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Doka Formwork

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0% found this document useful (0 votes)
234 views124 pages

Doka Formwork

Uploaded by

Tranタオ
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Cover Page
  • Contents
  • Introduction
  • Wall formwork

999764002 - 11/2018

en-GB

The Formwork Experts.

Framed formwork Framax Xlife


User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

9764-449-01
© by Doka GmbH, A-3300 Amstetten
User Information Framed formwork Framax Xlife

2 999764002 - 11/2018
User Information Framed formwork Framax Xlife

Contents
4 Introduction
4 Elementary safety warnings
7 Doka services
8 Doka framed formwork Framax Xlife
9 Areas of use

11 Wall formwork
12 Instructions for assembly and use for room-
high formwork
15 Instructions for assembly and use for high
formwork
18 Framax panel in detail
20 System grid
22 Inter-panel connections
25 Bracing the panels
26 Vertical stacking of panels
40 Tie rod system
44 Length adjustment using closures
47 90 degree corners
52 Inter-panel connections for increased tensile
loads
54 Acute & obtuse-angled corners
57 Shaft formwork / stripping aid
60 Stop-end formwork
66 Wall junctions, offsets and steps
69 Window and door openings
70 Plumbing accessories
73 Pouring platforms
80 Pouring platforms with single brackets
82 Opposing guard-rail
85 Wall formwork at the edge of the structure
87 Ladder system
91 Stripping aid
92 Lifting by crane
94 Transporting, stacking and storing

103 General remarks


103 Utilising self-compacting concrete
104 Using as downturned-beam formwork
105 Alu-Framax Xlife in conjunction with Framax
Xlife
106 Framax Xlife in conjunction with . . .
110 Cleaning and care of your equipment
112 Fall-arrest systems on the structure
113 Formwork planning with Tipos-Doka

114 Component overview

999764002 - 11/2018 3
Introduction User Information Framed formwork Framax Xlife

Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.

4 999764002 - 11/2018
User Information Framed formwork Framax Xlife Introduction

Rules applying during all phases of Assembly


the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in an accept-
▪ The customer must ensure that this product is able condition. Steps must be taken to exclude com-
erected and dismantled, reset and generally used for ponents that are damaged, deformed, or weakened
its intended purpose in accordance with the applica- due to wear, corrosion or rot (e.g. fungal decay).
ble laws, standards and rules, under the direction
and supervision of suitably skilled persons.
▪ Using our safety and formwork systems together
with those of other manufacturers can create risks
These persons' mental and physical capacity must
that may lead to injury and damage to property. This
not in any way be impaired by alcohol, medicines or
requires separate verification.
drugs.
▪ Doka products are technical working appliances ▪ The equipment/system must be assembled and
erected in accordance with the applicable laws,
which are intended for industrial / commercial use
standards and rules by trained customer personnel
only, always in accordance with the respective Doka
whilst maintaining any applicable safety inspections
User Information booklets or other technical docu-
that may be required.
mentation authored by Doka.
▪ The stability and load-bearing capacity of all compo- ▪ It is not permitted to modify Doka products; such
modifications constitute a safety risk.
nents and units must be ensured during all phases of
the construction work!
▪ Do not step on or apply strain to cantilevers, clo- Closing the formwork
sures, etc. until suitable measures to ensure their
stability have been correctly implemented (e.g. by
tie-backs). ▪ Doka products and systems must be set up so that
▪ Strict attention to and compliance with the functional all loads acting upon them are safely transferred!
instructions, safety instructions and load specifica-
tions are required. Non-compliance can cause acci-
dents and severe injury (risk of fatality) and consid-
Pouring
erable damage to property.
▪ Sources of fire in the vicinity of the formwork are pro- ▪ Do not exceed the permitted fresh-concrete pres-
hibited. Heaters are permissible only when used cor- sures. Over-high pouring rates overload the form-
rectly and situated a correspondingly safe distance work, cause greater deflection and risk breakage.
from the formwork.
▪ Customer must give due consideration to any and all
Stripping the formwork
effects of the weather on the equipment and regards
both its use and storage (e.g. slippery surfaces, risk
of slipping, effects of the wind, etc.) and implement ▪ Do not strip out the formwork until the concrete has
appropriate precautionary measures to secure the reached sufficient strength and the person in charge
equipment and surrounding areas and to protect has given the order for the formwork to be stripped
workers. out!
▪ All connections must be checked at regular intervals ▪ When stripping out the formwork, never use the
to ensure that they are secure and in full working crane to break concrete cohesion. Use suitable tools
order. such as timber wedges, special pry-bars or system
In particular threaded connections and wedged con- features such as Framax stripping corners.
nections have to be checked and retightened as nec- ▪ When stripping out the formwork, do not endanger
essary in accordance with activity on the jobsite and the stability of any part of the structure, or of any
especially after out-of-the-ordinary occurrences (e.g. scaffolding, platforms or formwork that is still in
after a storm). place!
▪ It is strictly forbidden to weld Doka products – in par-
ticular anchoring/tying components, suspension
components, connector components and castings
etc. – or otherwise subject them to heating.
Welding causes serious change in the microstruc-
ture of the materials from which these components
are made. This leads to a dramatic drop in the failure
load, representing a very great risk to safety.
It is permissible to cut individual tie rods to length
with metal cutting discs (introduction of heat at the
end of the rod only), but it is important to ensure that
flying sparks do not heat and thus damage other tie
rods.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.

999764002 - 11/2018 5
Introduction User Information Framed formwork Framax Xlife

Transporting, stacking and storing Symbols used


▪ Observe all country-specific regulations applying to The following symbols are used in this document:
the handling of formwork and scaffolding. For system
formwork the Doka slinging means stated in this DANGER
booklet must be used – this is a mandatory require- This is a notifier drawing attention to an
ment. extremely dangerous situation in which non-
If the type of sling is not specified in this document, compliance with this notifier will lead to death
the customer must use slinging means that are suit- or severe, irreversible injury.
able for the application envisaged and that comply
with the regulations.
▪ When lifting, always make sure that the unit to be WARNING
lifted and its individual parts can absorb the forces This is a notifier drawing attention to a dan-
that occur. gerous situation in which non-compliance
▪ Remove loose parts or secure them so that they can- with this notifier can lead to death or severe,
not slip out of position and drop. irreversible injury.
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant
sections of this document! CAUTION
This is a notifier drawing attention to a dan-
Maintenance gerous situation in which non-compliance
with this notifier can lead to slight, reversible
injury.
▪ Only original Doka components may be used as
spare parts. Repairs may only be carried out by the
manufacturer or authorised facilities.
NOTICE
This is a notifier drawing attention to a situa-
Miscellaneous tion in which non-compliance with this noti-
fier can lead to malfunctions or damage to
property.
The weights as stated are averages for new material;
actual weights can differ, depending on material toler-
ances. Dirt accretions, moisture saturation, etc. can
also affect weight. Instruction
We reserve the right to make alterations in the interests Indicates that actions have to be performed
of technical progress. by the user.

Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.

Tip
Points out useful practical tips.

Reference
Cross-references other documents.

6 999764002 - 11/2018
User Information Framed formwork Framax Xlife Introduction

Doka services
Support in every stage of the project Rental and reconditioning service
The formwork material needed for any particular pro-
▪ Project success assured by products and services ject can be rented from Doka’s high-performing rental
from a single source. park. Doka Reconditioning cleans and overhauls both
▪ Competent support from planning through to assem- client-owned equipment and Doka rental equipment.
bly directly on site.
High performance, in all stages of the project

Operations Construction Project close-


Tender
scheduling work out

Engineering
▪ Execution planning
▪ Cycle planning
▪ Structure modelling/3D-planning
▪ Assembly drawings
▪ Statical calculation
▪ Concremote

Consulting and training


▪ Project processing on-site
▪ Formwork instructor
▪ Training & consulting

Process optimisation

Project assistance from start to finish


▪ Concremote
▪ myDoka
Every single project is unique and calls for individual- ▪ Planning software
ised solutions. When it comes to the forming opera- ▪ Depot management
tions, the Doka team can help you with its consulting,
planning and ancillary services in the field, enabling Pre-assembly and assembly
you to carry out your project effectively, safely and reli- ▪ Pre-assembly service
ably. Doka assists you with individual consulting ser- ▪ Formwork pre-assembly on
vices and customised training courses. site

Efficient planning for a safe project sequence Logistics


Efficient formwork solutions can be developed eco- ▪ Organisation of transport & freight
nomically only if there is an understanding of project
requirements and construction processes. This under- Rental and reconditioning service
standing is the basis of Doka engineering services. ▪ Rental service
▪ Formwork returns
Optimise construction workflows with Doka ▪ Reconditioning & service fixed rates
Doka offers special tools that help you in designing
transparent processes. This is the way to speed up
pouring processes, optimise inventories and create
more efficient formwork planning processes.

Custom formwork and on-site assembly


To complement its system formwork range, Doka
offers customised formwork units. And specially
trained personnel assemble load-bearing towers and
formwork on site.

Just-in-time availability
Formwork availability is a crucial factor in realising
your project on time and on budget. The worldwide
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.

999764002 - 11/2018 7
Introduction User Information Framed formwork Framax Xlife

Doka framed formwork Framax Xlife


For crane-assisted gang-forming of Faster working
large areas
due to the low form-tie count
Framax Xlife is the framed formwork system that Wide spacing (up to 1.35 m) between form-ties means
uses only a very few different panel formats to ▪ shorter forming-times
achieve a consistent 15 cm increment-grid, no mat- ▪ lower labour costs
ter whether the panels are stood upright or on their
sides.
All the connectors and accessories fit seamlessly Easy handling and planning
into this grid – making for fast forming-times and
high efficiency. thanks to logical system-grid
The 15 cm grid, with 5 different widths of panel, results
in
Reduced close-out costs
▪ optimum adaptability to every layout
thanks to superior product quality
▪ compact gang-forms for short crane times
▪ easy planning and logistics
Highly economical, thanks to
▪ a neat joint pattern
▪ its plastic-coated Xlife sheet
▪ its rugged hot-dip galvanised and powder-coated
steel frames High safety
▪ the fact that the Xlife sheet is so easy to clean and
recondition at your site
The accident risk is reduced, and legally compliant
working conditions are ensured, by
▪ the safe ladderways of the Ladder system XS
▪ combining the formwork with the Platform system
Xsafe plus

9764-277-01

8 999764002 - 11/2018
User Information Framed formwork Framax Xlife Introduction

Areas of use
Wall formwork Circular formwork

9727-250-01

Follow the directions in the 'Circular formwork


Framax Xlife' User Information booklet.

Foundation formwork
9764-450-01

Column formwork

9727-269-01

Follow the directions in the 'Foundation form-


work Framax Xlife' User Information booklet.

9727-271-01

Follow the directions in the 'Column formwork


Framax Xlife' User Information booklet.

999764002 - 11/2018 9
Introduction User Information Framed formwork Framax Xlife

10 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Wall formwork

M
K
A

J G

D
L E
F
C

9764-253-01
H

I B

A Framax Xlife panel (Page 18)


B Inter-panel connections (Page 22)
C Vertical stacking of panels (Page 26)
D Tie rod system (Page 40)
E Length adjustment (Page 44)
F 90 degree corners (Page 47)
G Acute & obtuse-angled corners (Page 54)
H Stop-end formwork (Page 60)
I Plumbing accessories (Page 70)
J Pouring platforms (Page 73)
K Opposing guard-rail (Page 82)
L Ladder system (Page 87)
M Lifting by crane (Page 92)

Permitted fresh-concrete pressure:


See the sections headed 'Framax Xlife panel in detail'
and 'Tie rod system'.

999764002 - 11/2018 11
Wall formwork User Information Framed formwork Framax Xlife

Instructions for assembly and use for room-high formwork


The sequence shown here is based on a straight wall. ➤ Spray the formwork sheet with release agent (see
However, you should always start to form from the cor- the section headed 'Cleaning and care of your equip-
ner outwards. ment').
Ladders must be located so as to create viable 'traffic ➤ Fly the gang-form to its new location.
routes' in the horizontal. (On a straight wall, for exam-
ple, one ladder on the first element and another on the CAUTION
last). Never use a sledge-hammer to plumb and align
the elements!
This would damage the profiles of the gangs.
Transporting / handling the panels
➤ Use only proper plumbing tools (e.g. a spe-
cial pry-bar) that cannot cause any damage.
➤ For offloading panels from a truck, or lifting them on-
site a stack at a time, use the Framax transport gear ➤ Fix the panel struts firmly to the ground (see the sec-
(see 'Transporting, stacking and storing'). tion headed 'Plumbing accessories').
➤ To separate the panels, use Framax transport bolts
and the Doka 4-part chain 3.20m (see 'Transporting,
stacking and storing').

Pre-assembly
➤ Pre-assemble elements face-down on an assembly
bench (see 'Inter-panel connections').
➤ With the gang-form still flat, mount panel struts to it
(see 'Plumbing accessories').
➤ Mount the Ladder system XS (see 'Ladder system').

9764-213-01

The gang-form is now stable and can be plumbed


9764-221-01 and aligned exactly, with no need for the crane.
➤ Detach the gang-form from the crane. The crew can
reach the slinging points by standing on a step stool.
Closing the formwork ➤ Slot the pouring platform into place (see the section
headed 'Pouring platforms').
➤ Attach the lifting chain to the Framax lifting hook (see
the section headed 'Lifting by crane' and the Operat-
ing Instructions for the 'Framax lifting hook').
Max. load:
▪ Spread angle β up to 30°:
1000 kg (2200 lbs) / Framax lifting hook
▪ Spread angle β up to 7.5°:
1500 kg (3300 lbs) / Framax lifting hook
Framax lifting hooks with the rated load-bearing
capacity of max. 1000 kg (2200 lbs) also comply with
the requirements for a load bearing capacity of
1500 kg (3300 lbs) at a spread angle β ≤ 7.5°.

9764-212-01

9764-214-01

➤ Pick up the gang-form by crane.

12 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

➤ Lift the opposing formwork by crane to its next loca-


WARNING tion.
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Either use personal protective equipment to
protect against falls (e.g. Doka personal fall-
arrest set)
or
mount an opposing guard-rail to the gang-
form while this is still being pre-assembled in
a flat position.
➤ Detach the pouring platform from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see the section headed
'Inter-panel connections').

9764-206-01

➤ Fit the form ties (see 'Tie-rod system').

Before disconnecting from the crane:


➤ If there are no panel struts on the opposing
formwork, do not disconnect the element
from the crane until a large enough number
of form ties have been installed to keep it
safely in the upright.
➤ Detach the gang-form from the crane (wherever pos-
sible, operate the lifting hook from the opposite pour-
ing platform).
➤ Continue lining up further gang-forms in this way,
and link them together (see 'Inter-panel connec-
9764-247-01
tions').

➤ Fit end-of-platform sideguards (see the section


headed 'Pouring platforms'). Pouring

Erecting the opposing formwork: Permitted fresh-concrete pressure:


See the sections headed 'Framax Xlife panel in detail'
Once the reinforcement has been placed, the form- and 'Tie rod system'.
work can be closed.
➤ Mount the opposing guard-rail to the (laid-flat) gang- Observe the following guidelines:
form of the opposing formwork (see 'Opposing
guard-rail').
▪ The section headed 'Pressure of fresh concrete on
vertical formwork – DIN 18218' in the Calculation
➤ Spray the formwork sheet with release agent (see Guide 'Doka formwork engineering'
'Cleaning and care of your equipment').
▪ DIN 4235 Part 2 - 'Compacting of concrete by vibrat-
ing'

NOTICE
➤ Do not exceed the maximum permissible
rate of placing.
➤ Pour the concrete.

999764002 - 11/2018 13
Wall formwork User Information Framed formwork Framax Xlife

➤ Make only moderate use of vibrators, carefully co-


ordinating the times and locations of vibrator use. WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
If the gang-form is 'parked' prior to its next use, it
must have sufficient stability (see the section headed
'Plumbing accessories').
Gang-forms with only one panel strut must not be
'parked' upright, but placed face-down.
➤ Clean residual concrete off the formwork sheet (see
the section headed ‘Cleaning and care of your equip-
ment’).
➤ Where the gang-form has panel struts and a pouring
platform attached to it, first attach this gang-form to
9764-200-01 the crane, and only then detach the floor anchorages
of the panel struts.

Stripping the formwork

NOTICE
➤ Comply with the stipulated stripping times.
➤ Remove any loose items from the formwork and plat-
forms, or secure them firmly.
➤ Attach the gang-form of the opposing formwork to
the crane (wherever possible, operate the lifting
hook from the opposite pouring platform).
➤ Take out the form ties and undo the connectors to
the adjacent panels.

9764-210-01

9764-209-01

In order to speed up operations when lifting


and repositioning by crane, most of the form
ties can be taken out in advance.
Important!
There must be at least as many form ties left in
place as are needed to keep the panel safely
in the upright.

14 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Instructions for assembly and use for high formwork


The sequence shown here is based on a straight wall.
However, you should always start to form from the cor- CAUTION
ner outwards. Never use a sledge-hammer to plumb and align
Ladders must be located so as to create viable 'traffic the elements!
routes' in the horizontal. (On a straight wall, for exam- This would damage the profiles of the gangs.
ple, one ladder on the first element and another on the ➤ Use only proper plumbing tools (e.g. a spe-
last). cial pry-bar) that cannot cause any damage.
➤ Fix the panel struts firmly to the ground (see the sec-
Transporting / handling the panels tion headed 'Plumbing accessories').

➤ For offloading panels from a truck, or lifting them on-


site a stack at a time, use the Framax transport gear
(see 'Transporting, stacking and storing').
➤ To separate the panels, use Framax transport bolts
and the Doka 4-part chain 3.20m (see 'Transporting,
stacking and storing').

Pre-assembly
➤ Pre-assemble elements face-down on an assembly
bench (see 'Inter-panel connections').
➤ Only mount the platforms, ladder system and panel
struts to the gang-form when this is in the flat position
(see 'Pouring platforms', 'Ladder system' and
'Plumbing accessories').

C
9764-224-01
A

The gang-form is now stable and can be plumbed


and aligned exactly, with no need for the crane.
B WARNING
9764-223-01 There is not yet an opposing guard-rail on the
formwork!
A Platform
B Ladder system
Danger to life from fatal falls!
C Panel strut ➤ Either use personal protective equipment to
protect against falls (e.g. Doka personal fall-
arrest set)
Closing the formwork or
mount an opposing guard-rail to the gang-
form while this is still being pre-assembled in
➤ Attach the lifting chain to the Framax lifting hook (see a flat position.
the section headed 'Lifting by crane' and the Operat-
ing Instructions for the 'Framax lifting hook'). ➤ Detach the gang-form from the crane.
➤ Continue lining up further gang-forms in this way,
Max. load: and link them together (see the section headed
▪ Spread angle β up to 30°: 'Inter-panel connections').
1000 kg (2200 lbs) / Framax lifting hook
▪ Spread angle β up to 7.5°:
1500 kg (3300 lbs) / Framax lifting hook
Framax lifting hooks with the rated load-bearing
capacity of max. 1000 kg (2200 lbs) also comply with
the requirements for a load bearing capacity of
1500 kg (3300 lbs) at a spread angle β ≤ 7.5°.

➤ Raise the gang-form by crane.


➤ Spray the formwork sheet with release agent (see
the section headed 'Cleaning and care of your equip-
ment').
➤ Fly the gang-form to its new location.

999764002 - 11/2018 15
Wall formwork User Information Framed formwork Framax Xlife

Erecting the opposing formwork: Pouring


Once the reinforcement has been placed, the form-
work can be closed. Permitted fresh-concrete pressure:
➤ Spray the formwork sheet with release agent (see See the sections headed 'Framax Xlife panel in detail'
'Cleaning and care of your equipment'). and 'Tie rod system'.
➤ Lift the opposing formwork by crane to its next loca-
tion. Observe the following guidelines:
▪ The section headed 'Pressure of fresh concrete on
vertical formwork – DIN 18218' in the Calculation
Guide 'Doka formwork engineering'
▪ DIN 4235 Part 2 - 'Compacting of concrete by vibrat-
ing'

NOTICE
➤ Do not exceed the maximum permissible
rate of placing.
➤ Pour the concrete.
➤ Make only moderate use of vibrators, carefully co-
ordinating the times and locations of vibrator use.

