’s installation instructions
and specifications.
• Insulation will be applied to clean, dry pipe only and should be clean and free from
dirt/dust.
• Insulation of piping will be done leaving the joints and fittings un‐insulated. These
joints will be insulated only after the testing of piping and approval by the Consultant.
• All insulation should be finished smooth. Outline of the pipe & fittings insulation should
be true in shape.
• Insulation shall be closed sell tubing with finished skin chemical & oil resistance with
minimum water absorption.
• Inner tubing insulation diameter shall be suitable to the pipe outer diameter.
• Prior to installation, corrosion resistance tape shall be wrapped where the pipes are
installed in embedded in concrete wall or slab. Pipe section tubing shall be cut along its
length using a sharp knife/ cutter.
• Position the tube so that the edges are separated and apply an even layer of
manufacturer’s recommended glue.
• Once the glue has become dry, reseal the tube by pressing the edges firmly together.
• The beginning and end of each 2m length of pipe should be glued on to the pipe.
• Ensure that the correct insulation materials with specified thickness are used as per
approved material submittal and specification requirements.
• Work Inspection Request (ITR) for the insulation of PPR pipes and fittings shall be
submitted to Main Contractor/ Consultant for witness and approval, if required.
7 Quality Control and Records
7.1 Inspection
Inspection shall be done as per the Inspection and Test Plan (ITP) which is submitted along with
this document. Verification points shall be identified in the sequence of the work which shall be
inspected and verified by the Consultant thru notifying them using an approved Inspection
Request Format (See Attachment).
The corresponding verification points for all the relevant parties involved in the inspection
shall be identified in the ITP. Among the verification points which are also defined in the Terms
and Definition in this Document are the following:
Hold Point
Witness Point
Surveillance Point
Record Review Point
Once the Inspection(s) is done, the inspection report will be signed by the relevant parties
involved with their corresponding comments and/or status level. Comments will be addressed
and will be brought to level 3 or no objection status. The inspection reports will be stored and
Page 26 of 52
filed as necessary until the project completion and will be extended to a period as
agreed/required by the relevant parties for some valid reasons.
7.2 Photographs
All inspections shall have photographs if required by the Engineer. The photographs taken during
the inspection will form part of the Inspection Reports and will be stored and filed as necessary.
8. Forms and attachments
Document Number Title
Attachment 1 Inspection and Test Plan – Installation and
Testing of PPR Hot and Cold water supply
system & Fittings
Attachment 2 Inspection Request Format
Attachment 3 Risk Assessment – Installation and Testing of
PPR Hot and Cold water supply system &
Fittings
Attachment 4 Environmental Risk Register– Installation and
Testing of PPR Hot and Cold water supply
system & Fittings
Page 27 of 52
Annexure 1
Inspection & Test Plan (ITP)
For
Installation and Testing of PPR Hot and Cold water supply &
Fittings
Page 28 of 52
Checklist for Installation and Testing of PPR Hot and Cold water
Supply System & Fittings
DISPOSITION Inspection Date
SI No. Activity
Accept Reject (Initials)
1 Check Alignment and levels,
2 Check Pipe Supports and Brackets
3 Spigot and Socket installation is acceptable
All open–ended pipes during installation shall be
4
temporarily plugged
5 Final Acceptance
6 Pipes Testing
Remarks and Comments (if any):
NAME:
SIGNATURE:
DATE:
Page 29 of 52
Doha Port Redevelopment Project ‐ Combined Mina District & Seawater Diving Pool
Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
INSPECTION & TEST PLAN (Rev. 0)
Inspection Action
Activity Document Acceptance Responsible
S. No. / Test Frequency REMARKS
Description References Criteria Person (s)
Method MC CSC PMCM TPA
Prior to start work
All Submit Sr.
necessary application Project Prior to Construction
Approved Work
1 permits to the Specification, start of Manager, H R R N/A
Permits Permits
obtained & concerned IFC Drawings works QA/QC
approved authority Engineer
Method Sr.
Statement Project Prior to Construction
Approved Approved Approved
2 submitted Specification, start of Manager, H H R N/A
submittals submittals submittal
and IFC Drawings works QA/QC
approved Engineer
Task Launch Project Prior to Safety TBT
HSE HSE
3 meeting Specification, start of Officer, H R R N/A attendance
Records Records
shall be IFC Drawings works Site Sheet
Page 30 of 52
conducted Engineer
prior to
start work,
shall be
recorded
Submitted Surveyor,
and Site
Survey & As per IFC Per Survey
4 reviewed IFC Drawings Engineer, H R R N/A
Setting out Drawings activity Report
survey QA/QC
reports Engineer
Installation Works
Sr.
Inspection
Prior to Construction
of all Pipes, Visual Project Approved
5 start of Manager, H W S N/A MIR
Fittings and Inspection Specification submittals
works QA/QC
Accessories
Engineer
Laying of
Pipes, Sr.
