Doka Formwork
Doka Formwork
en-GB
9764-449-01
© by Doka GmbH, A-3300 Amstetten
User Information Framed formwork Framax Xlife
2 999764002 - 11/2018
User Information Framed formwork Framax Xlife
Contents
4 Introduction
4 Elementary safety warnings
7 Doka services
8 Doka framed formwork Framax Xlife
9 Areas of use
11 Wall formwork
12 Instructions for assembly and use for room-
high formwork
15 Instructions for assembly and use for high
formwork
18 Framax panel in detail
20 System grid
22 Inter-panel connections
25 Bracing the panels
26 Vertical stacking of panels
40 Tie rod system
44 Length adjustment using closures
47 90 degree corners
52 Inter-panel connections for increased tensile
loads
54 Acute & obtuse-angled corners
57 Shaft formwork / stripping aid
60 Stop-end formwork
66 Wall junctions, offsets and steps
69 Window and door openings
70 Plumbing accessories
73 Pouring platforms
80 Pouring platforms with single brackets
82 Opposing guard-rail
85 Wall formwork at the edge of the structure
87 Ladder system
91 Stripping aid
92 Lifting by crane
94 Transporting, stacking and storing
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Introduction User Information Framed formwork Framax Xlife
Introduction
Elementary safety warnings
User target groups Remarks on this booklet
▪ This booklet is aimed at all persons who will be work- ▪ This document can be used as general Instructions
ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be
It contains information on the standard design for incorporated into site-specific Instructions for
setting up this system, and on correct, compliant uti- Assembly and Use (Method Statement).
lisation of the system. ▪ The graphics, animations and videos in this doc-
▪ All persons working with the product described ument or app sometimes depict partially assem-
herein must be familiar with the contents of this bled assemblies and may require additional
booklet and with all the safety instructions it contains. safety equipment and/or measures to comply
▪ Persons who are incapable of reading and under- with safety regulations.
standing this booklet, or who can do so only with dif- The customer must ensure all applicable regulations
ficulty, must be instructed and trained by the cus- are complied with, even if they are not shown or
tomer. implied in the graphics, animations and videos pro-
▪ The customer is to ensure that the information mate- vided.
rials provided by Doka (e.g. User Information book- ▪ Individual sections contain further safety
lets, Instructions for Assembly and Use, Operating instructions and/or special warnings as applica-
Instruction manuals, plans etc.) are up to date and ble.
available to all users, and that they have been made
aware of them and have easy access to them at the
usage location. Planning
▪ In the relevant technical documentation and form-
work utilisation plans, Doka shows the workplace ▪ Provide safe workplaces for those using the form-
safety precautions that are necessary in order to use work (e.g. for when it is being erected/dismantled,
the Doka products safely in the usage situations modified or repositioned etc). It must be possible to
shown. get to and from these workplaces via safe access
In all cases, users are obliged to ensure compliance routes!
with national laws, standards and regulations ▪ If you are considering any deviation from the
throughout the entire project and to take appropriate details and instructions given in this booklet, or
additional or alternative workplace safety precau- any application which goes beyond those
tions where necessary. described in the booklet, then revised static cal-
culations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
▪ The customer is responsible for drawing up, docu- Regulations; industrial safety
menting, implementing and continually updating a
hazard assessment at every job-site. ▪ All laws, Standards, industrial safety regulations and
This booklet serves as the basis for the site-specific other safety rules applying to the utilisation of our
hazard assessment, and for the instructions given to products in the country and/or region in which you
users on how to prepare and utilise the system. It are operating must be observed at all times.
does not substitute for these, however.
▪ If a person or object falls against, or into, the side-
guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
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User Information Framed formwork Framax Xlife Introduction
999764002 - 11/2018 5
Introduction User Information Framed formwork Framax Xlife
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Cross-references other documents.
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User Information Framed formwork Framax Xlife Introduction
Doka services
Support in every stage of the project Rental and reconditioning service
The formwork material needed for any particular pro-
▪ Project success assured by products and services ject can be rented from Doka’s high-performing rental
from a single source. park. Doka Reconditioning cleans and overhauls both
▪ Competent support from planning through to assem- client-owned equipment and Doka rental equipment.
bly directly on site.
High performance, in all stages of the project
Engineering
▪ Execution planning
▪ Cycle planning
▪ Structure modelling/3D-planning
▪ Assembly drawings
▪ Statical calculation
▪ Concremote
Process optimisation
Just-in-time availability
Formwork availability is a crucial factor in realising
your project on time and on budget. The worldwide
logistics network puts the necessary formwork quanti-
ties on site at the agreed time.
999764002 - 11/2018 7
Introduction User Information Framed formwork Framax Xlife
9764-277-01
8 999764002 - 11/2018
User Information Framed formwork Framax Xlife Introduction
Areas of use
Wall formwork Circular formwork
9727-250-01
Foundation formwork
9764-450-01
Column formwork
9727-269-01
9727-271-01
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Introduction User Information Framed formwork Framax Xlife
10 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Wall formwork
M
K
A
J G
D
L E
F
C
9764-253-01
H
I B
999764002 - 11/2018 11
Wall formwork User Information Framed formwork Framax Xlife
Pre-assembly
➤ Pre-assemble elements face-down on an assembly
bench (see 'Inter-panel connections').
➤ With the gang-form still flat, mount panel struts to it
(see 'Plumbing accessories').
➤ Mount the Ladder system XS (see 'Ladder system').
9764-213-01
9764-212-01
9764-214-01
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User Information Framed formwork Framax Xlife Wall formwork
9764-206-01
NOTICE
➤ Do not exceed the maximum permissible
rate of placing.
➤ Pour the concrete.
999764002 - 11/2018 13
Wall formwork User Information Framed formwork Framax Xlife
NOTICE
➤ Comply with the stipulated stripping times.
➤ Remove any loose items from the formwork and plat-
forms, or secure them firmly.
➤ Attach the gang-form of the opposing formwork to
the crane (wherever possible, operate the lifting
hook from the opposite pouring platform).
➤ Take out the form ties and undo the connectors to
the adjacent panels.
9764-210-01
9764-209-01
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User Information Framed formwork Framax Xlife Wall formwork
Pre-assembly
➤ Pre-assemble elements face-down on an assembly
bench (see 'Inter-panel connections').
➤ Only mount the platforms, ladder system and panel
struts to the gang-form when this is in the flat position
(see 'Pouring platforms', 'Ladder system' and
'Plumbing accessories').
C
9764-224-01
A
999764002 - 11/2018 15
Wall formwork User Information Framed formwork Framax Xlife
NOTICE
➤ Do not exceed the maximum permissible
rate of placing.
➤ Pour the concrete.
➤ Make only moderate use of vibrators, carefully co-
ordinating the times and locations of vibrator use.
9764-225-01
WARNING
There is not yet an opposing guard-rail on the
formwork!
Danger to life from fatal falls!
➤ Use personal fall arrest systems to protect
against falls (e.g. Doka safety harness).
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User Information Framed formwork Framax Xlife Wall formwork
9764-208-01
9764-227-01
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location, or
place it flat on its back for intermediate storage.
➤ Clean residual concrete off the formwork sheet (see
the section headed ‘Cleaning and care of your equip-
ment’).
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Wall formwork User Information Framed formwork Framax Xlife
E
A
9764-244-01
a ... 123 mm
A Frame profile
B Cross borehole
C Continuous hardware slot for inter-panel connectors
D Xlife sheet
E Silicone sealing strip
WARNING
➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
ladder.
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User Information Framed formwork Framax Xlife Wall formwork
9727-281-01
A Integral handle
B
WARNING
C Do not use these handles as slinging points for
crane-handling!
9727-280-01 Danger of formwork dropping from crane!
➤ Use only suitable load-carrying equipment
A Framax Xlife panel
and slinging points. See 'Lifting by crane'
B Framax wedge clamp
and 'Transporting, stacking and storing'.
C Framax universal waling
9764-276-01
B
c
9727-279-01
B Lifting edge
999764002 - 11/2018 19
Wall formwork User Information Framed formwork Framax Xlife
System grid
Panel widths
135
90
60
45
9727-282-01
30
The product range also includes a 55 cm wide panel
(for forming corners on 25 cm thick walls without clo-
sures).
Panel heights
115,0
9727-214-01
57.5
330
155.0
155.0
270
Framax Xlife panels
75.0
135
57.5
57.5
57.5
Logical panel size-grid in 15 cm increments. The
heights and widths of the Framax Xlife panels together 9764-241-01
▪ 5 widths of panel
155.0
155.0
270
▪ 3 heights of panel
▪ 2 extra-large panels
57.5
57.5
Dimensions in cm
For some typical practical examples, see 'Vertical
stacking of panels'.