9764-225-01

➤ Working from the ground, insert the bottom two rows


of form ties (see 'Tie rod system').

WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Use personal fall arrest systems to protect
against falls (e.g. Doka safety harness).

Before disconnecting from the crane: 9764-226-01


➤ If there are no panel struts on the opposing
formwork, do not disconnect the element
from the crane until a large enough number
of form ties have been installed to keep it
safely in the upright.
➤ Detach the gang-form from the crane.
➤ Insert the remaining form ties. These form-tie loca-
tions can be reached from the platforms.
➤ Continue lining up further gang-forms in this way,
and link them together (see 'Inter-panel connec-
tions').

16 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Stripping the formwork


WARNING
There is not yet an opposing guard-rail on the
formwork!
NOTICE
Danger to life from fatal falls!
➤ Comply with the stipulated stripping times.
➤ Use personal protective equipment to pro-
➤ Remove any loose items from the formwork and plat- tect against falls (e.g. Doka personal fall-
forms, or secure them firmly. arrest set).
Begin work on striking the formwork on the oppos-
➤ Where the gang-form has panel struts attached to it,
ing formwork:
first attach this gang-form to the crane, and only then
➤ Undo the connectors to the adjacent panels. detach the floor anchorages of the panel struts.
WARNING
➤ There must be at least as many form ties left
in place as are needed to keep the panel
safely in the upright.
➤ Take out the form ties from the two top rows of ties.
These form-tie locations can be reached from the
platforms.
➤ Attach the gang-form (incl. platforms) to the crane.
➤ Working from the ground, take out the bottom two
rows of form ties.

9764-208-01

9764-227-01

WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location, or
place it flat on its back for intermediate storage.
➤ Clean residual concrete off the formwork sheet (see
the section headed ‘Cleaning and care of your equip-
ment’).

999764002 - 11/2018 17
Wall formwork User Information Framed formwork Framax Xlife

Framax panel in detail


High load-bearing capacity Clean concrete surfaces with the
innovative Xlife sheet
The Xlife sheet consists of a combination of a tradi-
tional plywood core and a novel and innovative
plastic coating.
This combination of materials ensures high numbers of
repeat uses, with superb concrete results every time,
and reduces the proneness to damage.
▪ High quality concrete finish
▪ Less touching-up needed
▪ Less cleaning work - the Xlife sheet can also be
cleaned using a high-pressure spray cleaner
▪ Because the Xlife sheet is screwed on from the rear,
this leaves no screw imprints on the concrete

Dimensionally stable, galvanised and


powder-coated steel frame

E
A

9764-244-01

a ... 123 mm
A Frame profile
B Cross borehole
C Continuous hardware slot for inter-panel connectors
D Xlife sheet
E Silicone sealing strip

▪ Dimensionally stable frame profiles


60 kN/m2pressure of fresh concrete acting on whole ▪ Strong cross-profiles
area, to DIN 18218, where the surface planeness tol- ▪ Powder coated, so easy to clean
erances to DIN 18202 Table 3 Line 7 are observed. ▪ Edges are easy to clean - so panels always abut
tightly
80 kN/m2 pressure of fresh concrete acting on whole ▪ All-round hardware slot for fastening the inter-panel
area, to DIN 18218, where the surface planeness tol- connectors at any point required
erances to DIN 18202 Table 3 Line 6 are observed. ▪ Hot-dip galvanised for long life
(Form-tie system 20.0 must be used) ▪ Edges of formwork sheet are protected by frame pro-
file
▪ Cross boreholes for corner configurations and stop-
ends

WARNING
➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
ladder.

18 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Accessories are easy to fasten, in the Handles


integrated waling system
A

9727-281-01
A Integral handle

B
WARNING
C Do not use these handles as slinging points for
crane-handling!
9727-280-01 Danger of formwork dropping from crane!
➤ Use only suitable load-carrying equipment
A Framax Xlife panel
and slinging points. See 'Lifting by crane'
B Framax wedge clamp
and 'Transporting, stacking and storing'.
C Framax universal waling

Form-tie sleeves Lifting edge

9764-276-01
B
c

9727-279-01

B Lifting edge

▪ Practical lifting edge, as an insertion point for the


b plumbing tool
a ... diameter 25 mm
b ... 32 mm
c ... 42 mm
▪ Tie rods are very easy to insert through the large,
conical form-tie sleeves
▪ Tie rods 20.0mm can also be used here
▪ Only 2 form ties are needed for every 2.70 m of panel
height

999764002 - 11/2018 19
Wall formwork User Information Framed formwork Framax Xlife

System grid
Panel widths

135

90

60

45

9727-282-01
30
The product range also includes a 55 cm wide panel
(for forming corners on 25 cm thick walls without clo-
sures).

Panel heights

115,0
9727-214-01

57.5

330
155.0

155.0
270
Framax Xlife panels
75.0
135
57.5

57.5

57.5
Logical panel size-grid in 15 cm increments. The
heights and widths of the Framax Xlife panels together 9764-241-01

result in a logical, advantageous increment-grid that Dimensions in cm


makes this formwork highly flexible and economical.
▪ Easy planning and forming Extra-large panels
▪ Height and width can be adjusted in 15 cm incre-
ments 240
▪ Very few closures needed 54.0 132.0 54.0
▪ Clear joint pattern 240

Only 2 form-ties needed in the vertical. On the 54.0 132.0 54.0

3.30 m high panels, only 2 form-ties are needed for


115.0

pour heights of up to 3.15 m.


57.5

Wide spacing between form-ties in the horizontal:


up to 1.35 m
330

▪ 5 widths of panel
155.0

155.0
270

▪ 3 heights of panel
▪ 2 extra-large panels
57.5
57.5

are all you need to form any layout.


9764-237-01

Dimensions in cm
For some typical practical examples, see 'Vertical
stacking of panels'.

20 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Framax Xlife universal panels

Panel widths

120
9764-271-01

90

Panel heights

17.5
17.5

75.0
100.0

135
55.0
55.0

90

57.5
17.5
17.5

32.5

17.5
17.5

60.0

115.0
57.5

100.0
100.0

330
155.0
155.0

270
35.0

35.0
100.0

100.0

57.5
57.5

17.5
17.5

9764-239-01

Dimensions in cm
The special hole pattern makes these panels particu-
larly suitable for efficient forming of:
▪ corners
▪ wall junctions
▪ stop-ends
▪ columns

999764002 - 11/2018 21
Wall formwork User Information Framed formwork Framax Xlife

Inter-panel connections

NOTICE
Do not oil or grease wedged connections.

Simple inter-panel connections

with Framax quick acting clamp RU

Framax quick-acting clamp RU:


▪ When used with (steel) Framax Xlife
permitted tensile force: 15.0 kN
permitted shear force: 6.0 kN
permitted moment: 0.5 kNm
▪ When used with (aluminium) Alu-Framax Xlife
9727-215-01

permitted tensile force: 15.0 kN


permitted shear force: 4.0 kN
Attributes of the panel connectors: permitted moment: 0.25 kNm
▪ provide self-aligning, crane-handling-safe connec-
tions between the panels The continuous hardware slot running around the
▪ no losable small parts inside of the frame profile means that panels can be
▪ dirt-resistant and hard-wearing for site use fastened together at any point desired. This allows
▪ easy to fix, with a formwork hammer adjacent panels to be staggered in height, steplessly.

NOTICE
▪ Use a formwork hammer weighing max.
800 g.
▪ Do not oil or grease wedge-clamped joints.
Panels longside vertical: 9727-287-01

Number of
Panel height
clamps
1.35 m 2
2.70 m 2
3.30 m 3

Panels longside horizontal:


Number of
Panel width
clamps 9727-288-01

0.30 m 1
0.45 m 1 More functions
0.60 m 2
0.90 m 2
1.35 m 2 Vertical stacking with moulded timber
B
Note: C
▪ For details regarding extra inter-panel connections
on outside corners (for increased tensile loads) see
the section headed ‘Inter-panel connections for
9727-289-01

increased tensile loads’. A


▪ See 'Vertical stacking of panels’ for details on the
positions of the Framax quick acting clamps RU and
Framax multi-function clamps that are needed when A Framax quick acting clamp RU
vertically extending.

22 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

B Framax moulded timber 27mm (for 27mm formwork sheet) or More functions
Framax moulded timber 21mm (for 21mm formwork sheet) or
Framax moulded timber 18mm (for 18mm formwork sheet) or
Inter-panel connections
C Formwork sheet

Self-aligning inter-panel connections


and closures

with Framax multi function clamp

9727-223-01

Joining the panels using the Framax multi function


clamp provides additional bracing of the gang-form (as
the clamp bears directly onto the profile).

Filler connection up to 15 cm
Framax multi function clamp:
▪ When used with (steel) Framax Xlife
Permitted tensile force: 15.0 kN
Permitted shear force: 9.0 kN
Permitted moment: 0.9 kNm
▪ When used with Alu-Framax Xlife
Permitted tensile force: 15.0 kN
Permitted shear force: 6.0 kN 9727-224-01

Permitted moment: 0.45 kNm


Values apply only when mounted on profile.
With its 15 cm clamping range, the Framax multi func-
Particularly when panels are stacked in the vertical, the
tion clamp exactly matches the panel size-grid.
fact that the clamp bears directly on the profiles means
that there is often no need for any extra bracing of the For more information, see 'Length adjustment using
panels with universal walings. closures'.

Squared timber connection up to 20 cm

9727-292-01

Corner connection for foundations


A

9727-285-01 9727-286-01

A Contact surface on the profile

9727-293-01

999764002 - 11/2018 23
Wall formwork User Information Framed formwork Framax Xlife

24 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Bracing the panels


Framax universal waling Framax universal waling:
▪ When used with (steel) Framax Xlife
Permitted moment (for vertical stacking): 5.0 kNm
Due to the permitted tensile load of 14 kN in the
waling profile, even stiffer components such as
Multi-purpose walings WS10 Top50 are also sub-
ject to: Permitted moment 5.0 kNm
▪ When used with (aluminium) Alu-Framax Xlife
Permitted moment (for vertical stacking): 4.3 kNm
Due to the permitted tensile load of 12 kN in the
waling profile, even stiffer components such as
A Multi-purpose walings WS10 Top50 are also sub-
ject to: Permitted moment 4.3 kNm
B

How to attach

C using the Framax wedge clamp

9727-454-01

E A Framax universal waling


B Framax wedge clamp
9727-453-01

D
9727-213-01

NOTICE
Do not oil or grease wedged connections.
A Framax universal waling 1.50m
B Framax wedge clamp using the Framax universal fixing bolt and Super
C Framax quick-acting clamp RU plate
D Framax Xlife panel
E Cross profile as bearing surface for universal waling A

With closures, the universal walings bring the gang- C


forms firmly into alignment and transfer the form-tie
forces to the framed panels.
Using additional universal walings gives gang-forms D
better rigidity, especially in higher vertically stacked
configurations. This makes it possible to pick up and 9727-455-01
set down large gang-forms by crane without any prob-
lems. The additional universal walings are also useful A Framax universal waling
for transferring the loads from platforms. C Framax universal fixing bolt
D Super plate 15.0
Note:
Instead of the universal waling, it is also possible to use
a Multi-purpose waling WS10 Top50.

999764002 - 11/2018 25
Wall formwork User Information Framed formwork Framax Xlife

Vertical stacking of panels

NOTICE with Framax multi function clamp


The values and information stated here apply
to standard gang-forms: Number of clamps at each vertically stacked
▪ Standard gang-forms are gang-forms con- panel joint
sisting entirely of panels with widths of
0.30 m to 1.35 m.
▪ Examples of gang-forms containing extra-
large panels (e.g. with widths of 2.40 m and
2.70 m) are illustrated on the following
pages.
For detailed planning, we recommend using
Tipos-Doka. Width Number of
of upright panels clamps
0.30 m 1
The planning software Tipos-Doka is always
0.45 m 1
very helpful when it comes to finding the opti-
mum technical and economical solution for the 0.60 m 2
formwork issue concerned. 0.90 m 2
1.35 m 2

N° of universal walings at each vertically


stacked panel joint

Formwork heights of up to 4.05 m:


▪ Per 2.70 m of gang-form width: 1 universal waling
▪ Exception:
- Lightweight pouring platform with single brackets
(Framax bracket 90):
no universal waling
Formwork heights of over 4.05 m and up to 5.40 m:
▪ Per 1.35 m of gang-form width: 1 universal waling
▪ Exception:
- Horizontal panel placed at top of gang:
no universal waling
- All other horizontal panels:
only 1 universal waling per 2.70 m of gang-form
width
Formwork heights of up to 8.10 m:
▪ Per 1.35 m of gang-form width: 1 universal waling
▪ Exception:
- Horizontal panel placed at top of gang:
only 1 universal waling per 2.70 m of gang-form
width

26 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

with Framax quick acting clamp RU Positions of the interconnecting and form-tie
components and accessories needed for:
Number of clamps at each vertically stacked ▪ Lifting and setting down
panel joint ▪ Crane-handling
▪ Pouring platform
▪ Pouring

A B C D E
Width Number of
of upright panels clamps
0.30 m 1
0.45 m 1
0.60 m 2
9727-417-01
0.90 m 2
1.35 m 2 A Tie rod + Super plate
B Framax quick acting clamp RU
N° of universal walings at each vertically C Framax multi function clamp
D Framax universal waling
stacked panel joint
E Framax wedge clamp

Framax multi function clamp:


permitted tensile force: 15.0 kN
permitted shear force: 9.0 kN
permitted moment: 0.9 kNm
Values apply only when mounted on profile (contact
Gang-form with pouring platform surface on the profile).

Formwork heights of up to 8.10 m: Framax quick acting clamp RU:


▪ Per 1.35 m of gang-form width: 1 universal waling permitted tensile force: 15.0 kN
Exception: permitted shear force: 6.0 kN
- Horizontal panel placed at top of gang:
permitted moment: 0.5 kNm
only 1 universal waling per 2.70 m of gang-form
width.
Framax universal waling:
Gang-form without pouring platform Permitted moment (for vertical stacking): 5.0 kNm
Due to the permitted tensile load of 14 kN in the waling
Formwork heights of over 3.75 m and up to 5.40 m:
profile, even stiffer components such as Multi-purpose
▪ Per 1.35 m of gang-form width: 1 universal waling walings WS10 Top50 are also subject to: Permitted
Exception: moment 5.0 kNm
- Up to 0.60 m wide horizontal panel placed at top
of gang:
no universal waling.
- Over 0.60 m wide horizontal panel placed at top
of gang:
only 1 universal waling per 2.70 m of gang-form
width
Formwork heights of up to 8.10 m:
▪ Per 1.35 m of gang-form width: 1 universal waling
Exception:
- Up to 0.90 m wide horizontal panel placed at top
of gang:
only 1 universal waling per 2.70 m of gang-form
width

999764002 - 11/2018 27
Wall formwork User Information Framed formwork Framax Xlife

Framax Xlife panel 2.70m Formwork height: 405 cm

with Framax multi function clamp

135
Formwork height: 300 cm

30

270
270

9764-512-01
9727-418-01

When using a lightweight pouring platform with single brackets (Fra-


max bracket 90), the universal waling is not necessary.
When using a lightweight pouring platform with single brackets (Fra-
max bracket 90), the universal waling is not necessary.
Formwork height: 435, 450, 465, 495 and 540 cm
Formwork height: 315, 330 and 360 cm

30 - 135
45 - 90

135
270
9727-419-01

When using a lightweight pouring platform with single brackets (Fra- 270
max bracket 90), the universal waling is not necessary.
9727-421-01

Formwork height: 405 cm


135
270
9727-420-01

When using a lightweight pouring platform with single brackets (Fra-


max bracket 90), the universal waling is not necessary.

28 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Formwork height: 540 cm Formwork height: 675 cm

135
270

270
270
9727-422-01

270
Formwork height: 570, 585, 600 and 630 cm

9727-423-01
30 - 90

Formwork height: 705, 720, 735, 765 and 810 cm

30 - 135
270

135
270

270
9764-487-01

270
9764-287-01

999764002 - 11/2018 29
Wall formwork User Information Framed formwork Framax Xlife

Formwork height: 810 cm Formwork height: 315, 330 and 360 cm

45 - 90
270

270
9727-412-01
Universal waling only needed if pouring platforms are to be used.
270

Formwork height: 405 cm

135
270

270
9764-285-01

9727-413-01

with Framax quick acting clamp RU


Formwork height: 405 cm
Formwork height: 300 cm
135
30
270

270
9727-411-01

9764-512-02

Universal waling only needed if pouring platforms are to be used.

30 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Formwork height: 435 and 450 cm Formwork height: 495 and 540 cm

30-45

90 - 135
135

135
270

270
9764-500-01

9764-491-01
Universal waling on top-placed horizontal panel only needed if pour-
ing platforms are to be used.

Formwork height: 465 cm


Formwork height: 540 cm
60
135

270
270

270
9764-490-01

Universal waling on top-placed horizontal panel only needed if pour-


9727-415-01

ing platforms are to be used.

999764002 - 11/2018 31
Wall formwork User Information Framed formwork Framax Xlife

Formwork height: 570, 585, 600 and 630 cm Formwork height: 705 and 720 cm

30-45
30 - 90

135
270

270
270
9764-488-01

270
9764-501-01

Formwork height: 675 cm

Formwork height: 735 and 765 cm


135

60 - 90
135
270

270
270
9727-416-01

270
9764-286-01

32 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Formwork height: 810 cm Framax Xlife panel 3.30m

with Framax quick acting clamp RU

Formwork height: 360 and 375 cm

270

30-45
330
270

9764-484-01
Universal waling only needed if pouring platforms are to be used.

Formwork height: 390 cm

60
270
9764-284-01

330
9764-489-01

Universal waling only needed if pouring platforms are to be used.

Formwork height: 420 and 465 cm


90 - 135
330
9727-426-01

999764002 - 11/2018 33
Wall formwork User Information Framed formwork Framax Xlife

Formwork height: 465 cm Formwork height: 525 cm

60
135

135
330

330
9764-512-03

9764-493-01
Formwork height: 495 and 510 cm
30-45

Universal waling on top-placed horizontal panel only needed if pour-


ing platforms are to be used.

Formwork height: 555 cm


135

90
135
330
9764-499-01

330

Universal waling on top-placed horizontal panel only needed if pour-


ing platforms are to be used.
9727-427-01

34 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Formwork height: 600 cm Framax Xlife panel 2.40x2.70m

with Framax multi function clamp

Formwork height: 270, 285, 300 and 330 cm

330

30 - 90
240
9764-492-01
270

Formwork height: 375 cm


9764-290-01

135
Up to a pour-height of 5.85 m, no form ties are needed at the top edge
of the formwork.

Formwork height: 660 cm

240
9727-462-01
330

Formwork height: 480 cm


240
330
9727-428-01

240
9727-463-01

999764002 - 11/2018 35
Wall formwork User Information Framed formwork Framax Xlife

Formwork height: 405 cm with Framax quick acting clamp RU

Formwork height: 270, 285, 300 and 330 cm

135

30 - 90
270

240
9764-494-01
9764-463-01

Universal waling only needed if pouring platforms are to be used.


Formwork height: 540 cm
Formwork height: 375 cm

135
270

240
9727-465-01
270

Formwork height: 480 cm


9727-464-01

240
240
9727-466-01

36 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Formwork height: 405 cm Framax Xlife panel 2.40x3.30m

with Framax quick acting clamp RU

135
Formwork height: 270, 285, 300 and 330 cm

30 - 90
270

240
9764-495-01
9764-464-01

Formwork height: 540 cm


Universal waling only needed if pouring platforms are to be used.

Formwork height: 375 cm

135
270

240
9727-471-01
270

Formwork height: 480 cm


9727-467-01

240
240
9727-472-01

999764002 - 11/2018 37
Wall formwork User Information Framed formwork Framax Xlife

Formwork height: 405, 420 and 435 cm Formwork height: 540 and 570 cm

30-60

60 - 90
135

240
240
9764-498-01

240
9764-496-01
Universal waling on top-placed horizontal panel only needed if pour-
ing platforms are to be used.