Project
Alignment Visual / Construction
Specification, Inspection Each
6 and Levels, Physical Manager, H W S N/A WIR
Shop Request location
Pipe Inspection QA/QC
Drawings
Support and Engineer
Brackets
Page 31 of 52
Partial Sr.
Project
network Visual / Construction
Specification, Inspection Each
7 PPR Physical Manager, H W S N/A WIR
Shop Request location
pressure Inspection QA/QC
Drawings
test Engineer
Final
Inspection Project Site
Visual /
after PPR Specification, Inspection Engineer,
8 Physical Each area H W R N/A WIR
Pipes Shop Request QA / QC
Inspection
Installation Drawings Engineer
and Testing
Legend
W ‐ Witness (attendance, expected, Signature on Check sheet) WIR ‐ Work Inspection Request PMCM ‐ Project Management
H ‐ Hold Point IFC ‐ Issued for Construction CSC ‐ Construction Supervision Consultant
S ‐ Surveillance (random Surveillance, no signature required) I ‐ Perform the activity MC ‐ Main Contractor
R ‐ Review Record TPA ‐ Third Party Inspection Agency
Page 32 of 52
Annexure 2
Inspection Request Form
Page 33 of 52
Page 34 of 52
Annexure 3
Health and Safety Hazard Identification
and Impact /Risk Assessment
For
Installation and Testing of PPR Hot and Cold Water Supply
System & Fittings
Page 35 of 52
RISK MATRIX
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
SEVERITY
Remote 2 4 6 8 10
Improbable 1 2 3 4 5
SAFE ZONE = 1 ‐ 4 MODERATE ZONE = 5 – 9 DANGER ZONE = 10 ‐ 12 EXTREMELY DANGER ZONE = 15 ‐ 25
Page 36 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 37 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 38 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 39 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
1. Permit system to be implemented for all mechanical lifting work.
2. Lifting plan should be in place for critical lifting.
3‐ PRE‐JOB BRIEFING talk, Toolbox Talk and Pre lift meeting to be performed before the
start of work activities.
4‐ Safe lifting procedure must be followed.
5‐All lifting tools and crane and operators' must be certified by third parties.
6‐ Periodic inspection of lifting equipment / accessories to be carried out and valid 3rd
party certificates must be provided, maintained.
7‐ All lifting equipment, gears shall be assessed correctly as per work task with safe
working load and other safety factors. Avoid plant & equipment use inside storage
area, operating with gasoline fuel. Battery operated plant will be priority.
8‐ Damaged lifting equipment shall be removed from site.
9‐ Only 3rd party trained personnel shall be allowed for rigging, lifting activities.
10‐unloading work activities and identified, appointed person to ensure safe subject
operations, work task.
11‐Before lifting all loads are checked to ensure they are within the safe working load
Overturned, Collision with Other Serious injury of the equipment.
Vehicles, 12‐Barricaded the lifting radius, isolated from workforce display signage. CM,
Fatality
Loading/ Falling Materials, 13‐ Signaling to lifting/unloading operation shall be assigned to one competent person
Property damage only.
Unloading Uncontrolled / Unstable Load, Company loss of reputation Site Engineer
04 operations: Use of 4 4 16 14‐ Operator shall never leave his position at control when load is suspended. 4 1 4
Struck against objects, Incompetent operator, 15‐ Always try to keep load clear of the personnel working below.
boom Truck or mobile Supervisor
blind spot. 16‐ Personal protective equipment shall be strictly enforced during the operation.
crane 17‐ Tag lines, secured load provision shall be in use to guide the load in safe manner.
18‐movement of vehicle controlled by a banks man, All needed/ necessary PPE’s will be Foreman
worn by employees involve in work activities.
19‐ Always ensure that all lifting/unloading mechanical plant, equipment, aids and
supporting outriggers, stands must be on a firm and level ground.
20‐ Ensure area used for lifting/unloading operation is barricaded and necessary
caution and warning signs and flag mans are placed, positioned before commencement
of work task, operation.
21‐ Close and effective supervision shall be ensured during lifting/unloading operation.
22‐ Provision of emergency contact details, procedure, First Aid Kit Clinic with qualified
personnel will be available at the site.
23‐Safe load and the load radius indicators will be checked periodically for accuracy.
24‐Should ensure awareness of the risks involved, but will not eliminate human error.
26‐ Assess the area thoroughly for blind spots, proper communication between
operator & rigger.
27‐Lifting operation shall be carried out in presence of certified and approved lifting
appointed person.
28‐ Lifting operation shall be thoroughly supervised by a certified and approved lifting
Supervisor.
Page 40 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
1‐ Pre‐job briefing, Toolbox Talk shall be provided with subject work task, including
hand and power tool safety procedures.
2‐ Hand and power tools shall be used, inspected, and maintained in accordance with
the manufacturer's instructions and recommendations and shall be used only for the
purpose for which designed.
3‐ Hand and power tools shall be in safe operating condition before use. All power tools
shall be periodically inspected and color coded by site PMV DOMOPAN Electrical Duty
Holder to assure their safe operating condition and proper maintenance.