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User Information Framed formwork Framax Xlife Wall formwork
Panel widths
120
9764-271-01
90
Panel heights
17.5
17.5
75.0
100.0
135
55.0
55.0
90
57.5
17.5
17.5
32.5
17.5
17.5
60.0
115.0
57.5
100.0
100.0
330
155.0
155.0
270
35.0
35.0
100.0
100.0
57.5
57.5
17.5
17.5
9764-239-01
Dimensions in cm
The special hole pattern makes these panels particu-
larly suitable for efficient forming of:
▪ corners
▪ wall junctions
▪ stop-ends
▪ columns
999764002 - 11/2018 21
Wall formwork User Information Framed formwork Framax Xlife
Inter-panel connections
NOTICE
Do not oil or grease wedged connections.
NOTICE
▪ Use a formwork hammer weighing max.
800 g.
▪ Do not oil or grease wedge-clamped joints.
Panels longside vertical: 9727-287-01
Number of
Panel height
clamps
1.35 m 2
2.70 m 2
3.30 m 3
0.30 m 1
0.45 m 1 More functions
0.60 m 2
0.90 m 2
1.35 m 2 Vertical stacking with moulded timber
B
Note: C
▪ For details regarding extra inter-panel connections
on outside corners (for increased tensile loads) see
the section headed ‘Inter-panel connections for
9727-289-01
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User Information Framed formwork Framax Xlife Wall formwork
B Framax moulded timber 27mm (for 27mm formwork sheet) or More functions
Framax moulded timber 21mm (for 21mm formwork sheet) or
Framax moulded timber 18mm (for 18mm formwork sheet) or
Inter-panel connections
C Formwork sheet
9727-223-01
Filler connection up to 15 cm
Framax multi function clamp:
▪ When used with (steel) Framax Xlife
Permitted tensile force: 15.0 kN
Permitted shear force: 9.0 kN
Permitted moment: 0.9 kNm
▪ When used with Alu-Framax Xlife
Permitted tensile force: 15.0 kN
Permitted shear force: 6.0 kN 9727-224-01
9727-292-01
9727-285-01 9727-286-01
9727-293-01
999764002 - 11/2018 23
Wall formwork User Information Framed formwork Framax Xlife
24 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
How to attach
9727-454-01
D
9727-213-01
NOTICE
Do not oil or grease wedged connections.
A Framax universal waling 1.50m
B Framax wedge clamp using the Framax universal fixing bolt and Super
C Framax quick-acting clamp RU plate
D Framax Xlife panel
E Cross profile as bearing surface for universal waling A
999764002 - 11/2018 25
Wall formwork User Information Framed formwork Framax Xlife
26 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
with Framax quick acting clamp RU Positions of the interconnecting and form-tie
components and accessories needed for:
Number of clamps at each vertically stacked ▪ Lifting and setting down
panel joint ▪ Crane-handling
▪ Pouring platform
▪ Pouring
A B C D E
Width Number of
of upright panels clamps
0.30 m 1
0.45 m 1
0.60 m 2
9727-417-01
0.90 m 2
1.35 m 2 A Tie rod + Super plate
B Framax quick acting clamp RU
N° of universal walings at each vertically C Framax multi function clamp
D Framax universal waling
stacked panel joint
E Framax wedge clamp
999764002 - 11/2018 27
Wall formwork User Information Framed formwork Framax Xlife
135
Formwork height: 300 cm
30
270
270
9764-512-01
9727-418-01
30 - 135
45 - 90
135
270
9727-419-01
When using a lightweight pouring platform with single brackets (Fra- 270
max bracket 90), the universal waling is not necessary.
9727-421-01
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User Information Framed formwork Framax Xlife Wall formwork
135
270
270
270
9727-422-01
270
Formwork height: 570, 585, 600 and 630 cm
9727-423-01
30 - 90
30 - 135
270
135
270
270
9764-487-01
270
9764-287-01
999764002 - 11/2018 29
Wall formwork User Information Framed formwork Framax Xlife
45 - 90
270
270
9727-412-01
Universal waling only needed if pouring platforms are to be used.
270
135
270
270
9764-285-01
9727-413-01
270
9727-411-01
9764-512-02
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User Information Framed formwork Framax Xlife Wall formwork
Formwork height: 435 and 450 cm Formwork height: 495 and 540 cm
30-45
90 - 135
135
135
270
270
9764-500-01
9764-491-01
Universal waling on top-placed horizontal panel only needed if pour-
ing platforms are to be used.
270
270
270
9764-490-01
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Wall formwork User Information Framed formwork Framax Xlife
Formwork height: 570, 585, 600 and 630 cm Formwork height: 705 and 720 cm
30-45
30 - 90
135
270
270
270
9764-488-01
270
9764-501-01
60 - 90
135
270
270
270
9727-416-01
270
9764-286-01
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User Information Framed formwork Framax Xlife Wall formwork
270
30-45
330
270
9764-484-01
Universal waling only needed if pouring platforms are to be used.
60
270
9764-284-01
330
9764-489-01
999764002 - 11/2018 33
Wall formwork User Information Framed formwork Framax Xlife
60
135
135
330
330
9764-512-03
9764-493-01
Formwork height: 495 and 510 cm
30-45
90
135
330
9764-499-01
330
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User Information Framed formwork Framax Xlife Wall formwork
330
30 - 90
240
9764-492-01
270
135
Up to a pour-height of 5.85 m, no form ties are needed at the top edge
of the formwork.
240
9727-462-01
330
240
9727-463-01
999764002 - 11/2018 35
Wall formwork User Information Framed formwork Framax Xlife
135
30 - 90
270
240
9764-494-01
9764-463-01
135
270
240
9727-465-01
270
240
240
9727-466-01
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User Information Framed formwork Framax Xlife Wall formwork
135
Formwork height: 270, 285, 300 and 330 cm
30 - 90
270
240
9764-495-01
9764-464-01
135
270
240
9727-471-01
270
240
240
9727-472-01
999764002 - 11/2018 37
Wall formwork User Information Framed formwork Framax Xlife
Formwork height: 405, 420 and 435 cm Formwork height: 540 and 570 cm
30-60
60 - 90
135
240
240
9764-498-01
240
9764-496-01
Universal waling on top-placed horizontal panel only needed if pour-
ing platforms are to be used.
135
135
240
240
9764-236-01
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User Information Framed formwork Framax Xlife Wall formwork
240
330
240
270
9764-502-01
240
9727-475-01
330
135
330
330
9764-465-01
9727-470-01
999764002 - 11/2018 39
Wall formwork User Information Framed formwork Framax Xlife
B
A C D
9727-299-01
Note:
The Plastic tubes 22mm left behind in the concrete are
sealed off with Plugs 22mm.
9727-216-01
Distance piece
As an alternative to the plastic tube with universal cone,
there is also a distance piece designed as an all-in-
one form-tie distance tube.
B
9731-249-01 A C
WARNING
Sensitive rod steel!
➤ Never weld or heat tie rods. 9727-301-01
➤ Tie rods that are damaged or have been
weakened by corrosion or wear must be A Tie rod 15.0mm
withdrawn from use. B Super plate 15.0
C Distance piece (ready for use for certain thicknesses of wall)
Note:
Seal off unneeded form-tie sleeves with Universal The stoppers for plugging the distance pieces are also
plugs R20/25. included.
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User Information Framed formwork Framax Xlife Wall formwork
9727-300-01
Conical on both
Note: Conical on 1 side Height mismatch
sides
The Plastic tubes 26mm left behind in the concrete are
Form-tie system
sealed off with Plugs 26mm. 15.0: max. 1.9 cm
per 10 cm of wall
thickness
max. 4° max. 2 x 4.5°
Tie rod 20.0mm: Form-tie system
20.0: max. 1.0 cm
Permitted capacity, allowing a 1.6 : 1 factor of safety per 10 cm of wall
against failure: 220 kN thickness
Permitted capacity to DIN 18216: 150 kN
9727-297-01 9727-298-01
9727-296-01
Note:
Secure all inclined panels against uplift.
Inclined and mismatched positioning are not possible
with panels that have been placed on their sides.
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Wall formwork User Information Framed formwork Framax Xlife
3.30m panel
The positions of the tie-holes on the 3.30m panels
match those on the 2.70m and 1.35m high panels. This
135
means that combinations of these 3 panel heights are
possible in both the inside and outside formwork.
▪ Wall heights of up to 3.30 m possible with no vertical
stacking of panels
135
▪ Up to a pour height of 3.15 m, only 2 form-ties are
needed (0.47 ties per m2)
▪ Vertical stacking with horizontal panels possible
using 2.70m panels
▪ Vertical stacking with upright panels possible using
all 3 heights of panel
465
Pour height up to 2.70 m Pour height up to 3.15 m
405
330
330
270
330
330
270
9727-304-01 9727-305-01
Dimensions in cm
9727-302-01 9727-303-01
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User Information Framed formwork Framax Xlife Wall formwork
Framax head anchor Example: Vertical stacking with panel turned long-
side horizontal
with Framax head anchor without Framax head anchor
The Framax head anchor is used for tying Framax Xlife
panels. A B
▪ The Framax head anchor holds the two sides of the
formwork the required distance apart.