Formwork height: 465 and 510 cm


90 - 135

Formwork height: 615 cm

135
135

240
240
9764-236-01

Formwork height: 510 and 525 cm


240
9727-474-01
30-45
240
240
9764-497-01

Universal waling on top-placed horizontal panel only needed if pour-


ing platforms are to be used.

38 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Formwork height: 720 cm Formwork height: 600 cm

240

330
240

270
9764-502-01
240
9727-475-01

Up to a pour-height of 5.85 m, no form ties are needed at the top edge


of the formwork.

Formwork height: 660 cm

Formwork height: 465 cm

330
135
330

330

9764-465-01

9727-470-01

999764002 - 11/2018 39
Wall formwork User Information Framed formwork Framax Xlife

Tie rod system


Placing form ties in the frame profile Note:
Doka also offers economical solutions for creating
watertight wall-ties.

The Doka tie rod system 15.0

B
A C D

9727-299-01

A Tie rod 15.0mm


B Super plate 15.0
C Plastic tube 22mm
D Universal cone 22mm

Note:
The Plastic tubes 22mm left behind in the concrete are
sealed off with Plugs 22mm.
9727-216-01

Tie rod 15.0mm:


Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 120 kN
Permitted capacity to DIN 18216: 90 kN
Basic rule:
▪ Fix a form tie in every form-tie sleeve that is not The friction-type ratchet SW27 or Box spanner
covered by a super plate. 27 0.65m can be used for low-noise releas-
▪ Always tie in the bigger (wider) of the two panels. ing and tightening of the following anchoring
For exceptions, see the sections headed 'Length components:
adjustment using closures' and/or 'Vertical stacking ▪ Super plate 15.0
of panels'. ▪ Wing nut 15,0
▪ Star grip nut 15.0

Distance piece
As an alternative to the plastic tube with universal cone,
there is also a distance piece designed as an all-in-
one form-tie distance tube.

B
9731-249-01 A C

WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods. 9727-301-01
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be A Tie rod 15.0mm
withdrawn from use. B Super plate 15.0
C Distance piece (ready for use for certain thicknesses of wall)
Note:
Seal off unneeded form-tie sleeves with Universal The stoppers for plugging the distance pieces are also
plugs R20/25. included.

Tie-rod wrench 15.0/20.0


For turning and holding the tie rods.

40 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

The Doka tie rod system 20.0 Inclined and height-mismatched


positioning
For high formwork pressures of up to 80 kN/m2, use the
Tie rod system 20.0.
Thanks to their large, conical form-tie sleeves, the pan-
A C D B els can be inclined on one or both sides, and/or height-
mismatched.

9727-300-01

A Tie rod 20.0mm


9727-294-01
B Super plate 20.0 B
C Plastic tube 26mm
D Universal cone 26mm Limit-values when super plates are used

Conical on both
Note: Conical on 1 side Height mismatch
sides
The Plastic tubes 26mm left behind in the concrete are
Form-tie system
sealed off with Plugs 26mm. 15.0: max. 1.9 cm
per 10 cm of wall
thickness
max. 4° max. 2 x 4.5°
Tie rod 20.0mm: Form-tie system
20.0: max. 1.0 cm
Permitted capacity, allowing a 1.6 : 1 factor of safety per 10 cm of wall
against failure: 220 kN thickness
Permitted capacity to DIN 18216: 150 kN

9727-297-01 9727-298-01
9727-296-01

Note:
Secure all inclined panels against uplift.
Inclined and mismatched positioning are not possible
with panels that have been placed on their sides.

999764002 - 11/2018 41
Wall formwork User Information Framed formwork Framax Xlife

Form-tie situations on the Pour height up to 3.30 m Pour height up to 4.65 m

3.30m panel
The positions of the tie-holes on the 3.30m panels
match those on the 2.70m and 1.35m high panels. This

135
means that combinations of these 3 panel heights are
possible in both the inside and outside formwork.
▪ Wall heights of up to 3.30 m possible with no vertical
stacking of panels

135
▪ Up to a pour height of 3.15 m, only 2 form-ties are
needed (0.47 ties per m2)
▪ Vertical stacking with horizontal panels possible
using 2.70m panels
▪ Vertical stacking with upright panels possible using
all 3 heights of panel

465
Pour height up to 2.70 m Pour height up to 3.15 m

405

330
330
270
330
330
270

9727-304-01 9727-305-01

Dimensions in cm

9727-302-01 9727-303-01

42 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Framax head anchor Example: Vertical stacking with panel turned long-
side horizontal
with Framax head anchor without Framax head anchor
The Framax head anchor is used for tying Framax Xlife
panels. A B
▪ The Framax head anchor holds the two sides of the
formwork the required distance apart.
▪ For wall thicknesses from 15 to 100 cm.
▪ Tension bracing and compression bracing.

c
▪ Adjustable in a 5-mm grid.
▪ When the Framax head anchor is used there is no
need for the Doka tie-rod system 15.0 or 20.0 at the
following positions: B B
- on the top horizontal panel up to a panel width
of 0.90m
- in the top form-tie points of the Framax Xlife
panel 3.30m (not vertically stacked)

Permitted tensile force: 10 kN


Permitted compressive force: 10 kN

Assembly: B B
➤ Position the Framax head anchor directly above the
form-tie points of the Framax Xlife panel.
➤ Telescope the Framax head anchor to the desired
length 'a' (= wall thickness) and fix it in the relevant
hole with a pin and spring cotter. 9764-510-02 9764-510-03

D c ... max. 0.90 m

Example: Framax Xlife panel 3.30m


b with Framax head anchor without Framax head anchor
D
B
a A B
A

C C

D
9764-509-01
B B
a ... 15 - 40 cm
b ... 15 - 100 cm

A B
d

B B
9764-510-01

A Framax head anchor 15-40cm


B Framax head anchor 15-100cm
C Adjusting unit
D Notch = measuring point 9764-510-04 9764-510-05

d ... 3.30 m
A Framax head anchor
B Tie rod system 15.0 and 20.0

999764002 - 11/2018 43
Wall formwork User Information Framed formwork Framax Xlife

Length adjustment using closures


Closures: 0 - 15 cm

with Framax multi function clamp

Tie through frame profile

F B E

9727-306-01
A

D
C

A Framax multi function clamp


9727-217-01

B Framax alu closure / Framax fitting timber


C Framax universal waling
D Framax wedge clamp
E Framax Xlife panel (max. width 60cm)
By combining the Framax alu closures (5 and 10 cm)
F Framax Xlife panel
and the Framax fitting timbers (2, 3, 5 and 10 cm) in
various ways, closures can be made in 1 cm incre-
ments. Tie through enclosure
Example:
▪ Closure width = 12 cm F B

- 1 Framax alu closure 10cm


- 1 Framax fitting timber 2cm
9727-307-01
A
Framax universal waling:
D
Permitted moment: 5.2 kNm C

A Framax multi function clamp


Where space is tight (e.g. between two B Framax alu closure / Framax fitting timber
Xsafe plus platforms), use the short Framax C Framax universal waling (for closures of up to 5 cm in width, no
universal waling 0.60m. universal walings are needed)
D Framax wedge clamp
F Framax Xlife panel

with Framax universal fixing bolt

G H

9727-309-01

G Framax universal fixing bolt


H Star grip nut 15.0 G

NOTICE
3 universal fixing bolts are needed per 2.70 m
of panel height.

Closure range
Framax universal fixing bolt 10-16cm 0 to 6 cm
Framax universal fixing bolt 10-25cm 0 to 15 cm

44 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

secured to Framax Xlife panel Closures: 0-20 cm


NOTICE
with Framax adjustable clamp
Be sure to proceed in the correct sequence
when stripping the formwork!
To avoid damage to the alu closure, first strip
the panel with the attached closure.

Framax alu closure 9727-308-01

A
B A
A Framax adjustable clamp

Note:
Fit the Framax adjustable clamp in the same position as
the Framax multi function clamp
D

Framax adjustable clamp:


9764-511-01
Permitted tensile force: 10.0 kN
A Framax clamping bolt 4-8cm + Star grip nut 15.0 G
B Framax alu closure
D Framax multi function clamp

Framax alu closure and Framax fitting timber

B C A

9764-511-02

A Framax universal fixing bolt 10-16cm + Star grip nut 15.0 G *)


B Framax alu closure
C Framax fitting timber <10cm or Framax alu closure 5cm
D Framax multi function clamp

*) If (C) ≤3 cm, use Clamping screw 4-8cm instead of


the universal fixing bolt.

999764002 - 11/2018 45
Wall formwork User Information Framed formwork Framax Xlife

Closures: 17 - 80 cm Closures on horizontal panels

with Framax moulded timber, formwork sheet

9727-460-01
Closures on 2.40x2.70m panel

9727-461-01

9727-234-01

G C D A

9727-311-01

F E B

A Framax moulded timber


B Framax quick-acting clamp RU
C Squared timber
D Formwork sheet
E Framax universal waling
F Framax wedge clamp
G Framax Xlife panel

Closure range
Framax universal waling 0.90m 0 to 30 cm
Framax universal waling 1.50m 0 to 80 cm

Tying the panels:


Closure widths <30 cm: fix 1 form tie through the clo-
sure in the top and bottom universal waling.
Closure widths >30 cm: fix two ties in each of the 3
universal walings (per 2.70 m formwork height).
A tension anchor can be made using a tie rod and
Star grip nut 15.0 G.

46 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

90 degree corners
with Framax Xlife universal panels

a
A B

9727-312-01
a
9727-218-01

a ... 30 cm
A Framax Xlife universal panel
The corner solutions are based on the strong, torsion-
B Framax Xlife inside corner
proof Framax Xlife inside corner.
C Framax universal fixing bolt + Super plate 15.0
a D Framax quick acting clamp RU
E Framax Xlife panel (max. width 90cm)

Required numbers of universal fixing bolts +


a

Super plates 15.0:


Universal panel 0.90m 2
9727-315-01 Universal panel 1.35m 2
a ... 30 cm Universal panel 2.70m 4
The hole drilled in the inside corner enables a vertical stacking con- Universal panel 3.30m 5
nection to be made using universal fixing bolts + super plates.
There are 2 ways of forming right-angled outside cor- If the entire outside corner is raised and
ners: repositioned by crane, then no universal wal-
ings are needed for height-bracing the panels.
▪ with a Framax Xlife universal panel
▪ with a Framax outside corner Note:
Note: Seal off the unused holes in the formwork sheet of the
universal panels with Framax plugs R 24.5.
For details regarding extra inter-panel connections on
outside corners (for increased tensile loads) see 'Inter-
panel connections for increased tensile loads'.

999764002 - 11/2018 47
Wall formwork User Information Framed formwork Framax Xlife

Framax Xlife universal panel 0.90m with Framax outside corner


Various different wall-thickness grids (5 and 6 cm) are The Framax outside corner is an easy way of forming
provided by inverting the 0.90 m wide universal panel. corners in narrow trench situations or where large wall
thicknesses are called for.
Attainable wall thicknesses
in 5 cm increment-grid in 6 cm increment-grid
45
40
35 36
30 30
X = X=
25 24
20 18

X
X

15
10

9727-316-01 9727-318-01

Note:

9727-478-01
Due to its unsymmetrical design, the universal panel
3.30m cannot be inverted. This means that wall thick-
nesses are only available in 5 cm increments when this
panel is used.

Framax Xlife universal panel 1.20m D E F

The continuous 5 cm hole-grid makes it possible to


form corner configurations on walls of up to 75 cm thick.
C

Attainable wall thicknesses A H G

b
in 5 cm increment-grid
H
75
70 B
65
60
55
50
45
X = a
40
X

9727-478-02

35
30
25
20 a ... 40 cm
15 b ... 30 cm
10 9764-273-01
A Framax outside corner
B Framax Xlife inside corner
C Framax quick acting clamp RU
D Framax multi function clamp
E Framax universal waling
F Framax wedge clamp
G Fitting-timber
H Framax Xlife panel (max. width 90cm)

48 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Required number of connectors for different fresh- Example: T-junction


concrete pressures and wall thicknesses:

Tensioning wedge + wedge bolt


Pressure of fresh concrete Pk

Height of outside corner

Quick acting clamp RU


Wall thickness

1.35m 4 -
up to 40 cm 2.70m 8 -
3.30m 10 -
60 kN/m²
1.35m - 4
> 40 and up to 75
2.70m - 8
cm
3.30m - 10
1.35m 4 -
up to 25 cm 2.70m 8 -
3.30m 10 -

9727-226-01
80 kN/m²
1.35m - 4
> 25 and up to 60
2.70m - 8
cm
3.30m - 10

Wedge bolt and tensioning wedge:

B
E

b
b C

C
A
D
9727-367-01 B
A D
A Framax Xlife panel a
B Framax outside corner
9727-314-01
C Framax wedge bolt RA 7.5
D Framax tensioning wedge R a ... 25 cm
b ... 30 cm
A Framax Xlife inside corner
NOTICE B Framax quick-acting clamp RU
Do not oil or grease wedged connections. C Framax steel closure plate
D Framax multi-function clamp
When there is a closure on both sides of the E Framax Xlife panel 0.90m
inside corner, bracing can be achieved eco-
nomically with the universal corner waling.

NOTICE
When striking the formwork, separate the
gang-form at the Framax outside corner
(remove the connectors on one side of the Fra-
max outside corner).

999764002 - 11/2018 49
Wall formwork User Information Framed formwork Framax Xlife

Pilasters Example, of stop-end with Universal waling

Framax Xlife pilaster panels are used for the non-tied


forming of pilasters.
Product features:
▪ No need for ties through the pilaster. A B
▪ The integral folding function makes the stripping pro-
cedure faster.
▪ Depending on the stop-end used, pilasters up to 60 d

cm deep and 60 cm wide are possible.


▪ Panel heights: E

- 1.35 m C
- 3.30 m*) D 98055-203-01
*) for Connecting panel 2.70m or 3.30m d ... max. 60 cm
A Framax Xlife pilaster panel left
B Framax Xlife pilaster panel right
C Framax universal waling
D Framax universal fixing bolt + Super plate 15.0
E Doka tie rod system

Example, stop-end with Framax Xlife panel

A B

D c
F 98055-204-01
c ... 10 to 45 cm in 5 cm grid
(or 60 cm with universal panel as stop-end)
A Framax Xlife pilaster panel left
B Framax Xlife pilaster panel right
98055-203-02
D Framax universal fixing bolt + Super plate 15.0
F Framax Xlife pilaster panel 0.45m or 0.60m
a

A B

C
b

98055-200-02

a ... 30 cm
b ... 60 cm
A Framax Xlife pilaster panel 3.30m or 1.35m left
B Framax Xlife pilaster panel 3.30m or 1.35m right
C Fastening bolt for fixing at right-angles
D Lug

Required number of connectors per stop-end:


Framax universal fixing bolt +
Panel height
Super plates 15.0
1.35m 4
3.30m 10

50 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Opening the formwork Edges


➤ Remove the stop-end formwork.
with Framax frontal triangular ledge
The Framax frontal triangular ledge can be slipped over
the front end of the panel without being nailed and is

98055-201-01
used with the universal panel to form outside corners
(integral slot grid for universal fixing bolts). It is also
possible to form edges using the Framax triangular
ledge, of course.
C C
C
B

C Stop-end formwork
A

➤ Take out the fastening bolt and swivel the lug inward.
a D

E
9727-321-01

A B a ... 20 mm
A Framax frontal triangular ledge or Framax triangular ledge
98055-205-01

2.70m
A B Framax universal fixing bolt
B C Super plate 15.0
D Framax Xlife universal panel
E Framax Xlife panel
98055-203-03

with the Framax triangular ledge


A Fastening bolt
Where outside corners are formed using the Framax
B Lug
outside corner, the Quick acting clamps used for the
interconnection mean that the Framax triangular ledge
➤ Swivel pilaster panels inward. has to be used.

d
D
C
98055-202-01

U a
A
E

d ... formwork-striking play 2.5 cm 9727-319-01

U Unit for repositioning a ... 20 mm


A Framax triangular ledge 2.70m
➤ Detach the entire unit from the concrete and crane-
B Wire nail 22x40
lift it to the next position.
C Framax outside corner
D Framax quick-acting clamp RU
E Framax Xlife panel

999764002 - 11/2018 51
Wall formwork User Information Framed formwork Framax Xlife

Inter-panel connections for increased tensile loads


As a rule, only 2 clamps are needed per 2.70 m and 3 Near stop-ends
clamps per 3.30 m formwork height as a tension link
between the panels.
However, where increased tensile loads need to be b
sustained near outside corners and stop-ends, extra X1
clamps are needed.

Wall thicknesses up to 40 cm:

a
For each panel joint up to 1.35 m:
▪ 1 extra clamp 9727-457-01

a ... up to 40 cm
b ... 1.35 m
Wall thicknesses up to 60 cm: X1 ... 1 extra clamp

For each panel joint up to 1.35 m:


▪ 2 extra clamps b
X1
b
X2
For each panel joint between 1.35 m and 2.70 m:
▪ 1 extra clamp

a
Wall thicknesses up to 75 cm:
For each panel joint up to 1.35 m: 9727-459-01
▪ 3 extra clamps a ... up to 60 cm
b ... 1.35 m
For each panel joint between 1.35 m and 2.70 m: X1 ... 2 extra clamps
X2 ... 1 extra clamp
▪ 2 extra clamps
For each panel joint between 2.70 m and 4.05 m:
▪ 1 extra clamp

b b b
X1 X2 X3
a

9727-480-01

a ... up to 75 cm
b ... 1.35 m
X1 ... 3 extra clamps
X2 ... 2 extra clamps
X3 ... 1 extra clamp

52 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Near outside corners

b
X1

a a

9727-456-01

a ... up to 40 cm
b ... 1.35 m
X1 ... 1 additional clamp

b b
X1 X2
a

9727-458-01

a ... up to 60 cm
b ... 1.35 m
X1 ... 2 additional clamps
X2 ... 1 additional clamp

b b b
X1 X2 X3
a

9727-481-01

a ... up to 75 cm
b ... 1.35 m
X1 ... 3 additional clamps
X2 ... 2 additional clamps
X3 ... 1 additional clamp

NOTICE
For a fresh-concrete pressure Pk of over
60 kN/m2 or wall thicknesses of over 40 cm,
wedge bolts and tensioning wedges must
be used in the outside corners instead of quick
acting clamps (see the section headed '90
degree corners').

999764002 - 11/2018 53
Wall formwork User Information Framed formwork Framax Xlife

Acute & obtuse-angled corners


Note:
For angles of less than 120°, no universal walings are
needed in inside corners.

NOTICE
Where there are closures, provide extra Uni-
versal walings as shown in the section headed
'Length adjustment using closures'.

Number of clamps needed in the hinged outside


corner:
Height of panel Number of clamps
1.35 m 4
2.70 m 8
3.30 m 10
9727-219-01

NOTICE
For details regarding extra inter-panel connec-
Acute and obtuse angles are solved using the hinged tions on outside corners (for increased tensile
inside and outside corners. loads), see the section headed 'Inter-panel
connections for increased tensile loads'.
Hinged inside corner I Hinged inside corner I
(powder-coated) (galvanised)
a b a b
a
a

b
b

9727-323-01 9783-317-01

a ... 0.7 cm a ... 0.7 cm


b ... 29.2 cm b ... 29.3 cm

Hinged outside corner A Hinged outside corner A


(powder-coated) (galvanised)
a b a
a

a
b

9727-322-01
9783-318-01
a ... 5.5 cm
a ... 6.3 cm
b ... 0.8 cm

Note:
The Framax hinged outside corner A (galvanised) can-
not be combined with the Framax hinged outside cor-
ner A (powder-coated).

N° of universal walings in the outside and inside


corners:
Panel height N° of universal walings
1.35 m 4
2.70 m 6
3.30 m 8
Position of the universal walings:
In every support level of the Hinged inside corner I.