4‐ Only certified / trained workers shall be allowed to operate the tools / equipment. CM,
Cut, Injuries to body,
Slip, trip, fall, Flying, Keep always body parts away from line of fire. Hold the hand/power tools firmly and
burns..
keep body posture in safe position. Site Engineer
Hand & Power Tools foreign particles, Fire Fatality.
05 5‐ Secure long sleeved and loose shirts when working with rotating tools.
use: Electrical shock, Company loss of reputation 4 4 16
6‐ Secure tools when working on height by keeping them in tool belt.
4 1 4
Electrocution, struck by tools. Supervisor
7‐ Defective tools shall not be used. All damaged or worn tools to be returned to the
store.
8‐ Do not transfer, move, and pull the machine with the help of its electrical cord. Foreman
9‐ Ensure the work area to be dry to avoid slips and electric shock.
10‐ All safety guards, handles etc. shall be in position, and not to be removed from the
machine.
11‐ Make provision for tool bag with belt while working at height.
12‐ Inspect tools for loose and defective parts. Report and replace immediately.
13‐ Appropriate ventilation system and personal protective equipment shall be used
when performing work with Hand / Power tools.
14‐ Provision of emergency contact details, procedure, First Aid Kit Clinic with qualified
personnel will be available at the site.
Page 41 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 42 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 43 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 44 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
1‐Pre‐job briefing, Toolbox talks, safety induction, to be conducted and specific training
provision, before the start of each activity. Appropriate permit to work system should
be followed.
2‐Only authorized, trained, competent person should carry out subject testing.
3‐The work location shall be barricade and appropriate signage must be display to
restrict the unauthorized entry
Uncontrolled Fatality 4‐The safe work environment (i.e. safe walk way, adequate ventilation, housekeeping,
release of the Personal Injury suitable lighting, etc.) shall be provided and maintained.
pressure Damage to 5‐Fire prevention and protection provision. No open flame, ignition source nearby this
Pressure Testing Improper fitting of pipes property/ testing area.
Lack of or equipment 6‐The materials (i.e. pipe line, their joints, their elbow, etc.) for testing shall be secured CM,
adequately against uneven movements. Adequate supports to be provided according
unsafe Pipe Company loss of reputation
to the load calculations for the both sides of the pipes. Site Engineer
supports 7‐All hazardous materials must be used, store, dispose in proper manner.
High pressure 8‐Operatives, examiners shall always use suitable PPE for the assigned job. Inspect the
09 Burst pressure 5 4 20 test location prior to testing operations. Responsible personnel shall be provided at all 5 5 Supervisor
times during the test period. 1
9‐All pressure, other testing equipment shall be fully operational and regularly Foreman
maintained and calibrated.
10‐ The pressure shall be raised gradually with safety & time factor and monitor for any
leakage, or any uneven outcomes. The required pressure gauge installation shall be
safe enough to monitor the development of pressure.
11‐Caution tags shall be used to identify equipment and lines under test with all safety
precautions.
12‐Full face shields/safety goggles, gloves, shoes shall be worn when checking for leaks
during pressure testing.
13‐All personnel shall be maintained a safe distance away from the lines during
pressurizing.
14‐In the event of a failure during the pressure or other test, the system shall be
immediately depressurized or safety measures must be obtained, provided.
15‐ PTW shall be obtained from DOMOPAN PTW coordinator prior to the
commencement of pressure testing.
Page 45 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 46 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 47 of 52
RISK ASSESSEMENT: Installation and Testing of PPR Hot and Cold Water Supply System & Fittings
Residual
Initial Risk
Risk
No Task & Activity Hazard/Risk Consequences Control Measures Responsibility
S L R S L R
Page 48 of 52
Annexure 4
Environmental Risk Register
For
Installation and Testing of PPR Hot and Cold Water Supply
System & Fittings
Page 50 of 52
Project : Doha Port Redevelopment Project- Combined Mina District & Seawater Diving Pool
Client : Supreme Committee for Delivery & Legacy
Date: 12/23/2019
Environmental Impact Aspect Register for Installation & Testing of PPR Hot and Cold water supply system & Fittings
Preliminary works
1- Avoid leaving vehicles waiting or queueing on the worksite with engines running.
Noise and Noise and vibrations Moderate 2- Construction equipment to follow routes that cause the least possible disturbance to Construction
5.5 Minor negative impact
vibration caused by vehicles negative impact normal traffic circulation and neighbours. Department
3- Consider the sensitive receptors when planning traffic corridors (avoid rush hours and
areas with intensive traffic).
1- Scheduling of traffic on the local road network to be undertaken in a way to avoid peak
hours.
2- Transport of the workers based in housing camps to and from the Project Site to be
Nuisance caused by
Moderate carried out by bus rather than by car, reducing the number of vehicle movements. Construction
Traffic traffic related to the 5.6.1 Minor negative impact
negative impact Department
activities
3- There shall only be short period of marine traffic, if any, during the course of construction
activities all the marine related traffic operations will be planned and will be undertaken in
accordance to the Doha Port Authority (Mwani) requirements and regulations.
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