▪ For wall thicknesses from 15 to 100 cm.
▪ Tension bracing and compression bracing.
c
▪ Adjustable in a 5-mm grid.
▪ When the Framax head anchor is used there is no
need for the Doka tie-rod system 15.0 or 20.0 at the
following positions: B B
- on the top horizontal panel up to a panel width
of 0.90m
- in the top form-tie points of the Framax Xlife
panel 3.30m (not vertically stacked)
Assembly: B B
➤ Position the Framax head anchor directly above the
form-tie points of the Framax Xlife panel.
➤ Telescope the Framax head anchor to the desired
length 'a' (= wall thickness) and fix it in the relevant
hole with a pin and spring cotter. 9764-510-02 9764-510-03
C C
D
9764-509-01
B B
a ... 15 - 40 cm
b ... 15 - 100 cm
A B
d
B B
9764-510-01
d ... 3.30 m
A Framax head anchor
B Tie rod system 15.0 and 20.0
999764002 - 11/2018 43
Wall formwork User Information Framed formwork Framax Xlife
F B E
9727-306-01
A
D
C
G H
9727-309-01
NOTICE
3 universal fixing bolts are needed per 2.70 m
of panel height.
Closure range
Framax universal fixing bolt 10-16cm 0 to 6 cm
Framax universal fixing bolt 10-25cm 0 to 15 cm
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User Information Framed formwork Framax Xlife Wall formwork
A
B A
A Framax adjustable clamp
Note:
Fit the Framax adjustable clamp in the same position as
the Framax multi function clamp
D
B C A
9764-511-02
999764002 - 11/2018 45
Wall formwork User Information Framed formwork Framax Xlife
9727-460-01
Closures on 2.40x2.70m panel
9727-461-01
9727-234-01
G C D A
9727-311-01
F E B
Closure range
Framax universal waling 0.90m 0 to 30 cm
Framax universal waling 1.50m 0 to 80 cm
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User Information Framed formwork Framax Xlife Wall formwork
90 degree corners
with Framax Xlife universal panels
a
A B
9727-312-01
a
9727-218-01
a ... 30 cm
A Framax Xlife universal panel
The corner solutions are based on the strong, torsion-
B Framax Xlife inside corner
proof Framax Xlife inside corner.
C Framax universal fixing bolt + Super plate 15.0
a D Framax quick acting clamp RU
E Framax Xlife panel (max. width 90cm)
999764002 - 11/2018 47
Wall formwork User Information Framed formwork Framax Xlife
X
X
15
10
9727-316-01 9727-318-01
Note:
9727-478-01
Due to its unsymmetrical design, the universal panel
3.30m cannot be inverted. This means that wall thick-
nesses are only available in 5 cm increments when this
panel is used.
b
in 5 cm increment-grid
H
75
70 B
65
60
55
50
45
X = a
40
X
9727-478-02
35
30
25
20 a ... 40 cm
15 b ... 30 cm
10 9764-273-01
A Framax outside corner
B Framax Xlife inside corner
C Framax quick acting clamp RU
D Framax multi function clamp
E Framax universal waling
F Framax wedge clamp
G Fitting-timber
H Framax Xlife panel (max. width 90cm)
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User Information Framed formwork Framax Xlife Wall formwork
1.35m 4 -
up to 40 cm 2.70m 8 -
3.30m 10 -
60 kN/m²
1.35m - 4
> 40 and up to 75
2.70m - 8
cm
3.30m - 10
1.35m 4 -
up to 25 cm 2.70m 8 -
3.30m 10 -
9727-226-01
80 kN/m²
1.35m - 4
> 25 and up to 60
2.70m - 8
cm
3.30m - 10
B
E
b
b C
C
A
D
9727-367-01 B
A D
A Framax Xlife panel a
B Framax outside corner
9727-314-01
C Framax wedge bolt RA 7.5
D Framax tensioning wedge R a ... 25 cm
b ... 30 cm
A Framax Xlife inside corner
NOTICE B Framax quick-acting clamp RU
Do not oil or grease wedged connections. C Framax steel closure plate
D Framax multi-function clamp
When there is a closure on both sides of the E Framax Xlife panel 0.90m
inside corner, bracing can be achieved eco-
nomically with the universal corner waling.
NOTICE
When striking the formwork, separate the
gang-form at the Framax outside corner
(remove the connectors on one side of the Fra-
max outside corner).
999764002 - 11/2018 49
Wall formwork User Information Framed formwork Framax Xlife
- 1.35 m C
- 3.30 m*) D 98055-203-01
*) for Connecting panel 2.70m or 3.30m d ... max. 60 cm
A Framax Xlife pilaster panel left
B Framax Xlife pilaster panel right
C Framax universal waling
D Framax universal fixing bolt + Super plate 15.0
E Doka tie rod system
A B
D c
F 98055-204-01
c ... 10 to 45 cm in 5 cm grid
(or 60 cm with universal panel as stop-end)
A Framax Xlife pilaster panel left
B Framax Xlife pilaster panel right
98055-203-02
D Framax universal fixing bolt + Super plate 15.0
F Framax Xlife pilaster panel 0.45m or 0.60m
a
A B
C
b
98055-200-02
a ... 30 cm
b ... 60 cm
A Framax Xlife pilaster panel 3.30m or 1.35m left
B Framax Xlife pilaster panel 3.30m or 1.35m right
C Fastening bolt for fixing at right-angles
D Lug
50 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
98055-201-01
used with the universal panel to form outside corners
(integral slot grid for universal fixing bolts). It is also
possible to form edges using the Framax triangular
ledge, of course.
C C
C
B
C Stop-end formwork
A
➤ Take out the fastening bolt and swivel the lug inward.
a D
E
9727-321-01
A B a ... 20 mm
A Framax frontal triangular ledge or Framax triangular ledge
98055-205-01
2.70m
A B Framax universal fixing bolt
B C Super plate 15.0
D Framax Xlife universal panel
E Framax Xlife panel
98055-203-03
d
D
C
98055-202-01
U a
A
E
999764002 - 11/2018 51
Wall formwork User Information Framed formwork Framax Xlife
a
For each panel joint up to 1.35 m:
▪ 1 extra clamp 9727-457-01
a ... up to 40 cm
b ... 1.35 m
Wall thicknesses up to 60 cm: X1 ... 1 extra clamp
a
Wall thicknesses up to 75 cm:
For each panel joint up to 1.35 m: 9727-459-01
▪ 3 extra clamps a ... up to 60 cm
b ... 1.35 m
For each panel joint between 1.35 m and 2.70 m: X1 ... 2 extra clamps
X2 ... 1 extra clamp
▪ 2 extra clamps
For each panel joint between 2.70 m and 4.05 m:
▪ 1 extra clamp
b b b
X1 X2 X3
a
9727-480-01
a ... up to 75 cm
b ... 1.35 m
X1 ... 3 extra clamps
X2 ... 2 extra clamps
X3 ... 1 extra clamp
52 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
b
X1
a a
9727-456-01
a ... up to 40 cm
b ... 1.35 m
X1 ... 1 additional clamp
b b
X1 X2
a
9727-458-01
a ... up to 60 cm
b ... 1.35 m
X1 ... 2 additional clamps
X2 ... 1 additional clamp
b b b
X1 X2 X3
a
9727-481-01
a ... up to 75 cm
b ... 1.35 m
X1 ... 3 additional clamps
X2 ... 2 additional clamps
X3 ... 1 additional clamp
NOTICE
For a fresh-concrete pressure Pk of over
60 kN/m2 or wall thicknesses of over 40 cm,
wedge bolts and tensioning wedges must
be used in the outside corners instead of quick
acting clamps (see the section headed '90
degree corners').
999764002 - 11/2018 53
Wall formwork User Information Framed formwork Framax Xlife
NOTICE
Where there are closures, provide extra Uni-
versal walings as shown in the section headed
'Length adjustment using closures'.
NOTICE
For details regarding extra inter-panel connec-
Acute and obtuse angles are solved using the hinged tions on outside corners (for increased tensile
inside and outside corners. loads), see the section headed 'Inter-panel
connections for increased tensile loads'.
Hinged inside corner I Hinged inside corner I
(powder-coated) (galvanised)
a b a b
a
a
b
b
9727-323-01 9783-317-01
a
b
9727-322-01
9783-318-01
a ... 5.5 cm
a ... 6.3 cm
b ... 0.8 cm
Note:
The Framax hinged outside corner A (galvanised) can-
not be combined with the Framax hinged outside cor-
ner A (powder-coated).