54 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

70° (60°) - 135° angles, with hinged A

corners I + A
C
135
°

a
Max. width of panel
Pressure of fresh concrete Pk B
next to Hinged outside corner A
60 kN/m2 90 cm
80 kN/m2 60 cm
In addition, closures of up to max. 15 cm are allowed. F

a
E D

A
9727-325-01

70° a ... 30 cm
a

C
A Framax hinged outside corner A
9727-324-01 B B Framax hinged inside corner I
D C Framax Xlife panel 0.30m
D Framax quick-acting clamp RU
E Framax universal waling
a F Framax wedge clamp

a ... 30 cm
A Framax hinged outside corner A
B Framax hinged inside corner I
C Framax Xlife panel 0.60m
D Framax quick-acting clamp RU
E Framax universal waling 1.50m
F Framax wedge clamp

Where universal fixing bolts are used instead of the


quick-acting clamp RU in the inside corner, an angle of
60° is also possible.

B C A
60
°

D
9727-328-01

A Framax hinged inside corner I


B Framax universal fixing bolt
C Star grip nut 15.0 G
D Framax Xlife panel

999764002 - 11/2018 55
Wall formwork User Information Framed formwork Framax Xlife

90° - 180° angles, with hinged inside D

corner I only
A 180°

a
E
D

90°

a
9727-326-01
a

B
C B
A
9727-327-01
C
a ... 30 cm
A Framax hinged inside corner I
B Framax quick acting clamp RU
a
C Framax universal waling
D Framax wedge clamp

a ... 30 cm
A Framax hinged inside corner I
B Framax Xlife panel 0.30m
C Framax quick-acting clamp RU
D Framax universal waling
E Framax wedge clamp

The hinged corner I can be fixed at a 90° angle using a


universal fixing bolt and super plate 15.0.

B
9727-235-01

A Framax hinged inside corner I


B Framax universal fixing bolt
C Super plate 15.0
9727-240-01

56 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Shaft formwork / stripping aid


Shaft formwork with Stripping corner Position of closures (fitting-timbers) in the inside shaft
formwork:
I ▪ whenever possible, not directly next to the stripping
corners
With the Stripping corner I, the entire shaft formwork
unit is detached from the wall, in one piece, before Formwork-striking play:
being lifted and reset by crane.
Product features:
▪ No negative impression in the concrete.
▪ Formwork set-up and stripping function integrated in
the inside corner (no need for crane – uses stripping
spindles).
▪ Entire shaft formwork unit is lifted and reset in one
piece (with lifting hooks and four-part lifting chain).
Two different types of stripping spindle can be used
for setting up and stripping the formwork:
▪ Framax stripping spindle I with ratchet
▪ Framax stripping spindle I

B A
9764-282-01

a
C
a
a

9764-240-01
b
a ... 30.0 cm

9764-282-02

a ... 3.0 cm
b ... 6.0 cm

9764-280-01

A Framax stripping corner I


B Framax stripping spindle I or
Framax stripping spindle I with ratchet
C Steel form-facing

Required number of Framax quick acting


clamps RU:
Height of the Stripping corner I Number of clamps
1.35 m 4
2.70 m 6
3.30 m 8

NOTICE
In order to obtain the full available stripping-
play, make sure that the Framax quick acting
clamps RU are mounted at staggered heights
(i.e. not opposite one another).

999764002 - 11/2018 57
Wall formwork User Information Framed formwork Framax Xlife

Vertical stacking of Framax stripping corners I Operating the Framax stripping spindle I with
ratchet
1) Pull out the coupling bolt.
2) Manoeuvre the Stripping corner I into place so that ➤ Screw a Tie-rod 15.0mm into the Weldable coupler
it is flush with the one below it. 15.0 of the ratchet.
3) Push the coupling bolt back in. ➤ Setting up:
4) Bolt the Stripping corners I together with 2 hexago- - shift the change-over lever into the 'L' position
nal bolts. - turn the ratchet clockwise
➤ Stripping:
- shift the change-over lever into the 'R' position
- turn the ratchet anti-clockwise.
B

A
D
B
C
C
A
9764-281-01

Tr706-202-01
A Coupling bolt
B Stripping corner I
C Hexagonal bolt M16x45
A Tie-rod 15.0mm
Animation: [Link] B Weldable coupler 15.0
C Ratchet
Mounting the Framax stripping spindles I D Change-over lever

These mounting instructions apply to both Stripping Operating the Framax stripping spindle I
spindles I and Stripping spindles I with ratchet.
1) Pull out the U-bolt from the stripping spindle. ➤ Push a Tie-rod 15.0mm through one of the holes in
2) Place the stripping spindle on the centring stud of the spindle nut.
the stripping corner. ➤ Setting up: Twist the spindle nut clockwise.
3) Twist the stripping spindle clockwise until fully ➤ Stripping: Twist the spindle nut anti-clockwise.
engaged.
4) Position the ratchet or spindle nut between the
holes in the push-rod.
A
5) Fix the stripping spindle with the U-bolt. B

A
Tr750-204-01

2 B 5

C 3
E D A Tie-rod 15.0mm
B Spindle nut

Tr750-202-01 Tr750-203-01 Tr750-203-02

A Framax stripping spindle I or


Framax stripping spindle I with ratchet
B U-bolt
C Centring stud of stripping corner
D Ratchet or spindle nut
E Push-rod

Animation: [Link]

58 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Lifting by crane Facilitating stripping with the


stripping timber
The diagonally cut stripping timber makes quick work of
striking inside-formwork in narrow cross-sections such
as lift-shafts or stair-wells.

B B

A
9764-283-01

9731-273-01

9764-000 A Inside - stripping timber


B Outside - fitting timber

β ... max. 15° 9731-274-01


A Framax lifting hook
B Four-part lifting chain (e.g. Doka 4-part chain 3.20m)
a ... 10 cm

The crane hook on the Stripping corner I is not


allowed to be used for lifting the shaft form- 9731-275-01
work.
➤ The shaft formwork may only be reset The Framax stripping timber is available in lengths of
using lifting hooks. 2.85 m. The stripping timbers thus project 15 cm
beyond the ends of the panels, and so are easier to
remove.
Permitted weight of the shaft formwork:
4000 kg with 4 Framax lifting hooks

999764002 - 11/2018 59
Wall formwork User Information Framed formwork Framax Xlife

Stop-end formwork
There are 3 ways of forming stop ends: with universal panels
▪ with universal panel
▪ stop-end waler tie
▪ with universal waling
Note:
For details regarding extra inter-panel connections on
stop-ends (for increased tensile loads) see 'Inter-panel
connections for increased tensile loads'.

9727-220-01
The universal panels are mounted using universal fix-
ing bolts and Super plates 15.0.

Required numbers of universal fixing bolts +


Super plates 15.0:
Universal panel 0.90m 4
Universal panel 1.35m 4
Universal panel 2.70m 8
Universal panel 3.30m 10

Note:
Seal off the unused holes in the formwork sheet of the
universal panels with Framax plugs R 24.5.

60 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Framax Xlife universal panel 0.90m Framax Xlife universal panel 1.20m

Universal panel 0.90m, 1.35m and 2.70m The continuous 5 cm hole-grid makes it possible to
form stop-ends on walls of up to 75 cm thick.
The stop-end formwork can be flexibly adapted to dif-
ferent wall thicknesses by the two integrated hole- Note:
grids. If the concrete pressure is reduced, wall thicknesses of
up to 90 cm are also possible.
B C
A' B C
B'
C'
D'
A

X
H
G
F A
E
D
C 9727-329-01
B
A

A Framax Xlife universal panel 0.90m


B Framax universal fixing bolt + Super-plate 15.0
C Framax Xlife panel (panel width > 0.30m)
9764-274-01
Combination Wall thickness X
A’ with H to A 16 to 51 cm
A Framax Xlife universal panel 1.20m
B’ with H to A 10 to 45 cm
in 5 cm increments B Framax universal fixing bolt + Super-plate 15.0
C’ with H to A 4 to 39 cm
D’ with G to A 3 to 33 cm C Framax Xlife panel (panel width > 0.30m)

Universal panel 3.30m

The continuous 5 cm hole-grid makes it possible to


form stop-ends on walls of up to 60 cm thick.

B C

9727-335-01

A Framax Xlife universal panel 0.90x3.30m


B Framax universal fixing bolt + Super-plate 15.0
C Framax Xlife panel (panel width > 0.30m)

999764002 - 11/2018 61
Wall formwork User Information Framed formwork Framax Xlife

with stop-end waler ties Stop-end waler tie


15-75cm

Stop-end waler tie E


15-45cm D

E
D

[cm]
15
20
[cm] 25
15 30
20 35
25 40
30 C 45
35 50
40 55
45 60
9764-468-01 65 C
70
75
9764-468-03
The stop-end waler ties make it possible to form stop-
ends continuously from wall thicknesses of 15 cm to
75 cm. 9764-469-01

C Twin pins
B
D Screwjack clamp
E Star grip nut

A
a

b 9764-468-02

a ... 15 cm to 75 cm
b ... ≥ 20 cm (only statically necessary on panel width 1.35m)
A Framax stop-end waler tie
B Framax Xlife panel

Position of stop-end waler tie:


On a vertically placed panel On a horizontally placed panel

9764-475-01 9764-474-01

G Cross profile
H Cross borehole plate

How to mount:
➤ Fix the required wall thickness with twin pins.
➤ Position the stop-end waler tie on the formwork.
➤ Fine-adjust the screwjack clamp with the star grip
nut, and tighten it.

62 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Required numbers of Framax stop-end waler


ties

Panels longside vertical


Pressure of fresh concrete Pk 60 kN/m2 80 kN/m2
Panel height 2.70m 3.30m 2.70m 3.30m
Panel width 0.30-0.90m 1.35m 0.30-0.90m 1.35m
Wall thickness 15-45cm: 2 3 2 3 3 4
Wall thickness >45-75cm 3 3 4 4 4 4

Panels longside horizontal


Panel width 0.30m - 0.60m 0.90m - 1.35m
1 2

Positions of Framax stop-end waler ties Horizontal panels


Number of stop-end waler ties
1 2
Panel height 2.70m, upright
Number of stop-end waler ties
2 3 4

9764-472-01

9764-473-01
9764-470-01

9764-470-02

9764-470-03

Panel height 3.30m, upright


Number of stop-end waler ties
3 4
9764-471-01

9764-471-02

999764002 - 11/2018 63
Wall formwork User Information Framed formwork Framax Xlife

with universal walings Stop-end ties


The universal walings or multi-purpose walings are fas-
Universal walings make it possible to form stop-ends
tened using Framax stop-end ties and super plates.
continuously across any thickness of wall.
This enables you to form stop-ends continuously,
Framax universal waling: even across large thicknesses of wall.
permitted moment: 5.2 kNm

There are 2 possible ways of fastening the universal


walings:
▪ with universal fixing bolts
▪ with stop-end ties

Universal fixing bolts


The universal walings are mounted using universal fix-

9727-237-01
ing bolts and Super plates 15.0 fixed through the cross
boreholes in the panels.

A
D

C
9727-334-01
9727-236-01

A Framax universal waling or Multi-purpose waling WS10 Top50


B Framax stop-end tie (clamping range: 9 - 13 cm)
D C Super-plate 15.0
B
D Framax Xlife panel
E Doka form-tie system

A
C Position of the stop-end ties:
In order to ensure uniform load transfer, the stop-end
ties should be fitted in the middle (between 2 cross-
9727-333-01 profiles) wherever possible.

A Framax universal waling


Framax stop-end tie:
B Framax universal fixing bolt + Super-plate 15.0 Perm. tensile force: 15.0 kN
C Framax Xlife panel (panel width > 0.30m)
D Doka form-tie system Multi-purpose waling WS10 Top50:
Permitted moment: 12.3 kNm
Framax universal fixing bolt:
Permitted tensile force in the cross borehole of the Height of panel: 2.70m
Framax Xlife panel: 25.0 kN Pressure of fresh concrete Pk: Pressure of fresh concrete Pk:
60 kN/m2 80 kN/m2
Wall thick- Universal walings / Wall thick- Universal walings /
ness multipurpose walings ness multipurpose walings
Up to 40 cm 2 units Up to 30 cm 2 units
Up to 50 cm 3 units Up to 35 cm 3 units
Up to 60 cm 4 units Up to 45 cm 4 units
Up to 60 cm 5 units

Horizontal panels
Universal walings /
Width of panel Wall thickness
multi-purpose walings
up to 0.45m 1 unit
up to 60 cm
over 0.45m 2 units

64 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Stop-ends with joint-sealing tapes

C E
B

A
D

9764-275-01

A Framax universal waling or Multi-purpose waling WS10 Top50


B Framax universal fixing bolt or Framax stop-end tie
C Super-plate 15.0
D Framax Xlife panel
E Doka form-tie system

999764002 - 11/2018 65
Wall formwork User Information Framed formwork Framax Xlife

Wall junctions, offsets and steps


Connecting to existing walls In-line connections

Right-angled connections with a Framax Xlife universal panel


a

with a Framax Xlife universal panel


B

A
D A
C D

9727-338-01
B C
9727-330-01

a ... max. 20.0 cm


A Framax Xlife universal panel
B Framax universal waling 1.50m
C Doka form-tie system 15.0 (in the Universal panel 2.70m, 3 form-
A Framax Xlife universal panel
ties are needed)
B Doka form-tie system 15.0
D Doka form-tie system
(on the Universal panel 2.70m, 3 form-ties are required, one in
the first hole of each perforated profile)
with Framax Xlife panel 2.40x2.70m
C Doka form-tie system
D In-place timber brace

with Framax Xlife panel and pressure plate 6/15 A


B

A
F
9727-332-01

A Framax Xlife panel 2.40x2.70m


D E
B Doka form-tie system
9727-336-01

with Framax Xlife panel and squared timbers


B
C

A Framax Xlife panel A


D
B Framax pressure plate 6/15
C Hexagon nut 15.0 B
9727-337-01
D Doka form-tie system 15.0mm C
E Doka form-tie system
a
F In-place timber brace
a ... max. 5 cm
with Framax Xlife panel and squared timbers A Framax Xlife panel
B Squared timber
D C
C Framax multi-function clamp
F D Doka form-tie system

B
E A
9727-331-01

A Framax Xlife panel


B Squared timber (min. 3.5 cm up to max. 20 cm)
C Framax universal waling (not necessary with squared timbers up
to 5 cm wide)
D Framax wedge clamp
E Doka form-tie system
F In-place timber brace

66 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Corner connections Wall offsets

without closure
one-sided wall offset up to max. 12 cm

C A
B C E A F
I

E H D B
9727-451-01

F
9764-232-01 A Framax universal waling
G
D B Framax wedge clamp
C Squared timber
A Framax Xlife panel D Super-plate 15.0 + Framax universal fixing bolt 10-25cm
B Framax pressure plate 6/15 E Doka form-tie system
C Hexagon nut 15.0 F Framax Xlife panel
D Super-plate 15.0
E Doka form-tie system 15.0 Note:
F Squared timber
Where the sections of wall are short (high longitudinal
G Framax multi-function clamp tension), shoring is necessary.
H Doka form-tie system
I In-place timber brace
Wall steps
with closure

F
G E

B
F A D D
A

C
9727-449-01 a
E

A Framax Xlife panel G


B Squared timber (min. 3.5 cm up to max. 20 cm) F
C Framax Xlife panel 0.30m
D Framax universal waling (not necessary with squared timbers up 9727-452-01
B
to 5 cm wide)
C
E Framax wedge clamp
F Doka form-tie system
G In-place timber brace a ... 35 to 90 cm
A Framax Xlife inside corner
B Framax Xlife universal panel
C Framax Xlife panel 0.60m
D Framax universal corner waling
E Framax wedge clamp
F Super-plate 15.0 + Framax universal fixing bolt
G Doka form-tie system

999764002 - 11/2018 67
Wall formwork User Information Framed formwork Framax Xlife

68 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Window and door openings


Window and door box-outs can be formed quickly and
stripped out non-destructively with box-out clamps.
Planks are fixed in the box-out clamps by means of the
integrated star grip nuts.

A
E

C
D

s
E A
F

l
a

9764-506-01

Close-up A:
E
D

E
F

A
98112-319-02

a ... clear width of opening


l ... length of plank = a minus 12 cm
s ... plank width = wall thickness
A Box-out clamp
B Framax Xlife panel
C Doka floor prop
D Plank (wall thickness/2-5 cm)
E Board (10/3 cm)
F Double-headed nail

How to mount:
➤ Place the box-out clamps on the ground, fit planks
into them and tighten the star grip nuts.
➤ Fasten the box-outs to the wall formwork with boards
10/3 cm and nails.
➤ Brace vertically and horizontally with suitable floor
props (as statically required).

999764002 - 11/2018 69
Wall formwork User Information Framed formwork Framax Xlife

Plumbing accessories
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater
wind loads encountered at exposed formwork-ends
must be constructionally sustained by additional plumb-
ing accessories (e.g. struts or pipe-braces). In cases
where higher wind pressure is encountered, the num-
ber of struts must be determined by statical calculation!
For more information, see the Calculation
Guide 'Wind loads to the Eurocodes', or con-
sult your Doka technician!

Note:
Every gang-form must be supported by at least 2
plumbing accessories.

Example: Where the formwork height is 7.20 m, the fol-


lowing are needed for every 5.40 m wide gang-form:
▪ 2 panel struts 340
▪ 4 panel struts 540

9727-221-01

Plumbing accessories brace the formwork against wind


loads and make it easier to plumb and align.

WARNING
Risk of the formwork tipping over!
➤ Formwork panels must be held stable in
every phase of construction work!
➤ Observe all applicable safety rules!
➤ If high wind speeds are likely, and when
work finishes for the day or before prolonged
work-breaks, always take extra precautions
to fix the formwork in place.
Suitable precautions:
- set up the opposing formwork
- place the formwork against a wall
- anchor the formwork to the ground (e.g.
with Framax floor fixing plates)

Universal dismantling tool


The easy way to turn the spindle nuts.

Number of struts per 2.70 m width of gang-form:


Panel strut
Formwork height [m] Eurex 60 550
340 540
4.05 1 *)

5.40 1
6.00 1 1
7.20 1 2
8.10 1 1
Max. anchoring load: Fk = 13.5 kN (Rd = 20.3 kN)
*)Up to a height of 3.30 m, the spacing of the struts can be extended
to 4.05 m apart.
The values apply where the wind pressure we =
0.65 kN/m2. This results in an impact pressure qp =

70 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Connection in the waling profile Panel struts

B Product features:
▪ Can be telescoped in 8 cm increments
▪ Fine adjustment by screw-thread
▪ All parts are captively integrated - including the tel-
A escopic tube (has safety stop to prevent dropout)
9727-339-01

A Panel strut 340 IB or 540 IB Panel strut 340 Panel strut 540
B Prop head EB
B

Animation: [Link]

Fixing to the ground


➤ Anchor the plumbing accessories in such a way as to B
resist tensile and compressive forces!

a
Drilled holes in footplate
Panel struts Eurex 60 550 A

b a d d c

a
A

9727-340-01
B B

9727-341-01
9727-343-01 9745-214-01 α
α
a ... diam. 26 mm
b ... diam. 18 mm (suitable for Doka express anchors)
c ... diam. 28 mm b b
d ... diam. 18 mm (suitable for Doka express anchors)
a ... 190.8 - 341.8 cm a ... 310.5 - 549.2 cm
b ... 115.8 - 165.5 cm b ... 207.7 - 256.5 cm
Anchoring the footplate α ... approx. 60°
A Panel strut 340 IB or 540 IB
The Doka express anchor can be re-used many times
B Prop head EB
over.

A
B

TR632-201-01

A Doka express anchor 16x125mm


B Doka coil 16mm

Characteristic cube compressive strength of the con-


crete (fck,cube):
min. 15 N/mm2 (C12/15 grade concrete)

Follow the Fitting Instructions!

Required safe working load of alternative anchors


for footplates:
Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN)
Follow the manufacturers' applicable fitting instruc-
tions.

999764002 - 11/2018 71
Wall formwork User Information Framed formwork Framax Xlife

Eurex 60 550 used as a shoring & Example of a possible combination of type 2

plumbing accessory
As the Doka plumbing strut Eurex 60 550 - fitted with
G
the appropriate accessories - this prop can also be
used for shoring high wall formwork. D

▪ Can be connected directly – without modification – to


Doka framed formwork and Doka timber-beam form-
work B

▪ The Adjusting strut 540 Eurex 60 IB makes handling


much easier, especially when the formwork is being
transferred.
▪ Can be telescoped in 10 cm increments, with contin-
uous fine adjustment.
A
Follow the directions in the 'Eurex 60 550' User
Information booklet!