54 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
corners I + A
C
135
°
a
Max. width of panel
Pressure of fresh concrete Pk B
next to Hinged outside corner A
60 kN/m2 90 cm
80 kN/m2 60 cm
In addition, closures of up to max. 15 cm are allowed. F
a
E D
A
9727-325-01
70° a ... 30 cm
a
C
A Framax hinged outside corner A
9727-324-01 B B Framax hinged inside corner I
D C Framax Xlife panel 0.30m
D Framax quick-acting clamp RU
E Framax universal waling
a F Framax wedge clamp
a ... 30 cm
A Framax hinged outside corner A
B Framax hinged inside corner I
C Framax Xlife panel 0.60m
D Framax quick-acting clamp RU
E Framax universal waling 1.50m
F Framax wedge clamp
B C A
60
°
D
9727-328-01
999764002 - 11/2018 55
Wall formwork User Information Framed formwork Framax Xlife
corner I only
A 180°
a
E
D
90°
a
9727-326-01
a
B
C B
A
9727-327-01
C
a ... 30 cm
A Framax hinged inside corner I
B Framax quick acting clamp RU
a
C Framax universal waling
D Framax wedge clamp
a ... 30 cm
A Framax hinged inside corner I
B Framax Xlife panel 0.30m
C Framax quick-acting clamp RU
D Framax universal waling
E Framax wedge clamp
B
9727-235-01
56 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
B A
9764-282-01
a
C
a
a
9764-240-01
b
a ... 30.0 cm
9764-282-02
a ... 3.0 cm
b ... 6.0 cm
9764-280-01
NOTICE
In order to obtain the full available stripping-
play, make sure that the Framax quick acting
clamps RU are mounted at staggered heights
(i.e. not opposite one another).
999764002 - 11/2018 57
Wall formwork User Information Framed formwork Framax Xlife
Vertical stacking of Framax stripping corners I Operating the Framax stripping spindle I with
ratchet
1) Pull out the coupling bolt.
2) Manoeuvre the Stripping corner I into place so that ➤ Screw a Tie-rod 15.0mm into the Weldable coupler
it is flush with the one below it. 15.0 of the ratchet.
3) Push the coupling bolt back in. ➤ Setting up:
4) Bolt the Stripping corners I together with 2 hexago- - shift the change-over lever into the 'L' position
nal bolts. - turn the ratchet clockwise
➤ Stripping:
- shift the change-over lever into the 'R' position
- turn the ratchet anti-clockwise.
B
A
D
B
C
C
A
9764-281-01
Tr706-202-01
A Coupling bolt
B Stripping corner I
C Hexagonal bolt M16x45
A Tie-rod 15.0mm
Animation: [Link] B Weldable coupler 15.0
C Ratchet
Mounting the Framax stripping spindles I D Change-over lever
These mounting instructions apply to both Stripping Operating the Framax stripping spindle I
spindles I and Stripping spindles I with ratchet.
1) Pull out the U-bolt from the stripping spindle. ➤ Push a Tie-rod 15.0mm through one of the holes in
2) Place the stripping spindle on the centring stud of the spindle nut.
the stripping corner. ➤ Setting up: Twist the spindle nut clockwise.
3) Twist the stripping spindle clockwise until fully ➤ Stripping: Twist the spindle nut anti-clockwise.
engaged.
4) Position the ratchet or spindle nut between the
holes in the push-rod.
A
5) Fix the stripping spindle with the U-bolt. B
A
Tr750-204-01
2 B 5
C 3
E D A Tie-rod 15.0mm
B Spindle nut
Animation: [Link]
58 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
B B
A
9764-283-01
9731-273-01
999764002 - 11/2018 59
Wall formwork User Information Framed formwork Framax Xlife
Stop-end formwork
There are 3 ways of forming stop ends: with universal panels
▪ with universal panel
▪ stop-end waler tie
▪ with universal waling
Note:
For details regarding extra inter-panel connections on
stop-ends (for increased tensile loads) see 'Inter-panel
connections for increased tensile loads'.
9727-220-01
The universal panels are mounted using universal fix-
ing bolts and Super plates 15.0.
Note:
Seal off the unused holes in the formwork sheet of the
universal panels with Framax plugs R 24.5.
60 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Framax Xlife universal panel 0.90m Framax Xlife universal panel 1.20m
Universal panel 0.90m, 1.35m and 2.70m The continuous 5 cm hole-grid makes it possible to
form stop-ends on walls of up to 75 cm thick.
The stop-end formwork can be flexibly adapted to dif-
ferent wall thicknesses by the two integrated hole- Note:
grids. If the concrete pressure is reduced, wall thicknesses of
up to 90 cm are also possible.
B C
A' B C
B'
C'
D'
A
X
H
G
F A
E
D
C 9727-329-01
B
A
B C
9727-335-01
999764002 - 11/2018 61
Wall formwork User Information Framed formwork Framax Xlife
E
D
[cm]
15
20
[cm] 25
15 30
20 35
25 40
30 C 45
35 50
40 55
45 60
9764-468-01 65 C
70
75
9764-468-03
The stop-end waler ties make it possible to form stop-
ends continuously from wall thicknesses of 15 cm to
75 cm. 9764-469-01
C Twin pins
B
D Screwjack clamp
E Star grip nut
A
a
b 9764-468-02
a ... 15 cm to 75 cm
b ... ≥ 20 cm (only statically necessary on panel width 1.35m)
A Framax stop-end waler tie
B Framax Xlife panel
9764-475-01 9764-474-01
G Cross profile
H Cross borehole plate
How to mount:
➤ Fix the required wall thickness with twin pins.
➤ Position the stop-end waler tie on the formwork.
➤ Fine-adjust the screwjack clamp with the star grip
nut, and tighten it.
62 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
9764-472-01
9764-473-01
9764-470-01
9764-470-02
9764-470-03
9764-471-02
999764002 - 11/2018 63
Wall formwork User Information Framed formwork Framax Xlife
9727-237-01
ing bolts and Super plates 15.0 fixed through the cross
boreholes in the panels.
A
D
C
9727-334-01
9727-236-01
A
C Position of the stop-end ties:
In order to ensure uniform load transfer, the stop-end
ties should be fitted in the middle (between 2 cross-
9727-333-01 profiles) wherever possible.
Horizontal panels
Universal walings /
Width of panel Wall thickness
multi-purpose walings
up to 0.45m 1 unit
up to 60 cm
over 0.45m 2 units
64 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
C E
B
A
D
9764-275-01
999764002 - 11/2018 65
Wall formwork User Information Framed formwork Framax Xlife
A
D A
C D
9727-338-01
B C
9727-330-01
A
F
9727-332-01
B
E A
9727-331-01
66 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
without closure
one-sided wall offset up to max. 12 cm
C A
B C E A F
I
E H D B
9727-451-01
F
9764-232-01 A Framax universal waling
G
D B Framax wedge clamp
C Squared timber
A Framax Xlife panel D Super-plate 15.0 + Framax universal fixing bolt 10-25cm
B Framax pressure plate 6/15 E Doka form-tie system
C Hexagon nut 15.0 F Framax Xlife panel
D Super-plate 15.0
E Doka form-tie system 15.0 Note:
F Squared timber
Where the sections of wall are short (high longitudinal
G Framax multi-function clamp tension), shoring is necessary.
H Doka form-tie system
I In-place timber brace
Wall steps
with closure
F
G E
B
F A D D
A
C
9727-449-01 a
E
999764002 - 11/2018 67
Wall formwork User Information Framed formwork Framax Xlife
68 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
A
E
C
D
s
E A
F
l
a
9764-506-01
Close-up A:
E
D
E
F
A
98112-319-02
How to mount:
➤ Place the box-out clamps on the ground, fit planks
into them and tighten the star grip nuts.
➤ Fasten the box-outs to the wall formwork with boards
10/3 cm and nails.
➤ Brace vertically and horizontally with suitable floor
props (as statically required).
999764002 - 11/2018 69
Wall formwork User Information Framed formwork Framax Xlife
Plumbing accessories
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater
wind loads encountered at exposed formwork-ends
must be constructionally sustained by additional plumb-
ing accessories (e.g. struts or pipe-braces). In cases
where higher wind pressure is encountered, the num-
ber of struts must be determined by statical calculation!
For more information, see the Calculation
Guide 'Wind loads to the Eurocodes', or con-
sult your Doka technician!
Note:
Every gang-form must be supported by at least 2
plumbing accessories.
9727-221-01
WARNING
Risk of the formwork tipping over!
➤ Formwork panels must be held stable in
every phase of construction work!
➤ Observe all applicable safety rules!
➤ If high wind speeds are likely, and when
work finishes for the day or before prolonged
work-breaks, always take extra precautions
to fix the formwork in place.
Suitable precautions:
- set up the opposing formwork
- place the formwork against a wall
- anchor the formwork to the ground (e.g.
with Framax floor fixing plates)
5.40 1
6.00 1 1
7.20 1 2
8.10 1 1
Max. anchoring load: Fk = 13.5 kN (Rd = 20.3 kN)
*)Up to a height of 3.30 m, the spacing of the struts can be extended
to 4.05 m apart.
The values apply where the wind pressure we =
0.65 kN/m2. This results in an impact pressure qp =
70 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
B Product features:
▪ Can be telescoped in 8 cm increments
▪ Fine adjustment by screw-thread
▪ All parts are captively integrated - including the tel-
A escopic tube (has safety stop to prevent dropout)
9727-339-01
A Panel strut 340 IB or 540 IB Panel strut 340 Panel strut 540
B Prop head EB
B
Animation: [Link]
a
Drilled holes in footplate
Panel struts Eurex 60 550 A
b a d d c
a
A
9727-340-01
B B
9727-341-01
9727-343-01 9745-214-01 α
α
a ... diam. 26 mm
b ... diam. 18 mm (suitable for Doka express anchors)
c ... diam. 28 mm b b
d ... diam. 18 mm (suitable for Doka express anchors)
a ... 190.8 - 341.8 cm a ... 310.5 - 549.2 cm
b ... 115.8 - 165.5 cm b ... 207.7 - 256.5 cm
Anchoring the footplate α ... approx. 60°
A Panel strut 340 IB or 540 IB
The Doka express anchor can be re-used many times
B Prop head EB
over.
A
B
TR632-201-01
999764002 - 11/2018 71
Wall formwork User Information Framed formwork Framax Xlife
plumbing accessory
As the Doka plumbing strut Eurex 60 550 - fitted with
G
the appropriate accessories - this prop can also be
used for shoring high wall formwork. D
9764-229-01
G
F α
α
E
a
a ... 345.2 - 586.5 cm
α ... approx. 60°
A Plumbing strut Eurex 60 550
B Extension Eurex 60 2.00m
D Connector Eurex 60 IB
E Plumbing strut shoe Eurex 60 EB
F Adjusting strut 540 Eurex 60 IB
G Prop head EB
9745-208-01
1 2 3 4 5
Plumbing strut shoe Eurex 60 EB (E)
Weight [kg]
Type
72 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Pouring platforms
can be quickly readied for use, and make concreting Xsafe plus platform
both easy and safe.
These pre-assembled, fold-out working platforms
with their integral side railings, self-closing man-
hole lids and integrable ladders are ready for imme-
diate use and greatly improve workplace safety.
Note:
For detailed information on platform sizes, handling
and accessories, see the 'Platform system Xsafe plus'
User Information booklet.
A
9764-451-01
B
Precondition for use Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003
Observe all applicable safety rules.
Engage pouring platforms only to formwork struc- Preconditions for using the Xsafe plus platform with
tures of adequate stability to ensure that the expected the Xsafe plus lifting adapter for Framax:
loads can be taken. ▪ max. one platform level
Make sure that the formwork gang is sufficiently rigid. ▪ max. vertical stacking configuration where the gang-
form is assembled face-down on the ground and has
Brace the formwork in a windproof manner when a width of 2.70 m:
erecting it and when it is temporarily placed in the 2.70m + 1.35m or
standing position. 3.30m + 1.35m
Mounting the lifting adapter onto the platform:
NOTICE ➤ Use a Connecting pin 10cm and Spring cotter 5mm
If the formwork is lifted with the pouring plat- to mount the lifting adapter to the platform.
form still mounted to it, the platform must be
secured so that it cannot slip to either side.
9764-457-01
C Connecting pin 10cm and Spring cotter 5mm of the Xsafe plus
platform
999764002 - 11/2018 73
Wall formwork User Information Framed formwork Framax Xlife
Lifting the platform onto the formwork: ➤ Detach the four-part lifting tackle.
➤ Attach a four-part lifting chain (e.g. Doka 4-part chain The safety hooks latch into place automatically.
3.20m) to the platform and hoist it towards the form-
Do a sight check to make sure that the safety
work.
hooks have latched into place!
The platform is now secured against accidental lift-out.
9765-256-01
a
9764-454-01
9764-455-01
9765-256-02
a ... 13 cm
9764-453-01 A Safety hook
➤ Fix the platform to the top of the formwork. The level of the floor planking is 13 cm below the top
edge of the formwork. This means that there is a
Note: 'boundary' on the side facing the formwork.
On horizontal panels, mount the platform so that it is Lifting the platform off the formwork:
perfectly aligned with the panel (bearing profile of the ➤ Attach a four-part lifting chain to the platform and
lifting adapter is resting on the cross profile of the raise it.
panel). When the platform is raised by the four-part lifting
chain on the safety hook, the platform is automati-
cally unlocked.
CAUTION
Platforms with platform extensions can tip up.
Falling hazard!
If under exceptional circumstances the platform is ➤ Do not step onto the platform extension
mounted at an offset to the outer edge of the panel, the until the safety hooks have been fixed in
bearing profile of the lifting adapter has to be widened. place.
➤ Push a hollow section into the bearing profile and ➤ Fix the safety hooks of both lifting adapters
secure it with a screw to prevent it dropping out. with Framax universal fixing bolts and Super
plates 15.0.
b C
9764-450-02
9764-458-01
b ... Offset
B Hollow section 40x40x2, L=550 mm, with diam. 10 mm borehole
(site-provided)
C Hexagon bolt M8x65 + hexagon nut M8
74 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Xsafe plus telescopic ladder Moving the formwork and the platform in one
piece
Connection to the Xsafe plus platform:
➤ Hook the Xsafe plus telescopic ladder into the inte- The Framax lifting hook makes it possible to raise and
grated ladder connection. reposition the formwork + Xsafe plus platform in one
➤ Secure with Spring cotters 5mm. piece.
Repositioning:
A
C
D
9764-450-04
9764-450-05
9764-456-02
engaged in the hole of the ladder connec-
tion (A) !
▪ The ladder must be secured with Spring
cotters 5mm (C) ! Lifting / laying down:
A
B
9764-330-04
D
9764-456-01
Connection to the formwork: a
CAUTION
B It is not permitted to raise formwork units with
heights of >2.70m+1.35m or >3.30m+1.35m
into the vertical, or to lay them down into the
horizontal!
➤ In these cases, remove the platform before
lifting / laying down the formwork.
C
A
C
9764-450-06
Animation: [Link]
999764002 - 11/2018 75
Wall formwork User Information Framed formwork Framax Xlife
1.00 m
9727-394-01
0m
2.7
1.2 A
5m
9727-262-01
9727-395-01
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003 A Side stop
15°
A A Safety hook
a
9727-400-01
9727-396-01
a ... 30 cm
A Tilt-back board
76 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
d
9727-401-01
f
e
c
g
The pouring platform is now secured against accidental
lift-out. a 9727-398-01 9727-393-01
Lifting the platform off the formwork: a ... 268 cm
➤ Attach a four-part lifting tackle to the pouring platform b ... 295 cm
and raise it. c... 10 x 18.7 cm
d... 31 cm
When the pouring platform is raised by the four-part e... approx. 218 cm
lifting tackle on the safety hook, the platform is auto- f... 142 cm
matically unlocked. g... 50 cm
999764002 - 11/2018 77
Wall formwork User Information Framed formwork Framax Xlife
1.00 m
9727-406-01
A Tilt-back board
0m
1.2
5m 2.7
9727-263-01
78 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
➤ Fix the pouring platform to the top of the formwork. Sideguards on exposed platform-
ends
On pouring platforms that do not completely encircle
the structure, suitable sideguards must be placed
across exposed end-of-platform zones.
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
A Observe all national regulations applying to deck-
boards and guard-rail boards.
9727-407-01
E D
9764-483-01
9727-410-01
a
c
9727-404-01 9727-403-01
a ... 138 cm
b ... 11 x 18 cm
c ... 23 cm
d ... approx. 220 cm
999764002 - 11/2018 79
Wall formwork User Information Framed formwork Framax Xlife
Note: Tools: Fork wrench 22 for mounting the couplers and scaffold tubes.
The plank and board thicknesses given here comply A Scaffold tube connection
with the C24 category of EN 338. B Scaffold tube 48.3mm
Observe all national regulations applying to deck- C Screw-on coupler 48mm 50
boards and guard-rail boards. D Hexagon bolt M14x40 + hexagon nut M14
(not included with product)
B
9727-210-01
Anti-liftout guard
9727-242-01
9727-347-01
NOTICE
The brackets must be secured against acci-
dental lift-out.
Deck-boards and guardrail boards: Per 1 metre
length of platform, 0.9 m2 of deck-boards and 0.6 m2 of
guard-rail boards are needed (site-provided).