9764-229-01
G
F α
α
E

a
a ... 345.2 - 586.5 cm
α ... approx. 60°
A Plumbing strut Eurex 60 550
B Extension Eurex 60 2.00m
D Connector Eurex 60 IB
E Plumbing strut shoe Eurex 60 EB
F Adjusting strut 540 Eurex 60 IB
G Prop head EB

The rule-of-thumb here is:


The length of the shoring & plumbing accessory (i.e.
the complete Eurex 60 550 plumbing-strut assembly)
= the height of the gang-form to be braced.

9745-208-01
1 2 3 4 5
Plumbing strut shoe Eurex 60 EB (E)

Adjusting strut 540 Eurex 60 IB (F)


Plumbing strut Eurex 60 550 (A)

Extension Eurex 60 2.00m (B)

Connector Eurex 60 IB (D)


Length extended L [m]

Coupler Eurex 60 (C)

Prop head EB (G)

Weight [kg]
Type

1 3.79 - 5.89 1 — — 1 1 1 2 91.1


2 5.79 - 7.89 1 1 — 1 1 1 2 112.4
3 7.79 - 9.89 1 2 — 1 1 1 2 133.7
4 7.22 - 11.42 2 — 1 1 1 1 2 142.5
5 9.22 - 13.42 2 1 1 1 1 1 2 163.8

72 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Pouring platforms
can be quickly readied for use, and make concreting Xsafe plus platform
both easy and safe.
These pre-assembled, fold-out working platforms
with their integral side railings, self-closing man-
hole lids and integrable ladders are ready for imme-
diate use and greatly improve workplace safety.

Note:
For detailed information on platform sizes, handling
and accessories, see the 'Platform system Xsafe plus'
User Information booklet.

A
9764-451-01
B

A Xsafe plus platform


9764-450-01 B Xsafe plus lifting adapter for Framax (2 per platform)

Precondition for use Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003
Observe all applicable safety rules.
Engage pouring platforms only to formwork struc- Preconditions for using the Xsafe plus platform with
tures of adequate stability to ensure that the expected the Xsafe plus lifting adapter for Framax:
loads can be taken. ▪ max. one platform level
Make sure that the formwork gang is sufficiently rigid. ▪ max. vertical stacking configuration where the gang-
form is assembled face-down on the ground and has
Brace the formwork in a windproof manner when a width of 2.70 m:
erecting it and when it is temporarily placed in the 2.70m + 1.35m or
standing position. 3.30m + 1.35m
Mounting the lifting adapter onto the platform:
NOTICE ➤ Use a Connecting pin 10cm and Spring cotter 5mm
If the formwork is lifted with the pouring plat- to mount the lifting adapter to the platform.
form still mounted to it, the platform must be
secured so that it cannot slip to either side.

9764-457-01

C Connecting pin 10cm and Spring cotter 5mm of the Xsafe plus
platform

999764002 - 11/2018 73
Wall formwork User Information Framed formwork Framax Xlife

Lifting the platform onto the formwork: ➤ Detach the four-part lifting tackle.
➤ Attach a four-part lifting chain (e.g. Doka 4-part chain The safety hooks latch into place automatically.
3.20m) to the platform and hoist it towards the form-
Do a sight check to make sure that the safety
work.
hooks have latched into place!
The platform is now secured against accidental lift-out.

9765-256-01

a
9764-454-01

9764-455-01
9765-256-02

a ... 13 cm
9764-453-01 A Safety hook

➤ Fix the platform to the top of the formwork. The level of the floor planking is 13 cm below the top
edge of the formwork. This means that there is a
Note: 'boundary' on the side facing the formwork.
On horizontal panels, mount the platform so that it is Lifting the platform off the formwork:
perfectly aligned with the panel (bearing profile of the ➤ Attach a four-part lifting chain to the platform and
lifting adapter is resting on the cross profile of the raise it.
panel). When the platform is raised by the four-part lifting
chain on the safety hook, the platform is automati-
cally unlocked.

Extending the platform to either side


The platform can be lengthened at either end by using
the Xsafe plus platform extension 0.60m.
9764-450-03

CAUTION
Platforms with platform extensions can tip up.
Falling hazard!
If under exceptional circumstances the platform is ➤ Do not step onto the platform extension
mounted at an offset to the outer edge of the panel, the until the safety hooks have been fixed in
bearing profile of the lifting adapter has to be widened. place.
➤ Push a hollow section into the bearing profile and ➤ Fix the safety hooks of both lifting adapters
secure it with a screw to prevent it dropping out. with Framax universal fixing bolts and Super
plates 15.0.

b C
9764-450-02

9764-458-01
b ... Offset
B Hollow section 40x40x2, L=550 mm, with diam. 10 mm borehole
(site-provided)
C Hexagon bolt M8x65 + hexagon nut M8

Consequently, the bearing profile of the lifting adapter


is resting on two cross profiles of the panel.

74 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Xsafe plus telescopic ladder Moving the formwork and the platform in one
piece
Connection to the Xsafe plus platform:
➤ Hook the Xsafe plus telescopic ladder into the inte- The Framax lifting hook makes it possible to raise and
grated ladder connection. reposition the formwork + Xsafe plus platform in one
➤ Secure with Spring cotters 5mm. piece.

Repositioning:

A
C
D
9764-450-04

9764-450-05

A Integrated ladder connection on the Xsafe plus platform


C Spring cotter 5mm

▪ The groove in the ladder pin (B) must be

9764-456-02
engaged in the hole of the ladder connec-
tion (A) !
▪ The ladder must be secured with Spring
cotters 5mm (C) ! Lifting / laying down:

A
B
9764-330-04

D
9764-456-01
Connection to the formwork: a

a ... max. 2.70m + 1.35m or max. 3.30m + 1.35m


D Framax lifting hook

CAUTION
B It is not permitted to raise formwork units with
heights of >2.70m+1.35m or >3.30m+1.35m
into the vertical, or to lay them down into the
horizontal!
➤ In these cases, remove the platform before
lifting / laying down the formwork.

C
A
C
9764-450-06

A Xsafe plus ladder starter piece


B Waling profile of the Framax Xlife panel
C Spring cotter of the Xsafe plus ladder starter piece

Animation: [Link]

999764002 - 11/2018 75
Wall formwork User Information Framed formwork Framax Xlife

Framax pouring platform U Preparing the pouring platform:


➤ Tilt up the guard rails and lock them in position.
1.25/2.70m
A pre-assembled, foldable, ready-to-use platform,
1.25 m wide, for convenient and safe working.

1.00 m
9727-394-01

➤ Put both side stops into position.

0m
2.7
1.2 A
5m
9727-262-01

9727-395-01
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003 A Side stop

NOTICE ➤ Close the decking with the tilt-back board.


▪ It is not permissible to lay the formwork Lifting the platform onto the formwork:
down flat together with the pouring platform! ➤ Attach a four-part lifting tackle (e.g. Doka 4-part
▪ Planks can be used to bridge decking-to- chain 3.20m) to the pouring platform and hoist it
decking gaps up to 50 cm for length adapta- towards the formwork.
tion. Minimum plank overlap 25 cm.

Other possible areas of use for the Framax


pouring platform U:
▪ Framed formwork Alu-Framax Xlife
▪ Large-area formwork Top 50 (with Top50
adapter for Framax pouring platform U)
▪ Wall formwork FF20 (with FF20 adapter for
Framax pouring platform U)
9727-397-01

▪ The level of the floor planking is 30 cm below the top


edge of the formwork. This means that there is a
'boundary' on the side facing the formwork.
➤ Fix the pouring platform to the top of the formwork.
▪ The guard rail can be locked in either of two posi-
tions:
- vertical
- tilted by 15°
▪ Tilt-back board: A
- The front deck-board can be tilted back so that
panel struts can be attached to the panel.
- This lets you get at form ties at the top of the
formwork, and makes room for any projecting
universal walings.
9727-399-01

15°
A A Safety hook
a

9727-400-01

9727-396-01

a ... 30 cm
A Tilt-back board

76 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

➤ Detach the four-part lifting tackle. Transporting, stacking and storing


The safety hooks latch into place automatically.
Do a sight check to make sure that the safety Single collapsed
hooks have latched into place! Stack of 10 Framax pouring platforms U
platform

d
9727-401-01
f

e
c

g
The pouring platform is now secured against accidental
lift-out. a 9727-398-01 9727-393-01
Lifting the platform off the formwork: a ... 268 cm
➤ Attach a four-part lifting tackle to the pouring platform b ... 295 cm
and raise it. c... 10 x 18.7 cm
d... 31 cm
When the pouring platform is raised by the four-part e... approx. 218 cm
lifting tackle on the safety hook, the platform is auto- f... 142 cm
matically unlocked. g... 50 cm

999764002 - 11/2018 77
Wall formwork User Information Framed formwork Framax Xlife

Framax pouring platform O


1.25/2.70m 15°

A pre-assembled, foldable, ready-to-use platform,


1.25 m wide, for convenient and safe working. A

1.00 m

9727-406-01
A Tilt-back board

Preparing the pouring platform:


➤ Tilt up the guard rails and lock them in position.

0m
1.2
5m 2.7

9727-263-01

Permitted service load: 1.5 kN/m2 (150 kg/m2)


Load Class 2 to EN 12811-1:2003
9727-409-01

NOTICE ➤ Unfold the bracket (A) and latch it into place.


▪ It is not permissible to lay the formwork
down flat together with the pouring platform!
▪ Planks can be used to bridge decking-to-
decking gaps up to 50 cm for length adapta-
tion. Minimum plank overlap 25 cm.
A
Other possible areas of use for the Framax
pouring platform O: 9727-408-01

▪ Framed formwork Alu-Framax Xlife


Lifting the platform onto the formwork:
▪ Large-area formwork Top 50 and Wall form-
work FF20 - with Top50 adapter for Framax ➤ Attach a four-part lifting tackle (e.g. Doka 4-part
pouring platform O chain 3.20m) to the pouring platform and hoist it
towards the formwork.
▪ The level of the floor planking is above the top edge
of the formwork.
▪ The guard rail can be locked in either of two posi-
tions:
- vertical
- tilted by 15°
▪ Tilt-back board:
- The platform decking protects the formwork from
concrete spatter.
- This lets you get at form ties at the top of the
formwork, and makes room for any projecting
universal walings. 9727-405-01

78 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

➤ Fix the pouring platform to the top of the formwork. Sideguards on exposed platform-
ends
On pouring platforms that do not completely encircle
the structure, suitable sideguards must be placed
across exposed end-of-platform zones.

Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
A Observe all national regulations applying to deck-
boards and guard-rail boards.
9727-407-01

A Safety hook Side handrail clamping unit T

➤ Detach the four-part lifting tackle.


The safety hooks latch into place automatically.
Perform a sight-check of the crane-hoisting
points recessed into the decking. A
C

E D

9764-483-01

9727-410-01

A Side handrail clamping unit T


The pouring platform is now secured against accidental
B Clamping component
lift-out.
C Integrated telescopic railing
Lifting the platform off the formwork: D Guardrail board min. 15x3 cm (site-provided)
➤ Attach a four-part lifting tackle to the pouring platform E Pouring platform
and raise it.
When the pouring platform is raised by the four-part Assembly:
lifting tackle on the crane suspension hook, the plat- ➤ Use the wedge (clamping range 4 to 6 cm) to fasten
form is automatically unlocked. the clamping part to the decking of the pouring plat-
form.
Transporting, stacking and storing ➤ Slot in the guardrail planks.
➤ Extend the telescopic railing to the desired length
and secure it.
Single collapsed
Stack of 12 Framax pouring platforms O
platform ➤ Insert footguard (guardrail plank).
Animation: [Link]
a
c
d
b

a
c

9727-404-01 9727-403-01

a ... 138 cm
b ... 11 x 18 cm
c ... 23 cm
d ... approx. 220 cm

999764002 - 11/2018 79
Wall formwork User Information Framed formwork Framax Xlife

Pouring platforms with single brackets


Fastening the deck-boards: with 5 square bolts
Preconditions for use: M10x120 per bracket (not included in scope of supply).
Observe all applicable safety regulations. Fastening the guard-rail boards: with nails
Only fix the pouring platform onto formwork construc- Using scaffold tubes
tions that are sufficiently stable to transfer the
expected loads.
Ensure that the formwork gang has sufficient stiff- C
ness.
D
Shore the formwork in a windproof manner when B
erecting it and when it is temporarily placed in the A
standing position.
9764-233-01

Note: Tools: Fork wrench 22 for mounting the couplers and scaffold tubes.
The plank and board thicknesses given here comply A Scaffold tube connection
with the C24 category of EN 338. B Scaffold tube 48.3mm
Observe all national regulations applying to deck- C Screw-on coupler 48mm 50
boards and guard-rail boards. D Hexagon bolt M14x40 + hexagon nut M14
(not included with product)

Framax bracket 90 Possible ways of fixing to upright panels

With the Framax bracket 90, pouring platforms with a


platform width of 90 cm can be assembled. These
pouring platforms can easily be assembled by hand.
A
9727-241-01
h

b In the frame profile

B
9727-210-01

Anti-liftout guard
9727-242-01
9727-347-01

In the cross profile


A Framax bracket 90
B Spring cotter
b ... 87 cm
h ... 103 cm
Note:
Permitted service load: 1.5 kN/m2 (150 kg/m2) Where brackets need to be fixed to the middle cross
Load Class 2 to EN 12811-1:2003 profile of upright Framax Xlife universal panels 2.70m
Max. influence width: 2.00 m and 3.30m (2008 models onward), this can also be
done in the left-hand borehole.

NOTICE
The brackets must be secured against acci-
dental lift-out.
Deck-boards and guardrail boards: Per 1 metre
length of platform, 0.9 m2 of deck-boards and 0.6 m2 of
guard-rail boards are needed (site-provided).
Board thicknesses for centre-to-centre spans up to
2.50 m:
▪ Deck-boards min. 20/5 cm
▪ Guard-rail boards min. 15/3 cm
80 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork

Possible ways of fixing to horizontally placed pan- Sideguards on exposed platform-


els
ends
On pouring platforms that do not completely encircle
the structure, suitable sideguards must be placed
C
across exposed end-of-platform zones.
B
Edge protection system XP

9727-209-01
9727-243-01

In the cross profile Anti-liftout guard A

A Framax bracket 90
B Spring cotter B

C Wedge bolt RA 7.5

C
D

9764-479-01
A Guard-rail board min. 15x3 cm (site-provided)
B Handrail post XP 1.20m
C Railing clamp XP 40cm
D Toeboard holder XP 1.20m
E Pouring platform

How to mount:
➤ Fasten Railing clamps XP onto the decking of the
pouring platform, by tightening the wedge (clamping
range 2 to 43 cm).
➤ Working from below, push a Toeboard
holder XP 1.20m onto the Handrail post XP 1.20m.
➤ Push the Handrail post XP 1.20m into the post-hold-
ing fixture on the Railing clamps XP until the locking
mechanism engages.
➤ Fix guard-rail boards to the handrail post plates with
nails (diam. 5 mm).
Animation: [Link]

Handrail clamp S

Follow the directions in the “Handrail clamp S”


User information!

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Wall formwork User Information Framed formwork Framax Xlife

Opposing guard-rail
If there are work platforms mounted on one side of the ➤ Tilt the safety barrier outward.
formwork only, then a fall-protection barrier must be
mounted to the opposing formwork.

Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
F
Observe all national regulations applying to deck-
boards and guard-rail boards.

Edge protection system XP 9764-482-02

F Safety bolt

a A

The safety bolt now automatically drops and secures


C the tilted barrier unit.
Do a sight-check to make sure that the safety
bolt is in the correct position!

Types of safety barrier:


Protective grating Guard-rail boards
B

D
9764-480-01

E
a

α ...15°

b
E
A Handrail post XP 1.20m
B Framax adapter XP
C Protective grating XP or guard-rail boards
9764-480-03

9764-480-04
If necessary (e.g. to enlarge the available work-
space during pouring), the safety barrier can be
tilted outward by 15°.
a ... 143 cm
➤ Push up the safety bolt on the Adapters XP until the b ... 103 cm
spring snaps into place (allow for overlap between
D Protective grating XP
protective gratings and/or guard-rail boards).
E Guard-rail board

NOTICE
When guard-rail boards are used to make the
safety barrier, it is not allowed to fit guard-rail
F
boards in the top handrail-post plates.

9764-482-01

F Safety bolt

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User Information Framed formwork Framax Xlife Wall formwork

Assembly Lifting by crane


The opposing guard-rail can be mounted to both
upright and face-down (ground-assembled) gang- G
forms.

NOTICE
➤ The Framax adapter XP must not be
mounted directly over an alignment-tool
indentation!

H
9764-480-06

➤ Mount the Framax adapter XP on the frame profile


and fix it in place with the wedge.

9764-481-01
G Doka 4-part chain 3.20m
H Framax lifting hook

B
When lifting gang-forms together with opposing
a
guard-rails assembled from the Edge protection
system XP, remember the following points:
▪ The guard rails must be in the vertical position when
9764-480-02
the gang-form is raised or laid down.
a ... approx. 35 cm (position of the two endmost Framax adapters XP ▪ Elastic deformation of the guard rails may occur
on a gang-form) because the 4-part chain is resting against the pro-
B Framax adapter XP
tective grating or guard-rail boards while the gang-
form is being lifted.
➤ Push the Handrail post XP 1.20m into the post-hold- ▪ When a gang-form is lifted, repositioned or laid
ing fixture on the Framax adapter XP until the locking down, the 4-part chain must not be led around the
mechanism engages. protective grating or the guard-rail board.
➤ Fit on a Protective grating XP or guard-rail boards.
➤ Fix the Protective grating XP to the Handrail post XP
with Velcro® fasteners 30x380mm, or fix on the
guard-rail boards with nails (diam. 5 mm).

9764-481-02

A Make sure that the 4-part chain is in the right


position:
▪ Placing down onto the form-ply
side
▪ Picking up from this position

9764-480-05
A
9764-481-03
A Handrail post XP 1.20m
C Protective grating or guard-rail boards ▪ Placing down onto the back-
face of the formwork (e.g. for
cleaning the form-facing)
▪ Picking up from the cleaning
A
position
▪ Repositioning the upright gang-
form

9764-481-04

A Form-ply side

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Wall formwork User Information Framed formwork Framax Xlife

Structural design Handrail post 1.10m


b a a b
D

a
A

9764-248-01
Tr952-200-01

a ... support centres


b ... cantilever
a ... 120 cm
Note: A Handrail post 1.10m
The wind conditions likely to be encountered in Europe, D Guard-rail board
in accordance with EN 13374, are largely recognised
by the dynamic pressure q=0.6 kN/m2 (highlighted in How to mount:
the tables). ➤ Fix the Guard rail 1.10m into the cross borehole of
the framed panel with a hexagon nut 20.0.
Permitted support centres (a)
Dynamic pressure q [kN/m2]
0.2 0.6 1.1 1.3 A
Protective grating XP 2.5 m -
support centres

Guard-rail board 2.4 x 15 cm 1.9 m


Guard-rail board 3 x 15 cm 2.7 m
Permitted

9764-248-02
B
Guard-rail board 4 x 15 cm 3.3 m
C

Permitted cantilever (b) A Handrail post 1.10m


Dynamic pressure q [kN/m2] B Hexagon nut 20.0
0.2 0.6 1.1 1.3 C Hexagon nut secured by e.g. binding wire
Protective grating XP 0.6 m 0.4 m -
Permitted
cantilever

Guard-rail board 2.4 x 15 cm 0.5 m


➤ Secure the Hexagon nut 20.0.
Guard-rail board 3 x 15 cm 0.8 m
Guard-rail board 4 x 15 cm 1.4 m NOTICE
Before the gang-form is repositioned by crane,
the guard-rail boards must be removed!

Follow the directions in the 'Handrail


post 1.10m' User Information!

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User Information Framed formwork Framax Xlife Wall formwork

Wall formwork at the edge of the structure


The Wall-formwork support angle is a support for Note:
positioning wall formwork at the edge of the structure if A Bridge edge beam anchor 15.0 has to be set into
there is no suitable load-bearing base (e.g. platform). the concrete when the preceding section is poured so
that the support angle can be secured to it.

Follow the directions in the 'Bridge edge beam


anchor 15.0' Fitting Instructions.

Assembly:
➤ Remove the nailing cone from the bridge edge beam
anchor.

a
B

C 98112-320-05
9764-507-01
a ... min. 11 up to max. 14 cm
A Bridge edge beam anchor 15.0
B Nailing cone 15.0

➤ Secure the support angle to the bridge edge beam


G F
anchor with a Screw-in cone 15.0 (but do not yet
H
tighten).
➤ Use the star grip nut for levelling.
➤ Tighten the Screw-in cone 15.0.
b

D C

98112-320-03
9764-507-02
C b ... Offset approx. 1.0 cm (so that the formwork can be tightened
against the wall/slab)
C Wall-formwork support angle
D Screw-in cone 15.0
C Wall-formwork support angle
F Opposing formwork Check that the support angle is correctly
G Holding formwork
seated flat against the wall.
H Façade scaffolding (e.g. Working scaffold Modul) ➤ Position the holding formwork.
➤ Lower the opposing formwork on to the support
Max. load-bearing capacity: angle by crane.
2000 kg / Wall-formwork support angle

NOTICE
▪ Static verification is required!
▪ Installation of the support angle and tying of
the panels are jobs undertaken by crew
members working from the leading façade
scaffolding!

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Wall formwork User Information Framed formwork Framax Xlife

➤ Use a wedge to tighten the formwork against the


wall/slab.

98112-320-04

E Wedge
F Opposing formwork

➤ Fit the anchors.

Before disconnecting from the crane:


➤ Do not disconnect the panel from the crane
until a large enough number of form ties
have been installed to keep it safely in the
upright.
➤ Detach the gang-form from the crane.

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User Information Framed formwork Framax Xlife Wall formwork

Ladder system
The Ladder system XS permits safe vertical access to Assembly
and from the intermediate platforms and pouring plat-
forms:
▪ when attaching/detaching the formwork to/from the Preparing the formwork
crane tackle
▪ when opening/closing the formwork ➤ Pre-assemble elements face-down on an assembly
▪ when placing the reinforcement bench (see 'Inter-panel connections').
▪ during pouring ➤ Only mount the platforms and panel struts to the ele-
ment when this is in the flat position (see 'Pouring
Note: platforms' and 'Plumbing accessories').
The Ladder system XS must be implemented in such a
way that all national regulations are complied with. Attaching connectors to the formwork
➤ Place the Connector XS Wall formwork against the
WARNING frame profile near the top of the formwork.
➤ The Ladders XS may only be used as part of ➤ Fasten the Connector XS Wall formwork to the frame
the XS system, and must NOT be used sep- profile using two Quick acting clamps RU.
arately (as 'lean-to' ladders).

9764-258-01

A Connector XS wall formwork


B Quick acting clamps RU

➤ Place a Connector XS wall formwork against the


frame profile, near the bottom of the formwork.
➤ Fasten the Connector XS Wall formwork to the frame
profile using two Quick acting clamps RU.

9764-252-01 B

9764-258-02

A Connector XS wall formwork


B Quick acting clamps RU

➤ For formwork heights above 5.85 m, an extra Con-


nector XS Wall formwork must be attached in the
same way near the middle of the formwork (i.e.
approx. half-way up).
This extra connector prevents the ladder swaying
when site crew climb up or down it.

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Wall formwork User Information Framed formwork Framax Xlife

Fixing the ladder ➤ Mount the Securing barrier XS to the ladder, with fix-
ing hooks and wing-nuts.
to the top Connector XS Wall formwork
➤ Pull out the push-in bolt, and pivot the two safety D
hooks out of the way.
➤ Place the System ladder XS 4.40m onto the Connec-
tor XS, with the hooking brackets facing downwards.
➤ Close the safety hooks.
➤ Insert the push-in bolt into whichever rung of the lad-
der is suitable for the height of the formwork, and
secure it with a linch pin.

B 9764-256-01

D Securing barrier XS
A a

The components needed for mounting the Securing


b barrier XS are captively attached to it.

Ladder system XS for heights above 3.75 m


9764-257-01

- in the front position (a) Telescoping ladder extension (for adjusting to


ground level)
A Push-in bolt
B Safety hooks
➤ To telescope the ladders past one another, lift the
safety latch on the ladder and fix the Ladder exten-
C System ladder XS 4.40m
sion XS 2.30m onto the desired rung of the other lad-
der.
Animation: [Link]
to the bottom Connector XS Wall formwork C
A
➤ Pull out the push-in bolt, pivot both safety hooks out
of the way, and place the ladder onto the Connector
XS.
➤ Close the safety hooks, re-insert the push-in bolt and
secure it with a linch pin.
B

B
Tr625-201-04

a
Close-up
C

b C
B

9764-257-03

– in the front position (a) for one single ladder


Tr625-201-03
– in the rear position (b) in the telescoping zone (for 2 ladders)
B Safety hooks A System ladder XS 4.40m
C Ladder XS B Ladder extension XS 2.30m
C Safety latch
Animation: [Link]
A telescoping join between two Ladder extensions
XS 2.30m can be made in the same way.

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User Information Framed formwork Framax Xlife Wall formwork

Permanently fixed ladder extension ➤ Attach the Ladder cage XS to the next available
➤ Insert the Ladder extension XS 2.30m into the rung. Attach further ladder cages, in each case to the
uprights of the System ladder XS 4.40m, with its next available rung.
hooking brackets facing downwards, and fasten it.
Tighten the screws only very slightly!

A
C

Tr625-202-01 F
9764-255-01

Screws (C) are included in the scope of supply of the System ladder E Ladder cage XS
XS 4.40m and the Ladder extension XS 2.30m. F Safety latches (lift-out guard)
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Screws, width-across 17 mm
Connection in the waling profile
Two Ladder extensions XS 2.30m can be fixed
together in the same way. Mounting the Ladder system XS to the waling profile
makes it an integral part of the gang-form.
NOTICE
Plan view
➤ Always observe all relevant safety regula-
tions applying to the use of the Ladder cage
XS in the country in which you are operating
(e.g. in Germany: BGV D 36).
➤ Attach the Ladder cage exit XS (the bottom of the
cage must always be at the same height as the plat-
form). The safety latches prevent the cage from
being accidentally lifted out.

9764-260-02
D

How to mount:
➤ Fix the Connector XS Wall formwork to the waling
profile with a Fixing clamp XS Framax.

A
B
A B
F
9764-255-02
C
D Ladder cage exit XS
F Safety latch D
9764-268-02 9764-268-01 9764-262-01

Anti-slide-off protection
Fixing clamp XS Framax resting on
Two bolts resting on the waling
the frame profile or on one of the
profile (C)
drawn metal sheets (D)
A Connector XS Wall formwork
B Fixing clamp XS Framax

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Wall formwork User Information Framed formwork Framax Xlife

Items needed Exit onto an intermediate platform

Formwork height Basic rule:


Connectors + ladder 2.70- >3.75- >5.85-
3.75 m 5.85 m 8.10 m
▪ The number of Connectors XS wall formwork and
Connector XS wall formwork 2 2 3
ladder components is shown in the 'Items needed'
table.
Quick acting clamp RU
or
4 4 6 ▪ For each additional exit, one Ladder cage exit XS
Fixing clamp XS Framax1) 2 2 3 and one Securing barrier XS are required.
System ladder XS 4.40m 1 1 1 ▪ Any over-large openings above the intermediate
Ladder extension XS 2.30m 0 1 2 exit must be reduced with a Ladder cage XS
1) When connected in the waling profile
0.25m.

Formwork height Mounting the Ladder cage XS 0.25m


Ladder cage 2.70- >3.15- >4.05- >5.40- >6.60- >7.65- ➤ Hook the ladder cage into an empty rung and secure
3.15 m 4.05 m 5.40 m 6.60 m 7.65 m 8.10 m it against accidental lift-out.
Ladder cage
1 1 1 1 1 1
exit XS 2)
1 2
Securing bar-
1 1 1 1 1 1
rier XS 2)
Ladder cage
0 1 2 3 4 5
XS 1.00m 2)
2) No allowance made here for intermediate exits.

9764-269-01 9764-270-01

9764-261-01

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User Information Framed formwork Framax Xlife Wall formwork

Stripping aid
Framax stripping tool
Formwork units adhere to the cured concrete.
Framed formwork can be detached from the con-
crete using the Framax stripping tool.
1) Secure the panel or gang so that it cannot tip over
(e.g. attach to the crane or secure with panel
struts).
2) Position the Framax stripping tool into a cross bore-
hole of the framed formwork.

9764-508-02

3) Lever the framed formwork away from the con-


crete.

9764-508-01

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Lifting by crane
Safe crane-handling of Framax Xlife is possible using NOTICE
the Doka 4-part chain 3.20m and the Framax lifting
hook. The lifting hook locks automatically after being On larger gangs, the Framax lifting hook
hung into place. 20kN must be used together with a two-part
lifting chain with sufficient load-bearing
capacity.
Doka 4-part chain 3.20m Follow the directions in the Operating Instruc-
tions!

Positioning the lifting hooks

Single panels

Always place the Framax lifting hook over one of the


welded-on metal plates, to prevent it from sliding from
side to side.

Panels up to 60 cm wide Panels over 60cm wide

➤ Attach the Doka 4-part chain 3.20m to the Framax


lifting hooks.
➤ Hang the remaining chain-lengths back in place.

Max. load (as 2-part chain):


Up to spread-angle of 30° β 2400 kg.

Follow the directions in the Operating Instruc-


tions!

9230-203-01
9230-204-01

Framax lifting hook


Extra-large panels (panels over 1.35m wide)

Place the Framax lifting hook over a centre profile. On


horizontally-placed extra-large panels, the lifting hook
must be placed over a cross profile.

Max. load:
▪ Spread angle β up to 30°:
1000 kg (2200 lbs) / Framax lifting hook
▪ Spread angle β up to 7.5°:
1500 kg (3300 lbs) / Framax lifting hook
9230-205-01

Framax lifting hooks with the rated load-bearing


capacity of max. 1000 kg (2200 lbs) also comply with
the requirements for a load bearing capacity of
1500 kg (3300 lbs) at a spread angle β ≤ 7.5°. Two upright panels

Always place the Framax lifting hook over one of the


Follow the directions in the Operating Instruc- welded-on metal plates, to prevent it from sliding from
tions! side to side.

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User Information Framed formwork Framax Xlife Wall formwork

3) When the panels are lifted by the crane, a load-


dependent locking mechanism is activated.

1 2 3

9230-202-01
9727-349-01

Gang-form Striking and repositioning the panels


▪ Always position the Framax lifting hook over the Before lifting: Remove any loose items from the form-
inter-panel joint (A) , to prevent the hook sliding from work and platforms, or secure them firmly.
side to side.
- Exception: On single panels incorporated in the WARNING
horizontal, the lifting hook must be placed over a The formwork tends to adhere to the concrete.
cross profile (B) . When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form to its new location (guide with tag-
lines if necessary).
A B

Framax 3-in-1 pole tool


The Framax 3-in-1 pole tool has three handy func-
tions:

For operating the lift-


ing hook from ground
level (up to a form-
work height of
3.30 m)
9230-201-01

A As used on upright panels


Tr791-202-01

B As used on horizontal panels

▪ Suspend the gang-form symmetrically (centre-of-


gravity position). Pulling out double-headed Plumbing and align-
▪ Spread angle β ≤ 30° or β ≤ 7.5°! nails ing the formwork

How to operate the lifting hook


1) Raise the handle (locking lever) as far as it will go.
2) Push the lifting hook onto the frame profile as far as
the rear stop, and close the handle (spring-loaded).
Do a sight-check to make sure that there is a
secure form-fit between the lifting hook and Tr791-206-01
Tr791-204-01

the frame profile!


The handle must be closed!

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Transporting, stacking and storing


Bundling the panels Transporting the panels
1) Position hardwood blocking approx. 8.0 x 10.0
(W x H) underneath the cross profile.
Dokamatic lifting strap 13.00m
2) Strap the sleepers (hardwood blocking) and the The Lifting strap 13.00m is a practical tool for loading
bottom panel together with metal banding. and offloading lorries (trucks), and for lifting and
setting down stacks of panels.
WARNING
The smooth surface of the powder-coated pan-
els reduces the sticking friction.
➤ It is strictly forbidden to lift stacks of panels
without inserting Framax stacking cones
(2 cones per layer) first!
Exception: Stacking cones are not required if
the stack is lifted using the Framax transport
gear.
3) Insert Framax stacking cones.

D
9764-279-01
A
With closely stacked bundles of panels:
➤ lever-up the bundle of panels (e.g. with a
9727-246-01 squared timber (D) ), to make a space for
A Framax stacking cone threading in the slings.
Caution!
When doing this, always make sure that the
The stacking cones secure the panels against slip- bundle of panels remains stable!
page.
4) Strap the whole stack together tightly with strapping
tape. WARNING
➤ The Lifting straps 13.00 m may only be used
as shown here if there is no risk of the straps
sliding towards one another, or of the load
being displaced.
A

Max. load: 2000 kg

Follow the directions in the Operating Instruc-


B tions!
C 9727-245-01

A Framax stacking cone


B Strapping tape
C Sleeper

Animation: [Link]

Max. number of panels in a stack:


Max. number of panels
Stacking height
Panel (width) stacked on top of one
incl. sleepers
another
up to 1.35m 8 approx. 110 cm
2.40x2.70m 5 approx. 75 cm
2.40x3.30m 4 approx. 60 cm
2.70x2.70m 4 approx. 60 cm

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User Information Framed formwork Framax Xlife Wall formwork

Framax transport gear Precondition for use


For safe crane transport of stacked panels at construc- The bottom layer of the stack may only consist of one
tion sites, depots etc. panel.
The stacks must always be of panels of equal width.
The top layers may also consist of 'half-width' panels.
The important thing here is that every panel must be
held by at least two round slings and that no 'gaps’
may be left open between panels.
It is forbidden to transport stacks where the edges of
the panels are not all in alignment!
B
60

A 90
90

9727-431-01
90 45
135

9764-503-01
Follow the directions in the Operating Instruc-
tions!

A Framax transport gear (consisting of 4 round slings)


B Chain suspension gear or Doka 4-part chain 3.20m

The four round slings of the transport gear hold the


stack together on all four sides, in such a way that it is
impossible for individual panels to slip out.
Advantages:
▪ Spring-loaded slinging hooks reach from underneath
into the beads of the panel frame and prevent the
transport gear accidentally detaching itself when the
cable tension slackens.
▪ The automatic length compensation feature of the
Framax transport gear ensures that the load is dis-
tributed evenly.
▪ The Framax transport gear can easily be suspended
and detached by just one person working on their
own.
▪ There is no need for anti-slippage protection using
Framax stacking cones here.

Max. load-bearing capacity: 2000 kg (20 kN) / 4 round


slings

NOTICE
Max. stacking height: 8 panels (incl. sleepers)

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Doka 4-part chain 3.20m Framax transport bolts with Doka 4-part chain
3.20m
The Doka-4-part chain 3.20m is a multi-functional sling-
ing means: The Framax transport bolts (A) , in conjunction with the
▪ used with the integrated eye-hooks for hoisting Doka 4-part chain 3.20m (B) , are for moving panels
formwork, platforms and multi-trip packaging con- either individually or in stacks.
tainers
For further information, see the section headed 'Lift- Hoisting bundled stacks of
Lifting panels off the stack
ing by crane'. panels

▪ used in conjunction with Framax transport bolts for B


hoisting stacks of panels and individual panels.

9259-201-01
B

A
B

The Doka 4-part chain 3.20m can be adjusted to the


centre-of-gravity position by shortening the lengths of
the individual chains.

Max. load Pmax: A 9259-203-01 9259-201-01


Spread-angle β
0° 0°-30° 30°-45° 45°-60°
Using 1 chain 1400 kg - - - WARNING
Using 2 chains - 2400 kg 2000 kg 1400 kg ➤ It is strictly forbidden to lift stacks of panels
Using all 4 chains - 3600 kg 3000 kg 2120 kg without inserting Framax stacking cones (2
cones per layer) first!
Follow the directions in the Operating Instruc-
tions!
Max. load:
800 kg / Framax transport bolt
Framax transport bolts manufactured until 2015, with
a given load capacity of 500 kg, are also capable of a
carrying capacity of 800 kg.

Follow the directions in the Operating Instruc-


tions!

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Lifting panels upright / turning panels Utilise the benefits of Doka multi-trip packaging
over on your site.
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in
➤ Use Framax transport bolts to lay the framed panel
place on the site, minimise time wasted searching for
flat on squared timbers 20x20 cm
parts, and streamline the storage and transport of sys-
tem components, small items and accessories.
B B

A A
Doka skeleton transport box
1.70x0.80m

C 9259-201-01

9764-516-01

A Framax transport bolt


B Doka 4-part chain 3.20m
C Squared timber 20x20 cm

WARNING
Using Framax transport bolts to lift the framed
elements upright or turn them over is prohib-
ited!
➤ Use Framax lifting hooks!
➤ Position the Framax lifting hooks. Lift the framed
panel upright with Framax lifting hooks and, if Storage and transport devices for small items:
applicable, lay it flat with the sheeting side down. ▪ durable
▪ stackable
B B Suitable transport appliances:
▪ crane
D
▪ pallet stacking truck
▪ forklift truck
9764-517-01

To make the Doka skeleton transport box easier to load


D
and unload, one of its sidewalls can be opened.

Max. load: 700 kg (1540 lbs)


Permitted imposed load: 3150 kg (6950 lbs)

NOTICE
▪ Multi-trip packaging items that each contain
C very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
9764-517-02
▪ Rating plate must be in place and clearly
B Doka 4-part chain 3.20m legible
C Squared timber 20x20 cm
D Framax lifting hook Using Doka skeleton transport boxes
1.70x0.80m as storage units
Follow the directions in the Operating Instruc-
tions! Max. n° of boxes on top of one another
Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 5
It is not allowed to stack empty
pallets on top of one another!

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Wall formwork User Information Framed formwork Framax Xlife

Using Doka skeleton transport boxes Doka multi-trip transport box


1.70x0.80m as transport devices 1.20x0.80m galv.
Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!

Storage and transport devices for small items:


▪ durable
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
9234-203-01

Max. load: 1500 kg (3300 lbs)


Repositioning by forklift truck or pallet stacking Permitted imposed load: 7850 kg (17305 lbs)
truck
NOTICE
The forks can be inserted under either the broadside or
the narrowside of the containers. ▪ Multi-trip packaging items that each contain
very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
▪ Rating plate must be in place and clearly
legible

Multi-trip transport box partition


Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.

A
Tr755-200-02

A Slide-bolt for fixing the partition

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User Information Framed formwork Framax Xlife Wall formwork

Possible ways of dividing the box Doka stacking pallet 1.55x0.85m and
Multi-trip transport
box partition
Lengthways Crossways
1.20x0.80m
1.20m max. 3 partitions -
0.80m - max. 3 partitions

Tr755-200-04 Tr755-200-05

Using Doka multi-trip transport boxes as


storage units

Max. n° of boxes on top of one another


Outdoors (on the site) Indoors Storage and transport devices for long items:
Floor gradient up to 3% Floor gradient up to 1% ▪ durable
3 6 ▪ stackable
It is not allowed to stack empty
pallets on top of one another! Suitable transport appliances:
▪ crane
▪ pallet stacking truck
Using Doka multi-trip transport boxes as ▪ forklift truck
transport devices
Max. load: 1100 kg (2420 lbs)
Permitted imposed load: 5900 kg (12980 lbs)
Lifting by crane

NOTICE NOTICE
▪ Multi-trip packaging items may only be lifted ▪ Multi-trip packaging items that each contain
one at a time. very different loads must be stacked with
the heaviest ones at the bottom and the
▪ Use a suitable lifting chain lightest ones at the top!
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing ▪ Rating plate must be in place and clearly
capacity. legible
▪ Spread angle β max. 30°!
Using Doka stacking pallets as storage units

Max. n° of units on top of one another


Outdoors (on the site) Indoors
Floor gradients of up to 3% Floor gradients of up to 1%
2 6
It is not allowed to stack empty
pallets on top of one another!