Board thicknesses for centre-to-centre spans up to
2.50 m:
▪ Deck-boards min. 20/5 cm
▪ Guard-rail boards min. 15/3 cm
80 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
9727-209-01
9727-243-01
A Framax bracket 90
B Spring cotter B
C
D
9764-479-01
A Guard-rail board min. 15x3 cm (site-provided)
B Handrail post XP 1.20m
C Railing clamp XP 40cm
D Toeboard holder XP 1.20m
E Pouring platform
How to mount:
➤ Fasten Railing clamps XP onto the decking of the
pouring platform, by tightening the wedge (clamping
range 2 to 43 cm).
➤ Working from below, push a Toeboard
holder XP 1.20m onto the Handrail post XP 1.20m.
➤ Push the Handrail post XP 1.20m into the post-hold-
ing fixture on the Railing clamps XP until the locking
mechanism engages.
➤ Fix guard-rail boards to the handrail post plates with
nails (diam. 5 mm).
Animation: [Link]
Handrail clamp S
999764002 - 11/2018 81
Wall formwork User Information Framed formwork Framax Xlife
Opposing guard-rail
If there are work platforms mounted on one side of the ➤ Tilt the safety barrier outward.
formwork only, then a fall-protection barrier must be
mounted to the opposing formwork.
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
F
Observe all national regulations applying to deck-
boards and guard-rail boards.
F Safety bolt
a A
D
9764-480-01
E
a
α ...15°
b
E
A Handrail post XP 1.20m
B Framax adapter XP
C Protective grating XP or guard-rail boards
9764-480-03
9764-480-04
If necessary (e.g. to enlarge the available work-
space during pouring), the safety barrier can be
tilted outward by 15°.
a ... 143 cm
➤ Push up the safety bolt on the Adapters XP until the b ... 103 cm
spring snaps into place (allow for overlap between
D Protective grating XP
protective gratings and/or guard-rail boards).
E Guard-rail board
NOTICE
When guard-rail boards are used to make the
safety barrier, it is not allowed to fit guard-rail
F
boards in the top handrail-post plates.
9764-482-01
F Safety bolt
82 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
NOTICE
➤ The Framax adapter XP must not be
mounted directly over an alignment-tool
indentation!
H
9764-480-06
9764-481-01
G Doka 4-part chain 3.20m
H Framax lifting hook
B
When lifting gang-forms together with opposing
a
guard-rails assembled from the Edge protection
system XP, remember the following points:
▪ The guard rails must be in the vertical position when
9764-480-02
the gang-form is raised or laid down.
a ... approx. 35 cm (position of the two endmost Framax adapters XP ▪ Elastic deformation of the guard rails may occur
on a gang-form) because the 4-part chain is resting against the pro-
B Framax adapter XP
tective grating or guard-rail boards while the gang-
form is being lifted.
➤ Push the Handrail post XP 1.20m into the post-hold- ▪ When a gang-form is lifted, repositioned or laid
ing fixture on the Framax adapter XP until the locking down, the 4-part chain must not be led around the
mechanism engages. protective grating or the guard-rail board.
➤ Fit on a Protective grating XP or guard-rail boards.
➤ Fix the Protective grating XP to the Handrail post XP
with Velcro® fasteners 30x380mm, or fix on the
guard-rail boards with nails (diam. 5 mm).
9764-481-02
9764-480-05
A
9764-481-03
A Handrail post XP 1.20m
C Protective grating or guard-rail boards ▪ Placing down onto the back-
face of the formwork (e.g. for
cleaning the form-facing)
▪ Picking up from the cleaning
A
position
▪ Repositioning the upright gang-
form
9764-481-04
A Form-ply side
999764002 - 11/2018 83
Wall formwork User Information Framed formwork Framax Xlife
a
A
9764-248-01
Tr952-200-01
9764-248-02
B
Guard-rail board 4 x 15 cm 3.3 m
C
84 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Assembly:
➤ Remove the nailing cone from the bridge edge beam
anchor.
a
B
C 98112-320-05
9764-507-01
a ... min. 11 up to max. 14 cm
A Bridge edge beam anchor 15.0
B Nailing cone 15.0
D C
98112-320-03
9764-507-02
C b ... Offset approx. 1.0 cm (so that the formwork can be tightened
against the wall/slab)
C Wall-formwork support angle
D Screw-in cone 15.0
C Wall-formwork support angle
F Opposing formwork Check that the support angle is correctly
G Holding formwork
seated flat against the wall.
H Façade scaffolding (e.g. Working scaffold Modul) ➤ Position the holding formwork.
➤ Lower the opposing formwork on to the support
Max. load-bearing capacity: angle by crane.
2000 kg / Wall-formwork support angle
NOTICE
▪ Static verification is required!
▪ Installation of the support angle and tying of
the panels are jobs undertaken by crew
members working from the leading façade
scaffolding!
999764002 - 11/2018 85
Wall formwork User Information Framed formwork Framax Xlife
98112-320-04
E Wedge
F Opposing formwork
86 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Ladder system
The Ladder system XS permits safe vertical access to Assembly
and from the intermediate platforms and pouring plat-
forms:
▪ when attaching/detaching the formwork to/from the Preparing the formwork
crane tackle
▪ when opening/closing the formwork ➤ Pre-assemble elements face-down on an assembly
▪ when placing the reinforcement bench (see 'Inter-panel connections').
▪ during pouring ➤ Only mount the platforms and panel struts to the ele-
ment when this is in the flat position (see 'Pouring
Note: platforms' and 'Plumbing accessories').
The Ladder system XS must be implemented in such a
way that all national regulations are complied with. Attaching connectors to the formwork
➤ Place the Connector XS Wall formwork against the
WARNING frame profile near the top of the formwork.
➤ The Ladders XS may only be used as part of ➤ Fasten the Connector XS Wall formwork to the frame
the XS system, and must NOT be used sep- profile using two Quick acting clamps RU.
arately (as 'lean-to' ladders).
9764-258-01
9764-252-01 B
9764-258-02
999764002 - 11/2018 87
Wall formwork User Information Framed formwork Framax Xlife
Fixing the ladder ➤ Mount the Securing barrier XS to the ladder, with fix-
ing hooks and wing-nuts.
to the top Connector XS Wall formwork
➤ Pull out the push-in bolt, and pivot the two safety D
hooks out of the way.
➤ Place the System ladder XS 4.40m onto the Connec-
tor XS, with the hooking brackets facing downwards.
➤ Close the safety hooks.
➤ Insert the push-in bolt into whichever rung of the lad-
der is suitable for the height of the formwork, and
secure it with a linch pin.
B 9764-256-01
D Securing barrier XS
A a
B
Tr625-201-04
a
Close-up
C
b C
B
9764-257-03
88 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Permanently fixed ladder extension ➤ Attach the Ladder cage XS to the next available
➤ Insert the Ladder extension XS 2.30m into the rung. Attach further ladder cages, in each case to the
uprights of the System ladder XS 4.40m, with its next available rung.
hooking brackets facing downwards, and fasten it.
Tighten the screws only very slightly!
A
C
Tr625-202-01 F
9764-255-01
Screws (C) are included in the scope of supply of the System ladder E Ladder cage XS
XS 4.40m and the Ladder extension XS 2.30m. F Safety latches (lift-out guard)
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Screws, width-across 17 mm
Connection in the waling profile
Two Ladder extensions XS 2.30m can be fixed
together in the same way. Mounting the Ladder system XS to the waling profile
makes it an integral part of the gang-form.
NOTICE
Plan view
➤ Always observe all relevant safety regula-
tions applying to the use of the Ladder cage
XS in the country in which you are operating
(e.g. in Germany: BGV D 36).
➤ Attach the Ladder cage exit XS (the bottom of the
cage must always be at the same height as the plat-
form). The safety latches prevent the cage from
being accidentally lifted out.
9764-260-02
D
How to mount:
➤ Fix the Connector XS Wall formwork to the waling
profile with a Fixing clamp XS Framax.
A
B
A B
F
9764-255-02
C
D Ladder cage exit XS
F Safety latch D
9764-268-02 9764-268-01 9764-262-01
Anti-slide-off protection
Fixing clamp XS Framax resting on
Two bolts resting on the waling
the frame profile or on one of the
profile (C)
drawn metal sheets (D)
A Connector XS Wall formwork
B Fixing clamp XS Framax
999764002 - 11/2018 89
Wall formwork User Information Framed formwork Framax Xlife
9764-269-01 9764-270-01
9764-261-01
90 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Stripping aid
Framax stripping tool
Formwork units adhere to the cured concrete.
Framed formwork can be detached from the con-
crete using the Framax stripping tool.
1) Secure the panel or gang so that it cannot tip over
(e.g. attach to the crane or secure with panel
struts).
2) Position the Framax stripping tool into a cross bore-
hole of the framed formwork.