Note:
How to use with bolt-on castor set:
Always apply the fixing brake when the container is
‘parked’.
When Doka stacking pallets are stacked, the bottom
9206-202-01
pallet must NOT be one with a bolt-on caster set
mounted to it.
Repositioning by forklift truck or pallet stacking
truck

The forks can be inserted under either the broadside or


the narrowside of the containers.

999764002 - 11/2018 99
Wall formwork User Information Framed formwork Framax Xlife

Using Doka stacking pallets as transport Doka accessory box


devices

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that Storage and transport devices for small items:
it cannot slide or tip out.
▪ durable
▪ Spread angle β max. 30°!
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
The Doka accessory box is the tidy, easy-to-find way of
storing and stacking all interconnection and form-tie
components.
= =
a Max. load: 1000 kg (2200 lbs)
92815-224-01 Permitted imposed load: 5530 kg (12191 lbs)

a
NOTICE
Doka stacking pallet 1.55x0.85m max. 4.5 m
Doka stacking pallet 1.20x0.80m max. 3.0 m ▪ Multi-trip packaging items that each contain
very different loads must be stacked with
Repositioning by forklift truck or pallet stacking the heaviest ones at the bottom and the
truck lightest ones at the top!
▪ Rating plate must be in place and clearly
legible
NOTICE
▪ Load the items centrically.
Doka accessory boxes as storage units
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Max. n° of boxes on top of one another
Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
3 6
It is not allowed to stack empty
pallets on top of one another!

Note:
How to use with bolt-on castor set:
Always apply the fixing brake when the container is
'parked'.
When Doka accessory boxes are stacked, the bottom
box must NOT be one with a bolt-on castor set mounted
to it.

100 999764002 - 11/2018


User Information Framed formwork Framax Xlife Wall formwork

Doka accessory box as transport devices

Lifting by crane

NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!

92816-206-01

Repositioning by forklift truck or pallet stacking


truck

The forks can be inserted under either the broadside or


the narrowside of the containers.

Bolt-on castor set B


The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport device.
Suitable for drive-through access openings > 90 cm.

The Bolt-on caster set B can be mounted to the follow-


ing multi-trip packaging items:
▪ Doka accessory box
▪ Doka stacking pallets
Follow the directions in the 'Bolt-on castor set
B' Operating Instructions!

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Wall formwork User Information Framed formwork Framax Xlife

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User Information Framed formwork Framax Xlife General remarks

General remarks
Utilising self-compacting concrete
Framax Xlife universal panel SCC Integral connection point for the pump hose

0.90x2.70m
The Framax Xlife universal panel SCC makes it possi-
ble to place self-compacting concrete. The concrete is
pumped in through the built-in connection point and

TR527-200-01
forced upward under pressure.
90

Advantages:
17.5

▪ Concrete is placed from below


57.5

▪ No vibrating needed
▪ Walls can be poured up against existing floor-slabs
100.0

▪ Little or no soiling of the formwork


▪ Only a small number of pouring platforms are
needed
▪ Can be used both as a wall-formwork and stop-end
155.0

270
35.0

panel

Follow the directions in the ‘Framax Xlife uni-


versal panel SCC 0.90x2.70m' User Informa-
tion booklet!
100.0

Note:
57.5
50.0

For more information, please contact your Doka techni-


17.5

cian.
9764-245-01
52.3

Dimensions in cm
Otherwise, the panel has the same dimensions and functions as the
Framax Xlife universal panel 0.90x2.70m.

Used as a stop-end panel Used as a wall panel

TR527-200-01 TR527-200-01

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General remarks User Information Framed formwork Framax Xlife

Using as downturned-beam formwork


Number of ties, Framax Xlife panel longside hori-
zontal:
Tie-holder
Downturned Head anchor
Panel length bracket (bot-
beam height (top)
tom)
up to 1.35m 2 3
2.70m
up to 0.90m 2 2
up to 1.35m 3 3
3.30m
up to 0.90m 2 2

Framax head anchor:


Permitted tensile force: 10 kN
Permitted compressive force: 10 kN

Note:
For directions on installing the Framax head anchor
see the section headed 'Framax head anchor.

Framax tie-holder bracket:


Permitted capacity: 15 kN

Example with 0.90x2.70m panel

B A

C
D

E
9764-289-01

Shown here without ladderways.


A Framax Xlife panel 0.90x2.70m
B Framax head anchor
C Framax tie-holder bracket
D Formwork sheet
E Load-bearing tower (e.g. Staxo 100)

104 999764002 - 11/2018


User Information Framed formwork Framax Xlife General remarks

Alu-Framax Xlife in conjunction with Framax Xlife


Alu-Framax Xlife (man-handled)
On complicated layouts or where no crane is availa-
ble, Alu-Framax Xlife is the ideal way to carry on form-
ing by hand.
9731-334-01

9727-252-01

Framax Xlife (crane-handled, for large


areas)
The Doka framed formwork Framax Xlife is the ideal
framed formwork for large-area forming using the
crane.
Combining Framax Xlife with Alu-Framax Xlife makes it
possible to divide up the work into areas for crane-han-
dled and man-handled forms, facilitating scheduling
and the work sequence on the site.
Where to place the form ties:
When you place an Alu-Framax Xlife panel next to a
Framax Xlife panel, always place the form tie in the
Framax Xlife panel!

NOTICE
When Framax Xlife and Alu-Framax Xlife pan-
els are used in conjunction with one another,
the structural-design data specified in the
‘Framed formwork Alu-Framax Xlife' User
Information booklet must be followed.
9727-253-01

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General remarks User Information Framed formwork Framax Xlife

Framax Xlife in conjunction with . . .


Doka climbing formwork MF240 Doka automatic climbing formwork
Climbing formwork MF240 proves its versatility on all With their modular design concept, these crane-inde-
tall structures. The formwork and climbing scaffold are pendent automatic climbing formwork systems provide
linked together as a single unit which can be reposi- an efficient solution for every type of structure.
tioned in one single crane cycle. The formwork and climbing scaffold are linked together
as a single unit which can be lifted and reset hydrauli-
cally.

E
B

C
9727-446-01

A Climbing bracket MF240


9727-447-01
B Travelling unit MF
C Suspended platform MF75 5.00m Follow the directions in the relevant User Infor-
D Framax bracket 90 mation booklet!
E Framax Xlife panel

Follow the directions in the 'Climbing


formwork MF240' User Information booklet!

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User Information Framed formwork Framax Xlife General remarks

Doka folding platforms Supporting construction frame Universal F

The high capacity of these working and safety scaffolds


means that the formwork can safely be stood on the
folding platforms.
E
Adding a few standard parts converts a working plat-
form into a climbing formwork unit which can be shifted
as a complete form and access-platform in one single
operation.
This makes work at great heights faster and more effi-
cient. A

C
C

D B

A
9727-448-01

9727-445-01

A Supporting construction frame Universal F 4.50m


A Doka folding platform B Attachable frame F 1.50m
B Panel strut C Bracing
C Framax pouring platform D Tension anchoring
D Framax Xlife panel E Framax Xlife panel

Follow the directions in the 'Folding platform K' Supporting construction frame "Variable"
and 'Climbing formwork K' User Information
booklets!

Doka supporting construction frames


F

The Doka supporting construction frame Universal


F or Doka supporting construction frame Variabel
also enable the sturdy Framax Xlife panels to be used A C
as single-sided wall formwork.
E D B

9727-444-01

A Waling WU14 for supporting construction frame


B Multi-purpose waling WS10 Top50 2.00m
C Spindle strut 12 3.00m
D Bracing
E Tension anchoring
F Framax Xlife panel

Follow the directions in the “Doka supporting


construction frames” User Information!

999764002 - 11/2018 107


General remarks User Information Framed formwork Framax Xlife

Platform system Xsafe plus Safe working

These pre-assembled, fold-out working platforms ▪ high safety, as side and end guards are integrated in
with their integral side railings, self-closing man- the platform
hole lids and integrable ladders are ready for imme- ▪ integrable ladder system
diate use and greatly improve workplace safety.
An economical solution
Easy to use
▪ its perfect stackability cuts storage and freight costs
▪ pre-assembled, fold-out working platforms ▪ no universal walings needed for bracing the panels
▪ time and cost-savings as so little assembly work is in vertically stacked configurations
needed ▪ simplified planning, from using a single platform con-
▪ system accessories for closure gaps and corner cept for all Doka wall systems
transitions ▪ much quicker and more efficient than single brackets

9764-301-01

Follow the directions in the 'Platform system


Xsafe plus' User Information booklet!

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User Information Framed formwork Framax Xlife General remarks

Tie rod system Monotec ▪ enhances your Framax Xlife framed formwork with
no need to invest in a new formwork system
▪ particularly ergonomic where space is tight, as the tie
▪ formwork can be tied by just 1 man working from one can be installed from the accessible side
side only
▪ long lifespan, as the tie is operated using a ratchet,
▪ no time-consuming fitting of jacket tubes minimising wear-and-tear on the equipment
▪ exact pre-setting of the desired wall thickness on the ▪ the Monotec ties are easy to unscrew, so the form-
Monotec tie work can be stripped out faster
▪ form-tie nut integrated in the connector component

9764-445-01

Follow the directions in the 'Tie rod system


Monotec' User Information booklet!

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General remarks User Information Framed formwork Framax Xlife

Cleaning and care of your equipment


Release agents Cleaning
Doka-Trenn or Doka-OptiX is applied using the Doka NOTICE
release-agent sprayer.
▪ Immediately after pouring:
- Remove any blobs of concrete from the
back-face of the formwork, using water
(without any added sand).
▪ Immediately after stripping out the formwork
- Clean the formwork with a high-pres-
sure washer and a concrete scraper.
▪ Do not use any chemical cleaning agents!
Follow the directions in the 'Doka release-
agent sprayer' Operating Instructions and on
the containers of release agent.

NOTICE
▪ Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous Cleaning high formwork:
layer. Provide a service tower at a suitable cleaning
▪ Make sure there are no drips of release- location.
agent running down the formwork sheet. ▪ Wheel-around scaffold DF
▪ Applying too much release agent will spoil (up to a formwork height of 3.90 m)
the concrete finish. ▪ Working scaffold Modul
(up to a formwork height of 6,70 m)
To determine the right dosage and to make
sure that you are using the agent correctly, test
▪ Load-bearing tower Staxo 40
(for formwork of over 6.70 m in height)
it on less important parts of the structure first.

Cleaning equipment

High-pressure spray cleaner

NOTICE
▪ Appliance pressure rating: 200 to max.
300 bar
▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
▪ Do not aim the jet at one place for too long.
▪ Make only moderate use of the jet around
the silicone sealing strip:
- If the pressure is too high, this will dam-
age the silicone sealing strip.
- Do not aim the jet at one place for too
long.

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User Information Framed formwork Framax Xlife General remarks

Concrete scraper Care


For removing any concrete remnants, we recommend
using a Double scraper Xlife and a spatula. ▪ No hammer-blows to the frame profiles

9727-013

▪ Do not use nails on the formwork that are longer than


60 mm
9727-015

Functional description:
A

9727-012

A max. l=60 mm

Tr741-200-02
▪ Never push over panels or allow them to fall

A B

Tr741-200-01

A Blade for dealing with heavy soiling


98030-335-01
B Blade for dealing with slight soiling
▪ Only stack panel gangs on top of one another with
NOTICE timber battens (A) between each layer.
Do not use pointed or sharp objects, wire
brushes, abrasive disks or cup brushes. A

9764-243-01

9727-009
This prevents the formwork sheets from being dam-
aged by the connector components.

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General remarks User Information Framed formwork Framax Xlife

Fall-arrest systems on the structure


Handrail post XP 1.20m Handrail clamp T
▪ Attached with Screw-on shoe XP, railing clamp, ▪ Fixed in embedded anchoring components or
Handrail-post shoe or Step bracket XP reinforcement hoops
▪ Protective grating XP, guard-rail boards or scaffold ▪ Guard-rail boards or scaffold tubes can be used as
tubes can be used as the safety barrier the safety barrier

a
a
98031-200-01

9755-205-01
a ... > 1.00 m a ... > 1.00 m
Follow the directions in the 'Edge protection Follow the directions in the 'Handrail clamp T'
system XP' User Information booklet! User Information!

Handrail clamp S Handrail post 1.10m


▪ Attached with integral clamp ▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve
▪ Guard-rail boards or scaffold tubes can be used as 24mm
the safety barrier ▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier
a

a
9771-200-01
9756-206-01

a ... > 1.00 m a ... > 1.00 m

Follow the directions in the “Handrail clamp S” Follow the directions in the 'Handrail
User information! post 1.10m' User Information!

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User Information Framed formwork Framax Xlife General remarks

Formwork planning with Tipos-Doka


Tipos-Doka helps you to form even Always the right quantities of
more efficiently formwork and accessories
Tipos-Doka has been developed to assist you in
planning the use of your Doka formwork. For wall
formwork, floor formwork and platforms, it puts the
same tools into your hands that we at Doka use
ourselves for formwork planning.

Easy to use, fast and accurate results


The easy-to-use interface makes for very fast working. You can import the automatically generated piece-lists into many
other programs for further processing.
From when you input your layout (with the 'Schal-Igel'®
on-screen assistant), all the way through to when you Formwork components and accessories that have to be
manually put the finishing touches to the formwork organised at short notice, or replaced by improvisation,
solution the program gives you. All this saves time - are the ones that cost the most. This is why Tipos-Doka
yours. offers complete piece-lists that leave no room for
improvisation. Planning with Tipos-Doka eliminates
The program contains a large number of templates and costs before they have a chance to even arise. And
wizards, so you can be sure of always getting the opti- your depot can make the best possible use of its stocks.
mum technical and economical solution to your form-
work task. This makes for greater operational reliability,
and cuts costs.
You can get to work right away with the piece-lists,
plans, views, sections and perspective drawings that
the program gives you. Operational reliability is also
enhanced by the high level of detail of the plans.
Among other things, Tipos-Doka plans the following
with Framax Xlife:
▪ Distribution of the framed formwork panels
▪ Any vertically stacked configurations that are
needed
▪ Closures and accessories
▪ Pouring platforms, safety railings etc.

Drawings of formwork and platforms really can be this detailed! Both


for the layout and for spatial representations, Tipos-Doka sets an
impressive new standard of visual presentation.

999764002 - 11/2018 113


Component overview User Information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°


Component
Article
[kg] n° overview

Framax Xlife panel 1.35x3.30m 259.3 588221500 Framax Xlife panel 2.70x2.70m 416.0 588109500
Framax Xlife panel 0.90x3.30m 154.5 588222500 Framax Xlife panel 2.70x3.30m 514.2 588608500
Framax Xlife panel 0.60x3.30m 114.7 588223500 Framax Xlife-Element 2,70m
Framax Xlife panel 0.45x3.30m 97.9 588224500 Galvanised
Framax Xlife panel 0.30x3.30m 78.5 588225500
Framax Xlife panel 1.35x2.70m 210.0 588100500
Framax Xlife panel 0.90x2.70m 126.5 588102500
Framax Xlife panel 0.60x2.70m 91.5 588104500
Framax Xlife panel 0.45x2.70m 77.7 588106500
Framax Xlife panel 0.30x2.70m 61.5 588108500
Framax Xlife panel 1.35x1.35m 106.3 588110500
Framax Xlife panel 0.90x1.35m 68.5 588112500
Framax Xlife panel 0.60x1.35m 50.5 588114500
Framax Xlife panel 0.45x1.35m 41.0 588116500
Framax Xlife panel 0.30x1.35m 31.8 588118500
Framax Xlife-Element
Galvanised, powder-coated
Custom sizes on enquiry!

Framax Xlife universal panel 0.90x3.30m 182.6 588228500


Framax Xlife universal panel 0.90x2.70m 148.0 588122500
Framax Xlife universal panel 0.90x1.35m 79.3 588124500
Framax Xlife universal panel 0.90x0.90m 63.0 588120500
Framax Xlife-Uni-Element
Galvanised, powder-coated
Corners marked in blue

Framax Xlife panel 0.55x3.30m 107.5 588131500


Framax Xlife panel 0.55x2.70m 87.0 588105500
Framax Xlife panel 0.55x1.35m 46.5 588115500
Framax Xlife-Element
Galvanised, powder-coated
Corners marked in green

Framax Xlife universal panel 1.20x2.70m 225.8 588601500


Framax Xlife universal panel 1.20x1.35m 116.7 588603500
Framax Xlife universal panel 1.20x0.90m 91.5 588604500
Framax Xlife universal panel 1.20x3.30m 276.7 588671500
Framax Xlife-Uni-Element
Galvanised, powder-coated
Corners marked in blue

Framax Xlife panel 2.40x2.70m 370.0 588103500


Framax Xlife panel 2.40x3.30m 484.9 588606500
Framax Xlife-Element 2,40m
Galvanised

Framax Xlife universal panel SCC 0.90x2.70m 170.3 588119500


Framax Xlife-Uni-Element SCC 0,90x2,70m
Galvanised, powder-coated

Framax Xlife panel 2.40x1.35m 200.0 588692500


Framax Xlife-Element 2,40x1,35m
Galvanised, powder-coated

Framax hose to panel coupler SCC 10.0 588121000


Framax-Spindelaufsatz SCC
Galvanised
Length: 48 cm
Diameter: 27 cm

Panel closure tool D125 SCC 18.0 588127000


Sperrschieber D125 SCC
Galvanised
Length: 18 cm
Width: 33 cm
Height: 27 cm

114 999764002 - 11/2018


User Information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Framax Xlife inside corner 3.30m 117.9 588229500 Framax hinged outside corner A 2.70m 52.8 588134000
Framax Xlife inside corner 2.70m 97.0 588130500 Framax hinged outside corner A 1.35m 27.4 588135000
Framax Xlife inside corner 1.35m 51.2 588132500 Framax-Scharnierecke A
Framax Xlife-Innenecke Powder-coated blue
Galvanised, powder-coated

Framax Xlife pilaster panel 1.35m left 97.7 588973000


Framax Xlife pilaster panel 1.35m right 97.7 588974000
Framax outside corner 2.70m 47.0 588126000 Framax Xlife pilaster panel 3.30m left 234.5 588971000
Framax outside corner 1.35m 23.5 588128000 Framax Xlife pilaster panel 3.30m right 233.5 588972000
Framax outside corner 3.30m 58.0 588227000 Framax Xlife-Stützenvorlageelement
Framax-Außenecke Galvanised
Galvanised

Framax hinged inside corner I galv. 2.70m 105.8 588136500


Framax hinged inside corner I galv. 1.35m 57.2 588137500
Framax hinged inside corner I galv. 3.30m 129.2 588610500 Framax stripping corner I 2.70m 171.0 588675000
Framax-Scharnierecke I Framax stripping corner I 1.35m 90.0 588614000
Galvanised, powder-coated Framax stripping corner I 3.30m 209.9 588676000
Framax-Ausschalecke I
Galvanised, powder-coated

Framax hinged inside corner I 2.70m 102.3 588136000


Framax hinged inside corner I 1.35m 55.4 588137000
Framax hinged inside corner I 3.30m 125.5 588610000
Framax-Scharnierecke I
Powder-coated blue
Framax stripping spindle I 3.2 588618000
Framax-Ausschalspindel I
Galvanised
Height: 25 cm

Framax stripping spindle I with ratchet 5.5 588653000


Framax-Ausschalspindel I mit Ratsche
Galvanised
Height: 24.8 cm
Framax hinged outside corner A galv. 2.70m 52.8 588942000
Framax hinged outside corner A galv. 1.35m 27.5 588943000
Framax-Scharnierecke A verzinkt
Galvanised, powder-coated
Framax quick acting clamp RU 3.3 588153400
Framax-Schnellspanner RU
Galvanised
Length: 20 cm