9764-508-02
9764-508-01
999764002 - 11/2018 91
Wall formwork User Information Framed formwork Framax Xlife
Lifting by crane
Safe crane-handling of Framax Xlife is possible using NOTICE
the Doka 4-part chain 3.20m and the Framax lifting
hook. The lifting hook locks automatically after being On larger gangs, the Framax lifting hook
hung into place. 20kN must be used together with a two-part
lifting chain with sufficient load-bearing
capacity.
Doka 4-part chain 3.20m Follow the directions in the Operating Instruc-
tions!
Single panels
9230-203-01
9230-204-01
Max. load:
▪ Spread angle β up to 30°:
1000 kg (2200 lbs) / Framax lifting hook
▪ Spread angle β up to 7.5°:
1500 kg (3300 lbs) / Framax lifting hook
9230-205-01
92 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
1 2 3
9230-202-01
9727-349-01
999764002 - 11/2018 93
Wall formwork User Information Framed formwork Framax Xlife
D
9764-279-01
A
With closely stacked bundles of panels:
➤ lever-up the bundle of panels (e.g. with a
9727-246-01 squared timber (D) ), to make a space for
A Framax stacking cone threading in the slings.
Caution!
When doing this, always make sure that the
The stacking cones secure the panels against slip- bundle of panels remains stable!
page.
4) Strap the whole stack together tightly with strapping
tape. WARNING
➤ The Lifting straps 13.00 m may only be used
as shown here if there is no risk of the straps
sliding towards one another, or of the load
being displaced.
A
Animation: [Link]
94 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
A 90
90
9727-431-01
90 45
135
9764-503-01
Follow the directions in the Operating Instruc-
tions!
NOTICE
Max. stacking height: 8 panels (incl. sleepers)
999764002 - 11/2018 95
Wall formwork User Information Framed formwork Framax Xlife
Doka 4-part chain 3.20m Framax transport bolts with Doka 4-part chain
3.20m
The Doka-4-part chain 3.20m is a multi-functional sling-
ing means: The Framax transport bolts (A) , in conjunction with the
▪ used with the integrated eye-hooks for hoisting Doka 4-part chain 3.20m (B) , are for moving panels
formwork, platforms and multi-trip packaging con- either individually or in stacks.
tainers
For further information, see the section headed 'Lift- Hoisting bundled stacks of
Lifting panels off the stack
ing by crane'. panels
9259-201-01
B
A
B
96 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Lifting panels upright / turning panels Utilise the benefits of Doka multi-trip packaging
over on your site.
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in
➤ Use Framax transport bolts to lay the framed panel
place on the site, minimise time wasted searching for
flat on squared timbers 20x20 cm
parts, and streamline the storage and transport of sys-
tem components, small items and accessories.
B B
A A
Doka skeleton transport box
1.70x0.80m
C 9259-201-01
9764-516-01
WARNING
Using Framax transport bolts to lift the framed
elements upright or turn them over is prohib-
ited!
➤ Use Framax lifting hooks!
➤ Position the Framax lifting hooks. Lift the framed
panel upright with Framax lifting hooks and, if Storage and transport devices for small items:
applicable, lay it flat with the sheeting side down. ▪ durable
▪ stackable
B B Suitable transport appliances:
▪ crane
D
▪ pallet stacking truck
▪ forklift truck
9764-517-01
NOTICE
▪ Multi-trip packaging items that each contain
C very different loads must be stacked with
the heaviest ones at the bottom and the
lightest ones at the top!
9764-517-02
▪ Rating plate must be in place and clearly
B Doka 4-part chain 3.20m legible
C Squared timber 20x20 cm
D Framax lifting hook Using Doka skeleton transport boxes
1.70x0.80m as storage units
Follow the directions in the Operating Instruc-
tions! Max. n° of boxes on top of one another
Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 5
It is not allowed to stack empty
pallets on top of one another!
999764002 - 11/2018 97
Wall formwork User Information Framed formwork Framax Xlife
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Only lift the boxes when their sidewalls are
closed!
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
A
Tr755-200-02
98 999764002 - 11/2018
User Information Framed formwork Framax Xlife Wall formwork
Possible ways of dividing the box Doka stacking pallet 1.55x0.85m and
Multi-trip transport
box partition
Lengthways Crossways
1.20x0.80m
1.20m max. 3 partitions -
0.80m - max. 3 partitions
Tr755-200-04 Tr755-200-05
NOTICE NOTICE
▪ Multi-trip packaging items may only be lifted ▪ Multi-trip packaging items that each contain
one at a time. very different loads must be stacked with
the heaviest ones at the bottom and the
▪ Use a suitable lifting chain lightest ones at the top!
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing ▪ Rating plate must be in place and clearly
capacity. legible
▪ Spread angle β max. 30°!
Using Doka stacking pallets as storage units
Note:
How to use with bolt-on castor set:
Always apply the fixing brake when the container is
‘parked’.
When Doka stacking pallets are stacked, the bottom
9206-202-01
pallet must NOT be one with a bolt-on caster set
mounted to it.
Repositioning by forklift truck or pallet stacking
truck
999764002 - 11/2018 99
Wall formwork User Information Framed formwork Framax Xlife
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Load the items centrically.
▪ Fasten the load to the stacking pallet so that Storage and transport devices for small items:
it cannot slide or tip out.
▪ durable
▪ Spread angle β max. 30°!
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
The Doka accessory box is the tidy, easy-to-find way of
storing and stacking all interconnection and form-tie
components.
= =
a Max. load: 1000 kg (2200 lbs)
92815-224-01 Permitted imposed load: 5530 kg (12191 lbs)
a
NOTICE
Doka stacking pallet 1.55x0.85m max. 4.5 m
Doka stacking pallet 1.20x0.80m max. 3.0 m ▪ Multi-trip packaging items that each contain
very different loads must be stacked with
Repositioning by forklift truck or pallet stacking the heaviest ones at the bottom and the
truck lightest ones at the top!
▪ Rating plate must be in place and clearly
legible
NOTICE
▪ Load the items centrically.
Doka accessory boxes as storage units
▪ Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Max. n° of boxes on top of one another
Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
3 6
It is not allowed to stack empty
pallets on top of one another!
Note:
How to use with bolt-on castor set:
Always apply the fixing brake when the container is
'parked'.
When Doka accessory boxes are stacked, the bottom
box must NOT be one with a bolt-on castor set mounted
to it.
Lifting by crane
NOTICE
▪ Multi-trip packaging items may only be lifted
one at a time.
▪ Use a suitable crane suspension tackle
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread angle β max. 30°!
92816-206-01
General remarks
Utilising self-compacting concrete
Framax Xlife universal panel SCC Integral connection point for the pump hose
0.90x2.70m
The Framax Xlife universal panel SCC makes it possi-
ble to place self-compacting concrete. The concrete is
pumped in through the built-in connection point and
TR527-200-01
forced upward under pressure.
90
Advantages:
17.5
▪ No vibrating needed
▪ Walls can be poured up against existing floor-slabs
100.0
270
35.0
panel
Note:
57.5
50.0
cian.
9764-245-01
52.3
Dimensions in cm
Otherwise, the panel has the same dimensions and functions as the
Framax Xlife universal panel 0.90x2.70m.
TR527-200-01 TR527-200-01
Note:
For directions on installing the Framax head anchor
see the section headed 'Framax head anchor.
B A
C
D
E
9764-289-01
9727-252-01
NOTICE
When Framax Xlife and Alu-Framax Xlife pan-
els are used in conjunction with one another,
the structural-design data specified in the
‘Framed formwork Alu-Framax Xlife' User
Information booklet must be followed.
9727-253-01
E
B
C
9727-446-01
C
C
D B
A
9727-448-01
9727-445-01
Follow the directions in the 'Folding platform K' Supporting construction frame "Variable"
and 'Climbing formwork K' User Information
booklets!
9727-444-01
These pre-assembled, fold-out working platforms ▪ high safety, as side and end guards are integrated in
with their integral side railings, self-closing man- the platform
hole lids and integrable ladders are ready for imme- ▪ integrable ladder system
diate use and greatly improve workplace safety.