Framax multi function clamp 5.8 588169000


Framax-Uni-Spanner
Galvanised
Length: 40 cm

999764002 - 11/2018 115


Component overview User Information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Framax adjustable clamp 5.3 588168000 Framax head anchor 15-40cm 4.2 588969000
Framax-Ausgleichsspanner Length: 72 - 81 cm
Galvanised Framax head anchor 15-100cm 6.1 588970000
Length: 48 cm Length: 131 - 141 cm
Framax-Kopfanker
Galvanised, powder-coated

Framax stop-end waler tie 15-45cm 15.0 588940000


Framax stop-end waler tie 15-75cm 20.6 588941000
Framax-Stirnabschalzwinge
Framax floor fixing plate 0.87 588628000
Galvanised Framax-Bodenhalter
Galvanised
Length: 17.6 cm
Width: 7.7 cm
Height: 8.5 cm

Framax universal fixing bolt 10-16cm 0.60 588158000 Wall-formwork support angle 6.6 588967000
Framax-Universalverbinder 10-16cm Auflagewinkel Wandschalung
Galvanised Galvanised
Length: 26 cm Length: 15.8 cm
Width: 12 cm
Height: 11.2 cm

Framax universal fixing bolt 10-25cm 0.69 583002000


Framax-Universalverbinder 10-25cm
Galvanised
Panel strut 340 IB 24.3 580365000
Length: 36 cm Elementstütze 340 IB
consisting of:
(A) Plumbing strut 340 IB 16.7 588696000
Galvanised
Length: 190.8 - 341.8 cm
Framax stop-end tie 1.5 588143000 (B) Adjusting strut 120 IB 7.6 588248500
Framax-Stirnanker Galvanised
Galvanised Length: 81.5 - 130.6 cm
Length: 29 cm Galvanised
Delivery condition: folded closed

Framax universal waling 0.60m 6.6 588689000


Framax universal waling 0.90m 10.6 588150000
Framax universal waling 1.50m 16.8 588148000 A
Framax-Klemmschiene
Painted blue

Framax universal corner waling 12.8 588151000 Panel strut 540 IB 41.4 580366000
Framax-Eckklemmschiene Elementstütze 540 IB
Painted blue consisting of:
Leg length: 60 cm (A) Plumbing strut 540 IB 30.7 588697000
Galvanised
Length: 310.5 - 549.2 cm
(B) Adjusting strut 220 IB 10.9 588251500
Framax wedge clamp 1.5 588152000 Galvanised
Framax-Spannklemme Length: 172.5 - 221.1 cm
Galvanised
Length: 21 cm
Galvanised
Delivery condition: folded closed

Framax tensioning wedge R 0.20 588155000


Framax-Spannkeil R
A
Galvanised
Height: 11 cm

Framax wedge bolt RA 7.5 0.34 588159000 B


Framax-Keilbolzen RA 7,5
Galvanised
Length: 15 cm

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User Information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Eurex 60 550 Doka express anchor 16x125mm 0.31 588631000


Eurex 60 550 Doka-Expressanker 16x125mm
depending on length, comprising: Galvanised
(A) Plumbing strut Eurex 60 550 42.5 582658000 Length: 18 cm
Powder-coated blue Follow the directions in the "Fitting
Aluminium instructions"!
Length: 343 - 553 cm
(B) Extension Eurex 60 2.00m 21.3 582651000
Powder-coated blue
Aluminium
Length: 250 cm
Doka coil 16mm 0.009 588633000
(C) Coupler Eurex 60 8.6 582652000 Doka-Coil 16mm
Aluminium Galvanised
Length: 100 cm Diameter: 1.6 cm
Diameter: 12.8 cm
(D) Connector Eurex 60 IB 4.2 582657500
Galvanised
Length: 15 cm
Width: 15 cm Framax bracket 90 12.5 588167000
Height: 30 cm Framax-Konsole 90
Galvanised
(E) Plumbing strut shoe Eurex 60 EB 8.0 582660500
Galvanised Length: 103 cm
Length: 31 cm Height: 185 cm
Width: 12 cm Delivery condition: railing included
Height: 33 cm
(F) Adjusting strut 540 Eurex 60 IB 27.8 582659500
Galvanised
Length: 303.5 - 542.2 cm
Delivery condition: separate parts
D

Framax bracket 90 EP 9.0 588979000


Framax-Konsole 90 EP
Galvanised
Length: 103 cm
Height: 84 cm

Handrail post 1.00m 3.8 584335000


A Geländer 1,00m
Galvanised
Length: 124 cm

Prop head EB 3.1 588244500


Stützenkopf EB Bracket adapter XP FRR 50/30 2.4 586486000
Galvanised Konsolenadapter XP FRR 50/30
Length: 40.8 cm Galvanised
Width: 11.8 cm Height: 32 cm
Height: 17.6 cm

Universal dismantling tool 3.7 582768000


Universal-Lösewerkzeug
Galvanised
Length: 75.5 cm
Scaffold tube connection 0.27 584375000
Gerüstrohranschluss
Galvanised
Height: 7 cm

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Component overview User Information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Scaffold tube 48.3mm 0.50m 1.7 682026000 Railing clamp XP 40cm 7.7 586456000
Scaffold tube 48.3mm 1.00m 3.6 682014000 Geländerzwinge XP 40cm
Scaffold tube 48.3mm 1.50m 5.4 682015000 Galvanised
Scaffold tube 48.3mm 2.00m 7.2 682016000 Height: 73 cm
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000
Scaffold tube 48.3mm 3.50m 12.6 682019000
Scaffold tube 48.3mm 4.00m 14.4 682021000
Scaffold tube 48.3mm 4.50m 16.2 682022000
Scaffold tube 48.3mm 5.00m 18.0 682023000
Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm 6.00m 21.6 682025000
Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm
Galvanised Handrail post XP 1.20m 4.1 586460000
Geländersteher XP 1,20m
Galvanised
Height: 118 cm

Screw-on coupler 48mm 50 0.84 682002000


Anschraubkupplung 48mm 50
Galvanised
Width-across: 22 mm
Follow the directions in the "Fitting
instructions"!

Framax pouring platform O 1.25/2.70m 117.0 588360000


Framax-Betonierbühne O 1,25/2,70m
Timber parts varnished yellow
Toeboard holder XP 1.20m 0.64 586461000
Steel parts galvanised Fußwehrhalter XP 1,20m
Delivery condition: folded closed Galvanised
Height: 21 cm

Protective grating XP 2.70x1.20m 22.2 586450000


Protective grating XP 2.50x1.20m 20.5 586451000
Protective grating XP 2.00x1.20m 17.4 586452000
Protective grating XP 1.20x1.20m 12.0 586453000
Schutzgitter XP
Framax pouring platform U 1.25/2.70m 127.5 588377000 Galvanised
Framax-Betonierbühne U 1,25/2,70m
Steel parts galvanised
Timber parts varnished yellow
Delivery condition: folded closed

Xsafe plus lifting adapter Framax 6.6 586436000 Velcro fastener 30x380mm 0.02 586470000
Xsafe plus-Umsetzadapter Framax Klettverschluss 30x380mm
Galvanised Yellow
Height: 51.4 cm

Handrail clamp S 11.5 580470000


Schutzgeländerzwinge S
Galvanised
Height: 123 - 171 cm
Framax adapter XP 8.0 586475000
Framax-Adapter XP
Galvanised
Height: 56 cm

118 999764002 - 11/2018


User Information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Handrail post 1.10m 5.5 584384000 Framax transport gear 13.3 588232000
Schutzgeländer 1,10m Framax-Transportgehänge
Galvanised Galvanised
Height: 134 cm Follow the directions in the "Opera-
ting Instructions"!

Dokamatic lifting strap 13.00m 10.5 586231000


Dokamatic-Umsetzgurt 13,00m
Green
Side handrail clamping unit T 29.1 580488000
Seitenschutzgeländer T Follow the directions in the "Opera-
ting Instructions"!
Galvanised
Length: 115 - 175 cm
Height: 112 cm

Framax fitting timber 2x12cm 2.70m 3.1 176020000


Framax fitting timber 3x12cm 2.70m 4.7 176022000
Framax fitting timber 5x12cm 2.70m 7.8 176024000
Framax fitting timber 10x12cm 2.70m 15.5 176026000
Framax fitting timber 2x12cm 3.30m 3.8 176021000
Framax lifting hook 10.6 588149000 Framax fitting timber 3x12cm 3.30m 5.7 176023000
Framax-Umsetzbügel Framax fitting timber 5x12cm 3.30m 9.5 176025000
Galvanised Framax fitting timber 10x12cm 3.30m 19.0 176027000
Framax-Passholz
Height: 22 cm
Varnished yellow
Follow the directions in the "Opera-
ting Instructions"!

Framax lifting hook 20kN 12.8 588526000


Framax-Umsetzbügel 20kN
Galvanised
Height: 30 cm
Follow the directions in the "Opera-
ting Instructions"!
Framax moulded timber 27mm 2.70m 7.6 176012000
Framax moulded timber 21mm 2.70m 8.0 176010000
Framax moulded timber 18mm 2.70m 8.4 176119000
Framax moulded timber 27mm 3.30m 9.3 176013000
Framax moulded timber 21mm 3.30m 9.8 176011000
Framax stacking cone 0.02 588234000 Framax moulded timber 18mm 3.30m 10.2 176120000
Framax-Stapelkonus Framax-Profilholz
Blue Varnished yellow
Diameter: 2 cm

Doka 4-part chain 3.20m 15.0 588620000


Doka-Vierstrangkette 3,20m
Follow the directions in the "Opera-
ting Instructions"!

Framax formwork stripping timb. 10x12cm 2.85m 16.4 176008000


Framax formwork stripping timb. 10x12cm 3.45m 19.9 176014000
Framax-Ausschalholz
Varnished yellow

Framax transport bolt 1.9 588621000


Framax-Transportbolzen
Follow the directions in the "Opera-
ting Instructions"!

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Component overview User Information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Framax steel closure plate 5cm 2.70m 14.0 588273000 Box-out clamp 24cm 3.4 580063000
Framax steel closure plate 5cm 1.35m 7.9 588272000 Box-out clamp 25cm 3.4 580064000
Framax steel closure plate 5cm 3.30m 17.2 588274000 Box-out clamp 30cm 3.9 580065000
Framax-Stahlausgleich Aussparungsklemme
Powder-coated blue Galvanised
Leg length: 10 cm

Box-out clamp type 1 .....cm 17.4 580066000


Aussparungsklemme Typ 1 .....cm
Painted blue
Leg length: 10 cm

Box-out clamp type 2 .....cm 17.4 580067000


Aussparungsklemme Typ 2 .....cm
Painted blue
Leg length: 10 cm

Framax aluminium closure 10cm 3.30m 12.9 589229000


Framax aluminium closure 10cm 2.70m 11.0 589227000
Framax aluminium closure 10cm 1.35m 5.7 589225000 Framax tie-holder bracket 1.4 588188000
Framax aluminium closure 5cm 3.30m 10.5 589228000 Framax-Ankerhaltewinkel
Framax aluminium closure 5cm 2.70m 8.5 589226000 Painted blue
Framax aluminium closure 5cm 1.35m 4.4 589224000
Framax-Alu-Ausgleich Width: 9 cm
Powder-coated Height: 13 cm

Universal plug R20/25 0.003 588180000


Kombi-Ankerstopfen R20/25
Blue
Diameter: 3 cm

Framax plug R24.5 0.003 588181000


Framax-Abdeckstopfen R24,5
Yellow
Diameter: 2 cm

Framax stripping tool 5.5 589235000


Framax-Ausschalwerkzeug
Galvanised
Length: 110 cm
Connecting timber 0.70 176030000
Anklemmholz
Varnished yellow
Width: 10 cm
Framax assembling tool 4.2 588678000
Framax-Montagestange
Galvanised
Framax triangular ledge 2.70m 0.38 588170000 Length: 193 cm
Framax-Dreikantleiste 2,70m

Framax frontal triangular ledge 2.70m 1.7 588129000


Framax frontal triangular ledge 3.30m 2.0 588949000
Framax-Stirndreikantleiste
Grey
Double scraper Xlife 100/150mm 1.40m 2.8 588674000
Doppelschaber Xlife 100/150mm 1,40m

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User Information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Wheel-around scaffold DF 44.0 586157000 System ladder XS 4.40m 33.2 588640000


Mobilgerüst DF System-Leiter XS 4,40m
Aluminium Galvanised
Length: 185 cm
Width: 80 cm
Height: 255 cm
Delivery condition: folded closed

Wheel-around scaffold DF accessory set 13.3 586164000


Zubehörset Mobilgerüst DF
Aluminium
Timber parts varnished yellow
Length: 189 cm

Ladder extension XS 2.30m 19.1 588641000


Leiternverlängerung XS 2,30m
Galvanised
Doka personal fall-arrest set 3.6 583022000
Doka-Auffanggurt
Follow the directions in the "Opera-
ting Instructions"!

Securing barrier XS 4.9 588669000


Ladder system XS Sicherungsschranke XS
Galvanised
Connector XS Wall formwork 20.8 588662000 Length: 80 cm
Anschluss XS Wandschalung
Galvanised
Width: 89 cm
Height: 63 cm

Ladder cage XS 1.00m 16.5 588643000


Ladder cage XS 0.25m 10.5 588670000
Rückenschutz XS
Galvanised

Fixing clamp XS Framax 1.5 588677000


Befestigungsklemme XS Framax
Galvanised
Length: 20 cm
Width-across: 27 mm

Connector XS Framax/Alu-Framax 11.2 588639000 Ladder cage exit XS 17.0 588666000


Anschluss XS Framax/Alu-Framax Rückenschutz-Ausstieg XS
Galvanised Galvanised
Length: 115 cm Height: 132 cm

Connector XS column formwork platform 10.0 588637000


Anschluss XS Stützenbühne
Galvanised
Length: 123 cm

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Component overview User Information Framed formwork Framax Xlife

[kg] Article n° [kg] Article n°

Tie rod system 15.0 Distance piece 20cm 0.04 581907000


Distance piece 25cm 0.05 581908000
Distance piece 30cm 0.06 581909000
Tie rod 15.0mm galvanised 0.50m 0.72 581821000 Distanzhalter
Tie rod 15.0mm galvanised 0.75m 1.1 581822000 PE
Tie rod 15.0mm galvanised 1.00m 1.4 581823000
Grey
Tie rod 15.0mm galvanised 1.25m 1.8 581826000
Tie rod 15.0mm galvanised 1.50m 2.2 581827000 Blue
Tie rod 15.0mm galvanised 1.75m 2.5 581828000
Tie rod 15.0mm galvanised 2.00m 2.9 581829000
Tie rod 15.0mm galvanised 2.50m 3.6 581852000
Tie rod 15.0mm galvanised .....m 1.4 581824000
Tie rod 15.0mm non-treated 0.50m 0.73 581870000 Plastic tube 22mm 2.50m 0.45 581951000
Tie rod 15.0mm non-treated 0.75m 1.1 581871000 Kunststoffrohr 22mm 2,50m
Tie rod 15.0mm non-treated 1.00m 1.4 581874000 PVC
Tie rod 15.0mm non-treated 1.25m 1.8 581886000
Grey
Tie rod 15.0mm non-treated 1.50m 2.1 581876000
Tie rod 15.0mm non-treated 1.75m 2.5 581887000 Diameter: 2.6 cm
Tie rod 15.0mm non-treated 2.00m 2.9 581875000
Tie rod 15.0mm non-treated 2.50m 3.6 581877000
Tie rod 15.0mm non-treated 3.00m 4.3 581878000
Tie rod 15.0mm non-treated 3.50m 5.0 581888000 Universal cone 22mm 0.005 581995000
Tie rod 15.0mm non-treated 4.00m 5.7 581879000 Universal-Konus 22mm
Tie rod 15.0mm non-treated 5.00m 7.2 581880000 Grey
Tie rod 15.0mm non-treated 6.00m 8.6 581881000 Diameter: 4 cm
Tie rod 15.0mm non-treated 7.50m 10.7 581882000
Tie rod 15.0mm non-treated .....m 1.4 581873000
Ankerstab 15,0mm

Plug 22mm 0.003 581953000


Verschlussstopfen 22mm
PE
Grey

Protective cap 15.0/20.0 0.03 581858000


Super plate 15.0 1.1 581966000 Schutzkappe 15,0/20,0
Superplatte 15,0 Yellow
Galvanised Length: 6 cm
Height: 6 cm Diameter: 6.7 cm
Diameter: 12 cm
Width-across: 27 mm
Tie-rod wrench 15.0/20.0 1.9 580594000
Wing nut 15.0 0.31 581961000 Ankerstabschlüssel 15,0/20,0
Flügelmutter 15,0 Galvanised
Galvanised Length: 37 cm
Length: 10 cm Diameter: 8 cm
Height: 5 cm
Width-across: 27 mm

Hexagon nut 15.0 0.23 581964000


Sechskantmutter 15,0
Friction type ratchet SW27 0.49 581855000
Galvanised Freilaufknarre SW27
Length: 5 cm Manganese-phosphated
Width-across: 30 mm Length: 30 cm

Framax pressure plate 6/15 0.80 588183000


Framax-Druckplatte 6/15
Galvanised

Box spanner 27 0.65m 1.9 581854000


Steckschlüssel 27 0,65m
Galvanised
Star grip nut 15.0 G 0.47 587544000
Sternmutter 15,0 G
Galvanised
Width: 10 cm
Height: 5 cm
Width-across: 26 mm

Angle anchor plate 12/18 1.5 581934000


Winkelplatte 12/18
Galvanised

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User Information Framed formwork Framax Xlife Component overview

[kg] Article n° [kg] Article n°

Tie rod system 20.0 Doka multi-trip transport box 1.20x0.80m 70.0 583011000
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Tie rod 20.0mm galvanised 0.50m 1.3 581411000
Height: 78 cm
Tie rod 20.0mm galvanised 0.75m 1.9 581417000
Tie rod 20.0mm galvanised 1.00m 2.5 581412000
Tie rod 20.0mm galvanised 1.25m 3.2 581418000
Tie rod 20.0mm galvanised 1.50m 3.8 581413000
Tie rod 20.0mm galvanised 2.00m 5.0 581414000
Tie rod 20.0mm galvanised 2.50m 6.3 581430000
Tie rod 20.0mm galvanised .....m 2.5 581410000
Tie rod 20.0mm non-treated 0.50m 1.3 581405000
Tie rod 20.0mm non-treated 0.75m 1.9 581416000
Tie rod 20.0mm non-treated 1.00m 2.5 581406000
Tie rod 20.0mm non-treated 1.50m 3.8 581407000
Tie rod 20.0mm non-treated 2.00m 5.0 581408000
Tie rod 20.0mm non-treated .....m 2.5 581403000
Ankerstab 20,0mm Multi-trip transport box partition 0.80m 3.7 583018000
Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanised
Timber parts varnished yellow

Super plate 20.0 B 2.0 581424000


Superplatte 20,0 B
Galvanised Doka stacking pallet 1.55x0.85m 41.0 586151000
Height: 7 cm Doka-Stapelpalette 1,55x0,85m
Diameter: 14 cm Galvanised
Width-across: 34 mm Height: 77 cm

Hexagon nut 20.0 0.40 581420000


Sechskantmutter 20,0
Galvanised
Length: 7 cm
Width-across: 41 mm

Plastic tube 26mm 2.00m 0.59 581463000


Kunststoffrohr 26mm 2,00m
PVC Doka stacking pallet 1.20x0.80m 38.0 583016000
Doka-Stapelpalette 1,20x0,80m
Grey
Galvanised
Diameter: 3.1 cm
Height: 77 cm

Universal cone 26mm 0.008 581464000


Universal-Konus 26mm
Grey
Diameter: 5 cm

Doka accessory box 106.4 583010000


Plug 26mm 0.006 581465000 Doka-Kleinteilebox
Verschlussstopfen 26mm Timber parts varnished yellow
PE Steel parts galvanised
Grey Length: 154 cm
Width: 83 cm
Height: 77 cm

Multi-trip packaging
Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm
Bolt-on castor set B 33.6 586168000
Anklemm-Radsatz B
Painted blue

999764002 - 11/2018 123


Near to you, worldwide

Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and

[Link]/framax-xlife

Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@[Link] | [Link] 999764002 - 11/2018

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