An economical solution
Easy to use
▪ its perfect stackability cuts storage and freight costs
▪ pre-assembled, fold-out working platforms ▪ no universal walings needed for bracing the panels
▪ time and cost-savings as so little assembly work is in vertically stacked configurations
needed ▪ simplified planning, from using a single platform con-
▪ system accessories for closure gaps and corner cept for all Doka wall systems
transitions ▪ much quicker and more efficient than single brackets
9764-301-01
Tie rod system Monotec ▪ enhances your Framax Xlife framed formwork with
no need to invest in a new formwork system
▪ particularly ergonomic where space is tight, as the tie
▪ formwork can be tied by just 1 man working from one can be installed from the accessible side
side only
▪ long lifespan, as the tie is operated using a ratchet,
▪ no time-consuming fitting of jacket tubes minimising wear-and-tear on the equipment
▪ exact pre-setting of the desired wall thickness on the ▪ the Monotec ties are easy to unscrew, so the form-
Monotec tie work can be stripped out faster
▪ form-tie nut integrated in the connector component
9764-445-01
NOTICE
▪ Before every pour:
- Apply release agent to the formwork
sheet and the end faces extremely
thinly, evenly and in a continuous Cleaning high formwork:
layer. Provide a service tower at a suitable cleaning
▪ Make sure there are no drips of release- location.
agent running down the formwork sheet. ▪ Wheel-around scaffold DF
▪ Applying too much release agent will spoil (up to a formwork height of 3.90 m)
the concrete finish. ▪ Working scaffold Modul
(up to a formwork height of 6,70 m)
To determine the right dosage and to make
sure that you are using the agent correctly, test
▪ Load-bearing tower Staxo 40
(for formwork of over 6.70 m in height)
it on less important parts of the structure first.
Cleaning equipment
NOTICE
▪ Appliance pressure rating: 200 to max.
300 bar
▪ Keep the water-jet the correct distance from
the formwork, and move it at the right
speed:
- The higher the pressure, the further
away from the formwork you must keep
the jet and the faster you must move it
across the surface.
▪ Do not aim the jet at one place for too long.
▪ Make only moderate use of the jet around
the silicone sealing strip:
- If the pressure is too high, this will dam-
age the silicone sealing strip.
- Do not aim the jet at one place for too
long.
9727-013
Functional description:
A
9727-012
A max. l=60 mm
Tr741-200-02
▪ Never push over panels or allow them to fall
A B
Tr741-200-01
9764-243-01
9727-009
This prevents the formwork sheets from being dam-
aged by the connector components.
a
a
98031-200-01
9755-205-01
a ... > 1.00 m a ... > 1.00 m
Follow the directions in the 'Edge protection Follow the directions in the 'Handrail clamp T'
system XP' User Information booklet! User Information!
a
9771-200-01
9756-206-01
Follow the directions in the “Handrail clamp S” Follow the directions in the 'Handrail
User information! post 1.10m' User Information!
Framax Xlife panel 1.35x3.30m 259.3 588221500 Framax Xlife panel 2.70x2.70m 416.0 588109500
Framax Xlife panel 0.90x3.30m 154.5 588222500 Framax Xlife panel 2.70x3.30m 514.2 588608500
Framax Xlife panel 0.60x3.30m 114.7 588223500 Framax Xlife-Element 2,70m
Framax Xlife panel 0.45x3.30m 97.9 588224500 Galvanised
Framax Xlife panel 0.30x3.30m 78.5 588225500
Framax Xlife panel 1.35x2.70m 210.0 588100500
Framax Xlife panel 0.90x2.70m 126.5 588102500
Framax Xlife panel 0.60x2.70m 91.5 588104500
Framax Xlife panel 0.45x2.70m 77.7 588106500
Framax Xlife panel 0.30x2.70m 61.5 588108500
Framax Xlife panel 1.35x1.35m 106.3 588110500
Framax Xlife panel 0.90x1.35m 68.5 588112500
Framax Xlife panel 0.60x1.35m 50.5 588114500
Framax Xlife panel 0.45x1.35m 41.0 588116500
Framax Xlife panel 0.30x1.35m 31.8 588118500
Framax Xlife-Element
Galvanised, powder-coated
Custom sizes on enquiry!
Framax Xlife inside corner 3.30m 117.9 588229500 Framax hinged outside corner A 2.70m 52.8 588134000
Framax Xlife inside corner 2.70m 97.0 588130500 Framax hinged outside corner A 1.35m 27.4 588135000
Framax Xlife inside corner 1.35m 51.2 588132500 Framax-Scharnierecke A
Framax Xlife-Innenecke Powder-coated blue
Galvanised, powder-coated
Framax adjustable clamp 5.3 588168000 Framax head anchor 15-40cm 4.2 588969000
Framax-Ausgleichsspanner Length: 72 - 81 cm
Galvanised Framax head anchor 15-100cm 6.1 588970000
Length: 48 cm Length: 131 - 141 cm
Framax-Kopfanker
Galvanised, powder-coated
Framax universal fixing bolt 10-16cm 0.60 588158000 Wall-formwork support angle 6.6 588967000
Framax-Universalverbinder 10-16cm Auflagewinkel Wandschalung
Galvanised Galvanised
Length: 26 cm Length: 15.8 cm
Width: 12 cm
Height: 11.2 cm
Framax universal corner waling 12.8 588151000 Panel strut 540 IB 41.4 580366000
Framax-Eckklemmschiene Elementstütze 540 IB
Painted blue consisting of:
Leg length: 60 cm (A) Plumbing strut 540 IB 30.7 588697000
Galvanised
Length: 310.5 - 549.2 cm
(B) Adjusting strut 220 IB 10.9 588251500
Framax wedge clamp 1.5 588152000 Galvanised
Framax-Spannklemme Length: 172.5 - 221.1 cm
Galvanised
Length: 21 cm
Galvanised
Delivery condition: folded closed
Scaffold tube 48.3mm 0.50m 1.7 682026000 Railing clamp XP 40cm 7.7 586456000
Scaffold tube 48.3mm 1.00m 3.6 682014000 Geländerzwinge XP 40cm
Scaffold tube 48.3mm 1.50m 5.4 682015000 Galvanised
Scaffold tube 48.3mm 2.00m 7.2 682016000 Height: 73 cm
Scaffold tube 48.3mm 2.50m 9.0 682017000
Scaffold tube 48.3mm 3.00m 10.8 682018000
Scaffold tube 48.3mm 3.50m 12.6 682019000
Scaffold tube 48.3mm 4.00m 14.4 682021000
Scaffold tube 48.3mm 4.50m 16.2 682022000
Scaffold tube 48.3mm 5.00m 18.0 682023000
Scaffold tube 48.3mm 5.50m 19.8 682024000
Scaffold tube 48.3mm 6.00m 21.6 682025000
Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm
Galvanised Handrail post XP 1.20m 4.1 586460000
Geländersteher XP 1,20m
Galvanised
Height: 118 cm
Xsafe plus lifting adapter Framax 6.6 586436000 Velcro fastener 30x380mm 0.02 586470000
Xsafe plus-Umsetzadapter Framax Klettverschluss 30x380mm
Galvanised Yellow
Height: 51.4 cm
Handrail post 1.10m 5.5 584384000 Framax transport gear 13.3 588232000
Schutzgeländer 1,10m Framax-Transportgehänge
Galvanised Galvanised
Height: 134 cm Follow the directions in the "Opera-
ting Instructions"!
Framax steel closure plate 5cm 2.70m 14.0 588273000 Box-out clamp 24cm 3.4 580063000
Framax steel closure plate 5cm 1.35m 7.9 588272000 Box-out clamp 25cm 3.4 580064000
Framax steel closure plate 5cm 3.30m 17.2 588274000 Box-out clamp 30cm 3.9 580065000
Framax-Stahlausgleich Aussparungsklemme
Powder-coated blue Galvanised
Leg length: 10 cm
Tie rod system 20.0 Doka multi-trip transport box 1.20x0.80m 70.0 583011000
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Tie rod 20.0mm galvanised 0.50m 1.3 581411000
Height: 78 cm
Tie rod 20.0mm galvanised 0.75m 1.9 581417000
Tie rod 20.0mm galvanised 1.00m 2.5 581412000
Tie rod 20.0mm galvanised 1.25m 3.2 581418000
Tie rod 20.0mm galvanised 1.50m 3.8 581413000
Tie rod 20.0mm galvanised 2.00m 5.0 581414000
Tie rod 20.0mm galvanised 2.50m 6.3 581430000
Tie rod 20.0mm galvanised .....m 2.5 581410000
Tie rod 20.0mm non-treated 0.50m 1.3 581405000
Tie rod 20.0mm non-treated 0.75m 1.9 581416000
Tie rod 20.0mm non-treated 1.00m 2.5 581406000
Tie rod 20.0mm non-treated 1.50m 3.8 581407000
Tie rod 20.0mm non-treated 2.00m 5.0 581408000
Tie rod 20.0mm non-treated .....m 2.5 581403000
Ankerstab 20,0mm Multi-trip transport box partition 0.80m 3.7 583018000
Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanised
Timber parts varnished yellow
Multi-trip packaging
Doka skeleton transport box 1.70x0.80m 87.0 583012000
Doka-Gitterbox 1,70x0,80m
Galvanised
Height: 113 cm
Bolt-on castor set B 33.6 586168000
Anklemm-Radsatz B
Painted blue
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 6000.
tribution network which ensures that equipment and
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Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@[Link] | [Link] 999764002 - 11/2018